EP2128548B1 - Verteilerwärmetauscher und Verteilerkammer, insbesondere für Kraftfahrzeug - Google Patents
Verteilerwärmetauscher und Verteilerkammer, insbesondere für Kraftfahrzeug Download PDFInfo
- Publication number
- EP2128548B1 EP2128548B1 EP09170676.2A EP09170676A EP2128548B1 EP 2128548 B1 EP2128548 B1 EP 2128548B1 EP 09170676 A EP09170676 A EP 09170676A EP 2128548 B1 EP2128548 B1 EP 2128548B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- shells
- manifold
- tubes
- header
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
- F28D1/0535—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
- F28D1/05366—Assemblies of conduits connected to common headers, e.g. core type radiators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0219—Arrangements for sealing end plates into casing or header box; Header box sub-elements
- F28F9/0224—Header boxes formed by sealing end plates into covers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0246—Arrangements for connecting header boxes with flow lines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2265/00—Safety or protection arrangements; Arrangements for preventing malfunction
- F28F2265/32—Safety or protection arrangements; Arrangements for preventing malfunction for limiting movements, e.g. stops, locking means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/04—Fastening; Joining by brazing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/14—Fastening; Joining by using form fitting connection, e.g. with tongue and groove
Definitions
- the invention relates to the field of heat exchangers, in particular for motor vehicles.
- a heat exchanger comprising a bundle of tubes, at least one collector in which the tubes of the bundle open, and a collector box covering the collector.
- Such a heat exchanger may constitute, for example, a cooling radiator of the vehicle engine, a heating radiator of the passenger compartment, or an evaporator or a condenser of an air conditioning circuit.
- the tube bundle is usually mounted between two manifolds via their respective manifolds, and is adapted to be traversed by a fluid.
- this fluid is the liquid used for cooling the engine.
- this fluid is a refrigerant.
- the collector is usually made in the form of a plate which is provided with holes for receiving the ends of the tubes of the bundle. These holes are generally flanked by a collar to facilitate a sealed assembly between the collector and the tubes of the bundle. This assembly can be carried out either by brazing or by means of a seal.
- the manifold that caps the collector is arranged to cooperate sealingly with him.
- the manifold can be made in the form of a metal piece which is soldered to the manifold.
- manifold and the manifold constitute very different specific parts which are designed to cooperate with each other.
- EP0222636A1 discloses a heat exchanger, comprising a bundle of tubes and at least one fluid box mounted at one end of this bundle of tubes by a manifold and connected to a fluid circuit by a manifold which is integrally formed on an extension Lateral of the collector and which opens into a lateral extension of the fluid box covering the lateral extension of the collector.
- JPH051896A and US5366008A describe a heat exchanger with tanks formed by the assembly of a collector and a lid, which cooperate together through a shape connection.
- the invention aims to simplify the production of collectors and manifolds.
- the collector and the header are formed by two half-shells generally symmetrical on either side of a junction plane and having respective flat seals assembled along said junction plane.
- the manufacture of the manifold and the manifold is simplified since these two components use the same half-shell at the base.
- the collector and the manifold can thus be obtained by common tools.
- the two half-shells are made of metal, for example aluminum, and their respective flat seals are assembled by brazing.
- the respective flat seals are formed towards the inside of the half-shells.
- one of the flat joints thus formed inward forms a stop against the tubes of the beam.
- the flat seals may have respective impressions of conjugate shapes which are intended to fit each other by shape cooperation to ensure a positional holding of the two half-shells.
- the collector half-shell further comprises holes for receiving the tubes of the bundle.
- a heat exchanger collector box may comprise one or more pipes used for entering or leaving a heat transfer fluid.
- the two half-shells are formed with half-pipes generally symmetrical with respect to the junction plane, so as to form a complete tubing (also called “spacer"), when the two half-shells are assembled together.
- the half-shells are each formed by forming a metal sheet.
- forming is meant at least one conventional mechanical operation, such as for example stamping, folding, rolling, etc.
- the half-pipes are also formed during the forming of the two half-shells.
- At least one of the flat seals is extended outwardly by a tongue serving, for example, the positioning and / or fixing of the heat exchanger.
- the heat exchanger also comprises corrugated spacers placed between the tubes, the assembly being formed by brazing.
- FIGS 1 and 2 partially show a heat exchanger 10 comprising a bundle 12 formed of flat tubes 14, parallel to one another, and between which corrugated inserts 16 are arranged.
- the tubes 14 are received in a manifold 18, which is capped by a manifold 20 to form a volume that communicates with the tubes 14 of the beam.
- the assembly can be traversed by a heat transfer fluid which exchanges heat with a flow of air sweeping the beam.
- the tubes 14 of the bundle are advantageously received in an identical or similar collector (not shown), also capped by a manifold (not shown).
- the manifold 18 and the manifold 20 are formed of two generally symmetrical half-shells, assembled on either side of a junction plane P.
- these two half-shells are identical and they have respective flat seals 22 and 24 formed around the periphery of the shells and towards the outside.
- the two half-shells 18 and 20 are advantageously formed by forming and in particular by stamping a metal sheet, preferably aluminum or aluminum alloy. These two half-shells are formed from the same basic elements and with the same tools. The only difference here lies in the fact that the half-shell forming the collector 18 must be further machined to form elongate holes 26 ( Figure 2 ) each adapted to receive an end of a tube 14. These holes are advantageously formed by cutting with the press. They are advantageously surrounded each by a collar improving the junction between the tube and the collector.
- all the other components of the heat exchanger are made of metal, preferably in the same metal or metal alloy as the collector and the header.
- the assembly is assembled by brazing, advantageously by passing through the oven, during a single operation.
- the assembly of the manifold and the manifold is made in the same plane of junction with a flat landing against flat of the flat seals 22 and 24.
- This design allows for shallow embossing, resulting in a gain of material.
- some of the stamping may be common to both half-shells, which reduces the manufacturing time.
- the flat berthing against flat makes it possible to obtain a good soldering.
- This protruding element can be used, for example, for setting the heat exchanger in a housing. This is of interest especially when the heat exchanger must be inserted and mounted in a housing of a heater and / or air conditioning of a motor vehicle.
- FIG. 3 shows a collector / collector assembly similar to that of Figures 1 and 2 , but in an alternative embodiment.
- the main difference here lies in the fact that one flat seals, namely the flat gasket 22, comprises two projecting tongues 28 and 30 which can be used, for example, for setting the heat exchanger in a housing (not shown).
- a claw 32 for holding the two flat seals against each other.
- the respective half-shells 18 and 20 are each formed with half-pipes 34 and 36 each having a substantially semicircular section. These two half-pipes are generally symmetrical with respect to the junction plane. Thus, when the two half-shells are joined together, the half-pipes 34 and 36 together form a complete pipe 38, also called "spacer".
- This pipe serves for the entry or exit of a heat transfer fluid circulating in the heat exchanger.
- the respective flat seals 22 and 24 of the two half-shells continue at the level of the half-pipes 34 and 36, thus improving the tight junction of these two half-pipes between them.
- the two half-pipes 34 and 36 are advantageously formed by forming, in particular by stamping, at the same time as the two half-shells, which also facilitates the manufacture.
- the interface with the tubings can be provided by a brazed element which surrounds the two half-shells.
- This embodiment has the advantage of allowing an oblong connection, or even rectangle, on the water box. This also allows a reduction in the height of the manifold, which results in a reduction of the material engaged and a reduction in size.
- This design allows a connection of a tubulure either laterally on the collecting box, either at the end of the latter.
- the embodiment of the Figure 5 differs from that of figure 2 in that the respective flat seals 22 and 24 are formed towards the inside of the half-shells, instead of the outside. Under these conditions, the forming of the half-shells can be obtained only by stamping and requires at least one additional operation to fold the flat seals inward.
- one of the flat seals here the seal 22 forms a stop against the tubes 14 of the beam 12. This allows to automatically position the tubes in the axial direction relative to the manifold.
- the flat seals 22 and 24 have respective imprints 40 and 42 of conjugate shapes which are intended to fit each other by shape cooperation to ensure a positional holding of the two half-shells.
- these impressions are obtained by a U-fold of each of the flat seals.
- These impressions can be made either on the whole or on a portion of the periphery of the half-shells.
- Such a heat exchanger may constitute, for example, a cooling radiator of the vehicle engine, a heating radiator of the passenger compartment, or an evaporator or a condenser of an air conditioning circuit.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Air-Conditioning For Vehicles (AREA)
- Motor Or Generator Cooling System (AREA)
- Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
- Power Steering Mechanism (AREA)
- Compression-Type Refrigeration Machines With Reversible Cycles (AREA)
- Separation By Low-Temperature Treatments (AREA)
Claims (8)
- Wärmeaustauscher, welcher ein Bündel (12) von Rohren (14) umfasst, wobei der Wärmeaustauscher mindestens eine Anordnung Kollektor/Sammelkasten umfasst, welche einen Sammelkasten umfasst, der einen Kollektor bedeckt, wobei der Kollektor (18) und der Sammelkasten (20) von zwei Halbschalen gebildet werden, die im Wesentlichen symmetrisch beiderseits einer gemeinsamen Trennebene (P) sind und jeweilige Flachdichtungen (22, 24) aufweisen, die entlang der Trennebene zusammengefügt sind, wobei die Rohre (14) in den Kollektor münden, dadurch gekennzeichnet, dass die jeweiligen Flachdichtungen (22, 24) zum Inneren der Halbschalen hin ausgebildet sind, und
dadurch, dass eine der nach innen ausgebildeten Flachdichtungen (22, 24) einen Anschlag in Hinblick auf die Rohre (14) des Bündels (12) bildet. - Wärmeaustauscher nach Anspruch 1, dadurch gekennzeichnet, dass die zwei Halbschalen (18, 20) metallisch sind, zum Beispiel aus Aluminium, und dadurch, dass ihre jeweiligen Flachdichtungen (22, 24) durch Löten zusammengefügt sind.
- Wärmeaustauscher nach einem der Ansprüche 1 bis 2,
dadurch gekennzeichnet, dass die Flachdichtungen (22, 24) jeweilige Formabdrücke (40, 42) mit einander zugeordneten Formen aufweisen, welche dazu bestimmt sind, durch Formschluss ineinander eingerastet zu werden, um ein Halten der zwei Halbschalen in ihrer Position sicherzustellen. - Wärmeaustauscher nach einem der Ansprüche 1 bis 3,
dadurch gekennzeichnet, dass die Halbschale, die den Kollektor (18) bildet, außerdem Löcher (26) zur Aufnahme der Rohre (14) des Bündels (12) aufweist. - Wärmeaustauscher nach einem der Ansprüche 1 bis 4,
dadurch gekennzeichnet, dass die zwei Halbschalen (18, 20) mit Halbstutzen (34, 36) ausgebildet sind, die im Wesentlichen symmetrisch bezüglich der Trennebene (P) sind, so dass sie einen vollständigen Stutzen (38), auch Versteifung genannt, bilden, wenn die zwei Halbschalen zusammengefügt sind. - Wärmeaustauscher nach einem der Ansprüche 1 bis 5,
dadurch gekennzeichnet, dass die zwei Halbschalen (18, 20) jeweils durch Umformung eines Metallbleches hergestellt sind. - Wärmeaustauscher nach den Ansprüchen 5 und 6 in Kombination, dadurch gekennzeichnet, dass die zwei Halbstutzen (34, 36) ebenfalls beim Formen der zwei Halbschalen (18, 20) hergestellt werden.
- Wärmeaustauscher nach einem der Ansprüche 1 bis 7,
dadurch gekennzeichnet, dass er außerdem gewellte Zwischenstücke (16) umfasst, die zwischen den Rohren (14) des Bündels angeordnet sind.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0206857A FR2840395B1 (fr) | 2002-06-04 | 2002-06-04 | Echangeur de chaleur a collecteur et boite collectrice de fabrication simplifiee, notamment pour vehicule automobile |
EP03756045A EP1509740B1 (de) | 2002-06-04 | 2003-06-02 | Verteilerwärmetauscher und verteilerkammer einfacher ausführung, insbesondere für kraftfahrzeug |
PCT/FR2003/001657 WO2003102485A1 (fr) | 2002-06-04 | 2003-06-02 | Echangeur de chaleur a collecteur et boite collectrice de fabrication simplifiee, notamment pour vehicule automobile |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03756045A Division EP1509740B1 (de) | 2002-06-04 | 2003-06-02 | Verteilerwärmetauscher und verteilerkammer einfacher ausführung, insbesondere für kraftfahrzeug |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2128548A2 EP2128548A2 (de) | 2009-12-02 |
EP2128548A3 EP2128548A3 (de) | 2017-11-29 |
EP2128548B1 true EP2128548B1 (de) | 2019-11-13 |
Family
ID=29558957
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09170676.2A Expired - Lifetime EP2128548B1 (de) | 2002-06-04 | 2003-06-02 | Verteilerwärmetauscher und Verteilerkammer, insbesondere für Kraftfahrzeug |
EP03756045A Expired - Lifetime EP1509740B1 (de) | 2002-06-04 | 2003-06-02 | Verteilerwärmetauscher und verteilerkammer einfacher ausführung, insbesondere für kraftfahrzeug |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03756045A Expired - Lifetime EP1509740B1 (de) | 2002-06-04 | 2003-06-02 | Verteilerwärmetauscher und verteilerkammer einfacher ausführung, insbesondere für kraftfahrzeug |
Country Status (9)
Country | Link |
---|---|
EP (2) | EP2128548B1 (de) |
JP (1) | JP4461010B2 (de) |
AT (1) | ATE449944T1 (de) |
AU (1) | AU2003253061A1 (de) |
BR (1) | BR0304974B1 (de) |
DE (1) | DE60330238D1 (de) |
ES (1) | ES2333861T3 (de) |
FR (1) | FR2840395B1 (de) |
WO (1) | WO2003102485A1 (de) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008061762A1 (de) * | 2008-12-12 | 2010-06-17 | Behr Gmbh & Co. Kg | Sammler eines Wärmeübertragers, insbesondere für eine Klimaanlage eines Kraftfahrzeuges sowie Wärmeübertrager, insbesondere Verdampfer für eine Kraftfahrzeugklimaanlage |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2588365A1 (fr) * | 1985-10-03 | 1987-04-10 | Valeo | Echangeur de chaleur, en particulier pour vehicule automobile |
JPH0399736A (ja) * | 1989-09-11 | 1991-04-24 | Showa Alum Corp | 熱交換器用ヘッダ |
JP2864170B2 (ja) * | 1991-02-13 | 1999-03-03 | 株式会社ゼクセル | 熱交換器 |
US5366008A (en) * | 1993-08-16 | 1994-11-22 | General Motors Corporation | Method of manufacturing header condensers |
JPH08327278A (ja) * | 1995-05-30 | 1996-12-13 | Sanden Corp | 熱交換器のタンク |
JPH094996A (ja) * | 1995-06-21 | 1997-01-10 | Calsonic Corp | 熱交換器用タンクおよびその製造方法 |
JP3774017B2 (ja) * | 1997-02-19 | 2006-05-10 | カルソニックカンセイ株式会社 | 熱交換器 |
JP2000220990A (ja) * | 1999-01-28 | 2000-08-08 | Sanden Corp | 熱交換器 |
-
2002
- 2002-06-04 FR FR0206857A patent/FR2840395B1/fr not_active Expired - Lifetime
-
2003
- 2003-06-02 EP EP09170676.2A patent/EP2128548B1/de not_active Expired - Lifetime
- 2003-06-02 DE DE60330238T patent/DE60330238D1/de not_active Expired - Lifetime
- 2003-06-02 AU AU2003253061A patent/AU2003253061A1/en not_active Abandoned
- 2003-06-02 WO PCT/FR2003/001657 patent/WO2003102485A1/fr active Application Filing
- 2003-06-02 BR BRPI0304974-4B1A patent/BR0304974B1/pt not_active IP Right Cessation
- 2003-06-02 ES ES03756045T patent/ES2333861T3/es not_active Expired - Lifetime
- 2003-06-02 JP JP2004509329A patent/JP4461010B2/ja not_active Expired - Lifetime
- 2003-06-02 AT AT03756045T patent/ATE449944T1/de not_active IP Right Cessation
- 2003-06-02 EP EP03756045A patent/EP1509740B1/de not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
EP1509740A1 (de) | 2005-03-02 |
ES2333861T3 (es) | 2010-03-02 |
BR0304974B1 (pt) | 2013-12-03 |
AU2003253061A1 (en) | 2003-12-19 |
EP1509740B1 (de) | 2009-11-25 |
EP2128548A2 (de) | 2009-12-02 |
JP4461010B2 (ja) | 2010-05-12 |
ATE449944T1 (de) | 2009-12-15 |
BR0304974A (pt) | 2004-09-28 |
FR2840395B1 (fr) | 2005-01-14 |
JP2005528579A (ja) | 2005-09-22 |
WO2003102485A1 (fr) | 2003-12-11 |
FR2840395A1 (fr) | 2003-12-05 |
DE60330238D1 (de) | 2010-01-07 |
EP2128548A3 (de) | 2017-11-29 |
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