EP2116315A1 - Roller levelling machine with cassette exchange system - Google Patents

Roller levelling machine with cassette exchange system Download PDF

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Publication number
EP2116315A1
EP2116315A1 EP08008689A EP08008689A EP2116315A1 EP 2116315 A1 EP2116315 A1 EP 2116315A1 EP 08008689 A EP08008689 A EP 08008689A EP 08008689 A EP08008689 A EP 08008689A EP 2116315 A1 EP2116315 A1 EP 2116315A1
Authority
EP
European Patent Office
Prior art keywords
transfer case
roller
straightening
shafts
straightening rollers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP08008689A
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German (de)
French (fr)
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EP2116315B2 (en
EP2116315B1 (en
Inventor
Matthias Mussler
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Arku Maschinenbau GmbH
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Arku Maschinenbau GmbH
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Priority to EP08008689A priority Critical patent/EP2116315B2/en
Priority to PL08008689T priority patent/PL2116315T5/en
Priority to AT08008689T priority patent/ATE473814T1/en
Priority to DE502008000943T priority patent/DE502008000943D1/en
Priority to DK08008689.5T priority patent/DK2116315T4/en
Application filed by Arku Maschinenbau GmbH filed Critical Arku Maschinenbau GmbH
Publication of EP2116315A1 publication Critical patent/EP2116315A1/en
Publication of EP2116315B1 publication Critical patent/EP2116315B1/en
Application granted granted Critical
Publication of EP2116315B2 publication Critical patent/EP2116315B2/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • B21D1/02Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/14Particular arrangements for handling and holding in place complete dies

Definitions

  • the present invention relates to a roller leveling machine with straightening rollers arranged in a cassette changing system, according to the preamble of claim 1.
  • roll straightening machines For processing strip steel, which is withdrawn from a coil or also warped by previous processing parts, roll straightening machines are conventionally used. Such a roller leveler is for example from the EP 1 584 384 A1 known.
  • the straightening machine shown there comprises an upper roller mill having a plurality of upper straightening rollers, a lower roller mill having a plurality of lower straightening rollers, at least some of the upper and / or lower straightening rollers being driven.
  • the drive takes place via cardan shafts which are connected at one of their ends with the associated straightening roller and at the other end by means of releasable coupling with a first transfer case are connectable, wherein for driving the first transfer case, a drive device is provided according to EP 1 584 384 A1 consists of a main gear and a drive motor.
  • EP 1 584 384 A1 It is therefore proposed to integrate the transfer case in the removable cassette and replace it with this.
  • the present invention is therefore an object of the invention to provide a roller leveler of the type mentioned, in which the above-mentioned disadvantages are avoided and the removal of the removable cassette designed as simple and inexpensive.
  • the straightening machine is characterized in that at least one further, second transfer case is provided, which is connectable to the removable cassette instead of the first transfer case.
  • the first transfer case which can be connected to the cardan shafts of the exchangeable cartridge and / or the one with the cardan shafts of the exchangeable cartridge connectable second transfer case by shifting transversely to the axial direction of the propeller shafts or straightening rollers from a parking position into a working position and vice versa brought.
  • the cassette change can also be done quickly from the drive side and only leads to low machine changeover times.
  • first transfer case and / or the second transfer case are arranged on a carriage which is displaceable both transversely to the axial direction of the propeller shafts and in the axial direction, can be carried out in a simple and secure manner, a shift provided for the respective set of straightening transfer case.
  • both or, in the case of more than two transmissions all transmissions may be arranged on a carriage.
  • the displacement of the transfer case can be horizontal, that is, in a plane that is parallel to the planes of the axes of the straightening rollers.
  • the displacement of one or all of the transfer cases can be vertical so that the required width for the roller leveler can be reduced depending on the available space at the production site.
  • the displacement may additionally take place in the axial direction of the drive shafts or leveling rolls. This is done, for example, with a so-called "cross slide” which is designed to be displaceable back and forth in these two directions.
  • the drive transmission driving the transfer case in turn is arranged on a carriage and in the axial direction of the Straightening rollers is displaceable.
  • a separate shaft coupling can be provided for coupling the drive motor with the associated transfer case, with which the drive motor can be connected to the transfer case placed in working or drive position to drive it.
  • each transfer case may have its own fixedly coupled drive motor, which then moves along with it in accordance with the movement of the coupled transfer case.
  • Fig. 1 is a schematic partial sectional view of a roller leveling machine 11 according to the invention.
  • Fig. 2 is this roller leveler 11 in view according to arrow II of Fig. 1 shown.
  • the roller leveler 11 has an upper roller mill 13 and a lower roller mill 15 in a per se known embodiment.
  • the upper roller mill 13 has upper straightening rollers 17 and the lower roller mill 15 has lower straightening rollers 19.
  • the upper and lower straightening rollers 17, 19 are arranged in a removable cassette 16, which will be explained in more detail below.
  • the straightening rollers 17 and 19 are as out Fig. 2 can be seen offset from one another.
  • the upper roller mill 13 is vertically movable relative to the lower roller mill 15 in a conventional manner, between the upper straightening rollers 17 and the lower straightening rollers 19, a directional gap 21 for the material to be straightened (not shown) is formed and is adjustable accordingly.
  • upper drive shafts 23 and 19 lower drive shafts 25 are provided for driving the lower straightening rollers.
  • the propeller shafts are coupled via corresponding couplings 27 with the upper and lower straightening rollers 17, 19.
  • the straightening rollers 17 and 19 are mounted on the side of the propeller shafts 23 and 25 in a bearing bar 61 and on the opposite side in a bearing bar 63.
  • the upper and lower drive shafts 23, 25 are mounted in a coupling bearing strip 29 and connected via coupling elements 33, 31 with drive shafts of a first transfer case 35.
  • the propeller shafts 23, 25 have coupling elements 32.
  • a movable removable cassette receiving device 39 On the side facing away from the drive motor 37 side of the roller leveler 11 is a movable removable cassette receiving device 39 which is formed like a table.
  • Reference numeral 43 denotes a bottom foundation on which the entire roller straightening machine device 11 stands.
  • the interchangeable cassette 16 further comprises upper support roller blocks 45 and lower support roller blocks 47, which serve to support the upper and lower straightening rollers 17, 19.
  • the support roller blocks 45 and 47 have, as shown Fig. 2 can be seen in a conventional manner corresponding plurality of intermediate rollers 49 and support rollers 51.
  • a cross slide 53 which serves according to an embodiment of the invention for receiving at least one further, second transfer case 65, as will be described later.
  • FIG. 3 in which the roller leveler 11 is shown when changing the cassette.
  • the removable cassette 16 ' which has a slightly different construction than the removable cassette 16 requires a different drive than the removable cassette 16.
  • This drive is provided by a second transfer case 65, which is placed in front of the first transfer case.
  • the second transfer case 65 is connected to the first transfer case 35 via one or more connecting shafts 67.
  • the exchangeable cassette 16 ' is placed on the cassette exchanging table 39 and ready to be fed into the roller straightening machine 11.
  • the removable cassette 16 ' comprises a frame 60' on which the lower support roller blocks 47 are mounted.
  • the upper and lower straightening rollers 17 and 19 are mounted in bearing strips 61 'and 63'.
  • a frame 62 ' is provided, which is connected to the bearing strips 61' and 63 'and also serves to support the upper support roller blocks 45.
  • the removable cassette 16 ' also includes the upper and lower drive shafts 23' and 25 'and the bearing bar 29' thereof.
  • the propeller shafts 23 'and 25' are shorter than the propeller shafts 23 and 25 of the removable cartridge 16 of Fig. 1 namely by the measure of the space of the second transfer case 65th
  • Fig. 4 provides a schematic plan view of the transfer case assembly according to Fig. 3 wherein two positions of the second transfer case 65 are shown. With solid lines, the operating position of the second transfer case 65 is shown and with dashed lines whose rest position.
  • the arranged on the cross slide 53 second transfer case is connected in its operating position with the first transfer case 35.
  • the second transfer case 65 is moved from the (dashed) rest position to the position in front of the first transfer case 35 on rails 69 and then moved by moving the cross slide 53 in the direction of the first transfer case 35 in its operating position and with this coupled. This is done via coupling elements 67.
  • FIGS. 5 and 6 show partial views of a further embodiment of the roller leveling machine 11 according to the invention.
  • the change cassette 16 is in the operating position as well as the first transfer case 35 (see. FIG. 6 ).
  • the drive motor 37 is connected in the operating position of the first transfer case 35 directly to this.
  • the second transfer case 65 is at rest.
  • the first transfer case 35 is moved out of its operating position and then can be driven by the transverse movement of the cross slide 53, the second transfer case 65 in front of the drive motor 37 and then after movement of the cross slide 53 in the direction of the drive motor 37 are coupled thereto.
  • the desired and on the cassette exchange table Retracted 39 prepared exchange cassette into the machine and connected the drive shafts corresponding to the second transfer case.
  • the transfer cases 35 and 65 can be brought into the respective parking or working position via a pivot point, via joint mechanisms or cam gears / rails. Also, more than two transfer cases can be provided, depending on the application request of the roller leveling machine 11.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Straightening Metal Sheet-Like Bodies (AREA)
  • Sheets, Magazines, And Separation Thereof (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Turning (AREA)
  • Feeding And Guiding Record Carriers (AREA)
  • Friction Gearing (AREA)

Abstract

The roller leveling machine (11) has an upper rolling chair (13) with multiple upper direction rollers, and a lower rolling chair (15) with multiple lower direction rollers. The upper or lower direction rollers are propelled, and a drive is provided over drive shafts (23'), which are connected with the associated direction roller at one of their ends and are connectable at their other end by detachable clutches with a transfer case (35). Another transfer case (65) is provided, which is connectable in place of former transfer case with a changing casket (16').

Description

Die vorliegende Erfindung betrifft eine Walzenrichtmaschine mit in einem Kassettenwechselsystem angeordneten Richtwalzen, nach dem Oberbegriff des Anspruchs 1.The present invention relates to a roller leveling machine with straightening rollers arranged in a cassette changing system, according to the preamble of claim 1.

Zur Verarbeitung von Bandstahl, das von einem Coil abgezogen wird bzw. auch von durch vorherige Bearbeitung verzogenen Teilen, werden herkömmlicher Weise Walzenrichtmaschinen eingesetzt. Eine derartige Walzenrichtmaschine ist beispielsweise aus der EP 1 584 384 A1 bekannt. Die dort gezeigte Richtmaschine weist einen oberen Walzenstuhl mit einer Mehrzahl von oberen Richtwalzen, einen unteren Walzenstuhl mit einer Mehrzahl von unteren Richtwalzen auf, wobei wenigstens einige der oberen und/oder unteren Richtwalzen angetrieben sind. Der Antrieb erfolgt dabei über Gelenkwellen, die an einem ihrer Enden mit der zugehörigen Richtwalze verbunden sind und an ihrem anderen Ende mittels lösbarer Kupplung mit einem ersten Verteilergetriebe verbindbar sind, wobei zum Antrieb des ersten Verteilergetriebes eine Antriebseinrichtung vorgesehen ist, die gemäß EP 1 584 384 A1 aus einem Hauptgetriebe und einem Antriebsmotor besteht.For processing strip steel, which is withdrawn from a coil or also warped by previous processing parts, roll straightening machines are conventionally used. Such a roller leveler is for example from the EP 1 584 384 A1 known. The straightening machine shown there comprises an upper roller mill having a plurality of upper straightening rollers, a lower roller mill having a plurality of lower straightening rollers, at least some of the upper and / or lower straightening rollers being driven. The drive takes place via cardan shafts which are connected at one of their ends with the associated straightening roller and at the other end by means of releasable coupling with a first transfer case are connectable, wherein for driving the first transfer case, a drive device is provided according to EP 1 584 384 A1 consists of a main gear and a drive motor.

Beim Einsatz einer Richtmaschine in einer Anlage auf der ein sehr großes Spektrum von Materialien hinsichtlich des Dickenbereiches, der Festigkeiten bzw. der Oberflächenbeschaffenheit oder der Materialien selbst (Aluminium, Stahl, Edelstahl, etc.) verarbeitet werden soll, ist es notwendig, die Anzahl der Richtwalzen und deren Durchmesser entsprechend dem Richtgut anzupassen.When using a straightening machine in a plant where a very wide range of materials is to be processed with regard to the thickness range, the strengths or the surface finish or the materials themselves (aluminum, steel, stainless steel, etc.), it is necessary to reduce the number of Straightening rolls and their diameter according to the straightening adapt.

Um diesen Forderungen zu begegnen, wurde gemäß EP 1 584 384 A1 vorgeschlagen, die Richtwalzen in einer Wechselkassette anzuordnen und somit den oberen und unteren Richtwalzensatz zusammen mit den zugehörigen Antriebs- bzw. Gelenkwellen in einem Schritt aus der Richtmaschine herauszubringen und eine andere Wechselkassette mit einem entsprechenden gegebenenfalls anderen Richtwalzensatz wieder einzubringen.To meet these demands, was according to EP 1 584 384 A1 proposed to arrange the straightening rollers in a removable cassette and thus bringing out the upper and lower leveling roller set together with the associated drive or propeller shafts in one step from the straightening machine and bring back another removable cassette with a corresponding optionally different straightening roller set.

Abhängig von der Anzahl der Richtwalzen, der Achsabstände, der Walzendurchmesser und der erforderlichen Prozessdrehmomente, welche ein Richtaggregat kennzeichnen, werden dementsprechend unterschiedliche Anforderungen an das antreibende Verteilergetriebe gestellt.Depending on the number of straightening rollers, the center distances, the roller diameter and the required process torques, which characterize a straightening unit, accordingly different demands are placed on the driving transfer case.

Gemäß EP 1 584 384 A1 wird deshalb vorgeschlagen, das Verteilergetriebe in die Wechselkassette zu integrieren und zusammen mit dieser auszuwechseln.According to EP 1 584 384 A1 It is therefore proposed to integrate the transfer case in the removable cassette and replace it with this.

Diese Lösung erfordert jedoch, dass beim Bereitstellen von mehreren gleichartigen Kassetten, die nach ihrer Bauart bestimmt gemäß EP 1 584 384 A1 ein Zwischengetriebe benötigen, genau dieses bei jeder weiteren Wechselkassette vorgesehen werden muss. Außerdem muss je nach erforderlicher bzw. installierter Leistung ein Ölkühlkreislauf installiert bzw. an einem solchen angekuppelt werden. Des weiteren können Überwachungsfunktionen, wie der Öltemperatur oder des Ölfüllstands erforderlich sein, welche dann nur mit erhöhtem Aufwand in die Steuerung eingebaut werden können.However, this solution requires that when providing several similar cassettes, according to their design determined according to EP 1 584 384 A1 need an intermediate gear, exactly this must be provided with every other removable cassette. In addition, depending on the required or installed capacity, an oil cooling circuit must be installed or coupled to one. Furthermore, monitoring functions, such as the oil temperature or the oil level may be required, which can then be installed only with increased effort in the control.

Der vorliegenden Erfindung liegt deshalb die Aufgabe zugrunde, eine Walzenrichtmaschine der eingangs genannten Art zu schaffen, bei der die oben genannten Nachteile vermieden sind und sich der Ausbau der Wechselkassette möglichst einfach und kostengünstig gestaltet.The present invention is therefore an object of the invention to provide a roller leveler of the type mentioned, in which the above-mentioned disadvantages are avoided and the removal of the removable cassette designed as simple and inexpensive.

Diese Aufgabe wird durch die Merkmale des Anspruchs 1 gelöst.This object is solved by the features of claim 1.

Gemäß der vorliegenden Erfindung zeichnet sich die Richtmaschine dadurch aus, dass wenigstens ein weiteres, zweites Verteilergetriebe vorgesehen ist, das anstelle des ersten Verteilergetriebes mit der Wechselkassette verbindbar ist. Dies führt vorteilhafterweise zu einem gegenüber dem Stand der Technik erheblich vereinfachten Wechselkassettensystem. Insbesondere wird ein einfacher Aufbau der Wechselkassette sogar bei gleichzeitiger, gegenüber dem Stand der Technik erreichten Reduzierung der benötigten Verteilergetriebe ereicht.According to the present invention, the straightening machine is characterized in that at least one further, second transfer case is provided, which is connectable to the removable cassette instead of the first transfer case. This advantageously leads to a comparison with the prior art considerably simplified removable cassette system. In particular, a simple construction of the removable cassette is achieved even with simultaneous, compared to the prior art achieved reduction of the required transfer case.

Vorteilhafterweise ist das mit den Gelenkwellen der Wechselkassette verbindbare erste Verteilergetriebe und/oder das mit den Gelenkwellen der Wechselkassette verbindbare zweite Verteilergetriebe durch Verschiebung quer zur Achsrichtung der Gelenkwellen bzw. Richtwalzen von einer Parkposition in eine Arbeitsposition und umgekehrt bringbar. Damit kann der Kassettenwechsel auch von der Antriebsseite her schnell erfolgen und führt nur zu geringen Maschinen-Umrüstzeiten.Advantageously, the first transfer case which can be connected to the cardan shafts of the exchangeable cartridge and / or the one with the cardan shafts of the exchangeable cartridge connectable second transfer case by shifting transversely to the axial direction of the propeller shafts or straightening rollers from a parking position into a working position and vice versa brought. Thus, the cassette change can also be done quickly from the drive side and only leads to low machine changeover times.

Dadurch, dass das erste Verteilergetriebe und/ oder das zweite Verteilergetriebe auf einem Schlitten angeordnet sind, der sowohl quer zur Achsrichtung der Gelenkwellen als auch in Achsrichtung verschiebbar ist, kann auf einfache und sichere Weise eine Verschiebung des für den jeweiligen Richtwalzensatz vorgesehenen Verteilergetriebes erfolgen. Dabei können in einer ersten Ausführungsform beide bzw. bei mehr als zwei Getrieben alle Getriebe auf einem Schlitten angeordnet sein.Characterized in that the first transfer case and / or the second transfer case are arranged on a carriage which is displaceable both transversely to the axial direction of the propeller shafts and in the axial direction, can be carried out in a simple and secure manner, a shift provided for the respective set of straightening transfer case. In this case, in a first embodiment, both or, in the case of more than two transmissions, all transmissions may be arranged on a carriage.

In einer Ausführungsform kann die Verschiebung der Verteilergetriebe horizontal erfolgen, also in einer Ebene, die parallel zu den Ebenen der Achsen der Richtwalzen verläuft.In one embodiment, the displacement of the transfer case can be horizontal, that is, in a plane that is parallel to the planes of the axes of the straightening rollers.

Alternativ kann die Verschiebung eines oder aller Verteilergetriebe vertikal erfolgen, sodass die benötigte Breite für die Walzenrichtmaschine, je nach zur Verfügung stehendem Platz am Produktionsort, verringert werden kann.Alternatively, the displacement of one or all of the transfer cases can be vertical so that the required width for the roller leveler can be reduced depending on the available space at the production site.

Selbstverständlich sind auch Mischformen möglich, beispielsweise dass eines der Verteilergetriebe horizontal und das andere vertikal verschoben wird. Zusätzlich gibt es grundsätzlich die Möglichkeit der Verschiebung in einer jeglichen Winkellage, was den Vorteil hat, eine kompakte Bauweise der Walzenrichtmaschine insbesondere auch bei mehr als zwei Verteilergetrieben zu ermöglichen.Of course, mixed forms are possible, for example, that one of the transfer case is moved horizontally and the other vertically. In addition, there is basically the possibility of displacement in any angular position, which has the advantage of allowing a compact design of the roller leveling machine, especially in more than two transfer cases.

Zur Verbindung des ersten bzw. zweiten Verteilergetriebes mit einem Antriebsmotor bzw., wenn ein von einem Antriebsmotor angetriebenes Hauptgetriebe vorgesehen ist, kann die Verschiebung zusätzlich in Achsrichtung der Gelenkwellen bzw. Richtwalzen erfolgen. Dies erfolgt beispielsweise mit einem so genannten "Kreuzschlitten" der in diesen beiden Richtungen hin und her verschiebbar ausgebildet ist.In order to connect the first or second transfer case to a drive motor or, if a main drive driven by a drive motor is provided, the displacement may additionally take place in the axial direction of the drive shafts or leveling rolls. This is done, for example, with a so-called "cross slide" which is designed to be displaceable back and forth in these two directions.

Alternativ kann vorgesehen werden, dass der die Verteilergetriebe antreibende Antriebsmotor seinerseits auf einem Schlitten angeordnet ist und in Achsrichtung der Richtwalzen verschiebbar ist.Alternatively, it can be provided that the drive transmission driving the transfer case in turn is arranged on a carriage and in the axial direction of the Straightening rollers is displaceable.

In einer weiteren alternativen Ausführungsform kann zur Kupplung des Antriebsmotors mit dem zugeordneten Verteilergetriebe eine separate Wellenkupplung vorgesehen sein, mit der der Antriebsmotor mit dem in Arbeits- bzw. Antriebsposition gebrachten Verteilergetriebe zu dessen Antrieb verbindbar ist.In a further alternative embodiment, a separate shaft coupling can be provided for coupling the drive motor with the associated transfer case, with which the drive motor can be connected to the transfer case placed in working or drive position to drive it.

In einer weiteren alternativen Ausführungsform kann jedes Verteilergetriebe einen eigenen fest gekuppelten Antriebsmotor aufweisen, der sich dann entsprechend der Bewegung des gekuppelten Verteilergetriebes mit diesem mitbewegt.In a further alternative embodiment, each transfer case may have its own fixedly coupled drive motor, which then moves along with it in accordance with the movement of the coupled transfer case.

Weitere Einzelheiten, Merkmale und Vorteile der Erfindung ergeben sich aus der nachfolgenden Beschreibung von Ausführungsbeispielen der erfindungsgemäßen Walzenrichtmaschine unter Bezugnahme auf die beigefügten Zeichnungen. Darin zeigt:

Fig. 1
in schematischer Schnittansicht eine erste Ausführungsform einer erfindungsgemäßen Walzenrichtmaschine mit Wechselkassette und Kassettenwechsel-Tisch zur Aufnahme der Wechselkassette beim Auswechseln;
Fig. 2
eine schematische Ansicht der Walzenrichtmaschine von Figur 1 gemäß Pfeil II in Figur 1;
Fig. 3
eine schematische Ansicht auf die Ausführungsform von Fig. 1 mit herausgefahrener Wechselkassette und montiertem zweiten Verteilergetriebe;
Fig. 4
eine Draufsicht auf die Ausführungsform der erfindungsgemäßen Walzenrichtmaschine gemäß Figur 3;
Fig. 5
eine schematische Seitenansicht einer weiteren Ausgestaltung der Richtmaschine mit zwei in einer Reihe angeordneten Verteilergetrieben und direkt antreibendem Antriebsmotor;
Fig. 6
eine schematische Draufsicht auf die Ausführungsform gemäß Figur 5, jedoch bei ausgefahrener Wechselkassette einschließlich der Gelenkwellen.
Further details, features and advantages of the invention will become apparent from the following description of embodiments of the roller leveling machine according to the invention with reference to the accompanying drawings. It shows:
Fig. 1
in a schematic sectional view of a first embodiment of a roller leveler according to the invention with removable cassette and cassette exchange table for receiving the removable cassette when replacing;
Fig. 2
a schematic view of the roller leveler of FIG. 1 according to arrow II in FIG. 1 ;
Fig. 3
a schematic view of the embodiment of Fig. 1 with retracted change cassette and mounted second transfer case;
Fig. 4
a plan view of the embodiment of the roller leveler according to the invention according to FIG. 3 ;
Fig. 5
a schematic side view of another embodiment of the leveler with two arranged in a row transfer cases and directly driving drive motor;
Fig. 6
a schematic plan view of the embodiment according to FIG. 5 , but with the removable cassette extended, including the cardan shafts.

In den Figuren sind gleiche Elemente mit der gleichen Bezugsziffer versehen.In the figures, the same elements are provided with the same reference numeral.

In Fig. 1 ist in schematischer Teilschnittansicht eine erfindungsgemäße Walzenrichtmaschine 11 dargestellt. In Fig. 2 ist diese Walzenrichtmaschine 11 in Ansicht gemäß Pfeil II von Fig. 1 dargestellt.In Fig. 1 is a schematic partial sectional view of a roller leveling machine 11 according to the invention. In Fig. 2 is this roller leveler 11 in view according to arrow II of Fig. 1 shown.

Die Walzenrichtmaschine 11 weist einen oberen Walzenstuhl 13 und einen unteren Walzenstuhl 15 in an sich bekannter Ausgestaltung auf. Der obere Walzenstuhl 13 weist obere Richtwalzen 17 auf und der untere Walzenstuhl 15 weist untere Richtwalzen 19 auf. Die oberen und unteren Richtwalzen 17, 19 sind in einer Wechselkassette 16 angeordnet, was unter noch näher erläutert wird.The roller leveler 11 has an upper roller mill 13 and a lower roller mill 15 in a per se known embodiment. The upper roller mill 13 has upper straightening rollers 17 and the lower roller mill 15 has lower straightening rollers 19. The upper and lower straightening rollers 17, 19 are arranged in a removable cassette 16, which will be explained in more detail below.

Die Richtwalzen 17 und 19 sind, wie aus Fig. 2 ersichtlich, versetzt zueinander angeordnet. Der obere Walzenstuhl 13 ist gegenüber dem unteren Walzenstuhl 15 in an sich bekannter Weise vertikal bewegbar, wobei zwischen den oberen Richtwalzen 17 und den unteren Richtwalzen 19 ein Richtspalt 21 für das zu richtende Material (nicht dargestellt) ausgebildet ist und entsprechend einstellbar ist.The straightening rollers 17 and 19 are as out Fig. 2 can be seen offset from one another. The upper roller mill 13 is vertically movable relative to the lower roller mill 15 in a conventional manner, between the upper straightening rollers 17 and the lower straightening rollers 19, a directional gap 21 for the material to be straightened (not shown) is formed and is adjustable accordingly.

Zum Antrieb der oberen Richtwalzen 17 sind obere Gelenkwellen 23 und zum Antrieb der unteren Richtwalzen 19 untere Gelenkwellen 25 vorgesehen. Die Gelenkwellen sind über entsprechende Kupplungen 27 mit den oberen und unteren Richtwalzen 17, 19 gekuppelt. Die Richtwalzen 17 und 19 sind auf der Seite der Gelenkwellen 23 und 25 in einer Lagerleiste 61 und auf der entgegengesetzten Seite in einer Lagerleiste 63 gelagert.To drive the upper straightening rollers 17 upper drive shafts 23 and 19 lower drive shafts 25 are provided for driving the lower straightening rollers. The propeller shafts are coupled via corresponding couplings 27 with the upper and lower straightening rollers 17, 19. The straightening rollers 17 and 19 are mounted on the side of the propeller shafts 23 and 25 in a bearing bar 61 and on the opposite side in a bearing bar 63.

Am entgegengesetzten Ende sind die oberen und unteren Gelenkwellen 23, 25 in einer Kupplungslagerleiste 29 gelagert und über Kupplungselemente 33, 31 mit Antriebswellen eines ersten Verteilergetriebes 35 verbunden. Die Gelenkwellen 23, 25 weisen Kupplungselemente 32 auf.At the opposite end, the upper and lower drive shafts 23, 25 are mounted in a coupling bearing strip 29 and connected via coupling elements 33, 31 with drive shafts of a first transfer case 35. The propeller shafts 23, 25 have coupling elements 32.

An dem ersten Verteilergetriebe 35 greift ein Antriebsmotor 37 an, der das erste Verteilergetriebe 35 entsprechend antreibt.At the first transfer case 35 engages a drive motor 37, which drives the first transfer case 35 accordingly.

An der dem Antriebsmotor 37 abgewandten Seite der Walzenrichtmaschine 11 befindet sich eine bewegliche Wechselkassettenaufnahmevorrichtung 39, die tischartig ausgebildet ist. Mit Bezugsziffer 43 wird ein Bodenfundament bezeichnet, auf dem die gesamte Walzenrichtmaschinenvorrichtung 11 steht.On the side facing away from the drive motor 37 side of the roller leveler 11 is a movable removable cassette receiving device 39 which is formed like a table. Reference numeral 43 denotes a bottom foundation on which the entire roller straightening machine device 11 stands.

Die Wechselkassette 16 umfasst weiterhin obere Stützrollenböcke 45 und untere Stützrollenböcke 47, die zur Abstützung der oberen und unteren Richtwalzen 17, 19 dienen. Die Stützrollenböcke 45 und 47 weisen, wie aus Fig. 2 ersichtlich eine in an sich bekannter Weise entsprechende Vielzahl von Zwischenwalzen 49 und Stützrollen 51 auf.The interchangeable cassette 16 further comprises upper support roller blocks 45 and lower support roller blocks 47, which serve to support the upper and lower straightening rollers 17, 19. The support roller blocks 45 and 47 have, as shown Fig. 2 can be seen in a conventional manner corresponding plurality of intermediate rollers 49 and support rollers 51.

Wie weiterhin aus Figur 1 ersichtlich, ist ein Kreuzschlitten 53 vorgesehen, der gemäß einer Ausführungsform der Erfindung zur Aufnahme wenigstens eines weiteren, zweiten Verteilergetriebes 65 dient, wie dies später beschrieben werden wird.How to continue FIG. 1 it can be seen, a cross slide 53 is provided, which serves according to an embodiment of the invention for receiving at least one further, second transfer case 65, as will be described later.

Es wird nunmehr Bezug genommen auf Figur 3, in der die Walzenrichtmaschine 11 beim Kassettenwechsel dargestellt ist. Die Wechselkassette 16', die einen etwas anderen Aufbau als die Wechselkassette 16 aufweist benötigt einen anderen Antrieb als die Wechselkassette 16. Dieser Antrieb wird durch ein zweites Verteilergetriebe 65 geschaffen, das vor das erste Verteilergetriebe gesetzt ist. Das zweite Verteilergetriebe 65 ist über eine oder mehrere Verbindungswellen 67 mit dem ersten Verteilergetriebe 35 verbunden.Reference will now be made to FIG. 3 in which the roller leveler 11 is shown when changing the cassette. The removable cassette 16 ', which has a slightly different construction than the removable cassette 16 requires a different drive than the removable cassette 16. This drive is provided by a second transfer case 65, which is placed in front of the first transfer case. The second transfer case 65 is connected to the first transfer case 35 via one or more connecting shafts 67.

Wie aus Figur 3 weiterhin ersichtlich, ist die Wechselkassette 16' auf den Kassettenwechsel-Tisch 39 aufgesetzt und bereit in die Walzenrichtmaschine 11 eingefahren zu werden. Hierzu weist sie 4 Rollen 18 auf. Die Wechselkassette 16' umfasst einen Rahmen 60' auf dem die unteren Stützrollenböcke 47 gelagert sind. Die oberen und unteren Richtwalzen 17 und 19 sind in Lagerleisten 61' und 63' gelagert. Weiterhin ist ein Rahmen 62' vorgesehen, der mit den Lagerleisten 61' und 63' verbunden ist und auch zur Lagerung der oberen Stützrollenböcke 45 dient. Wie aus Figur 3 weiterhin ersichtlich, umfasst die Wechselkassette 16' auch die oberen und unteren Gelenkwellen 23' und 25' und deren Lagerleiste 29'. Die Gelenkwellen 23' und 25' sind kürzer als die Gelenkwellen 23 und 25 der Wechselkassette 16 von Fig. 1 und zwar um das Maß für den Platz des zweiten Verteilergetriebes 65.How out FIG. 3 Further, the exchangeable cassette 16 'is placed on the cassette exchanging table 39 and ready to be fed into the roller straightening machine 11. For this purpose, it has 4 rollers 18. The removable cassette 16 'comprises a frame 60' on which the lower support roller blocks 47 are mounted. The upper and lower straightening rollers 17 and 19 are mounted in bearing strips 61 'and 63'. Furthermore, a frame 62 'is provided, which is connected to the bearing strips 61' and 63 'and also serves to support the upper support roller blocks 45. How out FIG. 3 Furthermore, as can be seen, the removable cassette 16 'also includes the upper and lower drive shafts 23' and 25 'and the bearing bar 29' thereof. The propeller shafts 23 'and 25' are shorter than the propeller shafts 23 and 25 of the removable cartridge 16 of Fig. 1 namely by the measure of the space of the second transfer case 65th

Fig. 4 stellt eine schematische Draufsicht auf die Verteilergetriebeanordnung gemäß Fig. 3 dar, wobei zwei Stellungen des zweiten Verteilergetriebes 65 dargestellt sind. Mit durchgezogenen Linien ist die Betriebsposition des zweiten Verteilergetriebes 65 dargestellt und mit gestrichelten Linien dessen Ruheposition. Fig. 4 provides a schematic plan view of the transfer case assembly according to Fig. 3 wherein two positions of the second transfer case 65 are shown. With solid lines, the operating position of the second transfer case 65 is shown and with dashed lines whose rest position.

Das auf dem Kreuzschlitten 53 angeordnete zweite Verteilergetriebe ist in seiner Betriebsstellung mit dem ersten Verteilergetriebe 35 verbunden. Um in diese aus seiner Ruheposition zu gelangen, wird das zweite Verteilergetriebe 65 aus der (gestrichelten) Ruheposition in die Position vor das erste Verteilergetriebe 35 auf Schienen 69 verschoben und anschließend durch Verschieben des Kreuzschlittens 53 in Richtung erstes Verteilergetriebe 35 in seine Betriebsposition verschoben und mit diesem gekoppelt. Dies erfolgt über Kupplungselemente 67. Sodann kann die Wechselkassette 16' in die Richtmaschine eingeschoben und mit dem zweiten Verteilergetriebe 65 über ihre Kupplungen 33, 31 verbunden werden.The arranged on the cross slide 53 second transfer case is connected in its operating position with the first transfer case 35. In order to get out of its rest position, the second transfer case 65 is moved from the (dashed) rest position to the position in front of the first transfer case 35 on rails 69 and then moved by moving the cross slide 53 in the direction of the first transfer case 35 in its operating position and with this coupled. This is done via coupling elements 67. Then, the removable cassette 16 'inserted into the straightening machine and connected to the second transfer case 65 via their couplings 33, 31.

Es wird nunmehr Bezug genommen auf die Figuren 5 und 6. Diese zeigen Teilansichten einer weiteren Ausführungsform der erfindungsgemäßen Walzenrichtmaschine 11.Reference is now made to the FIGS. 5 and 6 , These show partial views of a further embodiment of the roller leveling machine 11 according to the invention.

Die Wechselkassette 16 befindet sich in Betriebsstellung ebenso wie das erste Verteilergetriebe 35 (vgl. Figur 6). Der Antriebsmotor 37 ist in Betriebsstellung des ersten Verteilergetriebes 35 direkt mit diesem verbunden. Das zweite Verteilergetriebe 65 befindet sich in Ruhestellung. Durch Entkoppeln des ersten Verteilergetriebes 35 und Verfahren dieses Getriebes mittels des Kreuzschlittens 53 weg vom Antriebsmotor 37 wird das erste Verteilergetriebe 35 aus seiner Betriebsstellung herausgefahren und anschließend kann durch die Querbewegung des Kreuzschlittens 53 das zweite Verteilergetriebe 65 vor den Antriebsmotor 37 gefahren werden und anschließend nach Bewegung des Kreuzschlittens 53 in Richtung Antriebsmotor 37 mit diesem gekoppelt werden. Danach wird die gewünschte und auf dem Kassettenwechsel-Tisch 39 vorbereitete Wechselkassette in die Maschine eingefahren und die Gelenkwellen entsprechend mit dem zweiten Verteilergetriebe verbunden.The change cassette 16 is in the operating position as well as the first transfer case 35 (see. FIG. 6 ). The drive motor 37 is connected in the operating position of the first transfer case 35 directly to this. The second transfer case 65 is at rest. By decoupling the first transfer case 35 and method of this transmission by means of the cross slide 53 away from the drive motor 37, the first transfer case 35 is moved out of its operating position and then can be driven by the transverse movement of the cross slide 53, the second transfer case 65 in front of the drive motor 37 and then after movement of the cross slide 53 in the direction of the drive motor 37 are coupled thereto. After that, the desired and on the cassette exchange table Retracted 39 prepared exchange cassette into the machine and connected the drive shafts corresponding to the second transfer case.

Die vorliegende Erfindung ist nicht auf die dargestellten Ausführungsbeispiele beschränkt. Beispielsweise können die Verteilergetriebe 35 und 65 über einen Drehpunkt, über Gelenkmechanismen oder Kurvengetriebe/ -schienen in die jeweilige Park- oder Arbeitsposition gebracht werden. Auch können mehr als zwei Verteilergetriebe vorgesehen werden, je nach Einsatzwunsch der Walzenrichtmaschine 11.The present invention is not limited to the illustrated embodiments. For example, the transfer cases 35 and 65 can be brought into the respective parking or working position via a pivot point, via joint mechanisms or cam gears / rails. Also, more than two transfer cases can be provided, depending on the application request of the roller leveling machine 11.

Mit der erfindungsgemäßen Richtmaschine und deren Kassetten- und Getriebewechselsystem wird somit besonders vorteilhaft eine schnelle und einfache Möglichkeit der Anpassung der Richtmaschine an die unterschiedlichen Richtaufgaben und Einsätze der Richtmaschine geschaffen.With the straightening machine according to the invention and its cassette and gear changing system, therefore, a quick and easy way of adapting the straightening machine to the different straightening tasks and inserts of the straightening machine is particularly advantageous.

Claims (9)

Walzenrichtmaschine (11), die aufweist: einen oberen Walzenstuhl (13) mit einer Mehrzahl von oberen Richtwalzen (17), einen unteren Walzenstuhl (15) mit einer Mehrzahl von unteren Richtwalzen (19), wobei wenigstens einige der oberen/unteren Richtwalzen (17, 19) angetrieben sind, wobei der Antrieb über Gelenkwellen (23, 25; 23', 25')) erfolgt, die an einem ihrer Enden mit der zugehörigen Richtwalze verbunden sind und an ihrem anderen Ende mittels lösbarer Kupplungen (33, 31) mit einem ersten Verteilergetriebe (35) verbindbar sind, wobei zum Antrieb des ersten Verteilergetriebes (35) eine Antriebseinrichtung (37) vorgesehen ist, wobei die oberen und unteren Richtwalzen (17, 19) eine Richtwalzenanordnung bilden, die in einer Wechselkassette (16, 16') zusammen mit ihren Gelenkwellen angeordnet und mittels dieser auswechselbar sind, dadurch gekennzeichnet,
dass wenigstens ein weiteres, zweites Verteilergetriebe (65) vorgesehen ist, das anstelle des ersten Verteilergetriebes (35) mit der Wechselkassette (16, 16') verbindbar ist.
Roller leveler (11), comprising: an upper roller mill (13) having a plurality of upper straightening rollers (17); a lower roller mill (15) having a plurality of lower straightening rollers (19), at least some of the upper / lower straightening rollers (17, 19) being driven; Drive via propeller shafts (23, 25, 23 ', 25')), which are connected at one of its ends with the associated straightening roller and at its other end by means of releasable couplings (33, 31) with a first transfer case (35) are connectable , wherein for driving the first transfer case (35), a drive means (37) is provided, wherein the upper and lower straightening rollers (17, 19) form a straightening roller assembly in an exchangeable cartridge (16, 16 ') arranged together with their propeller shafts and means these are interchangeable, characterized,
in that at least one further, second transfer case (65) is provided, which can be connected to the change cassette (16, 16 ') instead of the first transfer case (35).
Walzenrichtmaschine nach Anspruch 1, dadurch gekennzeichnet, dass das mit den Gelenkwellen (23, 25) der Wechselkassette (16) verbindbare erste Verteilergetriebe (35) und/oder das mit den Gelenkwellen (23', 25') der Wechselkassette (16') verbindbare zweite Verteilergetriebe (65) durch Verschiebung quer zur Achsrichtung der Gelenkwellen bzw. Richtwalzen von einer Parkposition in eine Arbeitsposition und umgekehrt bringbar ist.Roll straightening machine according to claim 1, characterized in that the first transfer case (35) connectable to the cardan shafts (23, 25) of the exchangeable cartridge (16) and / or connectable to the cardan shafts (23 ', 25') of the exchangeable cartridge (16 ') second transfer case (65) by displacement transversely to the axial direction of the propeller shafts or straightening rollers from a parking position into a working position and vice versa can be brought. Walzenrichtmaschine nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass das erste Verteilergetriebe (35) und/ oder das zweite Verteilergetriebe (65) auf einem Kreuzschlitten (53) angeordnet sind, der sowohl quer zur Achsrichtung der Gelenkwellen als auch in Achsrichtung verschiebbar ist.Roller leveling machine according to claim 1 or 2, characterized in that the first transfer case (35) and / or the second transfer case (65) are arranged on a cross slide (53) which is displaceable both transversely to the axial direction of the drive shafts and in the axial direction. Walzenrichtmaschine nach Anspruch 2 oder 3, dadurch gekennzeichnet, dass die Verschiebung des ersten und/oder zweiten Verteilergetriebes (35, 65) horizontal erfolgt.Roller leveler according to claim 2 or 3, characterized in that the displacement of the first and / or second transfer case (35, 65) is horizontal. Walzenrichtmaschine nach Anspruch 2 oder 3 dadurch gekennzeichnet, dass die Verschiebung des ersten und/oder zweiten Verteilergetriebes (35, 65) vertikal erfolgt.Roller leveler according to claim 2 or 3, characterized in that the displacement of the first and / or second transfer case (35, 65) takes place vertically. Walzenrichtmaschine nach einem der Ansprüche 1 bis 5 dadurch gekennzeichnet, dass die Verbindung des ersten bzw. zweiten Verteilergetriebes (35, 65) mit einem Antriebsmotor (37) durch Verschiebung zusätzlich in Achsrichtung der Gelenkwellen bzw. Richtwalzen erfolgt.Roller leveling machine according to one of claims 1 to 5, characterized in that the connection of the first and second transfer case (35, 65) with a drive motor (37) by displacement additionally in the axial direction of the propeller shafts or straightening rolls. Walzenrichtmaschine nach einem der Ansprüche 1 bis 6 dadurch gekennzeichnet, dass der Antriebsmotor (37) auf einem Schlitten angeordnet ist und in Achsrichtung der Richtwalzen verschiebbar ist.Roller leveling machine according to one of claims 1 to 6, characterized in that the drive motor (37) is arranged on a carriage and in the axial direction of the straightening rollers is displaceable. Walzenrichtmaschine nach einem der Ansprüche 1 bis 6 dadurch gekennzeichnet, dass zur Kupplung des Antriebsmotors (37) mit dem zweiten Verteilergetriebe (65) eine separate Wellenkupplung vorgesehen ist.Roller leveling machine according to one of claims 1 to 6, characterized in that a separate shaft coupling is provided for coupling the drive motor (37) to the second transfer case (65). Walzenrichtmaschine nach einem der Ansprüche 1 bis 5 dadurch gekennzeichnet, dass jedes Verteilergetriebe (35, 65) einen eigenen fest gekuppelten Antriebsmotor aufweist.Roller leveling machine according to one of claims 1 to 5, characterized in that each transfer case (35, 65) has its own firmly coupled drive motor.
EP08008689A 2008-05-08 2008-05-08 Roller levelling machine with cassette exchange system Not-in-force EP2116315B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
PL08008689T PL2116315T5 (en) 2008-05-08 2008-05-08 Roller levelling machine with cassette exchange system
AT08008689T ATE473814T1 (en) 2008-05-08 2008-05-08 ROLL SETUP MACHINE WITH CASSETTE CHANGE SYSTEM
DE502008000943T DE502008000943D1 (en) 2008-05-08 2008-05-08 Rolling machine with cassette change system
DK08008689.5T DK2116315T4 (en) 2008-05-08 2008-05-08 Roll straightening machine with cassette replacement system
EP08008689A EP2116315B2 (en) 2008-05-08 2008-05-08 Roller levelling machine with cassette exchange system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP08008689A EP2116315B2 (en) 2008-05-08 2008-05-08 Roller levelling machine with cassette exchange system

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EP2116315A1 true EP2116315A1 (en) 2009-11-11
EP2116315B1 EP2116315B1 (en) 2010-07-14
EP2116315B2 EP2116315B2 (en) 2013-03-13

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AT (1) ATE473814T1 (en)
DE (1) DE502008000943D1 (en)
DK (1) DK2116315T4 (en)
PL (1) PL2116315T5 (en)

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CN102397916A (en) * 2011-11-27 2012-04-04 襄阳博亚精工装备股份有限公司 Automatic locking device for piston cylinder of upper roller system
CN102553975A (en) * 2011-12-31 2012-07-11 中冶京诚工程技术有限公司 Multi-roller straightener
DE102013207307A1 (en) 2013-04-23 2014-10-23 Sms Siemag Ag Straightening machine with individual employment and changing device
DE102015102271B4 (en) * 2014-02-26 2017-06-08 Arku Maschinenbau Gmbh Method and device for straightening metallic parts with a reduction of pinch edges
CN112371765A (en) * 2020-11-13 2021-02-19 太原科技大学 Variable roller straightening machine

Families Citing this family (1)

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Publication number Priority date Publication date Assignee Title
RU201757U1 (en) * 2020-07-03 2021-01-11 Федеральное государственное автономное образовательное учреждение высшего образования "Южно-Уральский государственный университет (национальный исследовательский университет)" ФГАОУ ВО "ЮУрГУ (НИУ)" Roller straightening machine for straightening stainless steel strips

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GB2430904A (en) * 2004-02-17 2007-04-11 Bronx Mfg Company Levelling machine and method
EP1584384A1 (en) 2004-04-07 2005-10-12 Sundwig GmbH Leveling machine with exchangeable cassette

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102397916A (en) * 2011-11-27 2012-04-04 襄阳博亚精工装备股份有限公司 Automatic locking device for piston cylinder of upper roller system
CN102553975A (en) * 2011-12-31 2012-07-11 中冶京诚工程技术有限公司 Multi-roller straightener
CN102553975B (en) * 2011-12-31 2013-11-13 中冶京诚工程技术有限公司 Multi-roller straightener
DE102013207307A1 (en) 2013-04-23 2014-10-23 Sms Siemag Ag Straightening machine with individual employment and changing device
WO2014173756A1 (en) 2013-04-23 2014-10-30 Sms Siemag Ag Straightening machine having individual adjustment and load alternator
CN105188977A (en) * 2013-04-23 2015-12-23 Sms集团有限公司 Straightening machine having individual adjustment and load alternator
DE102015102271B4 (en) * 2014-02-26 2017-06-08 Arku Maschinenbau Gmbh Method and device for straightening metallic parts with a reduction of pinch edges
DE102015102271C5 (en) 2014-02-26 2022-12-01 Arku Maschinenbau Gmbh Method and device for straightening metal parts with pinch point reduction
DE102015102271C9 (en) 2014-02-26 2023-05-25 Arku Maschinenbau Gmbh Method and device for straightening metal parts with pinch point reduction
CN112371765A (en) * 2020-11-13 2021-02-19 太原科技大学 Variable roller straightening machine

Also Published As

Publication number Publication date
DK2116315T3 (en) 2010-11-01
DK2116315T4 (en) 2013-06-10
EP2116315B2 (en) 2013-03-13
ATE473814T1 (en) 2010-07-15
EP2116315B1 (en) 2010-07-14
PL2116315T3 (en) 2010-12-31
PL2116315T5 (en) 2013-07-31
DE502008000943D1 (en) 2010-08-26

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