EP1916213B1 - Spinning Machine Having Yarn Slack Elimination Device - Google Patents

Spinning Machine Having Yarn Slack Elimination Device Download PDF

Info

Publication number
EP1916213B1
EP1916213B1 EP20070118538 EP07118538A EP1916213B1 EP 1916213 B1 EP1916213 B1 EP 1916213B1 EP 20070118538 EP20070118538 EP 20070118538 EP 07118538 A EP07118538 A EP 07118538A EP 1916213 B1 EP1916213 B1 EP 1916213B1
Authority
EP
European Patent Office
Prior art keywords
yarn
slack eliminating
magnetic pole
spinning
eliminating roller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP20070118538
Other languages
German (de)
French (fr)
Other versions
EP1916213A1 (en
Inventor
Ken-Ichi Ueda
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Murata Machinery Ltd
Original Assignee
Murata Machinery Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Murata Machinery Ltd filed Critical Murata Machinery Ltd
Publication of EP1916213A1 publication Critical patent/EP1916213A1/en
Application granted granted Critical
Publication of EP1916213B1 publication Critical patent/EP1916213B1/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/10Tension devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/20Devices for temporarily storing filamentary material during forwarding, e.g. for buffer storage
    • B65H51/22Reels or cages, e.g. cylindrical, with storing and forwarding surfaces provided by rollers or bars
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/10Tension devices
    • D01H13/104Regulating tension by devices acting on running yarn and not associated with supply or take-up devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

Definitions

  • the present invention relates to a spinning machine having yarn slack eliminating device for eliminating slacks of a yarn that may occur between a spinning device and a package winding device.
  • a yarn defect is detected, the tread defect is cut away by cutting means such as a cutter, and yarn tips which are sequentially sent from the spinning device and yarn ends on the side of the package are pieced by a piecing device.
  • the piecing operation is carried out in a state where the winding operation of yarn is stopped. Therefore, it is necessary to eliminate slacks in the yarn between the spinning device and the package winding device.
  • the yarn slack eliminating device described in this Japanese Patent Application includes a yarn slack eliminating roller 21 which is rotated, and a rotary yarn hooking member 22.
  • the yarn hooking member 22 is mounted on the yarn slack eliminating roller 21 such that the yarn hooking member 22 can relatively rotate concentrically with respect to the yarn slack eliminating roller 21, and a resistance of appropriate strength can be applied to the relative rotation by a pressing force (friction force) of a transmission force applying member 22f comprising biasing means such as a spring.
  • the pressing force (friction force) can be adjusted in a stepless manner by a fastening operation of a transmission force adjusting section 22g having a yarning portion.
  • the relative rotation resistance of the yarn hooking member 22 is realized by the pressing force (friction force) of the transmission force applying member 22f, the relative rotation resistance can not be obtained stably in many cases due to unintentional factor such as flaw on a friction surface or change over time factor such as wear on the friction surface.
  • the relative rotation resistance is one of factors which determines a yarn winding tension, and if appropriate winding tension can not stably be obtained in accordance with a kind of yarn and a thickness of a yarn, a shape off the package 16 and the yarn releasing properties in subsequent steps are adversely influenced.
  • the present assignee have already proposed a magnetic tensor device as shown in Figs. 5 and 6 as yarn slack eliminating device of a spinning machine, etc. capable of applying stable arbitrary winding tension, and have filed an patent application of this magnetic tensor device.
  • the magnetic tensor device generates a constant rotation torque between the yarn slack eliminating roller 71 and the rotatable yarn hooking member 72 in combination with a hysteresis material 87 and a permanent magnet 86, and changes an area where the hysteresis material 87 and the permanent magnet 86 are superposed (displacement by rotation operation of the adjusting bolt 82 as shown in Figs. 5 and 6 ), thereby adjusting the torque to an arbitrary rotation torque.
  • EP 1 457 448 A2 discloses a spinning machine with a slack eliminating device.
  • the slack eliminating device comprises a slack eliminating roller and a bar-like member, which can be rotated synchronously or independently from each other.
  • the bar like-member is mounted on a wheel member and is in frictional contact with a friction assembly comprising a nut, a presser member and a force applying member.
  • a friction assembly comprising a nut, a presser member and a force applying member.
  • the threshold value of the rotation torque for independent rotation of the slack eliminating roller and the bar-like member is determined.
  • the threshold value of the rotation torque is adjusted on the basis of an electromagnetic force.
  • a tension sensor is proposed, to monitor the tension of the yarn being unwound.
  • EP'448 does not teach to positively change the rotation torque during spinning out operation, and to control the rotation torque based on the measurement signal of the tension measurement device.
  • US 6 244 395 B1 discloses an electromagnetic hysteresis brake consisting of a stationary brake magnet, inner and outer pole ring parts, an electromagnet, a rotating armature, a permanent magnet and a hysteresis ring projecting into an annular air gap which is formed between the inner and the outer pole ring parts.
  • the electromagnet is controlled by an external controller, to adjust the magnetic friction force acting on the rotating armature.
  • This document does not disclose to control the rotation torque between a yarn slack eliminating roller and a yarn hooking member by feedback control based on a tension measurement signal.
  • the present invention has been accomplished to solve all of the problems in the conventional technique, and an especially important element is to provide yarn slack eliminating device provided therein with an electromagnetic tensor capable of realizing a stable rotation resistance with respect to a yarn slack eliminating roller of the yarn hooking member, and capable of forming a package of stable quality.
  • yarn slack eliminating device in which an electromagnetic tensor is incorporated includes a rotating and driving source, a yarn slack eliminating roller which is rotated and driven by the rotating and driving source, and a yarn hooking member which is mounted on the yarn slack eliminating roller such that the yarn hooking member can relatively rotate concentrically with the yarn slack eliminating roller, the yarn slack eliminating roller is provided with magnetic field forming means by electromagnet so that a magnetic field is applied to the yarn hooking member, a rotation torque is generated between the yarn slack eliminating roller and the yarn hooking member by the magnetic field generated by the magnetic field forming means, and the rotation torque is controlled by input control to the electromagnet.
  • the rotation torque is set between the yarn slack eliminating roller and the yarn hooking member in unison from a control device with respect to the yarn slack eliminating device of each spinning unit.
  • Each of the spinning units includes yarn tension measuring means for measuring an actual yarn tension at the time of a spinning out operation, and a rotation torque between the yarn slack eliminating roller and the yarn hooking member is feedback controlled based on a tension measurement signal.
  • the yarn slack eliminating device in which the electromagnetic tensor is incorporated in the first aspect of the invention is provided, wherein the magnetic field forming means includes a stationary annular exciting coil, an outer magnetic pole member having an outer magnetic pole is disposed outside the exciting coil, an inner magnetic pole member having an inner magnetic pole is disposed inside the exciting coil, the outer and inner magnetic pole members and the yarn slack eliminating roller are integrally rotated, a magnetic field is generated between the outer magnetic pole and the inner magnetic pole, and an annular member of hysteresis material is disposed integrally with the yarn hooking member so as to intersect with the magnetic field generated between the outer magnetic pole and the inner magnetic pole.
  • the magnetic field forming means includes a stationary annular exciting coil, an outer magnetic pole member having an outer magnetic pole is disposed outside the exciting coil, an inner magnetic pole member having an inner magnetic pole is disposed inside the exciting coil, the outer and inner magnetic pole members and the yarn slack eliminating roller are integrally rotated, a magnetic field is generated between the outer magnetic pole and the
  • the magnetic field forming means by the electromagnet is provided in the yarn slack eliminating roller, the rotation torque is generated between the yarn slack eliminating roller and the yarn hooking member by the magnetic field generated by the magnetic field forming means, and the rotation torque is controlled by the input control to the electromagnet.
  • the magnetic field forming means includes a stationary annular exciting coil, an outer magnetic pole member having an outer magnetic pole is disposed outside the exciting coil, an inner magnetic pole member having an inner magnetic pole is disposed inside the exciting coil, the outer and inner magnetic pole members and the yarn slack eliminating roller are integrally rotated, a magnetic field is generated between the outer magnetic pole and the inner magnetic pole, and an annular member of hysteresis material is disposed integrally with the yarn hooking member so as to intersect with the magnetic field generated between the outer magnetic pole and the inner magnetic pole.
  • Yarn slack eliminating device provided therein with an electromagnetic tensor of the invention will be explained in detail based on a concrete embodiment shown in the drawings.
  • Fig. 1 is a schematic front view showing one example of the entire spinning machine to which the present invention is applied.
  • Fig. 2 is a schematic partial sectional side view of the spinning machine shown in Fig. 1 .
  • a spinning machine 1 to which the present invention is applied will be explained.
  • many spinning units U are arranged in a longitudinal direction of the spinning machine 1 between a motor box MB and a dust box DB.
  • the spinning machine 1 is provided with rails R running along a direction in which the spinning units U are arranged, and a piecing truck 3 can reciprocate in the lateral direction on the rails R.
  • the piecing truck 3 runs to the spinning unit U which requires piecing, stops at a position of the corresponding spinning unit U, and carries out the piecing operation.
  • each spinning unit U includes a draft device 4, a spinning device 5, a yarn feeding device 6, a slack eliminating device 7 and a winding device 8 as main constituent elements disposed from upstream to downstream.
  • the draft device 4 is for drawing a sliver SL to obtain a fiber bundle Y.
  • Each draft device 4 includes four pairs of rollers, i.e., a pair of back rollers 9 including a top roller and a bottom roller, a pair of side rollers 10, a pair of middle rollers 12 around which an apron belt 11 is wound, and a pair of front rollers 13.
  • a detailed structure of the spinning device 5 is not illustrated but in this embodiment, an air type structure is employed in which a turning wind current from an air injection nozzle is utilized and a spun yarn SY is produced from a draught fiber bundle Y.
  • the yarn feeding device 6 includes a delivery roller 14 and a nip roller 15 provided such that it comes into contact with the delivery roller 14.
  • a spun yarn SY sent out from the spinning device 5 is sandwiched between the delivery roller 14 and the nip roller 15 and is sent downward by rotation of the delivery roller 14.
  • the spun yarn SY sent out from the spinning device 5 is fed downstream by the yarn feeding device 6, and is winding around a winding package WP by the winding device 8 through a cutter device 16 which removes a defect of a yarn, a yarn clearer 17 and yarn slack eliminating device 7.
  • the yarn clearer 17 monitors a thickness of the running spun yarn SY, and when the yarn clearer 17 detects a yarn defect of the spun yarn SY, the yarn clearer 17 sends a yarn defect detection signal to a unit controller (not shown). If the unit controller receives the yarn defect detection signal, the unit controller immediately operates the cutter device 16 to cut the yarn, stops the draft device 4 and the spinning device 5, and allows the piecing truck 3 to run in front of that spinning unit U. Then, the spinning device 5 and the like are again driven, and the piecing truck 3 is allowed to piece, and the spinning and winding operations are restarted.
  • the piecing truck 3 is provided such that it run along the rails R provided on a casing 2 of a main body of the spinning machine 1.
  • the piecing truck 3 includes a suction pipe (supply side yarn end capturing means) 18 for sucking and capturing a spun yarn SY which is continuously supplied from the supply side spinning device 5, a suction mouth (winding side yarn end capturing means) 19 for sucking and capturing a spun yarn SY on the winding package WP side, and a piecing device 20 for piecing a spun yarn SY captured by the suction pipe 18 and a spun yarn SY captured by the suction mouth 19 to each other.
  • a suction pipe supply side yarn end capturing means
  • suction mouth winding side yarn end capturing means
  • a suction air flow is generated at ends of the suction pipe 18 and the suction mouth 19 by a suction flow generating source (not shown), and the yarn end is sucked and captured.
  • the piecing device 20 includes a clamp section, a cutter section and a splicer or a knotter (not shown).
  • a spun yarn SY which is draught and spun by the spinning machine 1 is formed as a winding package WP by the winding device 8.
  • the yarn slack eliminating devices 7 respectively provided in the plurality of spinning units U can engage or do not engage the spun yarn SY.
  • the yarn slack eliminating device 7 includes the yarn slack eliminating roller 21 for winding a spun yarn SY around its outer periphery and stores the same, the yarn hooking member 22 which coaxially rotates integrally with or independently from the yarn slack eliminating roller 21 in accordance with a condition, an upstream guide 23 disposed slightly upstream from the yarn slack eliminating roller 21, advancing and retreating means (e.g., air cylinder 24) which advances or retreat the upstream guide 23, a rotating and driving source 25 such as an electric motor for rotating the yarn slack eliminating roller 21, and a downstream guide 26 provided downstream from the yarn slack eliminating roller 21.
  • advancing and retreating means e.g., air cylinder 24
  • the upstream guide 23 is moved forward and backward by the air cylinder 24.
  • the upstream guide 23 is in the advance position, the yarn road is held by the upstream guide 23 so that the spun yarn SY is not engaged with the yarn hooking member 22 in the yarn slack eliminating device 7.
  • the upstream guide 23 is the retreat position, the spun yarn SY moves on the yarn road to a position where the spun yarn SY is engaged with the yarn hooking member 22 in the yarn slack eliminating device 7 and wound around the yarn slack eliminating roller 21.
  • the yarn slack eliminating roller 21, the upstream guide 23, the air cylinder 24, the rotating and driving source 25 and the downstream guide 26 are supported by the spinning unit U through a fixing member such as a bracket 27.
  • Fig. 3 shows a concrete example of the yarn slack eliminating device 7, and is a schematic half sectional perspective view showing an internal structure thereof.
  • Fig. 4A is a schematic vertical sectional view of the yarn slack eliminating device 7.
  • 4B is a schematic transverse sectional view taken along the line 4B-4B as viewed from the arrow in Fig. 4A .
  • the yarn slack eliminating roller 21 is constituted by a rotary structure RS which is integrally rotated by the rotating and driving source 25.
  • the rotary structure RS includes an inner magnetic pole member 29 connected to a rotation shaft 28 of the rotating and driving source 25, an outer magnetic pole member 32 connected to the inner magnetic pole member 29 through a non-magnetic member 31 mounted by a mounting screw 30, and a yarn slack eliminating roller main body 33 fixed to the outer magnetic pole member 32. These members are integrally rotated by rotation of the rotating and driving source 25.
  • a side of an outer peripheral surface 33a of the yarn slack eliminating roller main body 33 having the yarn hooking member 22 is defined as a tip end and a side of the outer peripheral surface 33a of the yarn slack eliminating roller main body 33 connected to the rotating and driving source 25 is defined as a base end, a base end side tapered portion a, a cylindrical portion b and a tip end side tapered portion c are arranged from the base end toward the tip end.
  • the base end side tapered portion a and the tip end side tapered portion c have the largest diameters and are gently tapered toward the other ends.
  • the cylindrical portion b is tapered to its tip end, and is continuously connected to both tapered portions seamlessly.
  • the yarn slack eliminating device 7 winding the spun yarn SY from the spinning device 5 from the base end of the yarn slack eliminating roller main body 33 around the outer peripheral surface 33a of the yarn slack eliminating roller main body 33 by the yarn hooking member 22.
  • the spun yarn SY wound and stored around the outer peripheral surface 33a is released from the tip end of the yarn slack eliminating roller main body 33 toward the winding device 8 through the yarn hooking member 22.
  • the base end side tapered portion a smoothly moves the supplied and wound spun yarn SY from a large diameter portion toward a small diameter portion of the base end side tapered portion a, and the spun yarn SY reaches the intermediate cylindrical portion b, thereby regularly winding the spun yarn SY around the surface of the intermediate cylindrical portion b.
  • the tip end side tapered portion c prevents the wound spun yarn SY from coming out at a time, and winding the spun yarn SY from the small diameter portion to the end surface side large diameter portion sequentially to reliably pull out the spun yarn SY smoothly.
  • a magnetic field forming means 34 by an electromagnet includes a stationary annular exciting coil 35 fixed to the bracket 27 or the like.
  • the inner magnetic pole member 29 is disposed inside 35a of the annular exciting coil 35, and the outer magnetic pole member 32 is disposed outside 35b of the exciting coil 35.
  • the inner magnetic pole member 29 includes an opposed portion 36 which is opposed along the inside 35a of the annular exciting coil 35, and an inner magnetic pole 37 extending in the axial direction from the opposed portion 36.
  • the outer magnetic pole member 32 includes an opposed portion 38 opposed along the outside 35b of the exciting coil 35, and an outer magnetic pole 39 extending in the axial direction from the opposed portion 38.
  • the inner magnetic pole 37 includes eight outward convex portions 40 extending radially outward at equal distances from each other.
  • the outer magnetic pole 39 includes, for example, eight inward convex portions 41 extending radially inward at equal distances from each other.
  • Magnetic field forming spaces 42 are formed between the outward convex portions 40 of the inner magnetic pole 37 and the inward convex portions 41 of the outer magnetic pole 39.
  • the yarn hooking member 22 in the yarn slack eliminating device 7 is assembled such that the yarn hooking member 22 can rotate independently from a rotation system of the yarn slack eliminating roller 21. More specifically, the yarn hooking member 22 is integrally provided with a flier shaft 44 which is supported by a bearing means 43 such that the flier shaft 44 can relatively coaxially rotate with the inner magnetic pole member 29, a flier 45 fixed to the outer end 44a of the flier shaft 44, and an annular member 46 of hysteresis material extending and positioned in the magnetic field forming space 42.
  • the flier 45 has such a shape that the flier 45 is engaged with the spun yarn SY (caught on the spun yarn SY) to appropriately curve the spun yarn SY toward the outer peripheral surface 33a of the yarn slack eliminating roller main body 33.
  • the yarn slack eliminating device 7 is operated as follows. That is, when current is supplied to the exciting coil 35 in the magnetic field forming means 34, the inner magnetic pole member 29 an and the outer magnetic pole member 31 are excited.
  • a hysteresis annular member 46 which is integrally assembled to the yarn hooking member 22 such that the hysteresis annular member 46 intersects with the magnetic field is disposed in a magnetic field forming space 42 formed between the inner magnetic pole 37 in the inner magnetic pole member 29 and the outer magnetic pole 39 in the outer magnetic pole member 31.
  • a rotation torque can be generated between the yarn slack eliminating roller 21 and the rotatable yarn hooking member 22 by the electromagnet with respect to the yarn slack eliminating roller 21 and the hysteresis annular member with respect to the yarn hooking member 22.
  • the exciting coil 35 is handled as a stationary system, the inner magnetic pole member 29 and the outer magnetic pole member 31 are disposed with respect to the exciting coil 35, and they are rotated integrally with the yarn slack eliminating roller 21. If current flows through the exciting coil 35 in such a state, the magnetic field rotates together with the yarn slack eliminating roller 21. If the hysteresis annular member which is integral with the yarn hooking member 22 is disposed in the magnetic field, a relative rotation torque is obtained in the yarn hooking member 22 with respect to the rotating yarn slack eliminating roller 21.
  • This rotation torque is varied depending upon the magnitude of the magnetic field.
  • voltage or current given to the exciting coil 35 is varied, an arbitrary rotation torque can be obtained.
  • a preset control value is input, an arbitrary rotation torque can be set with a simple operation.
  • a high-end control device if a high-end control device is provided, torques of a plurality of spindles can be changed in unison. Further, it is possible to change the rotation torque during spinning out operation and thus, it is possible to positively change tension during the winding operation. If means for measuring the actual yarn tension during the spinning out operation, a feedback control based on a signal of the means can be performed, Thus, when the tension is varied due to some reason such as disturbance, it is possible to change the magnetic field in real time, and to return the tension to any tension.
  • Each spinning unit U of the spinning machine 1 sends out the fiber bundle Y to the spinning device 5 by the draft device 4.
  • the spun yarn SY spun and produced in the spinning device 5 is supplied to the downstream by the yarn feeding device 6, passes through the cutter device 16 and the yarn clearer 17, and finally feed the winding device 8 through the yarn slack eliminating device 7, and is winding as the package WP.
  • the unit controller (not shown) of that spinning unit U cut the spun yarn SY using the cutter device 16, and substantially at the same time, rotations of the pair of back rollers 9 and the pair of side rollers 10 of the draft device 4 are stopped.
  • the fiber bundle Y is yanked and cut between the stopped pair of third rollers 10 and the rotating pair of middle rollers 12, and the spun yarn SY downstream from the cut portion are sucked and removed by the suction means (not shown).
  • the unit controller of the spinning unit U sends a yarn piecing request signal to the piecing truck 3, and the piecing truck 3 moves to a position opposed to that spinning unit U and stops. Then, the unit controller starts rotating the yarn slack eliminating roller 21 of the yarn slack eliminating device 7 at appropriate timing. At the same time, the unit controller moves the upstream guide 23 of the yarn slack eliminating device 7 forward by the air cylinder 24, and holds the yarn road so that a spun yarn SY which is spun next is not engaged with the yarn hooking member 22 of the yarn slack eliminating device 7 when it is unnecessary.
  • the suction pipe 18 of the piecing truck 3 is turned upward, the driving operations of the draft device 4 and the spinning device 5 are started substantially in synchronization with the upward turning, and the spun yarn SY which is spun out from the spinning device 5 is sucked and captured by the suction pipe 18.
  • the suction mouth 19 of the piecing truck 3 is turned downward on the side of the winding device 7, and the yarn end wound around the package WP is sucked and captured.
  • the suction pipe 18 and the suction mouth 19 guide the sucked yarn ends to the piecing device 20 and carry out the piecing operation.
  • the air cylinder 24 retreats in the yarn slack eliminating device 7, and the upstream guide 23 is moved to the retreat position.
  • the yarn road of the spun yarn SY is changed such that the yarn road is superposed on the rotation locus of the flier 45 in the yarn hooking member 22.
  • the spun yarn SY is wound around the outer peripheral surface 33a of the yarn slack eliminating roller 21 by the flier 45.
  • the spinning out operation of the spun yarn SY from the spinning device 5 is continued also during the piecing operation at the piecing device 20.
  • the yarn slack eliminating device 7 winds the spun yarn SY around the yarn slack eliminating roller 21 during the piecing operation by the piecing device 20, thereby preventing the slack and residence of the spun yarn SY, and realizing smooth piecing operation and spinning resuming operation.
  • the flier 45 and the flier shaft 44 can rotate independently from the yarn slack eliminating roller 21, but the flier 45 rotates integrally with the yarn slack eliminating roller 21 unless a load greater than a given magnification (load overcoming a hysteresis torque acting on the electromagnet and the hysteresis annular member) is applied by a mechanism comprising the electromagnet and the hysteresis annular member 46.
  • a load applied to the flier 45 is small.
  • the flier 45 rotates integral with the yarn slack eliminating roller 21 and winds the spun yarn SY around the outer periphery of the yarn slack eliminating roller 21.
  • the package WP is rotated by a winding drum in the winding device 8, and the winding operation of the spun yarn SY is resumed.
  • the spun yarn SY which is spun out from the spinning device 5 is wound around the outer peripheral surface 33a of the yarn slack eliminating roller 21 which keeps rotating while the winding operation is resumed from the start of the piecing operation by the piecing device 20. If the winding operation by the winding device 8 is resumed, since a ratio of a feeding out speed of the yarn feeding device 6 and a winding speed of the winding device 8 is set such that appropriate tension is given to the spun yarn SY, a speed of yarn pulled out from the yarn slack eliminating roller 21 is faster than a speed of yarn wound around the yarn slack eliminating roller 21.
  • the flier 45 of the yarn slack eliminating device 7 rotates independently from the yarn slack eliminating roller 21 which keeps rotating in the winding direction, and the spun yarn SY wound and stored around the yarn slack eliminating roller 21 is gradually released.
  • the tension given to the spun yarn SY at that time is determined by the relative rotation torque between the yarn hooking member 22 and the yarn slack eliminating roller 21 of the invention.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Spinning Or Twisting Of Yarns (AREA)
  • Tension Adjustment In Filamentary Materials (AREA)
  • Forwarding And Storing Of Filamentary Material (AREA)

Description

    BACKGROUND OF THE INVENTION (1) Field of the Invention
  • In a textile machine of a spinning machine, the present invention relates to a spinning machine having yarn slack eliminating device for eliminating slacks of a yarn that may occur between a spinning device and a package winding device.
  • (2) Description of the Related Art
  • In a conventional high speed spinning machine such as an air type spinning machine for winding a spun yarn to form a package, if a yarn defect is detected, the tread defect is cut away by cutting means such as a cutter, and yarn tips which are sequentially sent from the spinning device and yarn ends on the side of the package are pieced by a piecing device. The piecing operation is carried out in a state where the winding operation of yarn is stopped. Therefore, it is necessary to eliminate slacks in the yarn between the spinning device and the package winding device.
  • As such a technique for eliminating slack in a yarn, there is proposed yarn slack eliminating device of a spinning machine as described, for example, in Japanese Patent Application Laid-open No.2004-277946 (Fig. 18, paragraphs [0024] to [0026]). The yarn slack eliminating device described in this Japanese Patent Application includes a yarn slack eliminating roller 21 which is rotated, and a rotary yarn hooking member 22. The yarn hooking member 22 is mounted on the yarn slack eliminating roller 21 such that the yarn hooking member 22 can relatively rotate concentrically with respect to the yarn slack eliminating roller 21, and a resistance of appropriate strength can be applied to the relative rotation by a pressing force (friction force) of a transmission force applying member 22f comprising biasing means such as a spring. The pressing force (friction force) can be adjusted in a stepless manner by a fastening operation of a transmission force adjusting section 22g having a yarning portion.
  • According to the technique of the above-mentioned Japanese Patent Application, since the relative rotation resistance of the yarn hooking member 22 is realized by the pressing force (friction force) of the transmission force applying member 22f, the relative rotation resistance can not be obtained stably in many cases due to unintentional factor such as flaw on a friction surface or change over time factor such as wear on the friction surface.
  • According to the technique of this Japanese Patent Application, when a yarn Y is released from the yarn slack eliminating roller 21, the relative rotation resistance is one of factors which determines a yarn winding tension, and if appropriate winding tension can not stably be obtained in accordance with a kind of yarn and a thickness of a yarn, a shape off the package 16 and the yarn releasing properties in subsequent steps are adversely influenced.
  • To solve this problem, the present assignee have already proposed a magnetic tensor device as shown in Figs. 5 and 6 as yarn slack eliminating device of a spinning machine, etc. capable of applying stable arbitrary winding tension, and have filed an patent application of this magnetic tensor device. As shown in Figs. 5 and 6, the magnetic tensor device generates a constant rotation torque between the yarn slack eliminating roller 71 and the rotatable yarn hooking member 72 in combination with a hysteresis material 87 and a permanent magnet 86, and changes an area where the hysteresis material 87 and the permanent magnet 86 are superposed (displacement by rotation operation of the adjusting bolt 82 as shown in Figs. 5 and 6), thereby adjusting the torque to an arbitrary rotation torque.
  • In the magnetic tensor device shown in Figs. 5 and 6, however, when a lot is changed, or rotation torques of many spindles are to be changed, it is necessary to adjust the spindles one by one, and much labor is required. Further, it is difficult to change a rotation torque while keeping the winding operation of a yarn due to its mechanism, and it is impossible to finely adjust during spinning and to positively change a rotation torque.
  • EP 1 457 448 A2 discloses a spinning machine with a slack eliminating device. The slack eliminating device comprises a slack eliminating roller and a bar-like member, which can be rotated synchronously or independently from each other. The bar like-member is mounted on a wheel member and is in frictional contact with a friction assembly comprising a nut, a presser member and a force applying member. By adjusting the frictional force between the wheel member and the friction assembly the threshold value of the rotation torque for independent rotation of the slack eliminating roller and the bar-like member is determined. Alternatively the threshold value of the rotation torque is adjusted on the basis of an electromagnetic force. A tension sensor is proposed, to monitor the tension of the yarn being unwound. EP'448 does not teach to positively change the rotation torque during spinning out operation, and to control the rotation torque based on the measurement signal of the tension measurement device.
  • US 6 244 395 B1 discloses an electromagnetic hysteresis brake consisting of a stationary brake magnet, inner and outer pole ring parts, an electromagnet, a rotating armature, a permanent magnet and a hysteresis ring projecting into an annular air gap which is formed between the inner and the outer pole ring parts. The electromagnet is controlled by an external controller, to adjust the magnetic friction force acting on the rotating armature. This document does not disclose to control the rotation torque between a yarn slack eliminating roller and a yarn hooking member by feedback control based on a tension measurement signal.
  • SUMMARY OF THE INVENTION
  • Hence, the present invention has been accomplished to solve all of the problems in the conventional technique, and an especially important element is to provide yarn slack eliminating device provided therein with an electromagnetic tensor capable of realizing a stable rotation resistance with respect to a yarn slack eliminating roller of the yarn hooking member, and capable of forming a package of stable quality.
  • To achieve the above object, according to a first aspect of the present invention, yarn slack eliminating device in which an electromagnetic tensor is incorporated includes a rotating and driving source, a yarn slack eliminating roller which is rotated and driven by the rotating and driving source, and a yarn hooking member which is mounted on the yarn slack eliminating roller such that the yarn hooking member can relatively rotate concentrically with the yarn slack eliminating roller, the yarn slack eliminating roller is provided with magnetic field forming means by electromagnet so that a magnetic field is applied to the yarn hooking member, a rotation torque is generated between the yarn slack eliminating roller and the yarn hooking member by the magnetic field generated by the magnetic field forming means, and the rotation torque is controlled by input control to the electromagnet.
  • The rotation torque is set between the yarn slack eliminating roller and the yarn hooking member in unison from a control device with respect to the yarn slack eliminating device of each spinning unit.
  • Each of the spinning units includes yarn tension measuring means for measuring an actual yarn tension at the time of a spinning out operation, and a rotation torque between the yarn slack eliminating roller and the yarn hooking member is feedback controlled based on a tension measurement signal.
  • According to a second aspect of the invention, the yarn slack eliminating device in which the electromagnetic tensor is incorporated in the first aspect of the invention is provided, wherein the magnetic field forming means includes a stationary annular exciting coil, an outer magnetic pole member having an outer magnetic pole is disposed outside the exciting coil, an inner magnetic pole member having an inner magnetic pole is disposed inside the exciting coil, the outer and inner magnetic pole members and the yarn slack eliminating roller are integrally rotated, a magnetic field is generated between the outer magnetic pole and the inner magnetic pole, and an annular member of hysteresis material is disposed integrally with the yarn hooking member so as to intersect with the magnetic field generated between the outer magnetic pole and the inner magnetic pole.
  • According to the yarn slack eliminating device in which the electromagnetic tensor of the invention is incorporated, the magnetic field forming means by the electromagnet is provided in the yarn slack eliminating roller, the rotation torque is generated between the yarn slack eliminating roller and the yarn hooking member by the magnetic field generated by the magnetic field forming means, and the rotation torque is controlled by the input control to the electromagnet. With this, it is possible to realize a stable rotation resistance against the yarn slack eliminating roller of the yarn hooking member, and to form a package of stable quality.
  • Further, according to this invention, the magnetic field forming means includes a stationary annular exciting coil, an outer magnetic pole member having an outer magnetic pole is disposed outside the exciting coil, an inner magnetic pole member having an inner magnetic pole is disposed inside the exciting coil, the outer and inner magnetic pole members and the yarn slack eliminating roller are integrally rotated, a magnetic field is generated between the outer magnetic pole and the inner magnetic pole, and an annular member of hysteresis material is disposed integrally with the yarn hooking member so as to intersect with the magnetic field generated between the outer magnetic pole and the inner magnetic pole. With this, if current flows through the exciting coil, the magnetic field rotates together with the yarn slack eliminating roller, and a relative rotation torque is obtained in the yarn hooking member with respect to the rotating yarn slack eliminating roller. This rotation torque is varied depending upon the magnitude of the magnetic field and thus, if voltage or current applied to the coil is varied, an arbitrary rotation torque can be obtained. As a result, if a predetermined control value is input, an arbitrary rotation torque can be set with a simple operation.
  • In this invention, with the above-described structure, if high-end control device is provided, torques of the plurality of spindles can be changed at a time. It is also possible to change a rotation torque during the spinning out operation and thus, it is possible to positively change the tension during the winding operation. If means for measuring an actual yarn tension at the time of the spinning out operation is provided, feedback control based on its signal can be performed. Therefore, even if the tension is varied due to some reason such as disturbance, it is possible to change the magnetic field in real time and the tension can be returned to any tension.
  • BRIEF DESCRIPTION OF THE DRAWINGS
    • Fig. 1 is a schematic front view showing one example of the entire spinning machine to which the present invention is applied;
    • Fig. 2 is a schematic partial sectional side view of the spinning machine shown in Fig. 1;
    • Fig. 3 shows a concrete example of yarn slack eliminating device, and is a schematic half sectional perspective view showing an internal structure thereof;
    • Fig. 4A is a schematic vertical sectional view of the yarn slack eliminating device 7, and Fig. 4B is a schematic transverse sectional view taken along the line 4B-4B as viewed from the arrow in Fig. 4A;
    • Fig. 5 is a schematic side sectional view showing an example of a conventional magnetic sensor which is a combination of a permanent magnet and a hysteresis material; and
    • Fig. 6 is a schematic side sectional view showing the conventional magnetic sensor shown in Fig. 5 in which an adjusting bolt is displaced.
    DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • Yarn slack eliminating device provided therein with an electromagnetic tensor of the invention will be explained in detail based on a concrete embodiment shown in the drawings.
  • Fig. 1 is a schematic front view showing one example of the entire spinning machine to which the present invention is applied. Fig. 2 is a schematic partial sectional side view of the spinning machine shown in Fig. 1.
  • First, a spinning machine 1 to which the present invention is applied will be explained. As shown in Fig. 1, in the spinning machine 1, many spinning units U are arranged in a longitudinal direction of the spinning machine 1 between a motor box MB and a dust box DB. The spinning machine 1 is provided with rails R running along a direction in which the spinning units U are arranged, and a piecing truck 3 can reciprocate in the lateral direction on the rails R. The piecing truck 3 runs to the spinning unit U which requires piecing, stops at a position of the corresponding spinning unit U, and carries out the piecing operation.
  • As shown in Figs. 1 and 2, each spinning unit U includes a draft device 4, a spinning device 5, a yarn feeding device 6, a slack eliminating device 7 and a winding device 8 as main constituent elements disposed from upstream to downstream. The draft device 4 is for drawing a sliver SL to obtain a fiber bundle Y. Each draft device 4 includes four pairs of rollers, i.e., a pair of back rollers 9 including a top roller and a bottom roller, a pair of side rollers 10, a pair of middle rollers 12 around which an apron belt 11 is wound, and a pair of front rollers 13.
  • A detailed structure of the spinning device 5 is not illustrated but in this embodiment, an air type structure is employed in which a turning wind current from an air injection nozzle is utilized and a spun yarn SY is produced from a draught fiber bundle Y.
  • The yarn feeding device 6 includes a delivery roller 14 and a nip roller 15 provided such that it comes into contact with the delivery roller 14. A spun yarn SY sent out from the spinning device 5 is sandwiched between the delivery roller 14 and the nip roller 15 and is sent downward by rotation of the delivery roller 14.
  • The spun yarn SY sent out from the spinning device 5 is fed downstream by the yarn feeding device 6, and is winding around a winding package WP by the winding device 8 through a cutter device 16 which removes a defect of a yarn, a yarn clearer 17 and yarn slack eliminating device 7.
  • The yarn clearer 17 monitors a thickness of the running spun yarn SY, and when the yarn clearer 17 detects a yarn defect of the spun yarn SY, the yarn clearer 17 sends a yarn defect detection signal to a unit controller (not shown). If the unit controller receives the yarn defect detection signal, the unit controller immediately operates the cutter device 16 to cut the yarn, stops the draft device 4 and the spinning device 5, and allows the piecing truck 3 to run in front of that spinning unit U. Then, the spinning device 5 and the like are again driven, and the piecing truck 3 is allowed to piece, and the spinning and winding operations are restarted.
  • As shown in Fig. 1, the piecing truck 3 is provided such that it run along the rails R provided on a casing 2 of a main body of the spinning machine 1. The piecing truck 3 includes a suction pipe (supply side yarn end capturing means) 18 for sucking and capturing a spun yarn SY which is continuously supplied from the supply side spinning device 5, a suction mouth (winding side yarn end capturing means) 19 for sucking and capturing a spun yarn SY on the winding package WP side, and a piecing device 20 for piecing a spun yarn SY captured by the suction pipe 18 and a spun yarn SY captured by the suction mouth 19 to each other.
  • A suction air flow is generated at ends of the suction pipe 18 and the suction mouth 19 by a suction flow generating source (not shown), and the yarn end is sucked and captured. The piecing device 20 includes a clamp section, a cutter section and a splicer or a knotter (not shown). A spun yarn SY which is draught and spun by the spinning machine 1 is formed as a winding package WP by the winding device 8.
  • In this invention, the yarn slack eliminating devices 7 respectively provided in the plurality of spinning units U can engage or do not engage the spun yarn SY.
  • In this invention, as shown in Figs. 3 and 4, the yarn slack eliminating device 7 includes the yarn slack eliminating roller 21 for winding a spun yarn SY around its outer periphery and stores the same, the yarn hooking member 22 which coaxially rotates integrally with or independently from the yarn slack eliminating roller 21 in accordance with a condition, an upstream guide 23 disposed slightly upstream from the yarn slack eliminating roller 21, advancing and retreating means (e.g., air cylinder 24) which advances or retreat the upstream guide 23, a rotating and driving source 25 such as an electric motor for rotating the yarn slack eliminating roller 21, and a downstream guide 26 provided downstream from the yarn slack eliminating roller 21.
  • The upstream guide 23 is moved forward and backward by the air cylinder 24. When the upstream guide 23 is in the advance position, the yarn road is held by the upstream guide 23 so that the spun yarn SY is not engaged with the yarn hooking member 22 in the yarn slack eliminating device 7. When the upstream guide 23 is the retreat position, the spun yarn SY moves on the yarn road to a position where the spun yarn SY is engaged with the yarn hooking member 22 in the yarn slack eliminating device 7 and wound around the yarn slack eliminating roller 21.
  • Of constituent members of the yarn slack eliminating device 7, the yarn slack eliminating roller 21, the upstream guide 23, the air cylinder 24, the rotating and driving source 25 and the downstream guide 26 are supported by the spinning unit U through a fixing member such as a bracket 27.
  • Fig. 3 shows a concrete example of the yarn slack eliminating device 7, and is a schematic half sectional perspective view showing an internal structure thereof. Fig. 4A is a schematic vertical sectional view of the yarn slack eliminating device 7. 4B is a schematic transverse sectional view taken along the line 4B-4B as viewed from the arrow in Fig. 4A.
  • As shown in Figs. 3 and 4, the yarn slack eliminating roller 21 is constituted by a rotary structure RS which is integrally rotated by the rotating and driving source 25. The rotary structure RS includes an inner magnetic pole member 29 connected to a rotation shaft 28 of the rotating and driving source 25, an outer magnetic pole member 32 connected to the inner magnetic pole member 29 through a non-magnetic member 31 mounted by a mounting screw 30, and a yarn slack eliminating roller main body 33 fixed to the outer magnetic pole member 32. These members are integrally rotated by rotation of the rotating and driving source 25.
  • If a side of an outer peripheral surface 33a of the yarn slack eliminating roller main body 33 having the yarn hooking member 22 is defined as a tip end and a side of the outer peripheral surface 33a of the yarn slack eliminating roller main body 33 connected to the rotating and driving source 25 is defined as a base end, a base end side tapered portion a, a cylindrical portion b and a tip end side tapered portion c are arranged from the base end toward the tip end. The base end side tapered portion a and the tip end side tapered portion c have the largest diameters and are gently tapered toward the other ends. The cylindrical portion b is tapered to its tip end, and is continuously connected to both tapered portions seamlessly.
  • At the time of the piecing operation by the piecing truck 3, the yarn slack eliminating device 7 winding the spun yarn SY from the spinning device 5 from the base end of the yarn slack eliminating roller main body 33 around the outer peripheral surface 33a of the yarn slack eliminating roller main body 33 by the yarn hooking member 22. After the piecing operation is completed, the spun yarn SY wound and stored around the outer peripheral surface 33a is released from the tip end of the yarn slack eliminating roller main body 33 toward the winding device 8 through the yarn hooking member 22.
  • In the outer peripheral surface 33a of the yarn slack eliminating roller main body 33, the base end side tapered portion a smoothly moves the supplied and wound spun yarn SY from a large diameter portion toward a small diameter portion of the base end side tapered portion a, and the spun yarn SY reaches the intermediate cylindrical portion b, thereby regularly winding the spun yarn SY around the surface of the intermediate cylindrical portion b. When releasing the spun yarn SY, the tip end side tapered portion c prevents the wound spun yarn SY from coming out at a time, and winding the spun yarn SY from the small diameter portion to the end surface side large diameter portion sequentially to reliably pull out the spun yarn SY smoothly.
  • A magnetic field forming means 34 by an electromagnet includes a stationary annular exciting coil 35 fixed to the bracket 27 or the like. The inner magnetic pole member 29 is disposed inside 35a of the annular exciting coil 35, and the outer magnetic pole member 32 is disposed outside 35b of the exciting coil 35.
  • The inner magnetic pole member 29 includes an opposed portion 36 which is opposed along the inside 35a of the annular exciting coil 35, and an inner magnetic pole 37 extending in the axial direction from the opposed portion 36. The outer magnetic pole member 32 includes an opposed portion 38 opposed along the outside 35b of the exciting coil 35, and an outer magnetic pole 39 extending in the axial direction from the opposed portion 38.
  • As shown in Fig. 4B, the inner magnetic pole 37 includes eight outward convex portions 40 extending radially outward at equal distances from each other. The outer magnetic pole 39 includes, for example, eight inward convex portions 41 extending radially inward at equal distances from each other. Magnetic field forming spaces 42 are formed between the outward convex portions 40 of the inner magnetic pole 37 and the inward convex portions 41 of the outer magnetic pole 39.
  • The yarn hooking member 22 in the yarn slack eliminating device 7 is assembled such that the yarn hooking member 22 can rotate independently from a rotation system of the yarn slack eliminating roller 21. More specifically, the yarn hooking member 22 is integrally provided with a flier shaft 44 which is supported by a bearing means 43 such that the flier shaft 44 can relatively coaxially rotate with the inner magnetic pole member 29, a flier 45 fixed to the outer end 44a of the flier shaft 44, and an annular member 46 of hysteresis material extending and positioned in the magnetic field forming space 42.
  • The flier 45 has such a shape that the flier 45 is engaged with the spun yarn SY (caught on the spun yarn SY) to appropriately curve the spun yarn SY toward the outer peripheral surface 33a of the yarn slack eliminating roller main body 33.
  • In such a structure, the yarn slack eliminating device 7 is operated as follows. That is, when current is supplied to the exciting coil 35 in the magnetic field forming means 34, the inner magnetic pole member 29 an and the outer magnetic pole member 31 are excited. A hysteresis annular member 46 which is integrally assembled to the yarn hooking member 22 such that the hysteresis annular member 46 intersects with the magnetic field is disposed in a magnetic field forming space 42 formed between the inner magnetic pole 37 in the inner magnetic pole member 29 and the outer magnetic pole 39 in the outer magnetic pole member 31. A rotation torque can be generated between the yarn slack eliminating roller 21 and the rotatable yarn hooking member 22 by the electromagnet with respect to the yarn slack eliminating roller 21 and the hysteresis annular member with respect to the yarn hooking member 22.
  • Like the concrete embodiment shown in Figs. 3 and 4, the exciting coil 35 is handled as a stationary system, the inner magnetic pole member 29 and the outer magnetic pole member 31 are disposed with respect to the exciting coil 35, and they are rotated integrally with the yarn slack eliminating roller 21. If current flows through the exciting coil 35 in such a state, the magnetic field rotates together with the yarn slack eliminating roller 21. If the hysteresis annular member which is integral with the yarn hooking member 22 is disposed in the magnetic field, a relative rotation torque is obtained in the yarn hooking member 22 with respect to the rotating yarn slack eliminating roller 21.
  • This rotation torque is varied depending upon the magnitude of the magnetic field. Thus, if voltage or current given to the exciting coil 35 is varied, an arbitrary rotation torque can be obtained. As a result, if a preset control value is input, an arbitrary rotation torque can be set with a simple operation.
  • In the above structure, if a high-end control device is provided, torques of a plurality of spindles can be changed in unison. Further, it is possible to change the rotation torque during spinning out operation and thus, it is possible to positively change tension during the winding operation. If means for measuring the actual yarn tension during the spinning out operation, a feedback control based on a signal of the means can be performed, Thus, when the tension is varied due to some reason such as disturbance, it is possible to change the magnetic field in real time, and to return the tension to any tension.
  • The operation of the spinning machine 1 having the above-described structure will be explained. Each spinning unit U of the spinning machine 1 sends out the fiber bundle Y to the spinning device 5 by the draft device 4. The spun yarn SY spun and produced in the spinning device 5 is supplied to the downstream by the yarn feeding device 6, passes through the cutter device 16 and the yarn clearer 17, and finally feed the winding device 8 through the yarn slack eliminating device 7, and is winding as the package WP.
  • When the yarn clearer 17 of any of the spinning units U detects a defect of the spun yarn SY, the unit controller (not shown) of that spinning unit U cut the spun yarn SY using the cutter device 16, and substantially at the same time, rotations of the pair of back rollers 9 and the pair of side rollers 10 of the draft device 4 are stopped. The fiber bundle Y is yanked and cut between the stopped pair of third rollers 10 and the rotating pair of middle rollers 12, and the spun yarn SY downstream from the cut portion are sucked and removed by the suction means (not shown).
  • The unit controller of the spinning unit U sends a yarn piecing request signal to the piecing truck 3, and the piecing truck 3 moves to a position opposed to that spinning unit U and stops. Then, the unit controller starts rotating the yarn slack eliminating roller 21 of the yarn slack eliminating device 7 at appropriate timing. At the same time, the unit controller moves the upstream guide 23 of the yarn slack eliminating device 7 forward by the air cylinder 24, and holds the yarn road so that a spun yarn SY which is spun next is not engaged with the yarn hooking member 22 of the yarn slack eliminating device 7 when it is unnecessary.
  • If the suction pipe 18 of the piecing truck 3 is turned upward, the driving operations of the draft device 4 and the spinning device 5 are started substantially in synchronization with the upward turning, and the spun yarn SY which is spun out from the spinning device 5 is sucked and captured by the suction pipe 18. The suction mouth 19 of the piecing truck 3 is turned downward on the side of the winding device 7, and the yarn end wound around the package WP is sucked and captured. The suction pipe 18 and the suction mouth 19 guide the sucked yarn ends to the piecing device 20 and carry out the piecing operation.
  • Immediately before the piecing operation is started by the piecing device 20, the air cylinder 24 retreats in the yarn slack eliminating device 7, and the upstream guide 23 is moved to the retreat position. The yarn road of the spun yarn SY is changed such that the yarn road is superposed on the rotation locus of the flier 45 in the yarn hooking member 22. As a result, the spun yarn SY is wound around the outer peripheral surface 33a of the yarn slack eliminating roller 21 by the flier 45.
  • That is, the spinning out operation of the spun yarn SY from the spinning device 5 is continued also during the piecing operation at the piecing device 20. Thus, if it is left as it is, a large amount of spun yarn SY stays upstream of the piecing device 20. The yarn slack eliminating device 7 winds the spun yarn SY around the yarn slack eliminating roller 21 during the piecing operation by the piecing device 20, thereby preventing the slack and residence of the spun yarn SY, and realizing smooth piecing operation and spinning resuming operation.
  • As described above, the flier 45 and the flier shaft 44 can rotate independently from the yarn slack eliminating roller 21, but the flier 45 rotates integrally with the yarn slack eliminating roller 21 unless a load greater than a given magnification (load overcoming a hysteresis torque acting on the electromagnet and the hysteresis annular member) is applied by a mechanism comprising the electromagnet and the hysteresis annular member 46. During the piecing operation, downstream side of the spun yarn SY is stopped, and a load applied to the flier 45 is small. Thus, the flier 45 rotates integral with the yarn slack eliminating roller 21 and winds the spun yarn SY around the outer periphery of the yarn slack eliminating roller 21.
  • After the piecing operation by the piecing device 20 is completed, the package WP is rotated by a winding drum in the winding device 8, and the winding operation of the spun yarn SY is resumed.
  • The spun yarn SY which is spun out from the spinning device 5 is wound around the outer peripheral surface 33a of the yarn slack eliminating roller 21 which keeps rotating while the winding operation is resumed from the start of the piecing operation by the piecing device 20. If the winding operation by the winding device 8 is resumed, since a ratio of a feeding out speed of the yarn feeding device 6 and a winding speed of the winding device 8 is set such that appropriate tension is given to the spun yarn SY, a speed of yarn pulled out from the yarn slack eliminating roller 21 is faster than a speed of yarn wound around the yarn slack eliminating roller 21. Therefore, the flier 45 of the yarn slack eliminating device 7 rotates independently from the yarn slack eliminating roller 21 which keeps rotating in the winding direction, and the spun yarn SY wound and stored around the yarn slack eliminating roller 21 is gradually released. The tension given to the spun yarn SY at that time is determined by the relative rotation torque between the yarn hooking member 22 and the yarn slack eliminating roller 21 of the invention.

Claims (2)

  1. A spinning machine comprising a plurality of spinning units arranged side by side, in which each spinning unit has a draft device (4), a spinning device (5), a yarn feeding device (6), yarn slack eliminating device (7) and a winding device (8) arranged on a yarn road in this order from upstream to downstream of the yarn road, the yarn slack eliminating device (7) includes a rotating and driving source (25), a yarn slack eliminating roller (21) which is rotated and driven by the rotating and driving source (25), and a yarn hooking member (22) which is mounted on the yarn slack eliminating roller (21) such that the yarn hooking member (22) can relatively rotate concentrically with the yarn slack eliminating roller (21),
    wherein the yarn slack eliminating roller (21) is provided with magnetic field forming means (34) by electromagnet so that a magnetic field is applied to the yarn hooking member (22), a rotation torque is generated between the yarn slack eliminating roller (21) and the yarn hooking member (22) by the magnetic field generated by the magnetic field forming means (34), and
    each of the spinning units includes yarn tension measuring means for measuring an actual yarn tension at the time of a spinning out operation,
    characterized in that
    the rotation torque is controlled by input control to the electromagnet,
    the rotation torque is set between the yarn slack eliminating roller (21) and the yarn hooking member (22) in unison from a high-end control device with respect to the yarn slack eliminating device (7) of each spinning unit, and
    the rotation torque between the yarn slack eliminating roller (21) and the yarn hooking member (22) is feedback controlled based on the tension measurement signal.
  2. The spinning machine according to claim 1, wherein the magnetic field forming means (34) includes a stationary annular exciting coil (35), an outer magnetic pole member (38) having an outer magnetic pole (39) is disposed outside the exciting coil (35), an inner magnetic pole member (36) having an inner magnetic pole (37) is disposed inside the exciting coil (35), the outer and inner magnetic pole members (38, 36) and the yarn slack eliminating roller (21) are integrally rotated, a magnetic field is generated between the outer magnetic pole (39) and the inner magnetic pole (37), and an annular member (46) of hysteresis material is disposed integrally with the yarn hooking member (22) so as to intersect with the magnetic field generated between the outer magnetic pole (39) and the inner magnetic pole (37).
EP20070118538 2006-10-23 2007-10-16 Spinning Machine Having Yarn Slack Elimination Device Not-in-force EP1916213B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2006287202A JP2008105755A (en) 2006-10-23 2006-10-23 Loosened yarn-tightening device incorporating electromagnetic tenser

Publications (2)

Publication Number Publication Date
EP1916213A1 EP1916213A1 (en) 2008-04-30
EP1916213B1 true EP1916213B1 (en) 2009-08-26

Family

ID=38969950

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20070118538 Not-in-force EP1916213B1 (en) 2006-10-23 2007-10-16 Spinning Machine Having Yarn Slack Elimination Device

Country Status (4)

Country Link
EP (1) EP1916213B1 (en)
JP (1) JP2008105755A (en)
CN (1) CN101168873B (en)
DE (1) DE602007002136D1 (en)

Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009155779A (en) * 2007-12-27 2009-07-16 Murata Mach Ltd Loose yarn-tightening device and spinning machine equipped with the same
JP2009173419A (en) * 2008-01-25 2009-08-06 Murata Mach Ltd Slack eliminating device
JP2010089908A (en) * 2008-10-08 2010-04-22 Murata Machinery Ltd Yarn sag removing device and textile machine having the same
JP2011184181A (en) * 2010-03-11 2011-09-22 Murata Machinery Ltd Yarn winding machine
JP2013063839A (en) * 2011-09-20 2013-04-11 Murata Machinery Ltd Yarn winding machine and yarn winding unit
JP2013067474A (en) * 2011-09-21 2013-04-18 Murata Machinery Ltd Yarn winding machine and yarn winding unit
CZ2012479A3 (en) * 2012-07-12 2013-06-05 Rieter Cz S.R.O. Circular interstice bin of yarn on textile machine workstation and controlling method thereof
CN103103640A (en) * 2012-12-11 2013-05-15 吴江兰瑞特纺织品有限公司 Electromagnetic reel
CN103397417B (en) * 2013-07-27 2016-06-01 陕西华燕航空仪表有限公司 Yarn tension constant device
JP2015161032A (en) * 2014-02-25 2015-09-07 村田機械株式会社 Yarn storage device, yarn winding unit therewith and yarn winder therewith
JP2016013892A (en) * 2014-07-02 2016-01-28 村田機械株式会社 Yarn winder
JP2017065898A (en) * 2015-09-30 2017-04-06 村田機械株式会社 Thread guard member, yarn storage device, and yarn winding machine
DE102018119164A1 (en) * 2018-08-07 2020-02-13 Maschinenfabrik Rieter Ag Yarn store for a spinning or winding machine

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6033553U (en) * 1983-08-09 1985-03-07 東レエンジニアリング株式会社 Wire tension control device
JPH10304649A (en) * 1997-04-22 1998-11-13 Ogura Clutch Co Ltd Electromagnetic hysteresis brake and tension adjusting device using the brake
DE19801334C2 (en) 1998-01-16 2000-05-25 Saurer Allma Gmbh Electromagnetic hysteresis brake, especially as a thread brake for textile machines
JP4048902B2 (en) * 2002-10-07 2008-02-20 村田機械株式会社 Thread loosening device for spinning machine
JP3700706B2 (en) 2003-03-13 2005-09-28 村田機械株式会社 Spinning machine
JP3888318B2 (en) * 2003-03-17 2007-02-28 村田機械株式会社 Spinning machine

Also Published As

Publication number Publication date
JP2008105755A (en) 2008-05-08
CN101168873A (en) 2008-04-30
EP1916213A1 (en) 2008-04-30
CN101168873B (en) 2011-03-23
DE602007002136D1 (en) 2009-10-08

Similar Documents

Publication Publication Date Title
EP1916213B1 (en) Spinning Machine Having Yarn Slack Elimination Device
EP1717182B1 (en) Yarn slack eliminating device in textile machine
EP2075359B1 (en) Yarn slack eliminating device and spinning machine
EP2169096B9 (en) Spinning machine
EP1460015B1 (en) Yarn winder
US9403656B2 (en) Drum inter-storage of yarn at an operating unit of a textile machine and method of control for
EP2075358A2 (en) Spinning machine
CN102190206B (en) Yarn winding machine
CN102602745A (en) Yarn winding machine
EP2966200B1 (en) Spinning machine and spinning method
EP2977493B1 (en) Spinning machine and spinning method
EP1457447B1 (en) Tension control and slack eliminating device for a yarn winder
EP2674378B1 (en) Yarn storage device and yarn winding device
EP2028149B1 (en) Winding tension control device
EP2937303B1 (en) Winding drum, winding device and yarn winding machine
EP2083103B1 (en) Slack eliminating device
JP3888318B2 (en) Spinning machine
JP2005281909A (en) Yarn winder and yarn processing machine
JP3952976B2 (en) Spinning machine with yarn splicing device
JP4019984B2 (en) Spinning machine
JP2004277128A (en) Yarn-winding machine
JP3888320B2 (en) Spinning machine
JP2004339612A (en) Spinning machinery

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU LV MC MT NL PL PT RO SE SI SK TR

AX Request for extension of the european patent

Extension state: AL BA HR MK RS

17P Request for examination filed

Effective date: 20080916

17Q First examination report despatched

Effective date: 20081104

AKX Designation fees paid

Designated state(s): CH DE LI

GRAP Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOSNIGR1

GRAS Grant fee paid

Free format text: ORIGINAL CODE: EPIDOSNIGR3

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): CH DE LI

REG Reference to a national code

Ref country code: CH

Ref legal event code: EP

REF Corresponds to:

Ref document number: 602007002136

Country of ref document: DE

Date of ref document: 20091008

Kind code of ref document: P

PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

26N No opposition filed

Effective date: 20100527

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 20191021

Year of fee payment: 13

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: CH

Payment date: 20191021

Year of fee payment: 13

REG Reference to a national code

Ref country code: DE

Ref legal event code: R119

Ref document number: 602007002136

Country of ref document: DE

REG Reference to a national code

Ref country code: CH

Ref legal event code: PL

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: DE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20210501

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: LI

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20201031

Ref country code: CH

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20201031