EP1916213B1 - Spinning Machine Having Yarn Slack Elimination Device - Google Patents
Spinning Machine Having Yarn Slack Elimination Device Download PDFInfo
- Publication number
- EP1916213B1 EP1916213B1 EP20070118538 EP07118538A EP1916213B1 EP 1916213 B1 EP1916213 B1 EP 1916213B1 EP 20070118538 EP20070118538 EP 20070118538 EP 07118538 A EP07118538 A EP 07118538A EP 1916213 B1 EP1916213 B1 EP 1916213B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- yarn
- slack eliminating
- magnetic pole
- spinning
- eliminating roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/10—Tension devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/20—Devices for temporarily storing filamentary material during forwarding, e.g. for buffer storage
- B65H51/22—Reels or cages, e.g. cylindrical, with storing and forwarding surfaces provided by rollers or bars
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/10—Tension devices
- D01H13/104—Regulating tension by devices acting on running yarn and not associated with supply or take-up devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Definitions
- the present invention relates to a spinning machine having yarn slack eliminating device for eliminating slacks of a yarn that may occur between a spinning device and a package winding device.
- a yarn defect is detected, the tread defect is cut away by cutting means such as a cutter, and yarn tips which are sequentially sent from the spinning device and yarn ends on the side of the package are pieced by a piecing device.
- the piecing operation is carried out in a state where the winding operation of yarn is stopped. Therefore, it is necessary to eliminate slacks in the yarn between the spinning device and the package winding device.
- the yarn slack eliminating device described in this Japanese Patent Application includes a yarn slack eliminating roller 21 which is rotated, and a rotary yarn hooking member 22.
- the yarn hooking member 22 is mounted on the yarn slack eliminating roller 21 such that the yarn hooking member 22 can relatively rotate concentrically with respect to the yarn slack eliminating roller 21, and a resistance of appropriate strength can be applied to the relative rotation by a pressing force (friction force) of a transmission force applying member 22f comprising biasing means such as a spring.
- the pressing force (friction force) can be adjusted in a stepless manner by a fastening operation of a transmission force adjusting section 22g having a yarning portion.
- the relative rotation resistance of the yarn hooking member 22 is realized by the pressing force (friction force) of the transmission force applying member 22f, the relative rotation resistance can not be obtained stably in many cases due to unintentional factor such as flaw on a friction surface or change over time factor such as wear on the friction surface.
- the relative rotation resistance is one of factors which determines a yarn winding tension, and if appropriate winding tension can not stably be obtained in accordance with a kind of yarn and a thickness of a yarn, a shape off the package 16 and the yarn releasing properties in subsequent steps are adversely influenced.
- the present assignee have already proposed a magnetic tensor device as shown in Figs. 5 and 6 as yarn slack eliminating device of a spinning machine, etc. capable of applying stable arbitrary winding tension, and have filed an patent application of this magnetic tensor device.
- the magnetic tensor device generates a constant rotation torque between the yarn slack eliminating roller 71 and the rotatable yarn hooking member 72 in combination with a hysteresis material 87 and a permanent magnet 86, and changes an area where the hysteresis material 87 and the permanent magnet 86 are superposed (displacement by rotation operation of the adjusting bolt 82 as shown in Figs. 5 and 6 ), thereby adjusting the torque to an arbitrary rotation torque.
- EP 1 457 448 A2 discloses a spinning machine with a slack eliminating device.
- the slack eliminating device comprises a slack eliminating roller and a bar-like member, which can be rotated synchronously or independently from each other.
- the bar like-member is mounted on a wheel member and is in frictional contact with a friction assembly comprising a nut, a presser member and a force applying member.
- a friction assembly comprising a nut, a presser member and a force applying member.
- the threshold value of the rotation torque for independent rotation of the slack eliminating roller and the bar-like member is determined.
- the threshold value of the rotation torque is adjusted on the basis of an electromagnetic force.
- a tension sensor is proposed, to monitor the tension of the yarn being unwound.
- EP'448 does not teach to positively change the rotation torque during spinning out operation, and to control the rotation torque based on the measurement signal of the tension measurement device.
- US 6 244 395 B1 discloses an electromagnetic hysteresis brake consisting of a stationary brake magnet, inner and outer pole ring parts, an electromagnet, a rotating armature, a permanent magnet and a hysteresis ring projecting into an annular air gap which is formed between the inner and the outer pole ring parts.
- the electromagnet is controlled by an external controller, to adjust the magnetic friction force acting on the rotating armature.
- This document does not disclose to control the rotation torque between a yarn slack eliminating roller and a yarn hooking member by feedback control based on a tension measurement signal.
- the present invention has been accomplished to solve all of the problems in the conventional technique, and an especially important element is to provide yarn slack eliminating device provided therein with an electromagnetic tensor capable of realizing a stable rotation resistance with respect to a yarn slack eliminating roller of the yarn hooking member, and capable of forming a package of stable quality.
- yarn slack eliminating device in which an electromagnetic tensor is incorporated includes a rotating and driving source, a yarn slack eliminating roller which is rotated and driven by the rotating and driving source, and a yarn hooking member which is mounted on the yarn slack eliminating roller such that the yarn hooking member can relatively rotate concentrically with the yarn slack eliminating roller, the yarn slack eliminating roller is provided with magnetic field forming means by electromagnet so that a magnetic field is applied to the yarn hooking member, a rotation torque is generated between the yarn slack eliminating roller and the yarn hooking member by the magnetic field generated by the magnetic field forming means, and the rotation torque is controlled by input control to the electromagnet.
- the rotation torque is set between the yarn slack eliminating roller and the yarn hooking member in unison from a control device with respect to the yarn slack eliminating device of each spinning unit.
- Each of the spinning units includes yarn tension measuring means for measuring an actual yarn tension at the time of a spinning out operation, and a rotation torque between the yarn slack eliminating roller and the yarn hooking member is feedback controlled based on a tension measurement signal.
- the yarn slack eliminating device in which the electromagnetic tensor is incorporated in the first aspect of the invention is provided, wherein the magnetic field forming means includes a stationary annular exciting coil, an outer magnetic pole member having an outer magnetic pole is disposed outside the exciting coil, an inner magnetic pole member having an inner magnetic pole is disposed inside the exciting coil, the outer and inner magnetic pole members and the yarn slack eliminating roller are integrally rotated, a magnetic field is generated between the outer magnetic pole and the inner magnetic pole, and an annular member of hysteresis material is disposed integrally with the yarn hooking member so as to intersect with the magnetic field generated between the outer magnetic pole and the inner magnetic pole.
- the magnetic field forming means includes a stationary annular exciting coil, an outer magnetic pole member having an outer magnetic pole is disposed outside the exciting coil, an inner magnetic pole member having an inner magnetic pole is disposed inside the exciting coil, the outer and inner magnetic pole members and the yarn slack eliminating roller are integrally rotated, a magnetic field is generated between the outer magnetic pole and the
- the magnetic field forming means by the electromagnet is provided in the yarn slack eliminating roller, the rotation torque is generated between the yarn slack eliminating roller and the yarn hooking member by the magnetic field generated by the magnetic field forming means, and the rotation torque is controlled by the input control to the electromagnet.
- the magnetic field forming means includes a stationary annular exciting coil, an outer magnetic pole member having an outer magnetic pole is disposed outside the exciting coil, an inner magnetic pole member having an inner magnetic pole is disposed inside the exciting coil, the outer and inner magnetic pole members and the yarn slack eliminating roller are integrally rotated, a magnetic field is generated between the outer magnetic pole and the inner magnetic pole, and an annular member of hysteresis material is disposed integrally with the yarn hooking member so as to intersect with the magnetic field generated between the outer magnetic pole and the inner magnetic pole.
- Yarn slack eliminating device provided therein with an electromagnetic tensor of the invention will be explained in detail based on a concrete embodiment shown in the drawings.
- Fig. 1 is a schematic front view showing one example of the entire spinning machine to which the present invention is applied.
- Fig. 2 is a schematic partial sectional side view of the spinning machine shown in Fig. 1 .
- a spinning machine 1 to which the present invention is applied will be explained.
- many spinning units U are arranged in a longitudinal direction of the spinning machine 1 between a motor box MB and a dust box DB.
- the spinning machine 1 is provided with rails R running along a direction in which the spinning units U are arranged, and a piecing truck 3 can reciprocate in the lateral direction on the rails R.
- the piecing truck 3 runs to the spinning unit U which requires piecing, stops at a position of the corresponding spinning unit U, and carries out the piecing operation.
- each spinning unit U includes a draft device 4, a spinning device 5, a yarn feeding device 6, a slack eliminating device 7 and a winding device 8 as main constituent elements disposed from upstream to downstream.
- the draft device 4 is for drawing a sliver SL to obtain a fiber bundle Y.
- Each draft device 4 includes four pairs of rollers, i.e., a pair of back rollers 9 including a top roller and a bottom roller, a pair of side rollers 10, a pair of middle rollers 12 around which an apron belt 11 is wound, and a pair of front rollers 13.
- a detailed structure of the spinning device 5 is not illustrated but in this embodiment, an air type structure is employed in which a turning wind current from an air injection nozzle is utilized and a spun yarn SY is produced from a draught fiber bundle Y.
- the yarn feeding device 6 includes a delivery roller 14 and a nip roller 15 provided such that it comes into contact with the delivery roller 14.
- a spun yarn SY sent out from the spinning device 5 is sandwiched between the delivery roller 14 and the nip roller 15 and is sent downward by rotation of the delivery roller 14.
- the spun yarn SY sent out from the spinning device 5 is fed downstream by the yarn feeding device 6, and is winding around a winding package WP by the winding device 8 through a cutter device 16 which removes a defect of a yarn, a yarn clearer 17 and yarn slack eliminating device 7.
- the yarn clearer 17 monitors a thickness of the running spun yarn SY, and when the yarn clearer 17 detects a yarn defect of the spun yarn SY, the yarn clearer 17 sends a yarn defect detection signal to a unit controller (not shown). If the unit controller receives the yarn defect detection signal, the unit controller immediately operates the cutter device 16 to cut the yarn, stops the draft device 4 and the spinning device 5, and allows the piecing truck 3 to run in front of that spinning unit U. Then, the spinning device 5 and the like are again driven, and the piecing truck 3 is allowed to piece, and the spinning and winding operations are restarted.
- the piecing truck 3 is provided such that it run along the rails R provided on a casing 2 of a main body of the spinning machine 1.
- the piecing truck 3 includes a suction pipe (supply side yarn end capturing means) 18 for sucking and capturing a spun yarn SY which is continuously supplied from the supply side spinning device 5, a suction mouth (winding side yarn end capturing means) 19 for sucking and capturing a spun yarn SY on the winding package WP side, and a piecing device 20 for piecing a spun yarn SY captured by the suction pipe 18 and a spun yarn SY captured by the suction mouth 19 to each other.
- a suction pipe supply side yarn end capturing means
- suction mouth winding side yarn end capturing means
- a suction air flow is generated at ends of the suction pipe 18 and the suction mouth 19 by a suction flow generating source (not shown), and the yarn end is sucked and captured.
- the piecing device 20 includes a clamp section, a cutter section and a splicer or a knotter (not shown).
- a spun yarn SY which is draught and spun by the spinning machine 1 is formed as a winding package WP by the winding device 8.
- the yarn slack eliminating devices 7 respectively provided in the plurality of spinning units U can engage or do not engage the spun yarn SY.
- the yarn slack eliminating device 7 includes the yarn slack eliminating roller 21 for winding a spun yarn SY around its outer periphery and stores the same, the yarn hooking member 22 which coaxially rotates integrally with or independently from the yarn slack eliminating roller 21 in accordance with a condition, an upstream guide 23 disposed slightly upstream from the yarn slack eliminating roller 21, advancing and retreating means (e.g., air cylinder 24) which advances or retreat the upstream guide 23, a rotating and driving source 25 such as an electric motor for rotating the yarn slack eliminating roller 21, and a downstream guide 26 provided downstream from the yarn slack eliminating roller 21.
- advancing and retreating means e.g., air cylinder 24
- the upstream guide 23 is moved forward and backward by the air cylinder 24.
- the upstream guide 23 is in the advance position, the yarn road is held by the upstream guide 23 so that the spun yarn SY is not engaged with the yarn hooking member 22 in the yarn slack eliminating device 7.
- the upstream guide 23 is the retreat position, the spun yarn SY moves on the yarn road to a position where the spun yarn SY is engaged with the yarn hooking member 22 in the yarn slack eliminating device 7 and wound around the yarn slack eliminating roller 21.
- the yarn slack eliminating roller 21, the upstream guide 23, the air cylinder 24, the rotating and driving source 25 and the downstream guide 26 are supported by the spinning unit U through a fixing member such as a bracket 27.
- Fig. 3 shows a concrete example of the yarn slack eliminating device 7, and is a schematic half sectional perspective view showing an internal structure thereof.
- Fig. 4A is a schematic vertical sectional view of the yarn slack eliminating device 7.
- 4B is a schematic transverse sectional view taken along the line 4B-4B as viewed from the arrow in Fig. 4A .
- the yarn slack eliminating roller 21 is constituted by a rotary structure RS which is integrally rotated by the rotating and driving source 25.
- the rotary structure RS includes an inner magnetic pole member 29 connected to a rotation shaft 28 of the rotating and driving source 25, an outer magnetic pole member 32 connected to the inner magnetic pole member 29 through a non-magnetic member 31 mounted by a mounting screw 30, and a yarn slack eliminating roller main body 33 fixed to the outer magnetic pole member 32. These members are integrally rotated by rotation of the rotating and driving source 25.
- a side of an outer peripheral surface 33a of the yarn slack eliminating roller main body 33 having the yarn hooking member 22 is defined as a tip end and a side of the outer peripheral surface 33a of the yarn slack eliminating roller main body 33 connected to the rotating and driving source 25 is defined as a base end, a base end side tapered portion a, a cylindrical portion b and a tip end side tapered portion c are arranged from the base end toward the tip end.
- the base end side tapered portion a and the tip end side tapered portion c have the largest diameters and are gently tapered toward the other ends.
- the cylindrical portion b is tapered to its tip end, and is continuously connected to both tapered portions seamlessly.
- the yarn slack eliminating device 7 winding the spun yarn SY from the spinning device 5 from the base end of the yarn slack eliminating roller main body 33 around the outer peripheral surface 33a of the yarn slack eliminating roller main body 33 by the yarn hooking member 22.
- the spun yarn SY wound and stored around the outer peripheral surface 33a is released from the tip end of the yarn slack eliminating roller main body 33 toward the winding device 8 through the yarn hooking member 22.
- the base end side tapered portion a smoothly moves the supplied and wound spun yarn SY from a large diameter portion toward a small diameter portion of the base end side tapered portion a, and the spun yarn SY reaches the intermediate cylindrical portion b, thereby regularly winding the spun yarn SY around the surface of the intermediate cylindrical portion b.
- the tip end side tapered portion c prevents the wound spun yarn SY from coming out at a time, and winding the spun yarn SY from the small diameter portion to the end surface side large diameter portion sequentially to reliably pull out the spun yarn SY smoothly.
- a magnetic field forming means 34 by an electromagnet includes a stationary annular exciting coil 35 fixed to the bracket 27 or the like.
- the inner magnetic pole member 29 is disposed inside 35a of the annular exciting coil 35, and the outer magnetic pole member 32 is disposed outside 35b of the exciting coil 35.
- the inner magnetic pole member 29 includes an opposed portion 36 which is opposed along the inside 35a of the annular exciting coil 35, and an inner magnetic pole 37 extending in the axial direction from the opposed portion 36.
- the outer magnetic pole member 32 includes an opposed portion 38 opposed along the outside 35b of the exciting coil 35, and an outer magnetic pole 39 extending in the axial direction from the opposed portion 38.
- the inner magnetic pole 37 includes eight outward convex portions 40 extending radially outward at equal distances from each other.
- the outer magnetic pole 39 includes, for example, eight inward convex portions 41 extending radially inward at equal distances from each other.
- Magnetic field forming spaces 42 are formed between the outward convex portions 40 of the inner magnetic pole 37 and the inward convex portions 41 of the outer magnetic pole 39.
- the yarn hooking member 22 in the yarn slack eliminating device 7 is assembled such that the yarn hooking member 22 can rotate independently from a rotation system of the yarn slack eliminating roller 21. More specifically, the yarn hooking member 22 is integrally provided with a flier shaft 44 which is supported by a bearing means 43 such that the flier shaft 44 can relatively coaxially rotate with the inner magnetic pole member 29, a flier 45 fixed to the outer end 44a of the flier shaft 44, and an annular member 46 of hysteresis material extending and positioned in the magnetic field forming space 42.
- the flier 45 has such a shape that the flier 45 is engaged with the spun yarn SY (caught on the spun yarn SY) to appropriately curve the spun yarn SY toward the outer peripheral surface 33a of the yarn slack eliminating roller main body 33.
- the yarn slack eliminating device 7 is operated as follows. That is, when current is supplied to the exciting coil 35 in the magnetic field forming means 34, the inner magnetic pole member 29 an and the outer magnetic pole member 31 are excited.
- a hysteresis annular member 46 which is integrally assembled to the yarn hooking member 22 such that the hysteresis annular member 46 intersects with the magnetic field is disposed in a magnetic field forming space 42 formed between the inner magnetic pole 37 in the inner magnetic pole member 29 and the outer magnetic pole 39 in the outer magnetic pole member 31.
- a rotation torque can be generated between the yarn slack eliminating roller 21 and the rotatable yarn hooking member 22 by the electromagnet with respect to the yarn slack eliminating roller 21 and the hysteresis annular member with respect to the yarn hooking member 22.
- the exciting coil 35 is handled as a stationary system, the inner magnetic pole member 29 and the outer magnetic pole member 31 are disposed with respect to the exciting coil 35, and they are rotated integrally with the yarn slack eliminating roller 21. If current flows through the exciting coil 35 in such a state, the magnetic field rotates together with the yarn slack eliminating roller 21. If the hysteresis annular member which is integral with the yarn hooking member 22 is disposed in the magnetic field, a relative rotation torque is obtained in the yarn hooking member 22 with respect to the rotating yarn slack eliminating roller 21.
- This rotation torque is varied depending upon the magnitude of the magnetic field.
- voltage or current given to the exciting coil 35 is varied, an arbitrary rotation torque can be obtained.
- a preset control value is input, an arbitrary rotation torque can be set with a simple operation.
- a high-end control device if a high-end control device is provided, torques of a plurality of spindles can be changed in unison. Further, it is possible to change the rotation torque during spinning out operation and thus, it is possible to positively change tension during the winding operation. If means for measuring the actual yarn tension during the spinning out operation, a feedback control based on a signal of the means can be performed, Thus, when the tension is varied due to some reason such as disturbance, it is possible to change the magnetic field in real time, and to return the tension to any tension.
- Each spinning unit U of the spinning machine 1 sends out the fiber bundle Y to the spinning device 5 by the draft device 4.
- the spun yarn SY spun and produced in the spinning device 5 is supplied to the downstream by the yarn feeding device 6, passes through the cutter device 16 and the yarn clearer 17, and finally feed the winding device 8 through the yarn slack eliminating device 7, and is winding as the package WP.
- the unit controller (not shown) of that spinning unit U cut the spun yarn SY using the cutter device 16, and substantially at the same time, rotations of the pair of back rollers 9 and the pair of side rollers 10 of the draft device 4 are stopped.
- the fiber bundle Y is yanked and cut between the stopped pair of third rollers 10 and the rotating pair of middle rollers 12, and the spun yarn SY downstream from the cut portion are sucked and removed by the suction means (not shown).
- the unit controller of the spinning unit U sends a yarn piecing request signal to the piecing truck 3, and the piecing truck 3 moves to a position opposed to that spinning unit U and stops. Then, the unit controller starts rotating the yarn slack eliminating roller 21 of the yarn slack eliminating device 7 at appropriate timing. At the same time, the unit controller moves the upstream guide 23 of the yarn slack eliminating device 7 forward by the air cylinder 24, and holds the yarn road so that a spun yarn SY which is spun next is not engaged with the yarn hooking member 22 of the yarn slack eliminating device 7 when it is unnecessary.
- the suction pipe 18 of the piecing truck 3 is turned upward, the driving operations of the draft device 4 and the spinning device 5 are started substantially in synchronization with the upward turning, and the spun yarn SY which is spun out from the spinning device 5 is sucked and captured by the suction pipe 18.
- the suction mouth 19 of the piecing truck 3 is turned downward on the side of the winding device 7, and the yarn end wound around the package WP is sucked and captured.
- the suction pipe 18 and the suction mouth 19 guide the sucked yarn ends to the piecing device 20 and carry out the piecing operation.
- the air cylinder 24 retreats in the yarn slack eliminating device 7, and the upstream guide 23 is moved to the retreat position.
- the yarn road of the spun yarn SY is changed such that the yarn road is superposed on the rotation locus of the flier 45 in the yarn hooking member 22.
- the spun yarn SY is wound around the outer peripheral surface 33a of the yarn slack eliminating roller 21 by the flier 45.
- the spinning out operation of the spun yarn SY from the spinning device 5 is continued also during the piecing operation at the piecing device 20.
- the yarn slack eliminating device 7 winds the spun yarn SY around the yarn slack eliminating roller 21 during the piecing operation by the piecing device 20, thereby preventing the slack and residence of the spun yarn SY, and realizing smooth piecing operation and spinning resuming operation.
- the flier 45 and the flier shaft 44 can rotate independently from the yarn slack eliminating roller 21, but the flier 45 rotates integrally with the yarn slack eliminating roller 21 unless a load greater than a given magnification (load overcoming a hysteresis torque acting on the electromagnet and the hysteresis annular member) is applied by a mechanism comprising the electromagnet and the hysteresis annular member 46.
- a load applied to the flier 45 is small.
- the flier 45 rotates integral with the yarn slack eliminating roller 21 and winds the spun yarn SY around the outer periphery of the yarn slack eliminating roller 21.
- the package WP is rotated by a winding drum in the winding device 8, and the winding operation of the spun yarn SY is resumed.
- the spun yarn SY which is spun out from the spinning device 5 is wound around the outer peripheral surface 33a of the yarn slack eliminating roller 21 which keeps rotating while the winding operation is resumed from the start of the piecing operation by the piecing device 20. If the winding operation by the winding device 8 is resumed, since a ratio of a feeding out speed of the yarn feeding device 6 and a winding speed of the winding device 8 is set such that appropriate tension is given to the spun yarn SY, a speed of yarn pulled out from the yarn slack eliminating roller 21 is faster than a speed of yarn wound around the yarn slack eliminating roller 21.
- the flier 45 of the yarn slack eliminating device 7 rotates independently from the yarn slack eliminating roller 21 which keeps rotating in the winding direction, and the spun yarn SY wound and stored around the yarn slack eliminating roller 21 is gradually released.
- the tension given to the spun yarn SY at that time is determined by the relative rotation torque between the yarn hooking member 22 and the yarn slack eliminating roller 21 of the invention.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- Tension Adjustment In Filamentary Materials (AREA)
- Forwarding And Storing Of Filamentary Material (AREA)
Description
- In a textile machine of a spinning machine, the present invention relates to a spinning machine having yarn slack eliminating device for eliminating slacks of a yarn that may occur between a spinning device and a package winding device.
- In a conventional high speed spinning machine such as an air type spinning machine for winding a spun yarn to form a package, if a yarn defect is detected, the tread defect is cut away by cutting means such as a cutter, and yarn tips which are sequentially sent from the spinning device and yarn ends on the side of the package are pieced by a piecing device. The piecing operation is carried out in a state where the winding operation of yarn is stopped. Therefore, it is necessary to eliminate slacks in the yarn between the spinning device and the package winding device.
- As such a technique for eliminating slack in a yarn, there is proposed yarn slack eliminating device of a spinning machine as described, for example, in
Japanese Patent Application Laid-open No.2004-277946 slack eliminating roller 21 which is rotated, and a rotaryyarn hooking member 22. Theyarn hooking member 22 is mounted on the yarnslack eliminating roller 21 such that theyarn hooking member 22 can relatively rotate concentrically with respect to the yarnslack eliminating roller 21, and a resistance of appropriate strength can be applied to the relative rotation by a pressing force (friction force) of a transmission force applying member 22f comprising biasing means such as a spring. The pressing force (friction force) can be adjusted in a stepless manner by a fastening operation of a transmission force adjusting section 22g having a yarning portion. - According to the technique of the above-mentioned Japanese Patent Application, since the relative rotation resistance of the
yarn hooking member 22 is realized by the pressing force (friction force) of the transmission force applying member 22f, the relative rotation resistance can not be obtained stably in many cases due to unintentional factor such as flaw on a friction surface or change over time factor such as wear on the friction surface. - According to the technique of this Japanese Patent Application, when a yarn Y is released from the yarn
slack eliminating roller 21, the relative rotation resistance is one of factors which determines a yarn winding tension, and if appropriate winding tension can not stably be obtained in accordance with a kind of yarn and a thickness of a yarn, a shape off thepackage 16 and the yarn releasing properties in subsequent steps are adversely influenced. - To solve this problem, the present assignee have already proposed a magnetic tensor device as shown in
Figs. 5 and6 as yarn slack eliminating device of a spinning machine, etc. capable of applying stable arbitrary winding tension, and have filed an patent application of this magnetic tensor device. As shown inFigs. 5 and6 , the magnetic tensor device generates a constant rotation torque between the yarnslack eliminating roller 71 and the rotatableyarn hooking member 72 in combination with ahysteresis material 87 and apermanent magnet 86, and changes an area where thehysteresis material 87 and thepermanent magnet 86 are superposed (displacement by rotation operation of the adjustingbolt 82 as shown inFigs. 5 and6 ), thereby adjusting the torque to an arbitrary rotation torque. - In the magnetic tensor device shown in
Figs. 5 and6 , however, when a lot is changed, or rotation torques of many spindles are to be changed, it is necessary to adjust the spindles one by one, and much labor is required. Further, it is difficult to change a rotation torque while keeping the winding operation of a yarn due to its mechanism, and it is impossible to finely adjust during spinning and to positively change a rotation torque. -
EP 1 457 448 A2 -
US 6 244 395 B1 discloses an electromagnetic hysteresis brake consisting of a stationary brake magnet, inner and outer pole ring parts, an electromagnet, a rotating armature, a permanent magnet and a hysteresis ring projecting into an annular air gap which is formed between the inner and the outer pole ring parts. The electromagnet is controlled by an external controller, to adjust the magnetic friction force acting on the rotating armature. This document does not disclose to control the rotation torque between a yarn slack eliminating roller and a yarn hooking member by feedback control based on a tension measurement signal. - Hence, the present invention has been accomplished to solve all of the problems in the conventional technique, and an especially important element is to provide yarn slack eliminating device provided therein with an electromagnetic tensor capable of realizing a stable rotation resistance with respect to a yarn slack eliminating roller of the yarn hooking member, and capable of forming a package of stable quality.
- To achieve the above object, according to a first aspect of the present invention, yarn slack eliminating device in which an electromagnetic tensor is incorporated includes a rotating and driving source, a yarn slack eliminating roller which is rotated and driven by the rotating and driving source, and a yarn hooking member which is mounted on the yarn slack eliminating roller such that the yarn hooking member can relatively rotate concentrically with the yarn slack eliminating roller, the yarn slack eliminating roller is provided with magnetic field forming means by electromagnet so that a magnetic field is applied to the yarn hooking member, a rotation torque is generated between the yarn slack eliminating roller and the yarn hooking member by the magnetic field generated by the magnetic field forming means, and the rotation torque is controlled by input control to the electromagnet.
- The rotation torque is set between the yarn slack eliminating roller and the yarn hooking member in unison from a control device with respect to the yarn slack eliminating device of each spinning unit.
- Each of the spinning units includes yarn tension measuring means for measuring an actual yarn tension at the time of a spinning out operation, and a rotation torque between the yarn slack eliminating roller and the yarn hooking member is feedback controlled based on a tension measurement signal.
- According to a second aspect of the invention, the yarn slack eliminating device in which the electromagnetic tensor is incorporated in the first aspect of the invention is provided, wherein the magnetic field forming means includes a stationary annular exciting coil, an outer magnetic pole member having an outer magnetic pole is disposed outside the exciting coil, an inner magnetic pole member having an inner magnetic pole is disposed inside the exciting coil, the outer and inner magnetic pole members and the yarn slack eliminating roller are integrally rotated, a magnetic field is generated between the outer magnetic pole and the inner magnetic pole, and an annular member of hysteresis material is disposed integrally with the yarn hooking member so as to intersect with the magnetic field generated between the outer magnetic pole and the inner magnetic pole.
- According to the yarn slack eliminating device in which the electromagnetic tensor of the invention is incorporated, the magnetic field forming means by the electromagnet is provided in the yarn slack eliminating roller, the rotation torque is generated between the yarn slack eliminating roller and the yarn hooking member by the magnetic field generated by the magnetic field forming means, and the rotation torque is controlled by the input control to the electromagnet. With this, it is possible to realize a stable rotation resistance against the yarn slack eliminating roller of the yarn hooking member, and to form a package of stable quality.
- Further, according to this invention, the magnetic field forming means includes a stationary annular exciting coil, an outer magnetic pole member having an outer magnetic pole is disposed outside the exciting coil, an inner magnetic pole member having an inner magnetic pole is disposed inside the exciting coil, the outer and inner magnetic pole members and the yarn slack eliminating roller are integrally rotated, a magnetic field is generated between the outer magnetic pole and the inner magnetic pole, and an annular member of hysteresis material is disposed integrally with the yarn hooking member so as to intersect with the magnetic field generated between the outer magnetic pole and the inner magnetic pole. With this, if current flows through the exciting coil, the magnetic field rotates together with the yarn slack eliminating roller, and a relative rotation torque is obtained in the yarn hooking member with respect to the rotating yarn slack eliminating roller. This rotation torque is varied depending upon the magnitude of the magnetic field and thus, if voltage or current applied to the coil is varied, an arbitrary rotation torque can be obtained. As a result, if a predetermined control value is input, an arbitrary rotation torque can be set with a simple operation.
- In this invention, with the above-described structure, if high-end control device is provided, torques of the plurality of spindles can be changed at a time. It is also possible to change a rotation torque during the spinning out operation and thus, it is possible to positively change the tension during the winding operation. If means for measuring an actual yarn tension at the time of the spinning out operation is provided, feedback control based on its signal can be performed. Therefore, even if the tension is varied due to some reason such as disturbance, it is possible to change the magnetic field in real time and the tension can be returned to any tension.
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Fig. 1 is a schematic front view showing one example of the entire spinning machine to which the present invention is applied; -
Fig. 2 is a schematic partial sectional side view of the spinning machine shown inFig. 1 ; -
Fig. 3 shows a concrete example of yarn slack eliminating device, and is a schematic half sectional perspective view showing an internal structure thereof; -
Fig. 4A is a schematic vertical sectional view of the yarnslack eliminating device 7, andFig. 4B is a schematic transverse sectional view taken along theline 4B-4B as viewed from the arrow inFig. 4A ; -
Fig. 5 is a schematic side sectional view showing an example of a conventional magnetic sensor which is a combination of a permanent magnet and a hysteresis material; and -
Fig. 6 is a schematic side sectional view showing the conventional magnetic sensor shown inFig. 5 in which an adjusting bolt is displaced. - Yarn slack eliminating device provided therein with an electromagnetic tensor of the invention will be explained in detail based on a concrete embodiment shown in the drawings.
-
Fig. 1 is a schematic front view showing one example of the entire spinning machine to which the present invention is applied.Fig. 2 is a schematic partial sectional side view of the spinning machine shown inFig. 1 . - First, a
spinning machine 1 to which the present invention is applied will be explained. As shown inFig. 1 , in thespinning machine 1, many spinning units U are arranged in a longitudinal direction of thespinning machine 1 between a motor box MB and a dust box DB. Thespinning machine 1 is provided with rails R running along a direction in which the spinning units U are arranged, and apiecing truck 3 can reciprocate in the lateral direction on the rails R. Thepiecing truck 3 runs to the spinning unit U which requires piecing, stops at a position of the corresponding spinning unit U, and carries out the piecing operation. - As shown in
Figs. 1 and2 , each spinning unit U includes adraft device 4, aspinning device 5, ayarn feeding device 6, a slack eliminatingdevice 7 and awinding device 8 as main constituent elements disposed from upstream to downstream. Thedraft device 4 is for drawing a sliver SL to obtain a fiber bundle Y. Eachdraft device 4 includes four pairs of rollers, i.e., a pair ofback rollers 9 including a top roller and a bottom roller, a pair ofside rollers 10, a pair ofmiddle rollers 12 around which anapron belt 11 is wound, and a pair offront rollers 13. - A detailed structure of the
spinning device 5 is not illustrated but in this embodiment, an air type structure is employed in which a turning wind current from an air injection nozzle is utilized and a spun yarn SY is produced from a draught fiber bundle Y. - The
yarn feeding device 6 includes adelivery roller 14 and anip roller 15 provided such that it comes into contact with thedelivery roller 14. A spun yarn SY sent out from thespinning device 5 is sandwiched between thedelivery roller 14 and thenip roller 15 and is sent downward by rotation of thedelivery roller 14. - The spun yarn SY sent out from the
spinning device 5 is fed downstream by theyarn feeding device 6, and is winding around a winding package WP by the windingdevice 8 through acutter device 16 which removes a defect of a yarn, ayarn clearer 17 and yarnslack eliminating device 7. - The
yarn clearer 17 monitors a thickness of the running spun yarn SY, and when theyarn clearer 17 detects a yarn defect of the spun yarn SY, theyarn clearer 17 sends a yarn defect detection signal to a unit controller (not shown). If the unit controller receives the yarn defect detection signal, the unit controller immediately operates thecutter device 16 to cut the yarn, stops thedraft device 4 and thespinning device 5, and allows the piecingtruck 3 to run in front of that spinning unit U. Then, thespinning device 5 and the like are again driven, and the piecingtruck 3 is allowed to piece, and the spinning and winding operations are restarted. - As shown in
Fig. 1 , the piecingtruck 3 is provided such that it run along the rails R provided on acasing 2 of a main body of the spinningmachine 1. The piecingtruck 3 includes a suction pipe (supply side yarn end capturing means) 18 for sucking and capturing a spun yarn SY which is continuously supplied from the supplyside spinning device 5, a suction mouth (winding side yarn end capturing means) 19 for sucking and capturing a spun yarn SY on the winding package WP side, and apiecing device 20 for piecing a spun yarn SY captured by thesuction pipe 18 and a spun yarn SY captured by thesuction mouth 19 to each other. - A suction air flow is generated at ends of the
suction pipe 18 and thesuction mouth 19 by a suction flow generating source (not shown), and the yarn end is sucked and captured. The piecingdevice 20 includes a clamp section, a cutter section and a splicer or a knotter (not shown). A spun yarn SY which is draught and spun by the spinningmachine 1 is formed as a winding package WP by the windingdevice 8. - In this invention, the yarn
slack eliminating devices 7 respectively provided in the plurality of spinning units U can engage or do not engage the spun yarn SY. - In this invention, as shown in
Figs. 3 and4 , the yarnslack eliminating device 7 includes the yarnslack eliminating roller 21 for winding a spun yarn SY around its outer periphery and stores the same, theyarn hooking member 22 which coaxially rotates integrally with or independently from the yarnslack eliminating roller 21 in accordance with a condition, anupstream guide 23 disposed slightly upstream from the yarnslack eliminating roller 21, advancing and retreating means (e.g., air cylinder 24) which advances or retreat theupstream guide 23, a rotating and drivingsource 25 such as an electric motor for rotating the yarnslack eliminating roller 21, and adownstream guide 26 provided downstream from the yarnslack eliminating roller 21. - The
upstream guide 23 is moved forward and backward by theair cylinder 24. When theupstream guide 23 is in the advance position, the yarn road is held by theupstream guide 23 so that the spun yarn SY is not engaged with theyarn hooking member 22 in the yarnslack eliminating device 7. When theupstream guide 23 is the retreat position, the spun yarn SY moves on the yarn road to a position where the spun yarn SY is engaged with theyarn hooking member 22 in the yarnslack eliminating device 7 and wound around the yarnslack eliminating roller 21. - Of constituent members of the yarn
slack eliminating device 7, the yarnslack eliminating roller 21, theupstream guide 23, theair cylinder 24, the rotating and drivingsource 25 and thedownstream guide 26 are supported by the spinning unit U through a fixing member such as abracket 27. -
Fig. 3 shows a concrete example of the yarnslack eliminating device 7, and is a schematic half sectional perspective view showing an internal structure thereof.Fig. 4A is a schematic vertical sectional view of the yarnslack eliminating device 7. 4B is a schematic transverse sectional view taken along theline 4B-4B as viewed from the arrow inFig. 4A . - As shown in
Figs. 3 and4 , the yarnslack eliminating roller 21 is constituted by a rotary structure RS which is integrally rotated by the rotating and drivingsource 25. The rotary structure RS includes an innermagnetic pole member 29 connected to arotation shaft 28 of the rotating and drivingsource 25, an outermagnetic pole member 32 connected to the innermagnetic pole member 29 through anon-magnetic member 31 mounted by a mountingscrew 30, and a yarn slack eliminating rollermain body 33 fixed to the outermagnetic pole member 32. These members are integrally rotated by rotation of the rotating and drivingsource 25. - If a side of an outer
peripheral surface 33a of the yarn slack eliminating rollermain body 33 having theyarn hooking member 22 is defined as a tip end and a side of the outerperipheral surface 33a of the yarn slack eliminating rollermain body 33 connected to the rotating and drivingsource 25 is defined as a base end, a base end side tapered portion a, a cylindrical portion b and a tip end side tapered portion c are arranged from the base end toward the tip end. The base end side tapered portion a and the tip end side tapered portion c have the largest diameters and are gently tapered toward the other ends. The cylindrical portion b is tapered to its tip end, and is continuously connected to both tapered portions seamlessly. - At the time of the piecing operation by the piecing
truck 3, the yarnslack eliminating device 7 winding the spun yarn SY from thespinning device 5 from the base end of the yarn slack eliminating rollermain body 33 around the outerperipheral surface 33a of the yarn slack eliminating rollermain body 33 by theyarn hooking member 22. After the piecing operation is completed, the spun yarn SY wound and stored around the outerperipheral surface 33a is released from the tip end of the yarn slack eliminating rollermain body 33 toward the windingdevice 8 through theyarn hooking member 22. - In the outer
peripheral surface 33a of the yarn slack eliminating rollermain body 33, the base end side tapered portion a smoothly moves the supplied and wound spun yarn SY from a large diameter portion toward a small diameter portion of the base end side tapered portion a, and the spun yarn SY reaches the intermediate cylindrical portion b, thereby regularly winding the spun yarn SY around the surface of the intermediate cylindrical portion b. When releasing the spun yarn SY, the tip end side tapered portion c prevents the wound spun yarn SY from coming out at a time, and winding the spun yarn SY from the small diameter portion to the end surface side large diameter portion sequentially to reliably pull out the spun yarn SY smoothly. - A magnetic field forming means 34 by an electromagnet includes a stationary annular
exciting coil 35 fixed to thebracket 27 or the like. The innermagnetic pole member 29 is disposed inside 35a of the annularexciting coil 35, and the outermagnetic pole member 32 is disposed outside 35b of theexciting coil 35. - The inner
magnetic pole member 29 includes an opposedportion 36 which is opposed along the inside 35a of the annularexciting coil 35, and an innermagnetic pole 37 extending in the axial direction from the opposedportion 36. The outermagnetic pole member 32 includes an opposedportion 38 opposed along the outside 35b of theexciting coil 35, and an outermagnetic pole 39 extending in the axial direction from the opposedportion 38. - As shown in
Fig. 4B , the innermagnetic pole 37 includes eight outwardconvex portions 40 extending radially outward at equal distances from each other. The outermagnetic pole 39 includes, for example, eight inwardconvex portions 41 extending radially inward at equal distances from each other. Magneticfield forming spaces 42 are formed between the outwardconvex portions 40 of the innermagnetic pole 37 and the inwardconvex portions 41 of the outermagnetic pole 39. - The
yarn hooking member 22 in the yarnslack eliminating device 7 is assembled such that theyarn hooking member 22 can rotate independently from a rotation system of the yarnslack eliminating roller 21. More specifically, theyarn hooking member 22 is integrally provided with aflier shaft 44 which is supported by a bearing means 43 such that theflier shaft 44 can relatively coaxially rotate with the innermagnetic pole member 29, aflier 45 fixed to theouter end 44a of theflier shaft 44, and anannular member 46 of hysteresis material extending and positioned in the magneticfield forming space 42. - The
flier 45 has such a shape that theflier 45 is engaged with the spun yarn SY (caught on the spun yarn SY) to appropriately curve the spun yarn SY toward the outerperipheral surface 33a of the yarn slack eliminating rollermain body 33. - In such a structure, the yarn
slack eliminating device 7 is operated as follows. That is, when current is supplied to theexciting coil 35 in the magnetic field forming means 34, the innermagnetic pole member 29 an and the outermagnetic pole member 31 are excited. A hysteresisannular member 46 which is integrally assembled to theyarn hooking member 22 such that the hysteresisannular member 46 intersects with the magnetic field is disposed in a magneticfield forming space 42 formed between the innermagnetic pole 37 in the innermagnetic pole member 29 and the outermagnetic pole 39 in the outermagnetic pole member 31. A rotation torque can be generated between the yarnslack eliminating roller 21 and the rotatableyarn hooking member 22 by the electromagnet with respect to the yarnslack eliminating roller 21 and the hysteresis annular member with respect to theyarn hooking member 22. - Like the concrete embodiment shown in
Figs. 3 and4 , theexciting coil 35 is handled as a stationary system, the innermagnetic pole member 29 and the outermagnetic pole member 31 are disposed with respect to theexciting coil 35, and they are rotated integrally with the yarnslack eliminating roller 21. If current flows through theexciting coil 35 in such a state, the magnetic field rotates together with the yarnslack eliminating roller 21. If the hysteresis annular member which is integral with theyarn hooking member 22 is disposed in the magnetic field, a relative rotation torque is obtained in theyarn hooking member 22 with respect to the rotating yarnslack eliminating roller 21. - This rotation torque is varied depending upon the magnitude of the magnetic field. Thus, if voltage or current given to the
exciting coil 35 is varied, an arbitrary rotation torque can be obtained. As a result, if a preset control value is input, an arbitrary rotation torque can be set with a simple operation. - In the above structure, if a high-end control device is provided, torques of a plurality of spindles can be changed in unison. Further, it is possible to change the rotation torque during spinning out operation and thus, it is possible to positively change tension during the winding operation. If means for measuring the actual yarn tension during the spinning out operation, a feedback control based on a signal of the means can be performed, Thus, when the tension is varied due to some reason such as disturbance, it is possible to change the magnetic field in real time, and to return the tension to any tension.
- The operation of the spinning
machine 1 having the above-described structure will be explained. Each spinning unit U of the spinningmachine 1 sends out the fiber bundle Y to thespinning device 5 by thedraft device 4. The spun yarn SY spun and produced in thespinning device 5 is supplied to the downstream by theyarn feeding device 6, passes through thecutter device 16 and theyarn clearer 17, and finally feed the windingdevice 8 through the yarnslack eliminating device 7, and is winding as the package WP. - When the
yarn clearer 17 of any of the spinning units U detects a defect of the spun yarn SY, the unit controller (not shown) of that spinning unit U cut the spun yarn SY using thecutter device 16, and substantially at the same time, rotations of the pair ofback rollers 9 and the pair ofside rollers 10 of thedraft device 4 are stopped. The fiber bundle Y is yanked and cut between the stopped pair ofthird rollers 10 and the rotating pair ofmiddle rollers 12, and the spun yarn SY downstream from the cut portion are sucked and removed by the suction means (not shown). - The unit controller of the spinning unit U sends a yarn piecing request signal to the piecing
truck 3, and the piecingtruck 3 moves to a position opposed to that spinning unit U and stops. Then, the unit controller starts rotating the yarnslack eliminating roller 21 of the yarnslack eliminating device 7 at appropriate timing. At the same time, the unit controller moves theupstream guide 23 of the yarnslack eliminating device 7 forward by theair cylinder 24, and holds the yarn road so that a spun yarn SY which is spun next is not engaged with theyarn hooking member 22 of the yarnslack eliminating device 7 when it is unnecessary. - If the
suction pipe 18 of the piecingtruck 3 is turned upward, the driving operations of thedraft device 4 and thespinning device 5 are started substantially in synchronization with the upward turning, and the spun yarn SY which is spun out from thespinning device 5 is sucked and captured by thesuction pipe 18. Thesuction mouth 19 of the piecingtruck 3 is turned downward on the side of the windingdevice 7, and the yarn end wound around the package WP is sucked and captured. Thesuction pipe 18 and thesuction mouth 19 guide the sucked yarn ends to thepiecing device 20 and carry out the piecing operation. - Immediately before the piecing operation is started by the piecing
device 20, theair cylinder 24 retreats in the yarnslack eliminating device 7, and theupstream guide 23 is moved to the retreat position. The yarn road of the spun yarn SY is changed such that the yarn road is superposed on the rotation locus of theflier 45 in theyarn hooking member 22. As a result, the spun yarn SY is wound around the outerperipheral surface 33a of the yarnslack eliminating roller 21 by theflier 45. - That is, the spinning out operation of the spun yarn SY from the
spinning device 5 is continued also during the piecing operation at thepiecing device 20. Thus, if it is left as it is, a large amount of spun yarn SY stays upstream of thepiecing device 20. The yarnslack eliminating device 7 winds the spun yarn SY around the yarnslack eliminating roller 21 during the piecing operation by the piecingdevice 20, thereby preventing the slack and residence of the spun yarn SY, and realizing smooth piecing operation and spinning resuming operation. - As described above, the
flier 45 and theflier shaft 44 can rotate independently from the yarnslack eliminating roller 21, but theflier 45 rotates integrally with the yarnslack eliminating roller 21 unless a load greater than a given magnification (load overcoming a hysteresis torque acting on the electromagnet and the hysteresis annular member) is applied by a mechanism comprising the electromagnet and the hysteresisannular member 46. During the piecing operation, downstream side of the spun yarn SY is stopped, and a load applied to theflier 45 is small. Thus, theflier 45 rotates integral with the yarnslack eliminating roller 21 and winds the spun yarn SY around the outer periphery of the yarnslack eliminating roller 21. - After the piecing operation by the piecing
device 20 is completed, the package WP is rotated by a winding drum in the windingdevice 8, and the winding operation of the spun yarn SY is resumed. - The spun yarn SY which is spun out from the
spinning device 5 is wound around the outerperipheral surface 33a of the yarnslack eliminating roller 21 which keeps rotating while the winding operation is resumed from the start of the piecing operation by the piecingdevice 20. If the winding operation by the windingdevice 8 is resumed, since a ratio of a feeding out speed of theyarn feeding device 6 and a winding speed of the windingdevice 8 is set such that appropriate tension is given to the spun yarn SY, a speed of yarn pulled out from the yarnslack eliminating roller 21 is faster than a speed of yarn wound around the yarnslack eliminating roller 21. Therefore, theflier 45 of the yarnslack eliminating device 7 rotates independently from the yarnslack eliminating roller 21 which keeps rotating in the winding direction, and the spun yarn SY wound and stored around the yarnslack eliminating roller 21 is gradually released. The tension given to the spun yarn SY at that time is determined by the relative rotation torque between theyarn hooking member 22 and the yarnslack eliminating roller 21 of the invention.
Claims (2)
- A spinning machine comprising a plurality of spinning units arranged side by side, in which each spinning unit has a draft device (4), a spinning device (5), a yarn feeding device (6), yarn slack eliminating device (7) and a winding device (8) arranged on a yarn road in this order from upstream to downstream of the yarn road, the yarn slack eliminating device (7) includes a rotating and driving source (25), a yarn slack eliminating roller (21) which is rotated and driven by the rotating and driving source (25), and a yarn hooking member (22) which is mounted on the yarn slack eliminating roller (21) such that the yarn hooking member (22) can relatively rotate concentrically with the yarn slack eliminating roller (21),
wherein the yarn slack eliminating roller (21) is provided with magnetic field forming means (34) by electromagnet so that a magnetic field is applied to the yarn hooking member (22), a rotation torque is generated between the yarn slack eliminating roller (21) and the yarn hooking member (22) by the magnetic field generated by the magnetic field forming means (34), and
each of the spinning units includes yarn tension measuring means for measuring an actual yarn tension at the time of a spinning out operation,
characterized in that
the rotation torque is controlled by input control to the electromagnet,
the rotation torque is set between the yarn slack eliminating roller (21) and the yarn hooking member (22) in unison from a high-end control device with respect to the yarn slack eliminating device (7) of each spinning unit, and
the rotation torque between the yarn slack eliminating roller (21) and the yarn hooking member (22) is feedback controlled based on the tension measurement signal. - The spinning machine according to claim 1, wherein the magnetic field forming means (34) includes a stationary annular exciting coil (35), an outer magnetic pole member (38) having an outer magnetic pole (39) is disposed outside the exciting coil (35), an inner magnetic pole member (36) having an inner magnetic pole (37) is disposed inside the exciting coil (35), the outer and inner magnetic pole members (38, 36) and the yarn slack eliminating roller (21) are integrally rotated, a magnetic field is generated between the outer magnetic pole (39) and the inner magnetic pole (37), and an annular member (46) of hysteresis material is disposed integrally with the yarn hooking member (22) so as to intersect with the magnetic field generated between the outer magnetic pole (39) and the inner magnetic pole (37).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2006287202A JP2008105755A (en) | 2006-10-23 | 2006-10-23 | Loosened yarn-tightening device incorporating electromagnetic tenser |
Publications (2)
Publication Number | Publication Date |
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EP1916213A1 EP1916213A1 (en) | 2008-04-30 |
EP1916213B1 true EP1916213B1 (en) | 2009-08-26 |
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ID=38969950
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP20070118538 Not-in-force EP1916213B1 (en) | 2006-10-23 | 2007-10-16 | Spinning Machine Having Yarn Slack Elimination Device |
Country Status (4)
Country | Link |
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EP (1) | EP1916213B1 (en) |
JP (1) | JP2008105755A (en) |
CN (1) | CN101168873B (en) |
DE (1) | DE602007002136D1 (en) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2009155779A (en) * | 2007-12-27 | 2009-07-16 | Murata Mach Ltd | Loose yarn-tightening device and spinning machine equipped with the same |
JP2009173419A (en) * | 2008-01-25 | 2009-08-06 | Murata Mach Ltd | Slack eliminating device |
JP2010089908A (en) * | 2008-10-08 | 2010-04-22 | Murata Machinery Ltd | Yarn sag removing device and textile machine having the same |
JP2011184181A (en) * | 2010-03-11 | 2011-09-22 | Murata Machinery Ltd | Yarn winding machine |
JP2013063839A (en) * | 2011-09-20 | 2013-04-11 | Murata Machinery Ltd | Yarn winding machine and yarn winding unit |
JP2013067474A (en) * | 2011-09-21 | 2013-04-18 | Murata Machinery Ltd | Yarn winding machine and yarn winding unit |
CZ2012479A3 (en) * | 2012-07-12 | 2013-06-05 | Rieter Cz S.R.O. | Circular interstice bin of yarn on textile machine workstation and controlling method thereof |
CN103103640A (en) * | 2012-12-11 | 2013-05-15 | 吴江兰瑞特纺织品有限公司 | Electromagnetic reel |
CN103397417B (en) * | 2013-07-27 | 2016-06-01 | 陕西华燕航空仪表有限公司 | Yarn tension constant device |
JP2015161032A (en) * | 2014-02-25 | 2015-09-07 | 村田機械株式会社 | Yarn storage device, yarn winding unit therewith and yarn winder therewith |
JP2016013892A (en) * | 2014-07-02 | 2016-01-28 | 村田機械株式会社 | Yarn winder |
JP2017065898A (en) * | 2015-09-30 | 2017-04-06 | 村田機械株式会社 | Thread guard member, yarn storage device, and yarn winding machine |
DE102018119164A1 (en) * | 2018-08-07 | 2020-02-13 | Maschinenfabrik Rieter Ag | Yarn store for a spinning or winding machine |
Family Cites Families (6)
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JPS6033553U (en) * | 1983-08-09 | 1985-03-07 | 東レエンジニアリング株式会社 | Wire tension control device |
JPH10304649A (en) * | 1997-04-22 | 1998-11-13 | Ogura Clutch Co Ltd | Electromagnetic hysteresis brake and tension adjusting device using the brake |
DE19801334C2 (en) | 1998-01-16 | 2000-05-25 | Saurer Allma Gmbh | Electromagnetic hysteresis brake, especially as a thread brake for textile machines |
JP4048902B2 (en) * | 2002-10-07 | 2008-02-20 | 村田機械株式会社 | Thread loosening device for spinning machine |
JP3700706B2 (en) | 2003-03-13 | 2005-09-28 | 村田機械株式会社 | Spinning machine |
JP3888318B2 (en) * | 2003-03-17 | 2007-02-28 | 村田機械株式会社 | Spinning machine |
-
2006
- 2006-10-23 JP JP2006287202A patent/JP2008105755A/en active Pending
-
2007
- 2007-10-16 DE DE200760002136 patent/DE602007002136D1/en active Active
- 2007-10-16 EP EP20070118538 patent/EP1916213B1/en not_active Not-in-force
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JP2008105755A (en) | 2008-05-08 |
CN101168873A (en) | 2008-04-30 |
EP1916213A1 (en) | 2008-04-30 |
CN101168873B (en) | 2011-03-23 |
DE602007002136D1 (en) | 2009-10-08 |
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