EP1801057A1 - Construction de cadre pour un composant composé de barres de cadres - Google Patents

Construction de cadre pour un composant composé de barres de cadres Download PDF

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Publication number
EP1801057A1
EP1801057A1 EP07104342A EP07104342A EP1801057A1 EP 1801057 A1 EP1801057 A1 EP 1801057A1 EP 07104342 A EP07104342 A EP 07104342A EP 07104342 A EP07104342 A EP 07104342A EP 1801057 A1 EP1801057 A1 EP 1801057A1
Authority
EP
European Patent Office
Prior art keywords
storage bins
transport carriage
web
rolls
storage
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP07104342A
Other languages
German (de)
English (en)
Inventor
Erwin Lehrieder
Josef Olbort
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koenig and Bauer AG
Original Assignee
Koenig and Bauer AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Koenig and Bauer AG filed Critical Koenig and Bauer AG
Priority claimed from EP05716652A external-priority patent/EP1718552B1/fr
Publication of EP1801057A1 publication Critical patent/EP1801057A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/12Lifting, transporting, or inserting the web roll; Removing empty core
    • B65H19/126Lifting, transporting, or inserting the web roll; Removing empty core with both-ends supporting arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/12Lifting, transporting, or inserting the web roll; Removing empty core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/417Handling or changing web rolls
    • B65H2301/41702Handling or changing web rolls management and organisation of stock and production
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2405/00Parts for holding the handled material
    • B65H2405/40Holders, supports for rolls
    • B65H2405/42Supports for rolls fully removable from the handling machine
    • B65H2405/422Trolley, cart, i.e. support movable on floor
    • B65H2405/4222Carts with full reels placed laterally one beside the other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2405/00Parts for holding the handled material
    • B65H2405/40Holders, supports for rolls
    • B65H2405/42Supports for rolls fully removable from the handling machine
    • B65H2405/422Trolley, cart, i.e. support movable on floor
    • B65H2405/4223Cart holding roll placed onto another cart
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2407/00Means not provided for in groups B65H2220/00 – B65H2406/00 specially adapted for particular purposes
    • B65H2407/10Safety means, e.g. for preventing injuries or illegal operations

Definitions

  • the invention relates to a device for transporting rolls of material according to the features of claim 1.
  • roll changers which serve to supply the material to the machine, for example with a printing material web.
  • a roll change the expired roll of material is removed from the roll changer and replaced by a new roll of material.
  • transport systems from the prior art are known for transporting the new rolls of material to the roll changer or for removing the expired rolls of material from the roll changer.
  • EP 0 925 246 B1 and the EP 0 925 248 A is a complex system for the supply and disposal of material rolls on reel changer of a printing press described.
  • the rolls of material are stored on so-called first trolley with its peripheral surface.
  • the actual promotion of material rolls is then carried out by charging the first dolly on so-called second dolly.
  • this means that the first transport vehicles are piggyback-loaded onto the second transport vehicles.
  • a total of four different sections are provided for the second trolley, with none of the second trolley can leave the respective associated conveyor section.
  • a section for a second transport carriage is provided, which is movable in a Aufachsposition and an unloading position on the reel changer.
  • the JP 63-074852A shows a railless trolley with a lifting device for rolls of material. This trolley removes the rolls of material from intermediate storage stations and transports the rolls of material into a roll changer.
  • the US 5,076,751 A , the DE 37 39 222 A1 , the US 6,007,017 A and the DE 203 07 581 U1 disclose drives of paper roll transport systems.
  • the DE 41 35 001 A1 , the US 4,537,368 A1 and the JP62-157160 A show devices for transporting rolls of material from a warehouse to a web-processing machine with a plurality of processing stations arranged one behind the other.
  • the WO 03/080484 A1 describes a freight transport system with a network of tracks and transportable transport vehicles.
  • the DE 39 10 444 A1 discloses a storage for paper rolls wherein the paper rolls are fed by a trolley system to a centrally located unpacking and splice preparation station and are loaded onto the trolley system after preparation.
  • the invention has for its object to provide a device for transporting rolls of material.
  • An advantage of the device according to the invention is, in particular, that the second transport carriage can be moved on at least one transport path into a warehouse in which new and / or completely or partially expired material rolls can be stored on several storage locations.
  • the existing second trolley for Aufachsung the rolls of material in the roll changer can be used in this way also for transporting the material rolls from a warehouse or in a warehouse inside.
  • the second trolley promotes new material rolls either directly to the reel changer or the new material rolls are first placed in the warehouse and stored until retrieval for later use. In particular, a cumbersome reloading between the individual sections for different second transport vehicles can be avoided by the new device.
  • the bearing is designed as an intermediate storage, in particular in the manner of a daily storage.
  • the camp which is approachable with the second trolley, does not serve for the storage of the entire stock of material rolls, but is only intended for temporary storage of a certain, preferably smaller proportion of rolls of material in the vicinity of the roll changer.
  • the rolls of material in the intermediate storage should preferably already be unpacked and prepared for the roll change with splices. If the bearing is designed in the manner of a daily storage, about as many material rolls are temporarily stored in the day store as are approximately necessary for the daily requirements of the web-processing machine.
  • the storage bins in the warehouse should therefore preferably be designed such that at least one first transport carriage can be arranged in each storage bin. It can also be unladen first trolley parked at the various storage bins, thereby creating a relatively close to the machine storage space for the first dolly.
  • the range of functions for using the second trolley can be significantly increased by the fact that the first trolley on a transport path in a unpacking for unpacking the roll of material is movable. In this way, new material rolls can be picked up after unpacking in the unpacking and transported to downstream processing stations.
  • the first transport carriage can be moved on a transport path in a splice preparation station.
  • the unpacked rolls of material can be picked up after the attachment of the splices at the beginning of the web from the splice preparation station and transported to downstream processing stations.
  • system configurations are also conceivable in which the splice preparation station also serves as an unpacking station, so that the first transport carriage picks up the material rolls from this combination station and transports them to downstream processing stations.
  • the unpacking station and / or the splice preparation station should be located in relation to the transport direction of the material rolls Storage locations upstream in the warehouse. In this way, only very short transport routes are required in the transport of unwrapped or splices prepared material roles in the camp.
  • the unpacked or splice-prepared rolls of material can then be retrieved from the warehouse later by means of the second trolley and transported on to the roll changer.
  • the transport path in the bearing can also extend parallel to the extension of the web running direction of the web-processing machine, whereby in particular very compact system configurations can be realized.
  • the way in which the storage bins are configured in the warehouse is basically arbitrary.
  • the transport path in the bearing extends through the strands through which the storage bins can be approached.
  • the second transport vehicle to transport the piggy-back-loaded first transport vehicle as far as the stub line and for the first transport vehicle to deposit the material roller there at the corresponding storage location by retraction into the stub line.
  • the first trolley remains with the appropriate roll of material at the storage place until the roll of material is retrieved again from the storage space and transported by charging the first trolley on the second trolley.
  • storage bins may be provided on both sides of the transport path or only on one side of the transport path.
  • the exact positioning of the second trolley is of great importance. If, for example, the second transport trolley is to be positioned in front of a stub line when unloading a first transport trolley, the exact positioning is essential, since otherwise the first transport trolley can not be run into the stub line. It should therefore be provided along at least certain sections of the transport path a Wegmesssystem with which the second trolley can be accurately positioned.
  • the area security can be formed by attaching a fence at the boundaries of the camp.
  • a lock may be provided in the area protection.
  • the area protection should preferably work without contact, for example by using light barriers or ultrasonic sensors.
  • complex interrogation routines can be realized, so that, for example, material rolls can easily pass through the sheath, whereas an alarm is triggered by an unauthorized exceeding of the sensor signals.
  • the warehouse should be operated according to the FIFO principle (first in, first out). This means that material rolls that were first fed to the warehouse are also first transported to the roll changer.
  • FIFO principle first in, first out
  • a printing system with a device for transporting rolls of material 01 is shown in a schematic view from above.
  • the packaged rolls of material 01 are transported by means of a suitable means of transport, for example a clamping stacker, into the region of an unpacking station 03 and set up there filed a role template 04.
  • the material rolls 01 are manually rolled onto a first transport carriage 27.
  • the first transport carriage 27 has for this purpose at the top of a suitable trough, which is suitable for the secure storage of the rolls of material 01.
  • the roll of material 01 is transported to the middle of the unpacking station 03, positioned centrally and then unpacked manually.
  • the necessary splices 15 are also attached to the web start of the roll of material 01 by the operator so that the Auspackstation 03 also serves as a splice preparation station 03 at the same time.
  • the web-processing machine 06 is designed in the manner of a web-fed rotary printing press 06, in which four printing couples 07 are consecutively traversed by a printing material web.
  • the printing substrate can be printed, for example, four-color and two-sided and is then dried in a dryer 08.
  • the web-processing machine 06 is preceded by a reel changer 09, in which two material rolls 01 can be clamped. With the roll changer 09 a flying roll change can be realized without machine downtime.
  • the web-fed rotary printing press is designed as a gravure printing or offset printing press (for example, a commercial printing press).
  • z. Hall floor, bearings and / or roll changers and / or printing units e.g. arranged one behind the other in a plane 20 (based on the web running direction).
  • a bearing 11 is provided, which is designed as an intermediate storage for storing the daily requirement of rolls of material 01.
  • a first transport carriage 27 can be parked with a material roll 01 mounted thereon.
  • a second trolley 27 After preparing the splices 15 on the roll of material 01 takes on the Auspackstation 03 in the raised state of the Materialrolle01, a second trolley 27, the roll of material 01 and travels with this to the transfer position to the trolley 32. There, the trolley 27 is piggybacked on the trolley 32 , By moving the second transport carriage 32, the splice-prepared material roll 01 can optionally be conveyed via a transport path 14 directly to the roll changer 09 or via the transport path 12 into the bearing 11. The decision as to whether the material roll 01 is conveyed from the unpacking station 03 directly to the reel changer 09 or into the bearing 11 falls under the control of a material supply system.
  • the second transport carriage 32 with the first transport carriage 27 charged thereon and the material roll 01 loaded thereon, travel via the transport path 12 into the storage 11 until an empty storage space 13 is reached. Before the empty storage space 13 of the second trolley 32 is then positioned so that the first trolley 27 can be inserted into the branch path 16 of the storage bin 13. Subsequently, the second transport carriage 32 leaves the bearing 11 again via the transport path 12, wherein optionally also another first transport carriage 27 can be taken out of the bearing 11.
  • the bearing 11 is protected against unauthorized entry. On three sides of the bearing 11, the protection of a secured area, in particular a fencing formed. On the side facing the reel changer 09 of the bearing 11, a lock 18 is provided in the area safeguard 37 of the reel changer 09. In the area of the lock 18, the area protection 37 by light barriers or sensors, for. B. laser sensors that operate without contact implemented.
  • FIG. 2 a second variant of the system is shown schematically.
  • This variant differs from the variant shown in FIG. 1 in that an additional transport path 19 is provided between the unpacking station 03 and the reel changer 09 or the bearing 11, via which the second transport trolley 32 piggybacked first transport carriage 27 and the second stored material roll 01 transported to the reel changer 09 and the bearing 11.
  • transport path 19 two turntables 21 are installed to realize the change of direction of the first transport carriage 27 between the unpacking 03 and the bearing 11 and the reel changer 09.
  • a bearing 22 serving as an intermediate bearing is provided, in which a transport path 23 extends through the bearing 22 and extends at right angles to the web running direction of the web-processing machine 06.
  • the first transport carriage 27 passes along the transport path 23, the entire camp 22.
  • a splice prepared in the unpacking station 03 01 is either initially in Store 22 stored or promoted directly to the reel changer 09.
  • the storage bins 13 of the bearing 22 are located on both sides of the transport path 12, and thus parallel to the web-processing machine 06, resulting in a very compact system configuration.
  • a fourth variation is shown, which largely corresponds to the system shown in Fig. 3.
  • storage bins 13 are provided at bearing 24 only on the left side of the transport path 12, so that an overall even more compact system configuration is made possible.
  • the control of the system via a control station 26th
  • first transport carriages 27 are used for transporting and removing new or expired material rolls 01.
  • first transport carriages 27 are, for example, rail-guided.
  • the trolley 27 has four rollers 28 which roll on rails.
  • the z. B. is designed as a circulating chain. With this chain, the transport carriage 27 is connected at least temporarily.
  • a trough-like shell 29 is mounted for receiving the rolls of material 01. This serving as a receptacle shell 29 protrudes from the bottom 31 of the storage room, while the first transport carriage 27 extends sunk below the bottom 31 of the storage room.
  • each track sections are provided, in which the first transport carts 27 can enter with their rollers 28.
  • a separate chain drive is provided in each storage place 13 to a separate chain drive.
  • at least the majority of storage bins 13 have separate chain drives.
  • the storage bins 13 or stitch cords 16 each receive a roll of material 01 or a transport carriage 27. But these can also record exactly 2 or more rolls of material 01.
  • each second transport carriage 32 For conveying the first transport carriage 27 along the transport paths 12 and 14 are second transport carts 32.
  • the frame of each second transport carriage 32 has a short track section 33, in each of which a first transport carriage 27 can enter with its rollers 28.
  • the second trolleys 32 are also arranged below the floor and provided with four guided on rails rollers 34. To drive the second trolleys 32 also chain conveyor can be used.
  • the second trolley 32 may in an alternative embodiment, two track sections 33; 33 'had.
  • a distance a of the two track sections 33; 33 ' is greater than a maximum diameter D max of the material rolls 01 to be transported.
  • the distance a of the two track sections 33; 33 'of the trolley 32 equal to the distance a of the track sections 33; 33 'of the stitch cords 16 of the storage bins 13.
  • At least one of the transport carriage 27 may carry an adapter for receiving residual roles.
  • the longitudinal direction and web running direction of the web-processing machine are substantially in the same direction.
  • At least one printing unit 07, the reel changer 09 and the storage bins 13 are arranged approximately in a common plane 20. An arrangement of all printing units 07 in a common plane 20 is advantageous.
  • the processing machine furthermore has a single reel changer.
  • the transport path of the second transport carriage 32 and the longitudinal axis 10 of a dryer 08 of the processing machine are arranged so that they lie in alignment, or are arranged to extend parallel offset.
  • the reference point is used in the printing units 07 and the reel changer 09, the lower edge of the respective side frame and, at the storage bins 13 receiving the transport carriage 27.
  • the common plane 20 is the building floor.
  • the device for transporting material rolls works taking into account the specific roll data recorded in the transport or preparation process, such as, for example, Barcode and / or roll width and / or roll status and / or weights (gross, net weight 1, net weight 2) and / or gluing time and / or run length, etc.
  • the data is maintained and managed in the respective process steps.
  • the evaluation and storage for further exploitation of this data via a suitable management system. It is also possible to make use of the role data acquired during and after the unwinding process via the reel splicer (s) for transfer to the specific data record of the reel and its allocation.
  • the device is suitable to act in the transport, preparation and data management processes partial or mulchen of the production process and to manage accordingly.
  • An expression of this are the with the transports of sub-roles z. B. associated with adapters operations. Also, for example, the management of the adapter (with and without roles) and all necessary operations for this purpose can be integrated.
  • Another characteristic feature of such a device is the use of multiple trolleys per storage position and all operations required for this purpose.
  • a variant is also the use of a transfer table with several rail tracks, which allows further optimizations of said device.
  • Another possible expression is the transport of the sleeve container and its data content to certain, for example, freely selectable positions in the warehouse or to transport other possible positions in said device. Also included here can be other data transfers to the management system or to further evaluation units of the machine or the production preparation.

Landscapes

  • Warehouses Or Storage Devices (AREA)
  • Replacement Of Web Rolls (AREA)
  • Rolls And Other Rotary Bodies (AREA)
EP07104342A 2004-02-23 2005-02-09 Construction de cadre pour un composant composé de barres de cadres Withdrawn EP1801057A1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102004008771 2004-02-23
DE102004021605A DE102004021605B4 (de) 2004-02-23 2004-05-03 Vorrichtung zum Transport von Materialrollen
EP05716652A EP1718552B1 (fr) 2004-02-23 2005-02-09 Dispositif de transport de rouleaux de matiere

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
EP05716652A Division EP1718552B1 (fr) 2004-02-23 2005-02-09 Dispositif de transport de rouleaux de matiere

Publications (1)

Publication Number Publication Date
EP1801057A1 true EP1801057A1 (fr) 2007-06-27

Family

ID=34832969

Family Applications (2)

Application Number Title Priority Date Filing Date
EP07104342A Withdrawn EP1801057A1 (fr) 2004-02-23 2005-02-09 Construction de cadre pour un composant composé de barres de cadres
EP09168172A Withdrawn EP2113478A1 (fr) 2004-02-23 2005-02-09 Dispositif pour le transport de rouleaux de matériau

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP09168172A Withdrawn EP2113478A1 (fr) 2004-02-23 2005-02-09 Dispositif pour le transport de rouleaux de matériau

Country Status (7)

Country Link
US (1) US20120070256A1 (fr)
EP (2) EP1801057A1 (fr)
CN (2) CN102152986A (fr)
AT (1) ATE497472T1 (fr)
DE (4) DE102004021605B4 (fr)
ES (1) ES2356742T3 (fr)
RU (1) RU2391283C2 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011134684A1 (fr) * 2010-04-28 2011-11-03 Koenig & Bauer Aktiengesellschaft Changeur de bobines pourvu d'un dispositif de sécurité et utilisation d'un changeur de bobines pourvu d'un dispositif de sécurité pour corriger une orientation d'une bobine
DE102011008583A1 (de) * 2011-01-14 2012-07-19 Manroland Ag Beladungsanordnung für einen Rollenwechsler einer Rollendruckmaschine und Verfahren zum Betreiben derselben

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EP2050700A1 (fr) * 2007-10-17 2009-04-22 WIFAG Maschinenfabrik AG Dispositif de transport de rouleaux en bande doté d'une sécurité contre le renversement
EP2119654B1 (fr) 2008-05-13 2013-10-30 Goss Contiweb B.V. Station d'alimentation pour machine à imprimer, machine à imprimer correspondante et utilisation
DE102009054522A1 (de) * 2009-12-10 2011-06-16 Manroland Ag Vorrichtung zur Handhabung von Bedruckstoffrollen an einer Druckmaschine
DE102010001014A1 (de) 2010-01-19 2011-09-08 Koenig & Bauer Aktiengesellschaft Rollenwechsler mit einer Absicherung eines Sicherheitsbereiches
CN102858666B (zh) * 2010-04-28 2015-11-25 柯尼格及包尔公开股份有限公司 具有安全装置的换卷器以及用于使用具有安全装置的换卷器的方法
CN103482371A (zh) * 2013-09-10 2014-01-01 陕西北人印刷机械有限责任公司 一种印刷设备上软包装卷筒料上料及卸料的输送装置

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US5076751A (en) * 1990-03-23 1991-12-31 Jervis B. Webb Company Reelroom newsprint roll handling apparatus and method
EP0925248A1 (fr) * 1996-09-16 1999-06-30 Koenig & Bauer Aktiengesellschaft Installation pour l'insertion et l'enlevement automatiques de rouleaux
WO2003080484A1 (fr) * 2002-03-26 2003-10-02 Koenig & Bauer Aktiengesellschaft Système de transport de marchandises et procédé pour faire fonctionner un système de transport de marchandises
DE202004012800U1 (de) * 2004-07-02 2004-11-11 Metso Paper Ag Anlage zur Zuführung von Papierrollen zu einem Rollenständer

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011134684A1 (fr) * 2010-04-28 2011-11-03 Koenig & Bauer Aktiengesellschaft Changeur de bobines pourvu d'un dispositif de sécurité et utilisation d'un changeur de bobines pourvu d'un dispositif de sécurité pour corriger une orientation d'une bobine
CN102858665A (zh) * 2010-04-28 2013-01-02 柯尼格及包尔公开股份有限公司 具有安全装置的换卷器以及使用具有安全装置的换卷器校正卷筒取向的应用方法
EP2563699B1 (fr) 2010-04-28 2016-07-27 Koenig & Bauer AG Changeur de bobines pourvu d'un dispositif de sécurité et utilisation d'un changeur de bobines pourvu d'un dispositif de sécurité pour corriger une orientation d'une bobine
DE102011008583A1 (de) * 2011-01-14 2012-07-19 Manroland Ag Beladungsanordnung für einen Rollenwechsler einer Rollendruckmaschine und Verfahren zum Betreiben derselben

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DE202005021862U1 (de) 2010-09-23
RU2006116867A (ru) 2008-03-27
DE202005021863U1 (de) 2010-09-23
DE502005010931D1 (de) 2011-03-17
DE102004021605B4 (de) 2006-10-26
US20120070256A1 (en) 2012-03-22
ES2356742T3 (es) 2011-04-12
RU2391283C2 (ru) 2010-06-10
ATE497472T1 (de) 2011-02-15
CN102152986A (zh) 2011-08-17
DE102004021605A1 (de) 2005-09-08
CN1942378B (zh) 2011-03-30
CN1942378A (zh) 2007-04-04
EP2113478A1 (fr) 2009-11-04

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