EP1760447A2 - Mobile climate chamber - Google Patents
Mobile climate chamber Download PDFInfo
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- EP1760447A2 EP1760447A2 EP06017733A EP06017733A EP1760447A2 EP 1760447 A2 EP1760447 A2 EP 1760447A2 EP 06017733 A EP06017733 A EP 06017733A EP 06017733 A EP06017733 A EP 06017733A EP 1760447 A2 EP1760447 A2 EP 1760447A2
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- chamber
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- climatic conditions
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/002—Thermal testing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M17/00—Testing of vehicles
- G01M17/08—Railway vehicles
Definitions
- the invention relates to a climate chamber for metrological detection of the thermal comfort in a test object and for weather-dependent functional tests on this test object.
- Test objects such as e.g. Rail vehicles are operated under different climatic conditions.
- Rail vehicles must also cold winter nights with temperatures of up to - 40 ° C and extremely low humidity as well as hot summer days with temperatures of z.T. 60 ° C in direct sunlight and very high humidity without impairing their functionality.
- it must be ensured that the comfort and in particular the thermal comfort for travelers in the rail vehicles is guaranteed to any climatic conditions.
- Out DE 299 03 255 U1 is a climatic wind tunnel known, with the functionality and thermal comfort can be checked in particular rail vehicles.
- a rail vehicle is driven in the air-wind tunnel and the rail vehicle from the outside with the desired climate such as temperature, humidity, solar radiation, wind speed, etc. acted upon.
- a device for concrete after-treatment in concreting tunnel vaults which is designed as a climate chamber ( DE 197 01 861 A1 ).
- the effect of the climatic chamber is directed outwards on the tunnel arch. It is supported by a truss-like support structure and moves on rollers through the tunnel.
- a mobile container for transporting and composting and / or drying waste, which is designed as a climate chamber ( DE 199 30 223 A1 ).
- the container has an air conditioner, whereby the air is cooled and dehumidified.
- the front wall of the container can be assembled and disassembled to load or unload the waste. This wall also has ventilation devices.
- DE 35 41 334 A1 describes a mobile air conditioning device, which is designed as a movable container.
- Claims 2 to 5 include advantageous embodiments of the inventive solution of claim 1.
- the climate chamber consists of arranged in a support portal insulation elements that can be reversibly up and dismantle again and enclose the object.
- An air conditioner introduces air into the climate chamber or circulates air in the climate chamber, whereby the different climatic conditions are set via heat exchangers of the air conditioner over which the air is guided.
- the insulating elements are joined together in the grid of the supporting portal and surround the object to be examined in such a way that it is surrounded by the insulating elements.
- the soil in this case remains in particular unchanged, i. as he was before assembly of the insulation elements.
- a controllable support fan and facilities for cooling, heating and humidification of the sucked air attached On a additionally attached to the air intake of the test object channel is advantageously a controllable support fan and facilities for cooling, heating and humidification of the sucked air attached.
- insulating elements in particular according to claim 3 so-called Styroporschalungssteine or PUR sandwich panels according to claim 4, which according to claim 5 at their outer edges have a tongue and groove connection and with which one erects a thermally insulated room around the test object.
- This room is air conditioned depending on your needs and thus creates the necessary conditions for climate investigations.
- the air conditioning takes place via the air circulated in this climate chamber, whereby the heat / cold introduction takes place via heat exchangers, over which this air is led.
- the insulating elements can be dismantled and assembled around the next object.
- Advantage of the device according to the invention is that a mobile climate chamber up at various locations without much effort and can be reduced again.
- the air conditioner is an external air conditioner, which is connected from the outside to the climatic chamber via at least one supply line.
- the object in its entirety If the object in its entirety is to be exposed to the different climatic conditions, it sets an external air conditioner via appropriately conditioned air.
- the external air conditioner is in this case connected via at least one supply line with the climatic chamber.
- the preparation of the necessary for the test humidity in the air conditioning chamber can be simplified by moistening the sucked in by the air conditioning of the test object outside air.
- the heat exchanger is coupled according to claim 9 with an automatic defrosting.
- a further air conditioning / air treatment device is arranged on the front side of the climate chamber in addition to the air conditioner in the test object, which is connected to a duct system for generating air in the climatic chamber.
- a reversible gate eg a rotary folding gate or a rolling gate
- a reversible gate is arranged according to claim 11, which is suitable for fast forwarding and outward conveyance of the test object.
- the PUR sandwich panels used as insulation elements (3) are coated on the inside and outside with sheet metal. In between there is a core of insulating foam for insulation. Such plates can be obtained in widths up to about 1.1 m and almost any length.
- the construction of a wall of a climatic chamber (2) is carried out by juxtaposing / walling up such plates to the required height. At the panel joints, the connection is made by means of a tongue and groove connection.
- Such a wall is supported by a steel structure that repeats periodically every 5 m.
- the ceiling is constructed analogously from the same elements and rests on the eaves and the ridge on the steel structure. At a standard thickness of 10 cm, the heat transfer value is approx. 0.22 W / (m 2 K).
- a single element with the dimensions (W x H x D) 1.1 mx 5 mx 0.1 m weighs approx. 60 kg.
- FIG. 1 shows the cross section of a mobile climate chamber with a test object.
- This construction consists of a steel portal that repeats every 5 m, which in turn consists of three parts which can be screwed together.
- This steel portal is anchored in the concrete floor.
- the PUR sandwich panels of the walls and the roof are fixed to the steel gantries by means of retaining profiles.
- climate comfort tests in a mobile climate chamber (2) should be possible regardless of the prevailing at the site, external climatic conditions.
- the cooling or heating power in the mobile climate chamber (2) it is therefore necessary to assume the respective extreme values for the outside temperature for these climatic conditions. That is, for the cooling operation of the mobile climate chamber (2), the highest external temperature to be assumed and for the heating operation, the lowest outside temperature is used.
- the heating or cooling capacity shown in Table 1 is necessary to maintain the required chamber temperatures (steady-state operation). However, these services are usually not sufficient at acceptable times for the startup process. Therefore, a simplified, dynamic calculation was performed.
- the cooling process was simulated numerically from + 20 ° C to -10 ° C (at an external temperature of + 30 ° C) and the heating process from 10 ° C to 40 ° C (at an external temperature of -10 ° C).
- the information given in Appendix 1 "Heating mode" or "Cooling mode” served as input parameters.
- the installed cooling capacity was 65 kW set at a temperature difference of 5 K above the heat exchanger.
- the installed heating capacity was set at 40 kW.
- the computer program used takes into account the damping effects of the available heat capacities (concrete floor, carriage mass). She neglected by the car introduced heat or heating loads.
- test level 2 With cooling and heating capacities of 65 kW and 40 kW installed in the mobile climate chamber (2), the test procedures required in the railway climate standards DIN EN 13129 [1] and DIN EN 14750 [2], test level 2, would be approx Test level 1 of DIN EN 14750 [2] completely affordable. It would also be possible to carry out k-value measurements (also required in DIN EN 13129 [1] and DIN EN 14750 [2]).
- the air conditioning system (4) receives the air thus from a additionally attached to the concept Kunststoffansaugung channel in which the isothermal humidification (7) takes place by evaporation. To compensate for the introduced through this additional channel pressure losses that would affect the air conditioning (4), in addition a controllable support fan is necessary.
- the heat exchanger usually condenses and subsequently freezes the humidity. If no countermeasures are taken, the fins of the heat exchanger grow with ice and the air can no longer flow through it. In extreme cases, frost damage can also damage the heat exchanger.
- the type of air flow in the mobile climate chamber (2) is shown schematically in Figure 3.
- the air flow naturally influences the quality of the temperature distribution in the test room.
- a flow along the rail vehicle (1) was sought, because on the one hand, the wind in reality comes closest to reality and on the other so inhomogeneously introduced warm air is best mixed.
- the air conditioning / air treatment device (4) located on an end wall conveys the treated air to the other end of the mobile climatic chamber (2) via a simple channel system.
- the air flows in the circulating air principle along the test object (1) and back to the fan.
- This control room (13) contains the computers and systems required for data acquisition and temperature control.
- a schematic diagram is given in FIG.
- the metrological equipment for carrying out the climate comfort test in the vehicle is independent of the instrumentation. However, the data acquisition is also carried out centrally in the control room.
- This control room is housed in a commercial office container.
- the degradation takes place analogously in the reverse order.
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Abstract
Description
Die Erfindung betrifft eine Klimakammer zur messtechnischen Erfassung des thermischen Komforts in einem Prüfobjekt und für witterungsabhängige Funktionsprüfungen an diesem Prüfobjekt.The invention relates to a climate chamber for metrological detection of the thermal comfort in a test object and for weather-dependent functional tests on this test object.
Prüfobjekte wie z.B. Schienenfahrzeuge werden bei unterschiedlichen klimatischen Bedingungen betrieben. Insbesondere müssen Schienenfahrzeuge ebenso kalte Winternächte mit Temperaturen von bis zu - 40°C und extrem geringer Luftfeuchte wie auch heiße Sommertage mit Temperaturen von z.T. 60°C bei direkter Sonneneinstrahlung und sehr hoher Luftfeuchte ohne Beeinträchtigung ihrer Funktionstüchtigkeit überstehen. Desweiteren muss gewährleistet sein, dass der Komfort und hierbei insbesondere der thermische Komfort für Reisende in den Schienenfahrzeuge zu jeder klimatischen Bedingungen gewährleistet ist.Test objects such as e.g. Rail vehicles are operated under different climatic conditions. In particular, rail vehicles must also cold winter nights with temperatures of up to - 40 ° C and extremely low humidity as well as hot summer days with temperatures of z.T. 60 ° C in direct sunlight and very high humidity without impairing their functionality. Furthermore, it must be ensured that the comfort and in particular the thermal comfort for travelers in the rail vehicles is guaranteed to any climatic conditions.
Aus
Nachteil dieser Lösung ist jedoch, dass aufgrund der Größe und Komplexität eines Klima-Wind-Kanals nur wenige Klima-Wind-Kanäle zur Verfügung stehen. Hierdurch ergibt sich als weiterer Nachteil, dass die Überprüfung von Schienenfahrzeugen in einem Klima-Wind-Kanal mit hohen Kosten verbunden ist.Disadvantage of this solution, however, is that due to the size and complexity of a climate-wind channel only a few climatic wind channels are available. This results in a further disadvantage that the review of rail vehicles in a climatic wind tunnel is associated with high costs.
Mobile Klimakammern an sich sind aus dem Stand der Technik hinreichend bekannt.Mobile climate chambers per se are well known from the prior art.
So ist eine Vorrichtung zur Betonnachbehandlung beim Betonieren von Tunnelgewölben bekannt, die als Klimakammer ausgebildet ist (
Bekannt ist ein mobiler Behälter zum Transportieren und Kompostieren und/oder Trocknen von Abfällen, der als Klimakammer ausgebildet ist (
Auch
Keine dieser mobilen Klimaeinrichtungen ist geeignet, Schienenfahrzeuge einer Funktionsprobe bezüglich stark wechselnder bzw. extremer Klimaeinflüsse zu unterziehen.None of these mobile air conditioning systems is suitable for subjecting railway vehicles to a functional test with regard to strongly changing or extreme climatic influences.
Es ist somit Aufgabe der Erfindung, eine Klimakammer bereitzustellen, mit der eine einfache und kostengünstige Überprüfung von Schienenfahrzeugen gewährleistet wird.It is therefore an object of the invention to provide a climate chamber, with a simple and inexpensive inspection of rail vehicles is guaranteed.
Diese Aufgabe wird in Verbindung mit dem Oberbegriff des Anspruches 1 erfindungsgemäß durch die in Anspruch 1 angegebenen Merkmale gelöst.This object is achieved in connection with the preamble of claim 1 according to the invention by the features specified in claim 1.
Ansprüche 2 bis 5 beinhalten vorteilhafte Ausführungsbeispiele der erfindungsgemäßen Lösung aus Anspruch 1.
Erfindungsgemäß besteht die Klimakammer aus in einem Stützportal angeordneten Dämmelementen, die sich reversibel auf- und wieder abbauen lassen und das Objekt umschließen. Ein Klimagerät bringt Luft in die Klimakammer ein bzw. wälzt Luft in der Klimakammer um, wobei über Wärmetauscher des Klimagerätes, über die die Luft geführt wird, die unterschiedlichen klimatischen Bedingungen eingestellt werden.According to the invention, the climate chamber consists of arranged in a support portal insulation elements that can be reversibly up and dismantle again and enclose the object. An air conditioner introduces air into the climate chamber or circulates air in the climate chamber, whereby the different climatic conditions are set via heat exchangers of the air conditioner over which the air is guided.
Die Dämmelemente werden im Raster des Stützportales zusammengefügt und umschließen das zu untersuchende Objekt derartig, dass es von den Dämmelementen umgeben ist. Der Boden bleibt hierbei insbesondere unverändert, d.h. so wie er vor Zusammenbau der Dämmelemente war.The insulating elements are joined together in the grid of the supporting portal and surround the object to be examined in such a way that it is surrounded by the insulating elements. The soil in this case remains in particular unchanged, i. as he was before assembly of the insulation elements.
An einem zusätzlich an der Luftansaugung des Prüfobjektes angebrachten Kanal ist in vorteilhafter Weise ein regelbarer Stützlüfter sowie Einrichtungen zur Kühlung, Heizung und Befeuchtung der angesaugten Luft angebracht.On a additionally attached to the air intake of the test object channel is advantageously a controllable support fan and facilities for cooling, heating and humidification of the sucked air attached.
Besonders vorteilhaft sind handelsübliche Dämmelemente, insbesondere gemäß Anspruch 3 sogenannte Styroporschalungssteine oder PUR-Sandwichplatten gemäß Anspruch 4, die gemäß Anspruch 5 an ihren Außenkanten eine Nut-Federverbindung aufweisen und mit denen man um das Prüfobjekt einen thermisch isolierten Raum errichtet. Diesen Raum klimatisiert man je nach Bedarf und schafft so die für Klimauntersuchungen notwendigen Randbedingungen. Die Klimatisierung erfolgt über die in dieser Klimakammer umgewälzte Luft, wobei die Wärme-/Kälteeinbringung über Wärmetauscher, über die diese Luft geführt wird, erfolgt. Nach Prüfungsende können die Isolierelemente wieder abgebaut und um das nächste Objekt herum aufgebaut werden.Particularly advantageous are commercially available insulating elements, in particular according to claim 3 so-called Styroporschalungssteine or PUR sandwich panels according to
Vorteil der erfindungsgemäßen Vorrichtung ist, dass eine mobile Klimakammer an verschiedenen Standorten ohne größeren Aufwand auf- und wieder abgebaut werden kann.Advantage of the device according to the invention is that a mobile climate chamber up at various locations without much effort and can be reduced again.
Nach Anspruch 6 ist das Klimagerät ein externes Klimagerät, das von außen an die Klimakammer über mindestens eine Zuleitung angeschlossen ist.According to claim 6, the air conditioner is an external air conditioner, which is connected from the outside to the climatic chamber via at least one supply line.
Soll das Objekt in seiner Gesamtheit mit den unterschiedlichen klimatischen Bedingungen beaufschlagt werden, stellt diese ein externes Klimagerät über entsprechend konditionierte Luft ein. Das externe Klimagerät ist hierbei über mindestens eine Zuleitung mit der Klimakammer verbunden.If the object in its entirety is to be exposed to the different climatic conditions, it sets an external air conditioner via appropriately conditioned air. The external air conditioner is in this case connected via at least one supply line with the climatic chamber.
Nach Anspruch 7 kann die Herstellung der für die Prüfung notwendigen Luft-feuchtigkeit in der Klimakammer durch eine Befeuchtung der von der Klimaanlage des Prüfobjektes angesaugten Außenluft vereinfacht werden.According to
Zur Vermeidung von Taupunktunterschreitungen am Wärmetauscher sind gemäß Anspruch 8 an diesem Adsorptionsmittel angebracht, welche entstehende Kondensate aufnehmen.To avoid dew point falls below the heat exchanger are mounted according to claim 8 of this adsorbent, which absorb condensates.
Alternativ oder zusätzlich ist der Wärmetauscher gemäß Anspruch 9 mit einer Abtauautomatik gekoppelt.Alternatively or additionally, the heat exchanger is coupled according to
Gemäß Anspruch 10 ist an der Stirnseite der Klimakammer zusätzlich zum Klimagerät im Prüfobjekt ein weiteres Klima-/Luftbehandlungsgerät angeordnet, welches mit einem Kanalsystem zur Umlufterzeugung in der Klimakammer verbunden ist.According to claim 10, a further air conditioning / air treatment device is arranged on the front side of the climate chamber in addition to the air conditioner in the test object, which is connected to a duct system for generating air in the climatic chamber.
An mindestens einer Wand, vorzugsweise an einer Stirnwand, ist gemäß Anspruch 11 ein reversibles Tor (z. B. ein Drehfalt- oder ein Rolltor) angeordnet, welches zum schnellen Hinein- und Hinausbefördern des Prüfobjektes geeignet ist.On at least one wall, preferably on an end wall, a reversible gate (eg a rotary folding gate or a rolling gate) is arranged according to claim 11, which is suitable for fast forwarding and outward conveyance of the test object.
Die Erfindung wird nachstehend anhand eines Ausführungsbeispiels und einer Zeichnung mit einer Figur näher erläutert.The invention is explained below with reference to an embodiment and a drawing with a figure.
Dabei zeigen:
- Figur 1 - er Längsschnitt eines Schienenfahrzeuges (1), mit umgebender mobiler Klimakammer (2)
- Figur 2 - Querschnitt einer mobilen Klimakammer mit Prüfobjekt
- Figur 3 - schematische Darstellung der Luftführung in einer mobilen Klimakammer
- Figur 4 - schematisch Darstellung der Instrumentierung und der Leitwarte
- Figure 1 - he longitudinal section of a rail vehicle (1), with surrounding mobile climate chamber (2)
- Figure 2 - Cross section of a mobile climate chamber with test object
- Figure 3 - schematic representation of the air duct in a mobile climate chamber
- Figure 4 - schematically representation of the instrumentation and the control room
Die Art und Weise wie die Wände und Decke einer mobilen Klimakammer (2) realisiert werden, bestimmt maßgeblich sowohl die Qualität des Klimas in der Kammer als auch die "Mobilität" der Kammer (leichter Auf- und Abbau) an sich. Zwei Gesichtspunkte sind deshalb von entscheidender Bedeutung für das Konzept:
- ■ Thermische Isolierung auch unter Berücksichtigung der Wärmeverluste auf Grund von Infiltration durch Undichtheiten sowie
- ■ Handhabbarkeit der Wand- und Deckenelemente.
- ■ Thermal insulation also taking into account the heat losses due to infiltration by leaks as well
- ■ Handling of the wall and ceiling elements.
Folgende Variante ist auf Grund ihrer Unempfindlichkeit gegenüber Witterungs- und mechanischen Einflüssen sowie wg. der flexibel verfügbaren Maße die vorteilhafteste:The following variant is due to their insensitivity to weathering and mechanical influences as well as wg. the flexibly available dimensions the most advantageous:
Die als Dämmelemente (3) verwendeten PUR-Sandwichplatten sind auf der Innen- und Außenfläche mit Blech beschichtet. Dazwischen befindet sich zur Dämmung ein Kern aus lsolierschaum. Solche Platten kann man in Breiten bis ca. 1,1 m und nahezu beliebigen Längen erhalten. Der Aufbau einer Wand einer Klimakammer (2) erfolgt durch Aneinanderreihung / Aufmauern solcher Platten bis zur erforderlichen Höhe. An den Plattenstößen erfolgt die Verbindung mittels einer Nut- und Federverbindung. Abgestützt wird solch eine Wand mittels einer Stahlkonstruktion, die sich periodisch alle 5 m wiederholt. Die Decke wird analog aus den gleichen Elementen aufgebaut und liegt an der Traufe und am First auf der Stahlkonstruktion auf. Bei einer handelsüblichen Stärke von 10 cm beträgt der Wärmedurchgangswert ca. 0,22 W/(m2K). Ein einzelnes Element mit den Maßen (B x H x T) 1,1 m x 5 m x 0,1 m wiegt ca. 60 kg.The PUR sandwich panels used as insulation elements (3) are coated on the inside and outside with sheet metal. In between there is a core of insulating foam for insulation. Such plates can be obtained in widths up to about 1.1 m and almost any length. The construction of a wall of a climatic chamber (2) is carried out by juxtaposing / walling up such plates to the required height. At the panel joints, the connection is made by means of a tongue and groove connection. Such a wall is supported by a steel structure that repeats periodically every 5 m. The ceiling is constructed analogously from the same elements and rests on the eaves and the ridge on the steel structure. At a standard thickness of 10 cm, the heat transfer value is approx. 0.22 W / (m 2 K). A single element with the dimensions (W x H x D) 1.1
Das Figur 1 zeigt den Querschnitt einer mobilen Klimakammer mit Prüfobjekt.FIG. 1 shows the cross section of a mobile climate chamber with a test object.
Diese Konstruktion besteht aus einem sich alle 5 m wiederholenden Stahlportal, das wiederum aus drei zusammenschraubbaren Einzelteilen besteht. Dieses Stahlportal wird im Betonboden verankert. Die PUR-Sandwichplatten der Wände und des Dachs werden mittels Halteprofilen an diesen Stahlportalen fixiert. An einer Stirnwand befindet sich ein durchfahrbares Tor, an der anderen Stirnwand eine ca. 2x2 m große Türe.This construction consists of a steel portal that repeats every 5 m, which in turn consists of three parts which can be screwed together. This steel portal is anchored in the concrete floor. The PUR sandwich panels of the walls and the roof are fixed to the steel gantries by means of retaining profiles. On one end wall there is a passable gate, on the other end wall an approximately 2x2 m large door.
Die Durchführung von Klimakomfortprüfungen in einer mobilen Klimakammer (2) soll unabhängig von den am Aufstellort herrschenden, äußeren klimatischen Bedingungen möglich sein. Für die Berechnung der Kälte- bzw. der Heizleistung in der mobilen Klimakammer (2) ist es daher erforderlich, für diese klimatischen Bedingungen die jeweiligen Extremwerte für die Außentemperatur anzunehmen. Das heißt, für den Kühlbetrieb der mobilen Klimakammer (2) ist die höchste anzunehmende Außentemperatur und für den Heizbetrieb die niedrigste Außentemperatur heranzuziehen.The implementation of climate comfort tests in a mobile climate chamber (2) should be possible regardless of the prevailing at the site, external climatic conditions. For the calculation of the cooling or heating power in the mobile climate chamber (2), it is therefore necessary to assume the respective extreme values for the outside temperature for these climatic conditions. That is, for the cooling operation of the mobile climate chamber (2), the highest external temperature to be assumed and for the heating operation, the lowest outside temperature is used.
Für den Kühlfall der Kammer (Heizfall des Zuges) wird dabei der Wärmeeintrag durch den zu prüfenden Zug konservativ zu 40 kW angesetzt. Für den Heizfall der Kammer (Kühlfall des Zuges) wird dabei konservativ ein Wärmeeintrag von 0 kW angesetzt. Als Ergebnis dieser Berechnung ergeben sich die in Tabelle 1 gezeigten Werte für die benötigte Kälte- und Heizleistung.
Die in Tabelle 1 ausgewiesene Heiz- bzw. Kälteleistung ist für die Aufrechterhaltung der benötigten Kammertemperaturen notwendig (stationärer Betrieb). Diese Leistungen sind jedoch normalerweise bei akzeptablen Zeiten für den Anfahrvorgang nicht ausreichend. Deshalb wurde eine vereinfachte, dynamische Berechnung durchgeführt. Beispielhaft wurden der Abkühlvorgang von +20°C auf -10°C (bei einer Außentemperatur von +30°C) sowie der Aufheizvorgang von 10°C auf 40°C (bei einer Außentemperatur von -10°C) numerisch simuliert. Als Eingangsparameter dienten die Angaben aus Anlage 1 "Heizbetrieb" bzw. "Kühlbetrieb". Die installierte Kälteleistung wurde mit 65 kW bei einer Temperaturdifferenz von 5 K über dem Wärmetauscher angesetzt. Die installierte Heizleistung wurde zu 40 kW angesetzt.The heating or cooling capacity shown in Table 1 is necessary to maintain the required chamber temperatures (steady-state operation). However, these services are usually not sufficient at acceptable times for the startup process. Therefore, a simplified, dynamic calculation was performed. By way of example, the cooling process was simulated numerically from + 20 ° C to -10 ° C (at an external temperature of + 30 ° C) and the heating process from 10 ° C to 40 ° C (at an external temperature of -10 ° C). The information given in Appendix 1 "Heating mode" or "Cooling mode" served as input parameters. The installed cooling capacity was 65 kW set at a temperature difference of 5 K above the heat exchanger. The installed heating capacity was set at 40 kW.
Das verwendete Rechenprogramm berücksichtigt die Dämpfungseffekte der vorhandenen Wärmekapazitäten (Betonboden, Wagenmasse). Sie vernachlässigt durch den Wagen eingebrachte Wärme- bzw. Heizlasten.The computer program used takes into account the damping effects of the available heat capacities (concrete floor, carriage mass). She neglected by the car introduced heat or heating loads.
Die so errechneten zeitlichen Verläufe der Lufttemperatur in der Klimakammer (2) zeigt Bild 2. The calculated time profiles of the air temperature in the climatic chamber (2) are shown in Figure 2.
Für das Kühlszenario (Bild 2a) war nach ca. 10 Stunden die Solltemperatur von -10°C erreicht. Für das Heizszenario (Bild 2b) war nach ca. 13 Stunden die Solltemperatur von 40°C erreicht.For the cooling scenario (Fig. 2a) the set temperature of -10 ° C was reached after approx. 10 hours. For the heating scenario (Fig. 2b) the set temperature of 40 ° C was reached after approx. 13 hours.
Bei in der mobilen Klimakammer (2) installierten Kühl- und Heizleistungen von 65 kW bzw. 40 kW wären die in den Eisenbahnklimanormen DIN EN 13129 [1] und DIN EN 14750 [2], Test Level 2 geforderten Prüfabläufe ca. zur Hälfte, der Test Level 1 der DIN EN 14750 [2] zur Gänze leistbar. Ebenfalls wäre es möglich, k-Wert-Messungen (auch gefordert in DIN EN 13129 [1] und DIN EN 14750 [2]) durchzuführen.With cooling and heating capacities of 65 kW and 40 kW installed in the mobile climate chamber (2), the test procedures required in the railway climate standards DIN EN 13129 [1] and DIN EN 14750 [2],
Bei der Bereitstellung des Klimas in einer mobilen Klimakammer (2) sind folgende Problemstellungen genauer zu betrachten:
- ■ Befeuchtung bei hohen Kammertemperaturen,
- ■ Entfeuchtung bei Kammertemperaturen unter 0°C,
- ■ Temperaturverteilung/Luftführung in der Kammer.
- ■ humidification at high chamber temperatures,
- ■ dehumidification at chamber temperatures below 0 ° C,
- ■ Temperature distribution / air flow in the chamber.
Um eine mobilen Klimakammer (2) unter realistischen Bedingungen zu testen, ist es erforderlich, dass bei Kammertemperaturen über 20°C die von der Anlage angesaugte Außenluft befeuchtet wird. Bei stationären Klimakammern wird üblicherweise das gesamte Kammervolumen befeuchtet. In einer mobilen Klimakammer (2) ist jedoch mit höheren Infiltrationsluftwechseln zu rechnen, so dass es schwierig erscheint abzuschätzen, wie hoch die Menge des zu verdampfenden Wassers wegen dieser eindringenden Luftmenge ist. Als wirtschaftliche Alternative bietet sich die Konditionierung lediglich der von der Klimaanlage (4) angesaugten Luft an. Dies hätte zwei Vorteile: Zum einen würde lediglich die tatsächlich notwendige Menge an Luft befeuchtet, zum zweiten ist dieses Problem wesentlich einfacher rechnerisch zu erfassen, zu dimensionieren und zu realisieren. Die Klimaanlage (4) erhält die Luft also aus einem an der Außenluftansaugung zusätzlich angebrachten Kanal, in dem die isotherme Luftbefeuchtung (7) durch Verdampfung erfolgt. Zum Ausgleich der durch diesen zusätzlichen Kanal eingebrachten Druckverluste, die die Klimaanlage (4) beeinflussen würden, ist zusätzlich noch ein regelbarer Stützlüfter notwendig.In order to test a mobile climate chamber (2) under realistic conditions, it is necessary that at room temperatures above 20 ° C, the outside air drawn in by the system is humidified. In stationary climate chambers usually the entire chamber volume is moistened. In a mobile climate chamber (2), however, higher infiltration air changes are to be expected, so that it seems difficult to estimate how high the amount of water to be evaporated because of this penetrating air flow. As an economical alternative, the conditioning only offers the air sucked in by the air conditioning system (4). This would have two advantages: Firstly, only the amount of air actually required would be moistened; secondly, this problem would be much easier to computationally record, dimension and realize. The air conditioning system (4) receives the air thus from a additionally attached to the Außenluftansaugung channel in which the isothermal humidification (7) takes place by evaporation. To compensate for the introduced through this additional channel pressure losses that would affect the air conditioning (4), in addition a controllable support fan is necessary.
Das Problem der Befeuchtung bei hohen Kammertemperaturen kann also relativ einfach durch Befeuchtung der vom Prüfling angesaugten Außenluft umgangen werden.The problem of moistening at high chamber temperatures can thus be circumvented relatively easily by moistening the outside air sucked in by the test object.
Bei Kammertemperaturen unter 0°C kommt es am Wärmetauscher normalerweise zur Kondensation und zum anschließenden Ausfrieren der Luftfeuchtigkeit. Trifft man keine Gegenmaßnahmen, wachsen die Lamellen des Wärmetauschers mit Eis zu und die Luft kann ihn nicht mehr durchströmen. Im Extremfall kann durch Frostsprengung auch eine Zerstörung des Wärmetauschers eintreten.At chamber temperatures below 0 ° C, the heat exchanger usually condenses and subsequently freezes the humidity. If no countermeasures are taken, the fins of the heat exchanger grow with ice and the air can no longer flow through it. In extreme cases, frost damage can also damage the heat exchanger.
Es bieten sich zwei Lösungswege dieses Problems an:
- 1. Die Kammerluft wird mittels Adsorptionsmaterialien derart getrocknet, dass am Wärmetauscher keine Taupunktunterschreitung mehr eintritt. Solche Adsorptionssysteme arbeiten kontinuierlich, indem ein Teil der umgewälzten Luft über ein hygroskopisches Material geleitet wird. Dies adsorbiert einen Teil der Luftfeuchtigkeit und wird an einer anderen Stelle des Gerätes trockengeheizt. Danach wird es wieder der Kammerluft zugeführt.
- 2. Das Klimagerät (4) besitzt eine so genannte Abtauautomatik des Wärmetauschers. In diesem Fall wird bei Gefahr des Zueisens für kurze Zeit die Temperatur der durchströmenden Flüssigkeit über den Gefrierpunkt erhöht und es kommt zum Abtauen des Eises. Unter der Voraussetzung dass die Klimakarnmerwände nicht besonders undicht sind, würde so auch eine nachhaltige Trocknung der Kammerluft eintreten, so dass nach einer gewissen Zeit auch keine große Beeinträchtigung durch kurzzeitige Temperaturerhöhungen eintreten würde.
- 1. The chamber air is dried by means of adsorption materials such that no dew point undershoot occurs at the heat exchanger. Such adsorption systems operate continuously by passing a portion of the recirculated air over a hygroscopic material. This adsorbs a portion of the humidity and is dry-heated at another location of the unit. Thereafter, it is returned to the chamber air.
- 2. The air conditioner (4) has a so-called automatic defrost of the heat exchanger. In this case, if there is a risk of breakage, the temperature of the liquid flowing over the freezing point is increased for a short time and defrosting of the ice occurs. Under the condition that the climate chamber walls are not particularly leaky, so would a sustainable drying of the chamber air occur, so that after a certain time, no great impairment would occur by short-term increases in temperature.
Auch bei diesem Problemfeld bieten sich also Lösungen an, um eine anforderungsgerechte mobile Klimakammer (2) zu realisieren.So even in this problem area so solutions offer to realize a requirement-based mobile climate chamber (2).
Um eine genügend homogene Temperatunrerteilung in der Kammer zu erreichen, ist es erforderlich, den umgewälzten Luftvolumenstrom deutlich über das für diese Kälte-/Heizleistungen übliche Maß zu erhöhen. Bei einem Luftvolumenstrom von 50000 m3/h ergäbe sich über dem Wärmetauscher lediglich eine Temperaturdifferenz von ca. 2 K, wenn eine Kammertemperatur von -10°C herrscht. Bei einem Kammerquerschnitt von - 30 m2 und einem Querschnitt des Prüfobjekts von 10 m2 ergäbe sich im Spalt zwischen Wagen und Kammerwand eine Windgeschwindigkeit von ca. 3 km/h.In order to achieve a sufficiently homogeneous Temperatunrerteilung in the chamber, it is necessary to increase the circulated air flow significantly above the usual for this cooling / heating capacity level. At a volumetric flow rate of 50000 m 3 / h, only a temperature difference of about 2 K would result over the heat exchanger if a chamber temperature of -10 ° C. prevails. With a chamber cross-section of -30 m 2 and a cross-section of the test object of 10 m 2, a wind speed of approximately 3 km / h would result in the gap between the carriage and the chamber wall.
Die Art der Luftführung in der mobilen Klimakammer (2) ist in Figur 3 schematisch dargestellt. Die Luftführung beeinflusst naturgemäß die Qualität der Temperaturverteilung im Prüfraum. Prinzipiell wurde eine Durchströmung längs des Schienenfahrzeugs (1) angestrebt, weil dies zum einen dem Fahrtwind in der Realität am nächsten kommt und zum Anderen so auch inhomogen eingebrachte Warmluft am besten durchmischt wird.The type of air flow in the mobile climate chamber (2) is shown schematically in Figure 3. The air flow naturally influences the quality of the temperature distribution in the test room. In principle, a flow along the rail vehicle (1) was sought, because on the one hand, the wind in reality comes closest to reality and on the other so inhomogeneously introduced warm air is best mixed.
Der an einer Stirnwand befindliche Klima-/Luftbehandlungsgerät (4) befördert über ein einfaches Kanalsystem die behandelte Luft ans andere Ende der mobilen Klimakammer (2). Die Luft strömt im Umluftprinzip am Prüfobjekt (1) entlang und zurück zum Lüfter.The air conditioning / air treatment device (4) located on an end wall conveys the treated air to the other end of the mobile climatic chamber (2) via a simple channel system. The air flows in the circulating air principle along the test object (1) and back to the fan.
Die Anforderungen an die Energieversorgung (9) der zum Betrieb einer mobilen Klimakammer (2) verwendeten Aggregate sind im Wesentlichen folgende:
- ■ 380 V / 3~-Spannungsversorgung, 125 A zur Speisung des Kälteaggregats,
- ■ 380 V /3~-Spannungsversorgung, 63 A zur Speisung der Luftbefeuchtung,
- ■ 380 V /3~-Spannungsversorgung, 100 A zur Speisung des Heizaggregats, des Luftbahandlungsgeräts und der Luftverteilungseinrichtungen,
- ■ 380 V / 3~-Spannungsversorgung, 32 A zur Speisung von Regeleinrichtungen und Instrumentierung.
- ■ 380 V / 3 ~ power supply, 125 A for feeding the refrigeration unit,
- ■ 380 V / 3 ~ voltage supply, 63 A for supplying humidification,
- ■ 380 V / 3 ~ power supply, 100 A for powering the heater, air handling unit and air distribution equipment,
- ■ 380V / 3 ~ power supply, 32A for powering control and instrumentation.
Da diese Anforderungen häufig nicht oder nur teilweise durch die vor Ort verfügbare Infrastruktur erfüllt sein werden, muss in diesen Fällen auf handelsübliche Mietaggregate zur Stromerzeugung zurückgegriffen werden.Since these requirements are often not or only partially met by the infrastructure available on site, commercial rental equipment for electricity generation must be used in these cases.
Die Instrumentierung einer mobilen Klimakammer (2) beinhaltet:
- ■ Erfassung der Kammerbedingungen (10) (Lufttemperatur, -feuchtigkeit, - geschwindigkeit),
- ■ Brandmeldeanlage (11),
- ■ Videoüberwachung (12),
- ■ Beleuchtung.
- ■ recording of chamber conditions (10) (air temperature, humidity, - speed),
- ■ fire alarm system (11),
- ■ video surveillance (12),
- ■ Lighting.
Diese Funktionen werden in einer neben der mobilen Klimakammer (2) befindlichen Leitwarte (13) zentral zusammengeführt und überwacht. Diese Leitwarte (13) enthält die zur Datenerfassung und Temperaturregelung notwendigen Rechner und Anlagen. Eine Prinzipdarstellung ist in Figur 4 gegeben.These functions are centrally brought together and monitored in a control room (13) located next to the mobile climate chamber (2). This control room (13) contains the computers and systems required for data acquisition and temperature control. A schematic diagram is given in FIG.
Die messtechnische Ausrüstung für die Durchführung der Klimakomfortprüfung im Fahrzeug erfolgt unabhängig von der Instrumentierung. Die Datenerfassung jedoch erfolgt auch zentral in der Leitwarte.The metrological equipment for carrying out the climate comfort test in the vehicle is independent of the instrumentation. However, the data acquisition is also carried out centrally in the control room.
Diese Leitwarte wird in einem handelsüblichen Bürocontainer untergebracht.This control room is housed in a commercial office container.
Der Aufbau einer mobilen Klimakammer (2) erfolgt schrittweise:
- ■ Zuerst werden die Fußpunkte der Stützen gebohrt und im Beton befestigt. Gleichzeitig kann das Zusammenfügen der einzelnen Elemente der Stützkonstruktion (6) am Boden erfolgen. Diese Elemente werden mit Hilfe eines Krans aufgerichtet und an den Fußpunkten verschraubt. Untereinander werden diese Elemente mittels Längsträgern verbunden. Mit diesem Arbeitsschritt ist die tragende Struktur fertig gestellt.
- ■ Nun werden mit zwei Rollgerüsten und einer fahrbaren Hebebühne die lsolationspaneele schichtweise übereinander gefügt und an der Stützkonstruktion (6) befestigt. Sie bilden so die Seitenwände und das Dach.
- ■ Als letzter Punkt erfolgt die Anbringung des Tors (8) bzw. der Türe. Danach ist die mobilen Klimakammer (2) errichtet und die Instrumentierung (Abschnitte 5.3 und 5.5) im Inneren kann angebracht werden.
- ■ First, the feet of the columns are drilled and fixed in the concrete. At the same time, the joining of the individual elements of the support structure (6) can be done on the ground. These elements are erected by means of a crane and bolted to the feet. These elements are connected by means of side rails. With this step, the supporting structure is completed.
- ■ Now, with two roll stands and a mobile lift, the insulation panels are stacked one above the other and fastened to the support structure (6). They form the side walls and the roof.
- ■ The last point is the attachment of the door (8) or the door. Thereafter, the mobile climate chamber (2) is erected and the instrumentation (sections 5.3 and 5.5) inside can be installed.
Der Abbau erfolgt analog in umgekehrter Reihenfolge.The degradation takes place analogously in the reverse order.
- 11
- Schienenfahrzeugtrack vehicle
- 22
- mobile Klimakammermobile climate chamber
- 33
- Dämmelementinsulating element
- 44
- Klimagerätair conditioning
- 55
- Zuleitungsupply
- 66
- Stützportal/StützkonstruktionSupport Portal / support structure
- 77
- Luftbefeuchtunghumidification
- 88th
- Torgate
- 99
- Energieversorgungpower supply
- 1010
- Erfassung KammerklimaCapture chamber climate
- 1111
- BrandmeldeanlageFire alarm system
- 1212
- Videoüberwachungvideo surveillance
- 1313
- Leitwartecontrol room
Claims (12)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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PL06017733T PL1760447T3 (en) | 2005-09-02 | 2006-08-25 | Mobile climate chamber |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE102005042034 | 2005-09-02 |
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Publication Number | Publication Date |
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EP1760447A2 true EP1760447A2 (en) | 2007-03-07 |
EP1760447A3 EP1760447A3 (en) | 2009-09-30 |
EP1760447B1 EP1760447B1 (en) | 2010-07-07 |
Family
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EP06017733A Not-in-force EP1760447B1 (en) | 2005-09-02 | 2006-08-25 | Mobile climate chamber |
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EP (1) | EP1760447B1 (en) |
AT (1) | ATE473428T1 (en) |
DE (1) | DE502006007361D1 (en) |
PL (1) | PL1760447T3 (en) |
Cited By (9)
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CN101463662B (en) * | 2007-12-17 | 2010-06-16 | 贵阳铝镁设计研究院 | In-warehouse stacking pit and railway combined arranging mode |
EP2322908A1 (en) * | 2009-11-13 | 2011-05-18 | Airbus Operations Limited | Thermal test apparatus and method |
CN102141482A (en) * | 2010-02-02 | 2011-08-03 | 南车青岛四方机车车辆股份有限公司 | Air conditioning ventilation combination test bench |
CN104614147A (en) * | 2015-01-29 | 2015-05-13 | 天津三电汽车空调有限公司 | Movable environment test chamber for automobile environment wind tunnel laboratory |
CN113720753A (en) * | 2021-08-08 | 2021-11-30 | 中国飞机强度研究所 | Movable heat preservation room for wide temperature range environment of climate environment laboratory |
US20220268666A1 (en) * | 2019-04-12 | 2022-08-25 | Star Lake Holding Ab | A climate hall for vehicle testing |
WO2023052102A1 (en) * | 2021-09-30 | 2023-04-06 | Siemens Mobility GmbH | Method and test arrangement for testing an air-conditioning unit |
CN116718065A (en) * | 2023-08-09 | 2023-09-08 | 中国空气动力研究与发展中心高速空气动力研究所 | Water-cooling pipeline installation method for controlling air temperature uniformity of large continuous wind tunnel |
US11953557B2 (en) | 2018-06-05 | 2024-04-09 | Proventia Oy | Arrangement for testing electric car components |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015009795B3 (en) * | 2015-08-03 | 2016-07-28 | Micronas Gmbh | climatic chamber |
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DE3541334A1 (en) | 1985-11-22 | 1987-05-27 | Inst Makrobiotik | Climate-conditioning device |
DE19701861A1 (en) | 1996-09-19 | 1998-03-26 | Scozzari Agostino | Device for curing concrete for tunnel arches |
DE29903255U1 (en) | 1999-02-23 | 1999-05-12 | Österreichisches Forschungs- und Prüfzentrum Arsenal Ges. m.b.H., Wien | Wind tunnel |
DE19930223A1 (en) | 1999-06-30 | 2001-01-04 | Herhof Umwelttechnik Gmbh | New mobile composting container with cavity wall manufactured by simple adaptation of existing design |
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DE4305901A1 (en) * | 1993-02-26 | 1994-09-01 | Bayerische Motoren Werke Ag | Sunlight simulation device for motor vehicles |
US5574226A (en) * | 1995-04-06 | 1996-11-12 | Ford Motor Company | Transportable environmental test facility |
-
2006
- 2006-08-25 DE DE502006007361T patent/DE502006007361D1/en active Active
- 2006-08-25 EP EP06017733A patent/EP1760447B1/en not_active Not-in-force
- 2006-08-25 PL PL06017733T patent/PL1760447T3/en unknown
- 2006-08-25 AT AT06017733T patent/ATE473428T1/en active
Patent Citations (4)
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DE3541334A1 (en) | 1985-11-22 | 1987-05-27 | Inst Makrobiotik | Climate-conditioning device |
DE19701861A1 (en) | 1996-09-19 | 1998-03-26 | Scozzari Agostino | Device for curing concrete for tunnel arches |
DE29903255U1 (en) | 1999-02-23 | 1999-05-12 | Österreichisches Forschungs- und Prüfzentrum Arsenal Ges. m.b.H., Wien | Wind tunnel |
DE19930223A1 (en) | 1999-06-30 | 2001-01-04 | Herhof Umwelttechnik Gmbh | New mobile composting container with cavity wall manufactured by simple adaptation of existing design |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101463662B (en) * | 2007-12-17 | 2010-06-16 | 贵阳铝镁设计研究院 | In-warehouse stacking pit and railway combined arranging mode |
US8628235B2 (en) | 2009-11-13 | 2014-01-14 | Airbus Operations Limited | Thermal test apparatus and method |
EP2322908A1 (en) * | 2009-11-13 | 2011-05-18 | Airbus Operations Limited | Thermal test apparatus and method |
US9164050B2 (en) | 2009-11-13 | 2015-10-20 | Airbus Operations Limited | Thermal test apparatus and method |
CN102141482B (en) * | 2010-02-02 | 2013-08-28 | 南车青岛四方机车车辆股份有限公司 | Air conditioning ventilation combination test bench |
CN102141482A (en) * | 2010-02-02 | 2011-08-03 | 南车青岛四方机车车辆股份有限公司 | Air conditioning ventilation combination test bench |
CN104614147A (en) * | 2015-01-29 | 2015-05-13 | 天津三电汽车空调有限公司 | Movable environment test chamber for automobile environment wind tunnel laboratory |
CN104614147B (en) * | 2015-01-29 | 2017-05-10 | 天津三电汽车空调有限公司 | Movable environment test chamber for automobile environment wind tunnel laboratory |
US11953557B2 (en) | 2018-06-05 | 2024-04-09 | Proventia Oy | Arrangement for testing electric car components |
US20220268666A1 (en) * | 2019-04-12 | 2022-08-25 | Star Lake Holding Ab | A climate hall for vehicle testing |
CN113720753A (en) * | 2021-08-08 | 2021-11-30 | 中国飞机强度研究所 | Movable heat preservation room for wide temperature range environment of climate environment laboratory |
WO2023052102A1 (en) * | 2021-09-30 | 2023-04-06 | Siemens Mobility GmbH | Method and test arrangement for testing an air-conditioning unit |
CN116718065A (en) * | 2023-08-09 | 2023-09-08 | 中国空气动力研究与发展中心高速空气动力研究所 | Water-cooling pipeline installation method for controlling air temperature uniformity of large continuous wind tunnel |
CN116718065B (en) * | 2023-08-09 | 2023-10-20 | 中国空气动力研究与发展中心高速空气动力研究所 | Water-cooling pipeline installation method for controlling air temperature uniformity of large continuous wind tunnel |
Also Published As
Publication number | Publication date |
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PL1760447T3 (en) | 2010-12-31 |
EP1760447A3 (en) | 2009-09-30 |
DE502006007361D1 (en) | 2010-08-19 |
ATE473428T1 (en) | 2010-07-15 |
EP1760447B1 (en) | 2010-07-07 |
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