EP1722659B1 - Spring-type carcass for a mattress - Google Patents
Spring-type carcass for a mattress Download PDFInfo
- Publication number
- EP1722659B1 EP1722659B1 EP05739646A EP05739646A EP1722659B1 EP 1722659 B1 EP1722659 B1 EP 1722659B1 EP 05739646 A EP05739646 A EP 05739646A EP 05739646 A EP05739646 A EP 05739646A EP 1722659 B1 EP1722659 B1 EP 1722659B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- spring members
- frame
- base
- mattress
- support sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/04—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
- A47C27/045—Attachment of spring inlays to coverings; Use of stiffening sheets, lattices or grids in, on, or under spring inlays
- A47C27/0456—Use of stiffening sheets, lattices or grids in, on, or under, spring inlays
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/04—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
- A47C27/06—Spring inlays
- A47C27/065—Spring inlays of special shape
Definitions
- the corresponding carcass 2 here comprises a support sheet 5 on one of the faces of which are arranged a plurality of spring members 6. These spring members 6 are each fixed on the sheet 5 in a removable manner by means of a holding element 7 which is attached to the other side of said support sheet 5.
- the support sheet 5 is a means of connection and maintenance, simple and effective, all the spring members 6 of the carcass.
- This backing sheet 5 has a surface which substantially corresponds to the total surface of the mattress; she is made of a flexible or semi-rigid material, for example of the plastic sheet kind.
- This support sheet 5 comprises a plurality of orifices 5 'through which the spring members 6 are each adapted to cooperate with a holding element 7, as described in more detail below.
- the corresponding spring members 6 may be made in one piece or consist of several parts assembled to each other; they are advantageously made of a thermoplastic material, for example of the elastomer type. These spring members 6 are here each constituted of a base 8, able to rest against one of the faces of the support sheet 5 and adapted to cooperate with the holding member 7 associated, - a plate 9 ensuring the contact against the padding layer 3 disposed opposite, and between said base 8 and said plate 9 - suspension means 10, determining the firmness or the hardness of the mattress. As illustrated on the figure 1 these suspension means 10 may consist of deformable blades; but we can also consider any other form or structure.
- a slight clearance may remain between the support sheet 5 and the facing faces of the base 8 and the holding member 7, in particular to compensate for the thickness tolerances of said support sheet 5 .
- the first spring members 6 are distributed on one of the faces of the support sheet 5, each at a receiving orifice 5 ', and they are held in a removable manner by the holding element constituted here by the base 8 'of a second spring member 6' arranged facing, on the other side of the support sheet 5.
- the corresponding holding means are preferably latching means, ensuring a removable attachment.
- the mattress 1 provided with such a carcass 2 is then particularly adapted to equip the articulated bed bases, because of its flexibility and its large deformation capacities, as represented by way of illustration on the figure 3 .
- This deformation capacity is in particular conferred by the use of a central support sheet 5 as means for holding and fixing the spring members 6, 6 'between them.
- the linkage structure of the springs is then positioned in a plane of absence of voltage, which allows the carcass to be easily deformed without undergoing large internal stresses.
- the free ends of the springs 6, 6 '(consisting of trays 9, 9') have the possibility of movement relative to each other; they can move closer and apart to better follow the movements of the padding layers 3 related to the deformations of the mattress.
- the suspension means 10 and 10 ' consist in a plurality of blades or arms, here eight in number, which each extend between the base 8 or 8' and the corresponding plate 9 or 9 '. These blades 10 and 10 'are uniformly distributed on the perimeter between the base 8, 8' and the plate 9, 9 ', so as to obtain optimum suspension characteristics of the spring 6, 6'.
- these blades 10, 10 can be connected by one-piece resilient links 12, to improve the suspension characteristics.
- These linking structures 12 have for example a general form of omega.
- the base 8 'of the second spring 6' is also of generally annular shape delimited by an inner face 21, an outer face 22, and a cylindrical central orifice 23 coaxial with the axis 11.
- the outer face 22 of this base 8 ' is provided with a tubular one-piece extension 24, forming a tenon, extending the cylindrical central orifice 23.
- this tubular extension 24 has an outer diameter corresponding, with the game, to that of the internal diameter of the orifice 17 of the base 8 of the first spring 6.
- This stud 24 further comprises, at the outer face of its free end edge, tongues or integral projecting lugs 25 (here three in number). ) evenly distributed on its periphery.
- the outer face 22 of the base 8 'further comprises a small annular rib 26, arranged concentrically with the axis 11, near the orifice 17. This annular rib 26 has a diameter slightly smaller than that of the rib 20 of the base 8.
- the second spring 6 ' is arranged so that the cylindrical pin 24 of its base 8' passes through the receiving orifice 5 'arranged in the support sheet 5.
- the outer diameter of the tubular post 24 is less than that of the receiving port 5 ', in particular to avoid the presence of tension on the support sheet.
- the outer face 22 of the base 8 'of the second spring member 6' is then pressed against the periphery of the receiving orifice 5 '.
- the first spring member 6 is then attached to the second spring member 6 'suitably positioned, so that the tubular post 24 of the latter comes to force-fit through the orifice 17 of the base 8 of the first spring member 6, forming mortise.
- the post 24 is properly fitted, its end lugs 25 are housed in the annular shoulder 19 of the base 8, which allows effective attachment of the first and second spring members 6 and 6 ', one with the other, while making it possible to separate them by a simple gaping force (the structure of the protruding lugs 25 is adapted accordingly).
- the spring members 6 and 6 ' are thus held removably on the support sheet 5. It will be possible to ensure that the forces necessary for separating the elements are relatively important to allow this separation only by mechanical means.
- the base 8 'of the second spring member 6' constitutes a holding member of the first spring member 6, and vice versa that the base 8 of the first spring member 6 constitutes the holding member of the second member spring 6 '.
- each spring member 6, 6 'illustrated on the Figures 4 and 5 are made in one piece, each from a different mold to form the complementary latching means described above. As indicated above, each spring member 6, 6 'can also be achieved by assembling several parts made independently of each other.
Landscapes
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
- Springs (AREA)
- Measurement Of The Respiration, Hearing Ability, Form, And Blood Characteristics Of Living Organisms (AREA)
- Table Equipment (AREA)
- Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
Abstract
Description
La présente invention a trait au domaine général de la literie. Elle concerne en particulier le domaine des carcasses de type à ressorts pour matelas.The present invention relates to the general field of bedding. It relates in particular to the field of spring-type carcasses for mattresses.
Les carcasses de ce genre comportent de manière classique une pluralité de ressorts métalliques configurés en spirale, qui sont fortement liaisonnés les uns aux autres pour conférer une bonne cohésion et une bonne solidité à la structure.Carcasses of this type typically include a plurality of spiral-shaped metal springs, which are strongly bonded to each other to provide good cohesion and strength to the structure.
Les ressorts en question sont dans certains cas assemblés par de multiples liens métalliques ; dans d'autres cas, ils sont ensachés individuellement dans des poches textiles, solidarisées les unes aux autres par exemple par collage ou couture.The springs in question are in some cases assembled by multiple metal links; in other cases, they are individually bagged in textile pockets, secured to each other for example by gluing or sewing.
Cependant, ces liaisons métalliques des ressorts, ou leur mise en poche, compliquent la mécanisation des opérations de montage des carcasses, et également les opérations de démontage pour le recyclage des matériaux.However, these metal connections springs, or their pocket, complicate the mechanization of carcass mounting operations, and also disassembly operations for recycling materials.
Par le document
De plus, bien souvent, les carcasses obtenues ne sont pas bien adaptées pour être intégrées dans des matelas destinés à équiper des sommiers articulés, car elles sont trop rigides.In addition, the carcasses obtained are often not well adapted to be integrated into mattresses intended to equip articulated bed bases, because they are too rigid.
La présente invention vise à remédier à ces inconvénients en proposant une carcasse à ressorts de structure originale simplifiée, dont le montage et le démontage s'effectuent très facilement, sans nécessiter de moyens mécaniques complexes et onéreux. Cette carcasse est également très facilement totalement recyclable, et certaines de ses réalisations particulières sont bien adaptées pour être intégrées dans les matelas équipant les sommiers articulés.The present invention aims to remedy these drawbacks by proposing a spring casing of simplified original structure, the mounting and dismounting are very easy, without requiring complex and expensive mechanical means. This carcass is also very easily recyclable, and some of its particular achievements are well suited to be integrated into the mattress equipping the articulated bed bases.
Les buts ci-dessus sont atteints par une carcasse comprenant une feuille support, réalisée en matériau souple ou semi-rigide, sur l'une au moins des faces de laquelle sont fixés une pluralité d'organes ressorts ; ces organes ressorts comportent chacun une embase, disposée au niveau d'un orifice de réception aménagé dans la feuille support, et coopérant, par le biais de moyens de fixation appropriés, avec un élément de maintien rapporté sur l'autre face de ladite feuille support.
Les organes ressorts et les éléments de maintien (qui peuvent être également des organes ressorts) se maintiennent mutuellement et sont portés par la feuille support.The above objects are achieved by a carcass comprising a support sheet, made of flexible or semi-rigid material, on at least one of the faces of which are fixed a plurality of spring members; these spring members each comprise a base, disposed at a receiving orifice formed in the support sheet, and cooperating, by means of appropriate fixing means, with a holding element attached to the other side of said support sheet .
The spring members and the holding members (which may also be spring members) hold each other and are carried by the support sheet.
Selon une forme particulièrement intéressante de réalisation, les moyens de' fixation des organes ressorts et des éléments de maintien associés sont amovibles, en particulier pour faciliter le démontage de la structure ; ces moyens de fixation peuvent être de type encliquetage ou autre.According to a particularly advantageous embodiment, the means for fixing the spring members and the associated holding elements are removable, particularly to facilitate dismantling of the structure; these fixing means may be snap type or other.
Selon une forme de réalisation préférée, les organes ressorts et les éléments de maintien associés comportent des moyens de fixation amovibles constitués d'un tenon, muni d'ergots saillants de blocage à son extrémité libre, aménagé sur l'un des éléments (organe ressort ou élément de maintien), coopérant avec un orifice formant mortaise, aménagé sur l'autre élément (selon le cas un organe ressort ou un élément de maintien).According to a preferred embodiment, the spring members and the associated holding elements comprise removable fixing means consisting of a tenon, provided with locking projections protruding at its free end, arranged on one of the elements (spring member or holding element), cooperating with a hole forming a mortise, arranged on the other element (as appropriate a spring member or a holding element).
Selon encore une disposition particulière de l'invention, l'embase des organes ressorts et les moyens de maintien associés comportent chacun une surface plane qui s'étend en regard de l'une des faces de la feuille support, au niveau du pourtour de l'orifice de réception.According to another particular embodiment of the invention, the base of the spring members and the associated holding means each comprise a flat surface which extends facing one of the faces of the support sheet, at the periphery of the receiving orifice.
Dans une forme de réalisation particulièrement avantageuse, la carcasse comprend des premiers organes ressorts aménagés sur l'une des faces de la feuille support, et des seconds organes ressorts agencés sur l'autre face de ladite feuille support, en regard desdits premiers organes ressorts ; chacun des premiers organes ressorts est solidarisé avec l'un des seconds organes ressorts, au niveau d'un orifice de réception aménagé dans la feuille support, formant ainsi des couples d'organes ressorts disposés de part et d'autre de ladite feuille support, l'embase de l'un des organes ressorts dudit couple constituant l'élément de maintien de l'autre organe ressort de ce couple.In a particularly advantageous embodiment, the carcass comprises first spring members arranged on one of the faces of the support sheet, and second spring members arranged on the other side of said support sheet, facing said first spring members; each of the first spring members is secured to one of the second spring members, at a receiving orifice formed in the support sheet, thus forming pairs of spring members disposed on either side of said support sheet, the base of one of the spring members of said pair constituting the holding member of the other member spring from this pair.
Selon une disposition particulière de cette forme de réalisation, les premiers et seconds organes ressorts sont de forme générale identique ou similaire.According to a particular arrangement of this embodiment, the first and second spring members are of generally identical or similar shape.
Selon encore une disposition particulière, les couples de ressorts comportent un conduit ou canal traversant l'orifice de réception de la feuille support, en vue d'assurer l'aération du matelas.According to another particular provision, the couples of springs comprise a duct or channel passing through the receiving orifice of the support sheet, in order to ensure aeration of the mattress.
Toujours selon une disposition particulière, présentant un intérêt dans le cadre de l'équipement de sommiers articulés, la carcasse conforme à l'invention comporte une feuille support agencée dans son plan médian ou sensiblement médian.Still according to a particular provision, having an interest in the context of the equipment of articulated bed bases, the carcass according to the invention comprises a support sheet arranged in its median or substantially median plane.
Dans une forme de réalisation particulière, les organes ressorts comprennent chacun - une embase apte à coopérer avec un élément de maintien rapporté sur l'autre face de la feuille support, par le biais de moyens de fixation amovibles, et - un plateau destiné à former une surface de contact avec l'une des couches de matière de rembourrage du matelas ; cette embase et ce plateau sont raccordés par des moyens de suspension, constitués avantageusement d'au moins une lame déformable.In a particular embodiment, the spring members each comprise a base adapted to cooperate with a holding element attached to the other face of the support sheet, by means of removable fixing means, and a plate intended to form a contact surface with one of the padding material layers of the mattress; this base and this plate are connected by suspension means, advantageously constituted by at least one deformable blade.
Encore selon une disposition particulière de l'invention, les organes ressorts sont réalisés en matériau thermoplastique.Still according to a particular embodiment of the invention, the spring members are made of thermoplastic material.
L'invention concerne également un organe ressort en matériau thermoplastique pour une carcasse de matelas telle que définie ci-dessus, comprenant une embase apte à coopérer avec un élément de maintien, par le biais de moyens de fixation amovibles, et un plateau destiné à former une surface de contact avec l'une des couches de matière de rembourrage du matelas, laquelle embase et lequel plateau sont raccordés par des moyens de suspension constitués d'au moins une lame déformable.
L'invention concerne encore le matelas constitué d'une carcasse à ressorts telle que décrite ci-dessus, associée à des matières de rembourrage et de garnissage.The invention also relates to a spring member made of thermoplastic material for a mattress carcass as defined above, comprising a base adapted to cooperate with a holding member, by means of removable fastening means, and a plate for forming a contact surface with one of the layers of padding material of the mattress, which base and which plate are connected by means of suspension means consisting of at least one deformable blade.
The invention further relates to the mattress consisting of a spring carcass as described above, associated with padding and lining materials.
L'invention sera encore illustrée, sans aucunement être limitée, par la description suivante de différentes formes de réalisation particulières, données uniquement à titre d'exemples, et représentées sur les dessins annexés dans lesquels :
- la
figure 1 est une vue en coupe longitudinale d'un matelas, montrant schématiquement une première forme de réalisation d'une carcasse à ressorts conforme à l'invention ; - la
figure 2 est une vue en coupe longitudinale d'un matelas, montrant schématiquement la structure d'une deuxième forme de réalisation d'une carcasse conforme à l'invention ; - la
figure 3 est encore une vue en coupe longitudinale du matelas représenté sur lafigure 2 , illustrant ses capacités d'articulation ; - la
figure 4 est une vue générale en perspective d'un couple d'organes ressorts particuliers, aptes à équiper la carcasse desfigures 2 et 3 ; - la
figure 5 est une vue en coupe verticale selon 5-5 du couple d'organes ressorts de lafigure 4 .
- the
figure 1 is a longitudinal sectional view of a mattress, schematically showing a first embodiment of a spring carcass according to the invention; - the
figure 2 is a longitudinal sectional view of a mattress, schematically showing the structure of a second embodiment of a carcass according to the invention; - the
figure 3 is still a longitudinal sectional view of the mattress shown on thefigure 2 , illustrating its articulation capabilities; - the
figure 4 is a general perspective view of a pair of particular spring members, able to equip the carcass ofFigures 2 and 3 ; - the
figure 5 is a vertical sectional view along 5-5 of the pair of spring members of thefigure 4 .
La
La carcasse 2 correspondante comprend ici une feuille support 5 sur l'une des faces de laquelle sont agencés une pluralité d'organes ressorts 6. Ces organes ressorts 6 sont chacun fixés sur la feuille 5 de manière démontable au moyen d'un élément de maintien 7 qui est rapporté sur l'autre face de ladite feuille support 5.The
La feuille support 5 constitue un moyen de liaison et de maintien, simple et efficace, de l'ensemble des organes ressorts 6 de la carcasse. Cette feuille support 5 a une surface qui correspond pratiquement à la surface totale du matelas ; elle est constituée d'un matériau souple ou semi-rigide, par exemple du genre feuille en matière plastique.
Cette feuille support 5 comporte une pluralité d'orifices 5' au travers desquels les organes ressorts 6 sont aptes à coopérer chacun avec un élément de maintien 7, tel que décrit plus en détail par la suite. A cet effet, la feuille support 5 peut se présenter sous la forme d'une feuille pleine dans laquelle sont aménagés une pluralité d'orifices 5' régulièrement répartis ; elle peut également se présenter sous la forme générale d'une grille ou d'un treillis, dont le calibre des ouvertures est adapté à la coopération entre les organes ressorts 6 et les éléments de maintien associés 7.The
This
Les organes ressorts correspondants 6 peuvent être réalisés monoblocs ou être constitués de plusieurs parties assemblées les unes aux autres ; ils sont avantageusement réalisés en un matériau thermoplastique, par exemple du genre élastomère.
Ces organes ressorts 6 sont ici chacun constitués - d'une embase 8, apte à reposer contre l'une des faces de la feuille support 5 et apte à coopérer avec l'élément de maintien 7 associé, - d'un plateau 9 assurant le contact contre la couche de rembourrage 3 disposée en regard, et, entre ladite embase 8 et ledit plateau 9 - de moyens de suspension 10, déterminant la fermeté ou la dureté du matelas. Tel qu'illustré sur la
These
Les éléments de maintien 7 des organes ressorts 6, disposés de l'autre côté de la feuille 5, ont une épaisseur la plus réduite possible. Ils sont également réalisés de préférence en un matériau thermoplastique.
Ces éléments de maintien 7 comportent des moyens structurels (non détaillés) aptes à coopérer de manière amovible, ou autrement dit démontable, au travers d'un orifice de réception 5' aménagé dans la feuille support 5, avec des moyens structurels complémentaires aménagés au niveau de l'embase 8 de l'organe ressort 6 associé. Par exemple, ces moyens de fixation amovibles consistent en un système d'encliquetage de type tenon(s)/mortaise(s), dont un exemple de structure sera décrit plus en détail par la suite, en relation avec la
These
On remarque encore, sur cette
Dans des variantes de réalisation envisageables, un léger jeu peut subsister entre la feuille support 5 et les faces en regard de l'embase 8 et de l'organe de maintien 7, en particulier pour compenser les tolérances d'épaisseur de ladite feuille support 5.In possible embodiments, a slight clearance may remain between the
Les
On retrouve, sur ces
We find, on these
Des organes ressorts 6', dénommés ci-après « seconds organes ressorts », sont ici rapportés sur l'autre face de la feuille support 5, chacun en regard de l'un des premiers organes ressorts 6.
Ces seconds organes ressorts 6' ont une structure identique ou similaire à celle des premiers organes ressorts 6 décrits précédemment ; ainsi, ils sont également chacun constitués d'une embase 8', d'un plateau 9' et de moyens de suspension 10' s'étendant entre ladite embase et ledit plateau.Spring members 6 ', hereinafter referred to as "second spring members", are here attached to the other side of the
These second spring members 6 'have a structure identical or similar to that of the
Comme décrit précédemment en relation avec la
La feuille support 5 s'étend ici au milieu de la carcasse 2 et au milieu du matelas équipé, interposée entre les couples de premiers et seconds organes ressorts 6 et 6'.The
Le matelas 1 muni d'une telle carcasse 2 est alors particulièrement adapté pour équiper les sommiers articulés, du fait de sa souplesse et de ses capacités importantes de déformation, tel que représenté à titre d'illustration sur la
Cette capacité de déformation est en particulier conférée par l'emploi d'une feuille support centrale 5 comme moyen de maintien et de fixation des organes ressorts 6, 6' entre eux. La structure de liaison des ressorts est alors positionnée dans un plan d'absence de tension, ce qui permet à la carcasse de se déformer aisément, sans subir de grandes contraintes internes.
Comme on peut le voir sur la
This deformation capacity is in particular conferred by the use of a
As can be seen on the
On comprend bien que cette structure permet une utilisation des deux faces du matelas, au choix de l'utilisateur.
En cas de besoin, la structure des organes ressorts 6, 6' disposés de part et d'autre de la feuille support 5 peut être différente pour proposer deux types de dureté. Sur chaque face, on peut aussi envisager d'utiliser des organes ressorts différents, sur certaines zones, de manière à adapter la flexibilité en fonction de la zone du corps supportée.It is understood that this structure allows use of both sides of the mattress, at the option of the user.
If necessary, the structure of the
Un couple d'organes ressorts susceptibles d'être rapportés sur une feuille support, en vue de la fabrication d'une carcasse conforme à l'invention, est représenté en détail sur les
Sur ces figures, on retrouve un premier organe ressort 6 et un second organe ressort 6', tous deux de forme générale tronconique, accolés coaxialement l'un à l'autre sur un axe repéré 11.
Ces deux organes ressorts 6 et 6', réalisés chacun monobloc par moulage de matière thermoplastique, comportent chacun respectivement - une embase 8 et 8', correspondant à la petite base de l'organe ressort, - un plateau 9 et 9' correspondant à la grande base, et - des moyens de suspension 10 et 10' s'étendant entre ladite embase et ledit plateau.
On observe encore que les embases 8 et 8' de ces organes ressorts 6 et 6', ou autrement dit leurs petites bases, sont juxtaposées et solidaires l'une de l'autre, de part et d'autre de la feuille support 5 (
These two
It is further observed that the
Les plateaux 9 et 9' des deux organes ressorts 6 et 6' sont de forme générale annulaire ; dans des variantes de réalisation ils pourront avoir une forme carrée ou rectangulaire. La face supérieure de ces deux plateaux 9 et 9' est destinée à venir en contact avec l'une des couches de rembourrage du matelas.The
Les moyens de suspension 10 et 10' consistent quant à eux en une pluralité de lames ou bras, ici au nombre de huit, qui s'étendent chacun entre l'embase 8 ou 8' et le plateau correspondant 9 ou 9'. Ces lames 10 et 10' sont uniformément réparties sur le périmètre entre l'embase 8, 8' et le plateau 9, 9', de manière à obtenir des caractéristiques de suspension optimales du ressort 6, 6'.The suspension means 10 and 10 'consist in a plurality of blades or arms, here eight in number, which each extend between the
Tel qu'illustré sur les figures, ces lames 10, 10' peuvent être raccordées par des liaisons élastiques monoblocs 12, visant à améliorer les caractéristiques de suspension des organes ressorts. Ces structures de liaison 12 ont par exemple une forme générale de oméga.As illustrated in the figures, these
La structure des lames 10, 10' est adaptée selon la flexibilité recherchée. A proximité des plateaux 9, 9', elles peuvent comporter une courbure relativement prononcée définissant des lignes de pivot 13 facilitant et optimisant l'écrasement des organes ressorts.The structure of the
Les embases 8 et 8' juxtaposées des couples d'organes ressorts 6 et 6' sont quant à elles aptes à coopérer par le biais de moyens structurels complémentaires, du genre tenon/mortaise, de sorte à obtenir une fixation amovible desdits organes ressorts 6 et 6' sur la feuille support 5, tel que représenté en détail sur la
L'embase 8 du premier ressort 6 a ici une forme générale annulaire, délimitée principalement par une face externe 15, une face interne 16 et un orifice central circulaire 17 formant mortaise. La face interne 16 de cette embase 8 est munie d'une excroissance annulaire 18 au sein de laquelle est aménagé un épaulement annulaire 19. Cet épaulement 19 s'étend de manière concentrique à l'axe 11.
La face externe 15 de l'embase 8 est quant à elle plane, munie uniquement d'une petite nervure annulaire 20, concentrique à l'axe 11, aménagée à distance de l'orifice 17.The
The
L'embase 8' du second ressort 6' est également de forme générale annulaire, délimitée par une face interne 21, une face externe 22, et un orifice central cylindrique 23 coaxial à l'axe 11.
La face externe 22 de cette embase 8' est munie d'un prolongement tubulaire monobloc 24, formant tenon, allongeant l'orifice central cylindrique 23. On notera que ce prolongement tubulaire 24 a un diamètre externe correspondant, au jeu près, à celui du diamètre interne de l'orifice 17 de l'embase 8 du premier ressort 6. Ce tenon 24 comporte encore, au niveau de la face externe de sa bordure d'extrémité libre, des languettes ou ergots saillants monoblocs 25 (ici au nombre de trois) uniformément répartis sur sa périphérie.
La face externe 22 de l'embase 8' comporte encore une petite nervure annulaire 26, aménagée concentriquement à l'axe 11, à proximité de l'orifice 17. Cette nervure annulaire 26 a un diamètre légèrement inférieur à celui de la nervure 20 de l'embase 8.The base 8 'of the second spring 6' is also of generally annular shape delimited by an
The
The
L'assemblage des deux organes ressorts 6 et 6' sur la feuille support 5, au travers d'un orifice de réception 5', est illustré en détail sur la
En l'espèce, le second ressort 6' est agencé de sorte que le tenon cylindrique 24 de son embase 8' traverse l'orifice de réception 5' aménagé dans la feuille support 5. On notera que le diamètre externe du tenon tubulaire 24 est inférieur à celui de l'orifice de réception 5', notamment pour éviter la présence de tension sur la feuille support. La face externe 22 de l'embase 8' de ce second organe ressort 6' vient alors se plaquer contre le pourtour de l'orifice de réception 5'.
Le premier organe ressort 6 est ensuite rapporté sur le second organe ressort 6' convenablement positionné, de sorte que le tenon tubulaire 24 de ce dernier vienne s'emmancher à force au travers de l'orifice 17 de l'embase 8 du premier organe ressort 6, formant mortaise.
Une fois le tenon 24 convenablement emmanché, ses ergots d'extrémités 25 viennent se loger dans l'épaulement annulaire 19 de l'embase 8, ce qui permet une solidarisation efficace des premiers et seconds organes ressorts 6 et 6' l'un avec l'autre, tout en rendant possible leur désolidarisation par un simple écartement à force (la structure des ergots saillants 25 est adaptée en conséquence). Les organes ressorts 6 et 6' sont ainsi maintenus de manière amovible sur la feuille support 5.
On pourra faire en sorte que les efforts nécessaires à la désolidarisation des éléments soient relativement importants pour autoriser cette désolidarisation uniquement par des moyens mécaniques.
Dans cette forme de réalisation, on comprend que l'embase 8' du second organe ressort 6' constitue un élément de maintien du premier organe ressort 6, et inversement que l'embase 8 du premier organe ressort 6 constitue l'élément de maintien du second organe ressort 6'.The assembly of the two
In this case, the second spring 6 'is arranged so that the
The
Once the
It will be possible to ensure that the forces necessary for separating the elements are relatively important to allow this separation only by mechanical means.
In this embodiment, it is understood that the base 8 'of the second spring member 6' constitutes a holding member of the
Sur la
L'assemblage des couples d'organes ressorts 6, 6' entre eux et avec la feuille support 5 peut être réalisé manuellement, mais on utilisera de préférence des moyens mécanisés adaptés.The assembly of the pairs of
On notera encore que l'orifice 23 du tenon 24 du second organe ressort 6' constitue un conduit ou canal assurant une communication entre les espaces situés de part et d'autre de la feuille support 5. Les différents conduits 23 assurent ainsi une aération efficace du volume interne du matelas.It will also be noted that the
Les organes ressorts 6 et 6' illustrés sur les
Dans des variantes de réalisation les moyens de fixation des organes ressorts entre eux, ou avec des éléments de maintien adaptés, pourront être prévus non amovibles ; dans ce cas, ils seront avantageusement prévus facilement dégradables en vue de faciliter leur démontage pour le recyclage. Par exemple la fixation correspondante peut être réalisée par collage ; on peut aussi envisager une solidarisation au moyen d'ergots, d'organes d'encliquetage ou autres, aptes à perforer et traverser la feuille support souple, la perforation en question formant l'orifice de maintien mentionné ci-dessus.In alternative embodiments the means for fixing the spring members to each other, or with suitable holding elements, may be provided non-removable; in this case, they will advantageously be provided easily degradable to facilitate their disassembly for recycling. For example, the corresponding attachment can be made by gluing; it is also possible to consider a fastening by means of lugs, snap-fasteners or other, able to perforate and pass through the flexible support sheet, the perforation in question forming the holding hole mentioned above.
Les carcasses de type à ressorts conformes à l'invention sont particulièrement intéressantes du fait que leurs différents éléments constitutifs (organes ressorts 6 et 6', feuille support 5, éléments de maintien 7) peuvent tout-à-fait être fabriqués sur un site particulier, puis être transportés dissociés jusqu'au site d'assemblage final du matelas. Cette particularité est possible du fait de la structure simplifiée de la carcasse et de sa facilité de montage. Dans ce cas, on comprend bien que le volume occupé par les carcasses démontées peut être relativement faible, en particulier par rapport au volume occupé par les carcasses de matelas prémontées, connues à ce jour, fournies aux fabricants de matelas. De même, le volume occupé par une carcasse prémontée, conforme à l'invention, reste encore limité, en particulier du fait de sa capacité de déformation au niveau de la feuille support.
Cette structure de carcasse permet également de faciliter les opérations de démontage, en vue de leur recyclage, notamment lors de l'emploi de moyens de fixation amovibles pour solidariser les organes ressorts avec la feuille support.
Les opérations de recyclage en question sont encore optimisées du fait que les différents éléments constitutifs des carcasses sont réalisés en matériau thermoplastique. En outre, les matériaux thermoplastiques correspondants garantissent à l'utilisateur une hygiène optimale de par leur inertie à l'humidité et au confinement, ce qui n'est pas le cas avec les matelas utilisant des ressorts métalliques. De par sa structure et du fait des matériaux utilisés, la carcasse à ressorts conforme à l'invention est relativement légère et d'un coût de revient limité.The spring type carcasses according to the invention are particularly interesting because their various constituent elements (
This carcass structure also facilitates disassembly operations, for their recycling, especially when using removable fastening means to secure the spring members with the support sheet.
The recycling operations in question are further optimized because the various constituent elements of the carcasses are made of thermoplastic material. In addition, the corresponding thermoplastic materials guarantee the user optimum hygiene by their inertia to moisture and confinement, which is not the case with mattresses using metal springs. Due to its structure and because of the materials used, the spring carcass according to the invention is relatively light and has a limited cost.
Claims (10)
- A spring-type frame for a mattress, wherein said frame consists of a support sheet (5), made of a flexible or semi-rigid material, on one face of which a plurality of spring members (6) are fixed through their base (8), by means of add-on holding elements (7),
characterized in that it comprises, on the one hand, spring members (6) made of a thermoplastic material, the base (8) of which is provided with a part of snap-fit means (17, 19) and, on the other hand, holding elements (7) provided with a part of snap-fit means (24, 25), wherein said parts of snap-fit means (17, 19; 24, 25) of said spring members (6) and said holding elements are complementary to each other, wherein the base (8) of said spring members (6), arranged on one side of said support sheet (5), is held by one of said holding elements (7) added on the other face of said support sheet (5), the corresponding holding being obtained by said snap-fit means (17, 19; 24, 25) passing through an opening (5') formed in said support sheet (5). - A frame for a mattress according to claim 1, characterized in that it comprises a support frame (5) on one face of which a plurality of spring members (6) are detachably fixed, said spring members (6) and the associated holding elements (7) comprising removable snap-fit means (17, 19; 24, 25).
- A frame for a mattress according to any one of claims 1 or 2, characterized in that the spring members (6) and the associated holding elements (7) comprise complementary removable fastening means, consisting of a tenon (24), provided with protruding lugs (25) at its free end and arranged on one of the elements (6, 7), cooperating with an opening (17) acting as a mortise, arranged on the other element (6, 7).
- A frame for a mattress according to any one of claims 1 to 3, characterized in that the base (8) of the spring members (6) and the associated holding elements (7) each comprise a plane surface (15, 22) that extends opposite one of the faces of the support sheet (5), at the level of the periphery of the accommodation opening (5').
- A frame for a mattress according to claim 4, characterized in that the plane surfaces (15, 22) squeeze the periphery of the accommodation opening (5').
- A frame for a mattress according to claim 5, characterized in that the plane surfaces (15, 22) each comprise an annular rib (20, 26) optimizing the holding.
- A frame for a mattress according to any one of claims 1 to 6, characterized in that the holding means (7) are made of a thermoplastic material.
- A frame for a mattress according to any one of claims 1 to 7, characterized in that the spring members (6) each comprise : - a base (8) adapted to cooperate with a holding element (7) added on the other face of the support structure (5), by means of removable fitting means (17, 19; 24, 25), and - a plate (9) intended to form a surface of contact with one of the layers of stuffing materials (3) of the mattress (1), wherein said base (8) and said plate (9) are connected together by suspension means (10).
- A frame for a mattress according to claim 8, characterized in that the spring members (6) comprise suspension means consisting of at least one deformable blade (10).
- A mattress consisted of a spring frame according to any one of claims 1 to 9, associated with stuffing and padding materials (3, 4).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0402262A FR2867044B1 (en) | 2004-03-04 | 2004-03-04 | SPRING TYPE CARTRIDGE FOR MATTRESSES |
PCT/FR2005/050146 WO2005084495A1 (en) | 2004-03-04 | 2005-03-04 | Spring-type carcass for a mattress |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1722659A1 EP1722659A1 (en) | 2006-11-22 |
EP1722659B1 true EP1722659B1 (en) | 2010-12-15 |
Family
ID=34855050
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05739646A Not-in-force EP1722659B1 (en) | 2004-03-04 | 2005-03-04 | Spring-type carcass for a mattress |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1722659B1 (en) |
AT (1) | ATE491373T1 (en) |
DE (1) | DE602005025315D1 (en) |
FR (1) | FR2867044B1 (en) |
WO (1) | WO2005084495A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202005002906U1 (en) * | 2005-02-22 | 2005-05-04 | Spiroplex GmbH i.G. | Upholstery spring device |
DE202007017626U1 (en) | 2007-12-14 | 2009-04-16 | Recticel Schlafkomfort Gmbh | mattress |
US20080209644A1 (en) * | 2008-04-11 | 2008-09-04 | Rainer Wieland | Mattress with a Membrane Spring Array |
DE202011052353U1 (en) | 2011-12-19 | 2013-03-21 | Recticel Schlafkomfort Gmbh | mattress |
CN115191783A (en) * | 2021-08-31 | 2022-10-18 | 厦门新技术集成有限公司 | Elastic module, elastic cushion and furniture |
CN115670171A (en) * | 2022-10-24 | 2023-02-03 | 厦门新技术集成有限公司 | Elastic module unit, elastic cushion and furniture |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE67765C (en) * | O. F. H. JURY in Berlin SW., Besselstr. 9 | Dismountable spring mattress | ||
GB104787A (en) * | 1916-05-11 | 1917-03-22 | John Hilton | Improvements in Spring Mattresses and the like. |
US2144102A (en) * | 1937-07-19 | 1939-01-17 | Stubnitz Greene Spring Corp | Spring cushion |
US2250163A (en) * | 1939-08-17 | 1941-07-22 | Keystone Steel & Wire Co | Tie-wire construction for coil springs |
US2257994A (en) * | 1940-05-22 | 1941-10-07 | Jesse E Zofnass | Mattress |
US2287226A (en) * | 1940-11-18 | 1942-06-23 | B And F Corp | Securing means |
US3995337A (en) | 1975-06-11 | 1976-12-07 | Ther-A-Pedic Associates, Inc. | Mattress construction |
AT820U1 (en) * | 1995-03-07 | 1996-06-25 | Kapsamer Kg Joka Werke Johann | UPHOLSTERY FOR SEAT AND / OR LOUNGE FURNITURE |
DE20313748U1 (en) | 2003-03-28 | 2003-11-20 | Hartmann Siegbert | Spring unit for mattress or sofa, assembled of two funnel shaped elastic elements joined with their narrow ends |
-
2004
- 2004-03-04 FR FR0402262A patent/FR2867044B1/en not_active Expired - Fee Related
-
2005
- 2005-03-04 WO PCT/FR2005/050146 patent/WO2005084495A1/en not_active Application Discontinuation
- 2005-03-04 AT AT05739646T patent/ATE491373T1/en not_active IP Right Cessation
- 2005-03-04 EP EP05739646A patent/EP1722659B1/en not_active Not-in-force
- 2005-03-04 DE DE602005025315T patent/DE602005025315D1/en active Active
Also Published As
Publication number | Publication date |
---|---|
WO2005084495A1 (en) | 2005-09-15 |
EP1722659A1 (en) | 2006-11-22 |
DE602005025315D1 (en) | 2011-01-27 |
FR2867044B1 (en) | 2006-07-14 |
FR2867044A1 (en) | 2005-09-09 |
ATE491373T1 (en) | 2011-01-15 |
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