EP1557376B1 - Dispositif pour des produits solides hautement dispersés et procédé pour le remplissage et le vidage du produit - Google Patents
Dispositif pour des produits solides hautement dispersés et procédé pour le remplissage et le vidage du produit Download PDFInfo
- Publication number
- EP1557376B1 EP1557376B1 EP05000597A EP05000597A EP1557376B1 EP 1557376 B1 EP1557376 B1 EP 1557376B1 EP 05000597 A EP05000597 A EP 05000597A EP 05000597 A EP05000597 A EP 05000597A EP 1557376 B1 EP1557376 B1 EP 1557376B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- filling
- container
- inliner
- emptying
- opening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 17
- 239000007787 solid Substances 0.000 title description 5
- 239000000463 material Substances 0.000 claims description 13
- 239000004744 fabric Substances 0.000 claims description 11
- 238000013022 venting Methods 0.000 claims description 5
- 230000002441 reversible effect Effects 0.000 claims description 2
- 230000004888 barrier function Effects 0.000 claims 1
- 239000010410 layer Substances 0.000 description 12
- 239000000428 dust Substances 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000005429 filling process Methods 0.000 description 2
- 230000009969 flowable effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/02—Wall construction
- B65D90/04—Linings
- B65D90/046—Flexible liners, e.g. loosely positioned in the container
- B65D90/047—Flexible liners, e.g. loosely positioned in the container comprising rigid bracing, e.g. bulkheads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/28—Controlling escape of air or dust from containers or receptacles during filling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0075—Emptying systems for flexible intermediate bulk containers [FIBC]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/02—Wall construction
- B65D90/04—Linings
- B65D90/046—Flexible liners, e.g. loosely positioned in the container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/16—Methods of, or means for, filling the material into the containers or receptacles by pneumatic means, e.g. by suction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2590/00—Component parts, details or accessories for large containers
- B65D2590/02—Wall construction
- B65D2590/04—Linings
- B65D2590/043—Flexible liners
- B65D2590/046—Bladders
Definitions
- the invention relates to a device for transporting highly dispersed powders and a method for their filling and emptying.
- EP-A 0 773 159 discloses a method for repeatedly filling and emptying with pourable material having a low bulk density.
- the tissue container described therein, the so-called big bag or super bag has a filling capacity of 90 to 350 kg.
- the tissue container is made of flexible, air-permeable fabric, preferably a single-layer or multi-layer plastic fabric, with at least one access opening.
- the filling of these tissue containers takes place by means of vacuum filling systems. In this case, the tissue container is subjected to negative pressure and the material sucked through the open access opening in the tissue container until a predetermined filling weight is reached. The gas occurs distributed over the entire surface of the tissue container.
- the product is reversibly compacted, similar to filling in sacks, without destroying its structure.
- a container having an upper edge, a lower edge and a door provided with a rear side containing an inliner, characterized in that the inliner consists of at least two superimposed layers, wherein an inner layer of uncoated, air-permeable fabric is a outer layer is dust-tight and damp-barrier coated and these layers are connected by a special seam design so that the dust-free venting of the container is possible only through this seam, with the seam designs of the liner in the longitudinal direction of the container at the top and bottom edges are and wherein the inliner is reversibly fixed in the container and has at least one filling opening and an emptying opening.
- the filling opening and the emptying opening are preferably located next to one another at the lower edge of the rear side of the container.
- the container is preferably a worldwide standard transport container.
- the inliner corresponds in its structure to the structure of the large container described in EP 0982238 A, but the inliner is designed such that it completely fills the interior of a standard container.
- the filling opening of the inliner is preferably in the form of a filling nozzle consisting of a fabric hose firmly connected to the inliner.
- the fabric hose is preferably made of the same material as the inliner.
- the filling neck preferably has a length of less than 100 cm and preferably a diameter of between 5 and 40 cm.
- the emptying opening corresponds in shape and size preferably the filling opening.
- the inliner is preferably reversibly secured by means of several fixing loops on the eyelets and fastening webs in the interior of the container (Fig. 1).
- Each fixing loop is preferably fastened to the inliner with an over-lap seam. Since standard containers have different attachment points inside, usually eyelets or webs, but the inliner has standardized and firmly fixed loops, a flexibility for hanging the fixing loops of the inliner is preferably achieved by having a plurality of eyelets (webs) of the container with a Join band and run this band through the fixation loops.
- the invention further relates to a method for filling a container according to the invention.
- This method is characterized in that in the container according to the invention, the inliner via the filling opening means a dense phase conveying process is filled with a filling material until a predetermined filling weight is reached, the dense phase conveying system is removed and then the filling opening is closed.
- the compression takes place by means of diaphragm pumps.
- the invention does not work with negative pressure, but the product is filled into the inliner with pressure, wherein the pressure reduction (air) does not take place via a separate opening, but the venting of the inliner preferably over the entire surface of the inner fabric layer of the inliner takes place in an intermediate region between inner fabric layer and outer fabric layer, and from this intermediate region the further air release takes place via the seams of the inliner.
- a filling grid (FIG. 2) is preferably inserted into the rear door opening of the container.
- the filling grid (1) on the container (2) is first hung from above in the ISO blocks (3) of the container (2).
- Two side frames (4) with fastening hooks (5) are inserted on the left and right into the filling grid (1) hanging on the container (2).
- the two fastening hooks (5) are hooked in the bottom left and right in the ISO blocks (3) and inserted into the ISO blocks as far as they will go.
- the entire filling grid frame is firmly fixed to the container. This can be done for example by means of two hand wheels (6).
- Fig. 3 shows an example of the filling of the liner in the container.
- the filling nozzle (7) of the conveyor unit is with a template, which contains the highly air-containing solid, connected and pushed so far into the filling hose (8) that it protrudes about 10 cm into the inliner (9).
- the filling nozzle (7) is dust-tightly connected to the filling hose (8) and thus to the filling opening of the inliner.
- the filling takes place via the filling nozzle, wherein the filling material is conveyed by means of a pressure conveying system in the filling nozzle, preferably by means of a controllable diaphragm pump.
- a pressure conveying system in the filling nozzle
- the filling nozzle is uncoupled and the filling opening of the inliner is closed.
- the end point of the filling is determined, for example, via a pressure sensor, whereby the end point of the filling process is determined via the pressure rise and the filling is automatically terminated.
- Quantities below the maximum fill weight can be determined, for example, via the fill time or via a floor scale on which the entire unit stands.
- the invention further relates to a method for emptying a filled container according to the invention.
- This method is characterized in that the emptying opening of the inliner of the filled container is connected to an unloading device and a suction device and is opened and the filling material is sucked out of the inliner with the aid of the suction device.
- the emptying of the container is preferably carried out by means of a discharge device (Fig. 4), which can be attached to the standard container.
- the discharge unit is preferably constructed such that it can be fixed in the Isoblocks of the container. It preferably consists of a preferably conical emptying tube (11) and a support basket (12).
- the emptying tube (11) is pushed into the emptying opening (14) of the inliner and connected to it for dust-free emptying.
- the support basket (12) is variably slidable into the emptying opening (14) of the inliner.
- the support basket (12) ensures during emptying that in a sucking conveyor system, the drain hose of the inliner is not contracted.
- the support basket preferably contains fluidizing openings through which preferably air or inert gases can be injected (DL) in order to loosen the material in the region of the emptying opening of the inliner in order to restore the flowability of the solids to the required extent for the emptying operation.
- a discharge device with a pressure pulse generator (13) is preferably used with control unit, the pressure pulse generator during emptying a smooth product discharge of the material ensures that is improved by pressure pulses, the flowability of the material.
- the control unit is a pneumatic or electrical device with which the frequency of the discharge-assisting pressure pulses can be adjusted, i. is demand-oriented, e.g. every 5 or 10 minutes the compressed air gun is triggered.
- the filled container in an inclined position, preferably> 30 ° from the horizontal.
- Containers and processes according to the present invention are particularly suitable for transporting highly dispersed silicic acid.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
- Air Transport Of Granular Materials (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Claims (11)
- Récipient avec un bord supérieur, un bord inférieur et une face arrière munie d'une porte contenant un revêtement intérieur, caractérisé en ce que le revêtement intérieur est constitué d'au moins deux couches placées l'une sur l'autre, une couche interne constituée de tissus non revêtus, perméables à l'air, une couche externe revêtue pour être étanche à la poussière et constituer une barrière contre l'humidité et ces couches étant reliées par une ligne de joint spéciale, de manière à ce que la ventilation sans poussière du réceptacle ne soit possible qu'à travers ce joint, la disposition du joint du revêtement interne se trouvant dans le sens de la longueur du récipient à ses bords supérieur et inférieur et le revêtement intérieur étant fixé réversiblement dans le récipient et possédant au moins une ouverture de remplissage et une ouverture de vidange.
- Récipient selon la revendication 1, caractérisé en ce que l'ouverture de remplissage et l'ouverture de vidange se trouvent l'une à côté de l'autre sur le bord inférieur de la face arrière du récipient.
- Récipient selon la revendication 1 ou 2, caractérisé en ce que l'ouverture de remplissage du revêtement intérieur a la forme d'une tubulure de remplissage constituée d'un tuyau de tissu solidement lié au revêtement intérieur.
- Récipient selon l'une quelconque des revendications 1 à 3, caractérisé en ce que l'ouverture de vidange correspond en forme et en taille à l'ouverture de remplissage.
- Procédé de remplissage et de vidange d'un récipient selon l'une quelconque des revendications 1 à 4, caractérisé en ce que dans le récipient selon l'invention on remplit le revêtement interne avec un contenu via l'ouverture de remplissage au moyen d'un procédé de remplissage à courant dense, jusqu'à ce qu'on atteigne un poids de remplissage prédéterminé, on enlève le système de remplissage à courant dense et ensuite on ferme l'ouverture de remplissage.
- Procédé selon la revendication 5, caractérisé en ce que l'on effectue le remplissage au moyen de pompes à membrane.
- Procédé selon la revendication 5 ou 6, caractérisé en ce que pendant le remplissage du récipient on utilise une grille de remplissage dans l'ouverture de porte arrière du récipient.
- Procédé de vidange d'un récipient rempli selon l'une quelconque des revendications 1 à 4, caractérisé en ce que l'ouverture de vidange du revêtement interne du récipient rempli selon l'invention est connectée à un dispositif de décharge et un dispositif d'aspiration et est ouverte et en ce que le contenu est aspiré du revêtement intérieur à l'aide d'un dispositif à vide.
- Procédé selon la revendication 8, caractérisé en ce que le dispositif de décharge comprend un générateur d'impulsions de pression, qui assure pendant la vidange une décharge du produit sans frottement, en ce que les impulsions de pression améliorent l'aptitude à l'écoulement de la matière.
- Procédé selon la revendication 8 ou 9, caractérisé en ce que le dispositif de décharge peut être monté sur le récipient.
- Procédé selon la revendication 8, 9 ou 10, caractérisé en ce que le récipient se trouve pendant la vidange dans une position oblique, de préférence > 30° par rapport à l'horizontale.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004003364A DE102004003364A1 (de) | 2004-01-22 | 2004-01-22 | Vorrichtung zum Transport hochdisperser Pulver und Verfahren zu ihrer Befüllung und Entleerung |
DE102004003364 | 2004-01-22 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1557376A1 EP1557376A1 (fr) | 2005-07-27 |
EP1557376B1 true EP1557376B1 (fr) | 2006-08-02 |
Family
ID=34625757
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05000597A Active EP1557376B1 (fr) | 2004-01-22 | 2005-01-13 | Dispositif pour des produits solides hautement dispersés et procédé pour le remplissage et le vidage du produit |
Country Status (5)
Country | Link |
---|---|
US (1) | US20050161451A1 (fr) |
EP (1) | EP1557376B1 (fr) |
JP (1) | JP2005206253A (fr) |
CN (1) | CN100372745C (fr) |
DE (2) | DE102004003364A1 (fr) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007032017B4 (de) * | 2007-05-16 | 2011-01-27 | Bayer Materialscience Ag | Verfahren zum Befüllen und Entleeren von Transport-Containern mit Kunststoffgranulaten |
EP1992576B1 (fr) * | 2007-05-16 | 2013-03-13 | Bayer MaterialScience AG | Procédé de remplissage et de vidage de conteneurs de transport contenant des granulés de matière synthétique |
DE102008063505A1 (de) * | 2008-12-17 | 2010-07-01 | Uhde Gmbh | Verfahren zur Vergleichmäßigung der Förderung von Brennstoffen in einen Vergaser zur Erzeugung von Synthesegas |
DE202012012906U1 (de) * | 2012-09-29 | 2014-04-07 | Pool Invest Gmbh | Entladevorrichtung für Schüttgut aus einem Transportbehältnis, insbesondere einem Container |
DE102014203814A1 (de) * | 2014-03-03 | 2015-09-03 | Wacker Chemie Ag | Verfahren zur Herstellung von polykristallinem Silicium |
WO2016139698A1 (fr) * | 2015-03-04 | 2016-09-09 | 芝海株式会社 | Conteneur de fret |
CN107380581B (zh) * | 2017-07-28 | 2019-05-07 | 桐梓县华美乐享养殖有限公司 | 一种饲料原料分离装置 |
JP7371094B2 (ja) * | 2018-11-15 | 2023-10-30 | ファイデック・ホールディング・エスアー | 高度封じ込め取り出し装置 |
EP3725704A1 (fr) * | 2019-04-17 | 2020-10-21 | Codefine S. A. | Sac pour le stockage et transport d'un produit pulvérulent et méthode pour son remplissage |
DE102019115196A1 (de) | 2019-06-05 | 2020-12-10 | Wirtgen Gmbh | Silofahrzeug, Fördersystem für ein Silofahrzeug, Arbeitszug sowie Verfahren zum Fördern von Bindemittel für einen Arbeitszug |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3386605A (en) * | 1966-10-21 | 1968-06-04 | Mcmullen Ass John J | Three purpose container |
NO161305C (no) * | 1987-04-24 | 1989-08-02 | Norsk Hydro As | Storsekk med lukkeanordning. |
US5193710B1 (en) * | 1991-09-12 | 1999-02-09 | Victor T Podd | Floating hanging liner support |
US5938338A (en) * | 1994-09-09 | 1999-08-17 | Rohm & Haas Company | Recycleable bulk bag containers |
GB2295378B (en) * | 1994-11-28 | 1998-03-25 | Chi Mei Corp | Liner for a cargo container |
DE19526743A1 (de) * | 1995-07-21 | 1997-01-23 | Wacker Chemie Gmbh | Verfahren zum Befüllen und Entleeren eines Behälters |
DE19839106A1 (de) * | 1998-08-27 | 2000-03-09 | Wacker Chemie Gmbh | Großgebinde für hochdisperse, hochlufthaltige Feststoffe und ein Verfahren zu deren Befüllung |
US6409274B1 (en) * | 2000-07-31 | 2002-06-25 | Intermodal Container Systems | Apparatus and method for unloading particulate material from containers |
-
2004
- 2004-01-22 DE DE102004003364A patent/DE102004003364A1/de not_active Withdrawn
-
2005
- 2005-01-13 EP EP05000597A patent/EP1557376B1/fr active Active
- 2005-01-13 DE DE502005000050T patent/DE502005000050D1/de active Active
- 2005-01-19 CN CNB2005100055645A patent/CN100372745C/zh active Active
- 2005-01-21 US US11/040,618 patent/US20050161451A1/en not_active Abandoned
- 2005-01-24 JP JP2005016139A patent/JP2005206253A/ja active Pending
Also Published As
Publication number | Publication date |
---|---|
DE502005000050D1 (de) | 2006-09-14 |
DE102004003364A1 (de) | 2005-08-11 |
CN1644471A (zh) | 2005-07-27 |
EP1557376A1 (fr) | 2005-07-27 |
CN100372745C (zh) | 2008-03-05 |
US20050161451A1 (en) | 2005-07-28 |
JP2005206253A (ja) | 2005-08-04 |
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