EP1432619B1 - Transport pallet - Google Patents
Transport pallet Download PDFInfo
- Publication number
- EP1432619B1 EP1432619B1 EP02772044A EP02772044A EP1432619B1 EP 1432619 B1 EP1432619 B1 EP 1432619B1 EP 02772044 A EP02772044 A EP 02772044A EP 02772044 A EP02772044 A EP 02772044A EP 1432619 B1 EP1432619 B1 EP 1432619B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- paper
- transport pallet
- longitudinal
- cleats
- trough
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 16
- 238000005520 cutting process Methods 0.000 claims abstract description 13
- 239000000123 paper Substances 0.000 claims description 92
- 239000000853 adhesive Substances 0.000 claims description 10
- 230000001070 adhesive effect Effects 0.000 claims description 10
- 238000003801 milling Methods 0.000 claims description 7
- 239000011230 binding agent Substances 0.000 claims description 6
- 235000019353 potassium silicate Nutrition 0.000 claims description 5
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 5
- 238000007373 indentation Methods 0.000 claims 14
- 238000010276 construction Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 9
- 238000004064 recycling Methods 0.000 description 5
- 230000006378 damage Effects 0.000 description 4
- 238000004080 punching Methods 0.000 description 4
- 239000003292 glue Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 2
- 241000219000 Populus Species 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000011093 chipboard Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000004834 spray adhesive Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D19/0004—Rigid pallets without side walls
- B65D19/0053—Rigid pallets without side walls the load supporting surface being made of more than one element
- B65D19/0077—Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces
- B65D19/0089—Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces the base surface being made of more than one element
- B65D19/0093—Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces the base surface being made of more than one element forming discontinuous or non-planar contact surfaces
- B65D19/0095—Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces the base surface being made of more than one element forming discontinuous or non-planar contact surfaces and each contact surface having a stringer-like shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00009—Materials
- B65D2519/00014—Materials for the load supporting surface
- B65D2519/00019—Paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00009—Materials
- B65D2519/00049—Materials for the base surface
- B65D2519/00054—Paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00009—Materials
- B65D2519/00084—Materials for the non-integral separating spacer
- B65D2519/00089—Paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00258—Overall construction
- B65D2519/00263—Overall construction of the pallet
- B65D2519/00273—Overall construction of the pallet made of more than one piece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00258—Overall construction
- B65D2519/00283—Overall construction of the load supporting surface
- B65D2519/00288—Overall construction of the load supporting surface made of one piece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00258—Overall construction
- B65D2519/00313—Overall construction of the base surface
- B65D2519/00323—Overall construction of the base surface made of more than one piece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00258—Overall construction
- B65D2519/00313—Overall construction of the base surface
- B65D2519/00328—Overall construction of the base surface shape of the contact surface of the base
- B65D2519/00333—Overall construction of the base surface shape of the contact surface of the base contact surface having a stringer-like shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00258—Overall construction
- B65D2519/00368—Overall construction of the non-integral separating spacer
- B65D2519/00373—Overall construction of the non-integral separating spacer whereby at least one spacer is made of one piece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00258—Overall construction
- B65D2519/00398—Overall construction reinforcements
- B65D2519/00432—Non-integral, e.g. inserts
- B65D2519/00447—Non-integral, e.g. inserts on the non-integral separating spacer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00547—Connections
- B65D2519/00552—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
- B65D2519/00557—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00547—Connections
- B65D2519/00552—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
- B65D2519/00557—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements
- B65D2519/00562—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements chemical connection, e.g. glued, welded, sealed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00547—Connections
- B65D2519/00552—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
- B65D2519/00572—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer with separate auxiliary element, e.g. screws, nails, bayonets
Definitions
- the invention relates to a method for producing a transport pallet, in particular from recyclable paper sleeves, and a transport pallet, in particular as a recycling product, consisting of several studs and a load-bearing support level and interconnected transverse and longitudinal bars.
- Transport pallets have become indispensable in today's everyday life, because they are available in standardized sizes to freight forwarders, trading companies, etc. and play a major role in goods transport. Due to their standardized dimensions, they can be picked up and moved by, for example, lift trucks or forklifts. The materials to be transported are in this case stacked on the top, which consist of several longitudinally arranged boards and are interconnected by cross woods and rest on stud feet, which in turn have for further stabilization crossbeams.
- a transport pallet which is constructed essentially of sleeve sections.
- the sleeve portions are interconnected by upper cross members, and have at the bottom of cleats, which abut with a corresponding recess directly to the outer periphery of the sleeve sections.
- To further stabilize the studs are provided with pins which engage directly in an incision of the sleeve sections.
- a disadvantage of this embodiment a rather complicated manufacturing process, because the individual studs are made individually and the paper sleeves used must be provided with multiple independent incisions, which are very time consuming to produce, so that subsequently both the studs and the upper traverses are added can.
- the upper trusses must also be made of additional material, which must be subjected to a separate processing, so that the overall structure is very expensive.
- the invention has for its object to provide a method and a transport pallet, which is inexpensive to produce, has a reduced weight with constant load capacity and a high dimensional stability.
- a method for producing a transport pallet which enables the use of recyclable paper sleeves cost-effective production.
- the method is characterized by the lengthening of the paper tubes to a uniform lug length and milled and / or punched at least one continuous trough-shaped depression in the end face for receiving a transverse and / or longitudinal beam and the lengthening of the paper sleeves to at least two lengths for longitudinal and transverse members and slicing the paper tubes lengthwise to divide into four sections of paper tube, the longitudinal sections intersecting the inner diameter of the paper tubes so that two identical paper tube segments are formed.
- Existing paper tube remnants become cut to a uniform length as cleats, so that even short paper tube residues or sections can be used.
- residual materials such as sawing sections, sawdust or the like arise in the production, they can be used to fill the studs using an adhesive, such as water glass binder, so that a further increase in sustainability and cleat stability can be made.
- the method further provides that the milling and / or punching of a continuous trough-shaped depression is effected by milling and / or punching a second half-trough-shaped depression arranged at right angles, the respective recess being in contact with the outer radii of the Original paper sleeve diameter or paper sleeve segments is adjusted.
- the treatment of the studs takes place after the filling of the same, so that an optimization of the operations takes place.
- the trough-shaped recesses are preferably provided in the upper end face, while on the other hand a rectangular groove is milled in the trough-shaped recess diametrically opposite end face.
- the rectangular grooves serve to accommodate the lower crossbars.
- the upper trough-shaped depressions are required to accommodate the larger transverse and longitudinal bars, initially obtained the shorter crossbars at their ends a semi-circular Kehtenausfräsung, which is also adapted to the original paper tube diameter or the paper sleeve segments and the punching of the recess to improve stability.
- the upper longitudinal beams in the existing continuous Trays are inserted and also glued.
- an adhesive for example, gap-filling adhesives come into question, which fill any gaps between the materials.
- the arrangement of the studs is preferably carried out at equidistant intervals along the two longitudinal edges of the transport pallet, so that as in the known Euro wooden pallets transport by forklift is ensured.
- the method provides for the lengthening of the paper sleeves to at least two lengths for longitudinal and transverse members and cutting the paper sleeves in the longitudinal direction to divide into four paper sleeve segments, the longitudinal section intersects the inner diameter of the paper sleeves, so preferably two identical paper sleeve segments arise.
- the paper sleeve is cut according to the invention by a gate saw with two knives in such a way that four paper sleeve segments arise. It is a left and right side identical larger paper segment and a narrow upper and lower identical paper segment; These are preferably used as lower longitudinal beams. There is also the possibility to modify the cutting process so that other sizes of paper segments are created, if deemed appropriate.
- the upper and lower paper sleeve segments may preferably be used as lower longitudinal beams and the lateral paper sleeve segments preferably as upper longitudinal beams.
- the shorter paper sleeves or paper sleeve segments are accordingly used for the crossbeams.
- the paper sleeve segments are characterized by high stability and sufficient elasticity, on the one hand a lightweight construction of the transport pallet arises and on the other hand a sufficient load capacity is present. Due to the same size components an automatic production is also possible in an advantageous manner, so that the production costs can be significantly reduced on the one hand by an automatic production and on the other hand, the necessary material is available inexpensively by recycling the paper sleeves. Furthermore, the transport pallets are characterized by the fact that in the case of damage, etc., the entire transport pallet as originally provided with the paper sleeves can be supplied after shredding the paper recycling.
- the transport pallet according to the invention is further characterized by the fact that a certain degree of inherent elasticity is present and thus the risk of damage to the goods to be transported is reduced.
- a full-surface support is positioned and glued on the upper cut surfaces of the paper tube segments or studs, so that even smaller goods or objects can be accommodated.
- the transport pallet according to the invention in particular as a recycling product, consisting of several studs and a load-bearing support level and interconnected transverse and longitudinal bars is further characterized in that as studs paper sleeves with a milled and / or punched at least one continuous trough-shaped depression in the face for receiving the transverse and / or longitudinal bars are equipped and the transverse and longitudinal bars by lengthening a paper tube to at least two lengths and cutting the paper sleeves in the longitudinal direction, the longitudinal sections intersect the inner diameter of the paper sleeves, so that in each case two identical paper tube segments are formed, which in the Troughs of the studs are inserted and wherein the positioning and bonding of a full-surface edition on the cut surfaces of the studs and / or the upper paper tube segments or longitudinal and Crossbeams done.
- the galleries are arranged vertically.
- a complete utilization of the resulting in large quantities paper sleeves should be made.
- the lugs which are made of paper sleeve sections with at least one upper trough-shaped depression and, preferably, a lower rectangular recess.
- the studs can in this case have two intersecting or one continuous or one half-sided trough-shaped depression in which on the one hand the crossbeams and on the other hand the longitudinal crossbeams can be inserted and glued with studs.
- the trough-shaped recesses may in this case have a pin which has remained standing in the middle, which engages in a corresponding recess of the transverse and / or longitudinal bars, so that a further stiffening takes place in the junction.
- 6 studs are preferably used, which are arranged at equidistant intervals along the two longitudinal edges.
- the tunnels can be filled with sawdust, remains of tubes or the like mixed with an adhesive.
- the cut to the required dimensions paper sleeves are sawed by the method according to the invention in each case in two identical segment sections, wherein the cutting path intersects the pipe inner diameter.
- the narrower segment sections are used as lower longitudinal beams in the rectangular recesses of the studs and glued, whereas the wider segment sections are inserted and glued into the corresponding trough-shaped depression as transverse or longitudinal bars.
- the transport pallets according to the invention are characterized by a cost-effective production, in particular due to the use of existing waste, a high stability and a lightweight construction Moreover, the risk of injury was reduced due to the relatively soft materials.
- an adhesive here preferably a water glass binder is used, which sets quickly and has a high degree of residual elasticity, so in connection with the materials used, the transport pallet has a great inherent elasticity.
- a significant particular advantage is that in the event of damage to the pallet a recyclability is given by the fact that the transport pallet can be fed back to the paper cycle after shredding.
- economical production in large quantities is possible in terms of production technology.
- FIG. 1 to 3 show a shortened cross-beam 1, an upper longitudinal beam 2 and a lower longitudinal traverse 3.
- the trusses are made of a round, not shown, paper sleeve, under simplifying essay on a detailed reference and naming of the sub-figures 1.1-3.2. wherein initially a cut to the required length or width of the transport pallet takes place. Subsequently, the paper tube is cut by means of a gate saw with two parallel saw blades, the longitudinal section through the paper sleeve crosses the inner diameter and thus two identical paper tube segments or transverse and longitudinal bars 1, 2, 3 arise.
- the crossbeam shown in Figure 1 is further provided in each case at the end with a Kehlenausfräsung 4, whose radius is adapted to the radius of the original paper tube.
- two recesses 13 are stamped end, which are adapted in shape to the wall thickness and the diameter of the studs 5 and the width of the pin 14, so that the cross members 1 are placed in the trough-shaped recess 11 in-situ can.
- FIG. 4 shows in several views a machined lug 5, which in principle consists of a paper sleeve section 6 and can be manufactured from the remainders of the paper sleeves.
- the lug 5 is provided for receiving the transverse and longitudinal bars 1, 2, 3.
- a rectangular recess 8 is milled in the lower end face 7 and in the upper End face 9 a trough-shaped depression 10 so that longitudinal beams 2 can be placed on the tunnel 5.
- a further trough-shaped cutout 11 in the upper end face 9 is present, which extends at an angle of 90 ° to the continuous cutout 10 and has a stopped pin 14, which can engage in the corresponding recess 13 of the crossbars 1 for further increase in stability.
- the second trough-shaped cutout 11 is also made continuously in order to simplify the manufacture, if necessary.
- the bore 12 of the paper tube can be filled with paper tube residues, fine material, such as chips or the like, by means of a binder, preferably a waterglass adhesive before the milling operations, if necessary, to increase the stability.
- FIG. 5 shows a partially finished transport pallet 20 in a side view and in a cut-out enlargement.
- Two lugs 5 can be seen from the plan view, wherein longitudinal beams 3 are positioned and glued in the lower recesses, whereas a longitudinal beam is located in the upper trough-shaped recess 10 2 and in the half-side trough-shaped recess 11, a cross-beam 4 is placed on the pin 14 and glued. From the cut-out enlargement, the upper region of the studs 5 with the adjacent transverse members 4 and longitudinal beams 2 can be seen.
- the cut surface 21 of the transverse members 1 and the cut surface 22 of the longitudinal beams 2 are aligned upward, so that a flat surface is formed, on the end of a pad can be adhered.
- the support may for example consist of cardboard, corrugated board or chipboard. In case of higher surface stress further reinforcing inserts can be provided. But it can also be several poplar layers are connected by spray adhesive together.
- FIG. 6 shows a top view of a transport pallet 20 with six lugs 5 arranged at equidistant intervals from the longitudinal edge, the transverse members 1 being accommodated in the trough-shaped depressions 11, while the longitudinal beams 2 einelle in the continuous trough-shaped depressions 10.
- the cleats 5 are arranged on both sides but each identical, so that a cost-effective production, in particular the Einfräsvor Cyprus can be performed.
- Figure 7 shows a bottom view of the transport pallet 20 with the inboard lower longitudinal beams 3, which are glued into the rectangular recesses 8.
- Figure 8 shows a side view of the transport pallet 20 without support with the side or in the middle lying lugs 5 and the lower longitudinal bar 3 and the upper longitudinal bar 2. From this view, the cross members 1 are not visible.
- Figure 9 shows a transport pallet 20 with upper support 23, which forms the conclusion of the transport pallet 20 and is provided for receiving the goods to be transported.
- the support 23 is executed over its entire surface and adhered to the lugs 5 and upper cross members and longitudinal beams 2.
- the transport pallets 20 according to the invention can be made stronger in the case of a higher load requirement by nails or screws for connecting the items.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pallets (AREA)
- Polysaccharides And Polysaccharide Derivatives (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zur Herstellung einer Transportpalette, insbesondere aus recyclingfähigen Papierhülsen, sowie eine Transportpalette, insbesondere als Recyclingprodukt, bestehend aus mehreren Stollen und einer tragfähigen Auflageebene sowie miteinander verbundenen Quer- und Längstraversen.The invention relates to a method for producing a transport pallet, in particular from recyclable paper sleeves, and a transport pallet, in particular as a recycling product, consisting of several studs and a load-bearing support level and interconnected transverse and longitudinal bars.
Transportpaletten sind aus dem heutigen Alltag nicht mehr wegzudenken, weil diese in genormten Maßen Speditionen, Handelsfirmen etc. zur Verfügung stehen und im Warentransportverkehr eine große Rolle spielen. Auf Grund ihrer genormten Abmessungen können diese von beispielsweise Hubwagen oder Gabelstaplern aufgenommen und versetzt werden. Die zu transportierenden Materialien werden hierbei auf der Oberseite gestapelt, welche aus mehreren in Längsrichtung angeordneten Brettern bestehen und untereinander durch Querhölzer verbunden sind sowie auf Stollenfüßen ruhen, die wiederum zur weiteren Stabilisierung Quertraversen aufweisen.Transport pallets have become indispensable in today's everyday life, because they are available in standardized sizes to freight forwarders, trading companies, etc. and play a major role in goods transport. Due to their standardized dimensions, they can be picked up and moved by, for example, lift trucks or forklifts. The materials to be transported are in this case stacked on the top, which consist of several longitudinally arranged boards and are interconnected by cross woods and rest on stud feet, which in turn have for further stabilization crossbeams.
Die Herstellung derartiger Euro-Holzpaletten erfolgt aus gutem gewachsenem Holz und ist daher relativ teuer und zeitaufwendig. Ferner ist zu berücksichtigen, dass die Euro-Holzpaletten ein hohes Eigengewicht besitzen und somit die Transportkapazität einschränken.The production of such Euro wooden pallets is made of good grown wood and is therefore relatively expensive and time consuming. It should also be taken into account that the Euro wooden pallets have a high dead weight and thus limit the transport capacity.
Aus dem US-Patent 5,067,418 ist eine Transportpalette bekannt, die aus horizontal angeordneten Papierhülsen mit Einschnitten besteht, in die ebenfalls horizontal und rechtwinklig zu den Papierhülsen verlaufende Hülsenabschnitte eingesetzt sind. Diese Transportpalette entspricht jedoch nicht der Euronorm und kann daher nicht in der gebräuchlichen Methode mittels Gabelstapler transportiert werden.From US Pat. No. 5,067,418 a transport pallet is known which consists of horizontally arranged paper sleeves with incisions in which sleeve sections which are likewise horizontal and perpendicular to the paper sleeves are inserted. However, this transport pallet does not comply with the Euronorm and therefore can not be transported in the conventional method by forklift.
Aus der WO 96/02427 ist ferner eine Palettenausführung mit horizontal angeordneten Rohrabschnitten bekannt, die radial ausgebildete Stirnflächen aufweisen, auf die einzelne Papierhülsensegmente mit einer flachen Seite aufgeklebt werden. Zum Verkleben der Traversen und Rohrabschnitte werden jedoch ausschließlich Planflächen verwendet, die einerseits nur eine geringe Klebefläche aufweisen und andererseits seitlichen Scherkräften einen nur geringen Widerstand entgegensetzen können.From WO 96/02427 a pallet design with horizontally arranged pipe sections is also known, which have radially formed end faces, are glued to the individual paper tube segments with a flat side. To glue the trusses and pipe sections However, only used flat surfaces, on the one hand have only a small adhesive surface and on the other hand lateral shear forces can oppose only little resistance.
Aus der EP 0 581 293 A1 ist ferner eine Transportpalette bekannt, die im Wesentlichen aus Hülsenabschnitten aufgebaut ist. Die Hülsenabschnitte sind durch obere Quertraversen miteinander verbunden, und weisen im unteren Bereich Stollen auf, die mit einer entsprechenden Vertiefung unmittelbar an den äußeren Umfang der Hülsenabschnitte anliegen. Zur weiteren Stabilisierung sind die Stollen mit Zapfen versehen, die unmittelbar in einen Einschnitt der Hülsenabschnitte eingreifen. Nachteilig ist bei dieser Ausführungsvariante, ein recht kompliziertes Herstellungsverfahren, weil die einzelnen Stollen einzeln hergestellt werden und die verwendeten Papierhülsen mit mehreren unabhängigen Einschnitten versehen werden müssen, die sehr zeitaufwändig herzustellen sind, sodass im Anschluss daran sowohl die Stollen als auch die oberen Traversen aufgenommen werden können. Die oberen Traversen müssen zusätzlich aus weiterem Material gefertigt werden, welches einer gesonderten Bearbeitung unterzogen werden muss, sodass der Gesamtaufbau sehr kostenintensiv ist.From EP 0 581 293 A1 a transport pallet is also known, which is constructed essentially of sleeve sections. The sleeve portions are interconnected by upper cross members, and have at the bottom of cleats, which abut with a corresponding recess directly to the outer periphery of the sleeve sections. To further stabilize the studs are provided with pins which engage directly in an incision of the sleeve sections. A disadvantage of this embodiment, a rather complicated manufacturing process, because the individual studs are made individually and the paper sleeves used must be provided with multiple independent incisions, which are very time consuming to produce, so that subsequently both the studs and the upper traverses are added can. The upper trusses must also be made of additional material, which must be subjected to a separate processing, so that the overall structure is very expensive.
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren und eine Transportpalette aufzuzeigen, die kostengünstig herstellbar ist, ein verringertes Gewicht bei gleichbleibender Tragfähigkeit und eine hohe Formsteifigkeit aufweist.The invention has for its object to provide a method and a transport pallet, which is inexpensive to produce, has a reduced weight with constant load capacity and a high dimensional stability.
Erfindungsgemäß wird ein Verfahren zur Herstellung einer Transportpalette aufgezeigt, welches unter Verwendung von recyclingfähigem Papierhülsen eine kostengünstige Herstellung ermöglicht. Das Verfahren ist gekennzeichnet durch die Ablängung der Papierhülsen auf eine einheitliche Stollenlänge und Einfräsung und/oder Stanzung zumindest einer durchgehenden muldenförmigen Vertiefung in der Stirnfläche zur Aufnahme einer Quer- und/oder Längstraverse und die Ablängung der Papierhülsen auf zumindest zwei Längen für Längs- und Quertraversen und Zerschneiden der Papierhülsen in Längsrichtung zur Aufteilung in vier Papierhülsensegmente, wobei die Längsschnitte den Innendurchmesser der Papierhülsen schneiden, sodass jeweils zwei identische Papierhülsensegmente entstehen. Vorhandene Papierhülsenreste werden auf eine einheitliche Länge als Stollen abgelängt, sodass auch kurze Papierhülsenreste oder -abschnitte verwendet werden können. Soweit Restmaterialien beispielsweise Sägeabschnitte, Sägemehl oder dergleichen bei der Herstellung entstehen, können diese unter Verwendung eines Klebers, beispielsweise Wasserglas-Binders, zur Auffüllung der Stollen verwendet werden, sodass eine weitere Steigerung der Tragfähigkeit und Stollenstabilität vorgenommen werden kann.According to the invention, a method for producing a transport pallet is shown, which enables the use of recyclable paper sleeves cost-effective production. The method is characterized by the lengthening of the paper tubes to a uniform lug length and milled and / or punched at least one continuous trough-shaped depression in the end face for receiving a transverse and / or longitudinal beam and the lengthening of the paper sleeves to at least two lengths for longitudinal and transverse members and slicing the paper tubes lengthwise to divide into four sections of paper tube, the longitudinal sections intersecting the inner diameter of the paper tubes so that two identical paper tube segments are formed. Existing paper tube remnants become cut to a uniform length as cleats, so that even short paper tube residues or sections can be used. As far as residual materials such as sawing sections, sawdust or the like arise in the production, they can be used to fill the studs using an adhesive, such as water glass binder, so that a further increase in sustainability and cleat stability can be made.
Zur Verbindung der Stollen mit den Traversen sieht das Verfahren im Weiteren vor, dass die Einfräsung und/oder Stanzung einer durchgehenden muldenförmigen Vertiefung unter Einfräsung und/oder Stanzung einer zweiten im rechten Winkel angeordneten halbseitigen muldenförmigen Vertiefung erfolgt, wobei die jeweilige Vertiefung an die Außenradien der Ursprünglichen Papierhülsendurchmesser bzw. Papierhülsensegmente angepasst ist. Zur weiteren Stabilitätsverbesserung in den Knotenpunkten der Transportpalette erfolgt eine Einfräsung und/oder Stanzung der ersten und zweiten muldenförmigen Vertiefung mit einem mittig stehen gebliebenen Zapfen, welcher in eine korrespondierende Ausnehmung der Quer- und Längstraversen eingreift. Vorzugsweise erfolgt die Behandlung der Stollen nach dem Auffüllen derselben, sodass eine Optimierung der Arbeitsgänge erfolgt. Die muldenförmigen Vertiefungen werden bevorzugt in der oberen Stirnfläche vorgesehen, während hingegen eine rechteckförmige Nut in der der muldenförmigen Vertiefung diametral entgegengesetzten Stirnfläche eingefräst wird. Die rechteckförmigen Nuten dienen hierbei zur Aufnahme der unteren Langstraversen. Die oberen muldenförmigen Vertiefungen werden zur Aufnahme der größeren Quer- und Längstraversen benötigt, wobei zunächst die kürzeren Quertraversen an ihren Enden eine halbrunde Kehtenausfräsung erhalten, die ebenfalls dem ursprünglichen Papierhülsendurchmesser bzw. dem der Papierhülsensegmente angepasst ist und die Einstanzung der Ausnehmung zur Stabilitätsverbesserung erfolgt.In order to connect the studs to the trusses, the method further provides that the milling and / or punching of a continuous trough-shaped depression is effected by milling and / or punching a second half-trough-shaped depression arranged at right angles, the respective recess being in contact with the outer radii of the Original paper sleeve diameter or paper sleeve segments is adjusted. To further improve stability in the nodes of the transport pallet is a milling and / or punching of the first and second trough-shaped depression with a centrally stuck pin, which engages in a corresponding recess of the transverse and longitudinal bars. Preferably, the treatment of the studs takes place after the filling of the same, so that an optimization of the operations takes place. The trough-shaped recesses are preferably provided in the upper end face, while on the other hand a rectangular groove is milled in the trough-shaped recess diametrically opposite end face. The rectangular grooves serve to accommodate the lower crossbars. The upper trough-shaped depressions are required to accommodate the larger transverse and longitudinal bars, initially obtained the shorter crossbars at their ends a semi-circular Kehtenausfräsung, which is also adapted to the original paper tube diameter or the paper sleeve segments and the punching of the recess to improve stability.
Nachdem die unteren und oberen Quertraversen ggf. unter Verwendung von Klebmaterialien mit den Stollen verbunden sind, können in einem weiteren Arbeitsgang die oberen Längstraversen in die vorhandenen durchgehenden Mulden eingelegt und ebenfalls verklebt werden. Als Kleber kommen beispielsweise spaltfüllende Kleber infrage, die eventuell vorhandene Lücken zwischen den Materialien auffüllen. Die Anordnung der Stollen erfolgt bevorzugt in äquidistanten Abständen entlang der beiden Längskanten der Transportpalette, sodass wie bei den bekannten Euro-Holzpaletten ein Transport durch Gabelstapler sicher gestellt ist.After the lower and upper crossbeams are possibly connected using adhesive materials with the studs, in a further operation, the upper longitudinal beams in the existing continuous Trays are inserted and also glued. As an adhesive, for example, gap-filling adhesives come into question, which fill any gaps between the materials. The arrangement of the studs is preferably carried out at equidistant intervals along the two longitudinal edges of the transport pallet, so that as in the known Euro wooden pallets transport by forklift is ensured.
Das Verfahren sieht vor die Ablängung der Papierhülsen auf zumindest zwei Längen für Längs- und Quertraversen und Zerschneiden der Papierhülsen in Längsrichtung zur Aufteilung in vier Papierhülsensegmente vorzunehmen, wobei der Längsschnitt den Innendurchmesser der Papierhülsen schneidet, sodass bevorzugt zwei identische Papierhülsensegmente entstehen. Nachdem die notwendigen Traversenlängen hergestellt wurden, wird erfindungsgemäß die Papierhülse durch eine Gattersäge mit zwei Messern in der Art zerschnitten, dass vier Papierhülsensegmente entstehen. Es handelt sich um ein links- und rechtsseitiges identisches größeres Papiersegment sowie ein schmales oberes und unteres identisches Papiersegment; diese werden bevorzugt als untere Längstraversen eingesetzt. Es besteht darüber hinaus die Möglichkeit, den Schnittverlauf so abzuändern, dass andere Größen von Papiersegmenten entstehen, wenn dies als zweckmäßig angesehen wird. Durch die Herstellung zweier jeweils identischer Papierhülsensegmente ist aber im Weiteren sicher gestellt, dass weitere vorzunehmende Arbeiten auf der Basis eines vorgegebenen Maßes durchgeführt werden können. Als besonders vorteilhaft ist anzusehen, dass die in großen Stückzahlen als Abfallprodukt vorhandenen Papierhülsen, beispielsweise von Teppich- oder Papierrollen, normalerweise unter großem Aufwand geschreddert und einer erneuten Papierverwertung zugeführt werden. Auf Grund der hohen Eigenstabilität der Papierhülsen eignen sich diese jedoch nach dem Zerschneiden als Papierhülsensegmente hervorragend zum Aufbau einer Transportpalette. Die oberen und unteren Papierhülsensegmente können bevorzugt als untere Längstraversen und die seitlichen Papierhülsensegmente bevorzugt als obere Längstraversen verwendet werden. Die kürzeren Papierhülsen bzw. Papierhülsensegmente werden dementsprechend für die Quertraversen eingesetzt. Die Papierhülsensegmente zeigen sich hierbei auf Grund ihrer gewölbeartigen Struktur durch eine hohe Stabilität und ausreichender Elastizität aus, sodass einerseits eine leichte Bauweise der Transportpalette entsteht und andererseits eine ausreichende Tragkraft vorhanden ist. Auf Grund der gleich großen Bauteile ist im Weiteren in vorteilhafter Weise eine automatische Fertigung möglich, sodass die Herstellungskosten einerseits durch eine automatische Fertigung erheblich gesenkt werden können und durch das Recyclen der Papierhülsen andererseits das notwendige Material kostengünstig zur Verfügung steht. Im Weiteren zeichnen sich die Transportpaletten dadurch aus, dass im Fall von Beschädigungen etc. die gesamte Transportpalette wie ursprünglich mit den Papierhülsen vorgesehen nach dem Schreddern der Papierverwertung zugeführt werden können.The method provides for the lengthening of the paper sleeves to at least two lengths for longitudinal and transverse members and cutting the paper sleeves in the longitudinal direction to divide into four paper sleeve segments, the longitudinal section intersects the inner diameter of the paper sleeves, so preferably two identical paper sleeve segments arise. After the necessary truss lengths have been produced, the paper sleeve is cut according to the invention by a gate saw with two knives in such a way that four paper sleeve segments arise. It is a left and right side identical larger paper segment and a narrow upper and lower identical paper segment; These are preferably used as lower longitudinal beams. There is also the possibility to modify the cutting process so that other sizes of paper segments are created, if deemed appropriate. By producing two identical paper tube segments, however, it is further ensured that further work to be carried out can be carried out on the basis of a predetermined amount. It is to be regarded as particularly advantageous that the paper tubes present in large numbers as waste product, for example carpet or paper rolls, are usually shredded at great expense and fed to a new paper recycling. Due to the high inherent stability of the paper sleeves, however, these are excellently suited for the construction of a transport pallet after cutting as paper tube segments. The upper and lower paper sleeve segments may preferably be used as lower longitudinal beams and the lateral paper sleeve segments preferably as upper longitudinal beams. The shorter paper sleeves or paper sleeve segments are accordingly used for the crossbeams. Due to their arch-like structure, the paper sleeve segments are characterized by high stability and sufficient elasticity, on the one hand a lightweight construction of the transport pallet arises and on the other hand a sufficient load capacity is present. Due to the same size components an automatic production is also possible in an advantageous manner, so that the production costs can be significantly reduced on the one hand by an automatic production and on the other hand, the necessary material is available inexpensively by recycling the paper sleeves. Furthermore, the transport pallets are characterized by the fact that in the case of damage, etc., the entire transport pallet as originally provided with the paper sleeves can be supplied after shredding the paper recycling.
Durch die Zusammenführung und Verklebung der Stollen, beispielsweise durch einen Wasserglas-Binder, mit den Papierhülsensegmenten, wobei eine obere flächige Ausrichtung der Schnittflächen der Papierhülsensegmente erfolgt, wird eine äußerst stabile Konfiguration erreicht, die hinsichtlich der Tragfähigkeit mit Holzpaletten vergleichbar ist. Auf Grund der verwendeten Papierhülsenmaterialien zeichnet sich die erfindungsgemäße Transportpalette ferner dadurch aus, dass ein gewisses Maß an Eigenelastizität vorhanden ist und somit die Gefahr einer Beschädigung der zu transportierenden Waren herabgesetzt wird. Zur Lagerung der Waren wird auf den oberen Schnittflächen der Papierhülsensegmente bzw. der Stollen eine vollflächige Auflage positioniert und verklebt, sodass auch kleinere Waren oder Gegenstände aufgenommen werden können.By merging and bonding the studs, for example by a waterglass binder, with the paper sleeve segments, wherein an upper planar alignment of the cut surfaces of the paper tube segments, an extremely stable configuration is achieved, which is comparable in terms of carrying capacity with wooden pallets. Due to the paper tube materials used, the transport pallet according to the invention is further characterized by the fact that a certain degree of inherent elasticity is present and thus the risk of damage to the goods to be transported is reduced. To store the goods, a full-surface support is positioned and glued on the upper cut surfaces of the paper tube segments or studs, so that even smaller goods or objects can be accommodated.
Die erfindungsgemäße Transportpalette, insbesondere als Recyclingprodukt, bestehend aus mehreren Stollen und einer tragfähigen Auflageebene sowie miteinander verbundenen Quer- und Längstraversen zeichnet sich weiterhin dadurch aus, dass als Stollen Papierhülsen mit einer Einfräsung und/oder Stanzung zumindest einer durchgehenden muldenförmigen Vertiefung in der Stirnfläche zur Aufnahme der Quer- und/oder Längstraversen ausgestattet sind und die Quer- und Längstraversen durch Ablängung einer Papierhülse auf zumindest zwei Längen und Zerschneiden der Papierhülsen in Längsrichtung entstehen, wobei die Längsschnitte den Innendurchmesser der Papierhülsen schneiden, sodass jeweils zwei identische Papierhülsensegmente entstehen, welche in die Mulden der Stollen eingelegt sind und wobei die Positionierung und Verklebung einer vollflächigen Auflage auf die Schnittflächen der Stollen und/oder der oberen Papierhülsensegmente bzw. Längs- und Quertraversen erfolgt. Die Stollen sind vertikal angeordnet. Bevorzugt soll eine restlose Verwertung der in großen Stückzahlen anfallenden Papierhülsen vorgenommen werden. Dies trifft beispielsweise auf die Stollen zu, die aus Papierhülsenabschnitten mit zumindest einer oberen muldenförmigen Vertiefung und, bevorzugt, einer unteren rechteckförmigen Ausnehmung ausgestattet sind. Für notwendige Quertraversen können die Stollen hierbei zwei sich schneidende oder eine durchgehende oder eine halbseitige muldenförmigen Vertiefung aufweisen, in denen einerseits die Quertraversen und anderseits die Längstraversen einlegbar und mit Stollen verklebbar sind. Die muldenförmigen Vertiefungen können hierbei einen mittig stehen gebliebenen Zapfen aufweisen, der in eine korrespondierende Ausnehmung der Quer- und/oder Längstraversen eingreift, sodass eine weitere Aussteifung im Knotenpunkt erfolgt. Bevorzugt werden hierbei 6 Stollen verwendet, die in äquidistanten Abständen entlang der beiden Längskanten angeordnet sind. Zur Erhöhung der Eigenstabilität der Stollen oder Aufnahme größerer Traglasten können die Stollen mit Sägespänen, Hülsenresten oder dergleichen mit einem Kleber vermischt aufgefüllt sein. Die in den erforderlichen Abmessungen abgelängten Papierhülsen werden nach dem erfindungsgemäßen Verfahren jeweils in zwei identische Segmentabschnitte zersägt, wobei der Schnittverlauf den Rohrinnendurchmesser schneidet. Die schmaleren Segmentabschnitte werden als untere Längstraversen in die rechteckförmigen Ausnehmungen der Stollen eingesetzt und verklebt, während hingegen die breiteren Segmentabschnitte in die korrespondierende muldenförmige Vertiefung als Quer- oder Längstraversen eingesetzt und verklebt werden.The transport pallet according to the invention, in particular as a recycling product, consisting of several studs and a load-bearing support level and interconnected transverse and longitudinal bars is further characterized in that as studs paper sleeves with a milled and / or punched at least one continuous trough-shaped depression in the face for receiving the transverse and / or longitudinal bars are equipped and the transverse and longitudinal bars by lengthening a paper tube to at least two lengths and cutting the paper sleeves in the longitudinal direction, the longitudinal sections intersect the inner diameter of the paper sleeves, so that in each case two identical paper tube segments are formed, which in the Troughs of the studs are inserted and wherein the positioning and bonding of a full-surface edition on the cut surfaces of the studs and / or the upper paper tube segments or longitudinal and Crossbeams done. The galleries are arranged vertically. Preferably, a complete utilization of the resulting in large quantities paper sleeves should be made. This applies, for example, to the lugs, which are made of paper sleeve sections with at least one upper trough-shaped depression and, preferably, a lower rectangular recess. For necessary crossbeams the studs can in this case have two intersecting or one continuous or one half-sided trough-shaped depression in which on the one hand the crossbeams and on the other hand the longitudinal crossbeams can be inserted and glued with studs. The trough-shaped recesses may in this case have a pin which has remained standing in the middle, which engages in a corresponding recess of the transverse and / or longitudinal bars, so that a further stiffening takes place in the junction. 6 studs are preferably used, which are arranged at equidistant intervals along the two longitudinal edges. To increase the inherent stability of the tunnels or receiving larger loads, the tunnels can be filled with sawdust, remains of tubes or the like mixed with an adhesive. The cut to the required dimensions paper sleeves are sawed by the method according to the invention in each case in two identical segment sections, wherein the cutting path intersects the pipe inner diameter. The narrower segment sections are used as lower longitudinal beams in the rectangular recesses of the studs and glued, whereas the wider segment sections are inserted and glued into the corresponding trough-shaped depression as transverse or longitudinal bars.
Die erfindungsgemäßen Transportpaletten zeigen sich hierbei durch eine kostengünstige Herstellung, insbesondere auf Grund der Verwendung von vorhandenen Abfallstoffen, einer hohen Stabilität und einer leichten Bauweise aus, wobei zudem die Verletzungsgefahr auf Grund der relativ weichen Materialien verringert wurde. Als Kleber wird hierbei bevorzugt ein Wasserglas-Binder verwendet, welcher schnell abbindet und ein hohes Maß an Restelastizität aufweist, sodass im Zusammenhang mit den verwendeten Werkstoffen die Transportpalette über eine große Eigenelastizität verfügt. Ein wesentlicher besonderer Vorteil liegt darin, dass im Fall einer Beschädigung der Palette eine Wiederverwertbarkeit dadurch gegeben ist, dass die Transportpalette nach einer Schredderung dem Papierkreislauf wieder zugeführt werden kann. Auf Grund eines hohen Bedarfs an Transportpaletten und einer hohen anfallenden Stückzahl von Papierhülsen ist darüber hinaus eine wirtschaftliche Herstellung in großen Stückzahlen fabrikationstechnisch möglich.The transport pallets according to the invention are characterized by a cost-effective production, in particular due to the use of existing waste, a high stability and a lightweight construction Moreover, the risk of injury was reduced due to the relatively soft materials. As an adhesive here preferably a water glass binder is used, which sets quickly and has a high degree of residual elasticity, so in connection with the materials used, the transport pallet has a great inherent elasticity. A significant particular advantage is that in the event of damage to the pallet a recyclability is given by the fact that the transport pallet can be fed back to the paper cycle after shredding. In addition, due to the high demand for transport pallets and a high amount of paper sleeves, economical production in large quantities is possible in terms of production technology.
Anstelle von Papierhülsenabschnitten als Stollen besteht auch die Möglichkeit aus den Papierhülsenresten unter Vermischung eines Binders einen gepressten Stollenfuß herzustellen, der nachdem er die entsprechenden Ausfräsungen erhalten hat, zur Aufnahme der Quer- und Längstraversen eingesetzt werden kann.Instead of paper sleeve sections as studs, it is also possible from the Papierhülsenresten under mixing a binder to produce a pressed stud foot, which after he has received the corresponding cutouts, can be used to accommodate the transverse and longitudinal bars.
Die Erfindung wird im Weiteren anhand der Figuren näher erläutert.The invention will be explained in more detail below with reference to FIGS.
Es zeigt
- Figur 1.1-1.3
- eine obere Quertraverse in verschiedenen Ansichten,
- Figur 2.1, 2.2
- eine obere Längstraverse in zwei Ansichten,
- Figur 3.1, 3.2
- eine untere Längstraverse in zwei Ansichten,
- Figur 4.1-4.3
- einen Stollen der Transportpalette mit vorhandenen Ausfräsungen in mehreren Ansichten,
- Figur 5.1, 5.2
- eine Seitenansicht der Transportpalette mit Quer- und Längstraversen sowie einen vergrößerten Ausschnitt im Bereich der Stollen,
Figur 6- eine Transportpalette in einer Draufsicht ohne obere Auflagefläche,
Figur 7- eine Unteransicht der Transportpalette gemäß Figur 5,1,
Figur 8- eine weitere Seitenansicht der Transportpalette gemäß Figur 5,1 ohne Auflage und
Figur 9- eine Seitenansicht mit oberer Auflage.
- Figure 1.1-1.3
- an upper crossbeam in different views,
- Figure 2.1, 2.2
- an upper longitudinal beam in two views,
- Figure 3.1, 3.2
- a lower longitudinal beam in two views,
- Figure 4.1-4.3
- a lug of the transport pallet with existing cutouts in several views,
- Figure 5.1, 5.2
- a side view of the transport pallet with transverse and longitudinal bars and an enlarged section in the area of the studs,
- FIG. 6
- a transport pallet in a plan view without upper support surface,
- FIG. 7
- a bottom view of the transport pallet according to FIG. 5.1,
- FIG. 8
- another side view of the transport pallet according to Figure 5.1 without support and
- FIG. 9
- a side view with upper edition.
Unter vereinfachendem Vericht auf eine detaillierte Bezugnahme und Nennung der Teil-Figuren 1.1-3.2 zeigen die Figuren 1 bis 3 eine verkürzte Quertraverse 1, eine obere Längstraverse 2 sowie eine untere Längstraverse 3. Die Traversen werden aus einer runden, nicht dargestellten, Papierhülse gefertigt, wobei zunächst eine Ablängung auf die erforderliche Länge bzw. Breite der Transportpalette erfolgt. Anschließend wird die Papierhülse mittels einer Gattersäge mit zwei parallel verlaufenden Sägeblättern aufgeschnitten, wobei der Längsschnitt durch die Papierhülse den Innendurchmesser kreuzt und somit zwei jeweils identische Papierhülsensegmente bzw. Quer- und Längstraversen 1, 2, 3 entstehen. Die in Figur 1 dargestellte Quertraverse wird im Weiteren jeweils endseitig mit einer Kehlenausfräsung 4 versehen, deren Radius an den Radius der ursprünglichen Papierhülse angepasst ist. Durch diese Maßnahme besteht die Möglichkeit, zwei Traversen rechtwinklig zueinander, und zwar zusammenstoßend, zu verkleben. In den Quertraversen 1 gemäß Fig. 1 sind endseitig zwei Ausnehmungen 13 eingestanzt, die in ihrer Formgebung an die Wandstärke und den Durchmesser der Stollen 5 bzw. der Breite des Zapfens 14 angepaßt sind, sodass die Quertraversen 1 in der muldenförmigen Vertiefung 11 einliegend aufgesetzt werden können.1 to 3 show a shortened
Figur 4 zeigt in mehreren Ansichten einen bearbeiteten Stollen 5, der prinzipiell aus einem Papierhülsenabschnitt 6 besteht und aus den Resten der Papierhülsen gefertigt werden kann. Der Stollen 5 ist zur Aufnahme der Quer- und Längstraversen 1, 2, 3 vorgesehen. Zu diesem Zweck wird in der unteren Stirnfläche 7 eine rechteckförmige Ausnehmung 8 eingefräst und in der oberen Stirnfläche 9 eine muldenförmige Vertiefung 10 damit Längstraversen 2 auf dem Stollen 5 aufgelegt werden können. Ferner ist eine weitere muldenförmige Ausfräsung 11 in der oberen Stirnfläche 9 vorhanden, die in einem Winkel von 90° zur durchgehenden Ausfräsung 10 verläuft und einen stehen gebliebenen Zapfen 14 aufweist, der in die korrespondierende Ausnehmung 13 der Quertraversen 1 zur weiteren Stabilitätserhöhung eingreifen kann. Alternativ besteht die Möglichkeit, dass die zweite muldenförmige Ausfräsung 11 ebenfalls durchgehend ausgeführt ist, um ggf. die Herstellung zu vereinfachen. Die Bohrung 12 der Papierhülse kann vor den Fräsbearbeitungen ggf. mit Papierhülsenresten, Feinmaterial, wie beispielsweise Späne oder dergleichen, mittels eines Bindemittels, vorzugsweise eines Wasserglas-Klebers, aufgefüllt werden, um die Stabilität zu erhöhen.FIG. 4 shows in several views a
Figur 5 zeigt in einer Seitenansicht und in einer Ausschnittvergrößerung eine teilweise fertig gestellt Transportpalette 20. Aus der Draufsicht sind hierbei zwei Stollen 5 ersichtlich, wobei in den unteren Ausnehmungen 8 Längstraversen 3 positioniert und verklebt sind, während hingegen in der oberen muldenförmigen Ausnehmung 10 eine Längstraverse 2 sowie in der halbseitigen muldenförmigen Ausnehmung 11 eine Quertraverse 4 auf den Zapfen 14 aufgesetzt und verklebt ist. Aus der Ausschnittvergrößerung ist der obere Bereich der Stollen 5 mit den anliegenden Quertraversen 4 und Längstraversen 2 ersichtlich. Die Schnittfläche 21 der Quertraversen 1 bzw. die Schnittfläche 22 der Längstraversen 2 sind nach oben ausgerichtet, sodass eine ebene Fläche entsteht, auf die als Abschluss eine Auflage aufgeklebt werden kann. Alternativ besteht die Möglichkeit zuerst die oberen Quer- 1 und Längstraversen 2 auf die Auflage aufzukleben und anschließend die Stollen 5 sowie die unteren Längstraversen 3 aufzukleben. Die nicht dargestellte Auflage kann beispielsweise aus Pappe, Wellpappe oder Spanplatten bestehen. Im Falle höherer flächenmäßiger Beanspruchung können weitere Verstärkungseinlagen vorgesehen werden. Es können aber auch mehrere Pappelagen durch Sprühkleber miteinander verbunden werden.FIG. 5 shows a partially
Figur 6 zeigt eine Draufsicht auf eine Transportpalette 20 mit sechs in äquidistanten Abständen zur Längskante angeordneten Stollen 5, wobei die Quertraversen 1 in den muldenförmigen Vertiefungen 11 aufgenommen sind, während die Längstraversen 2 in den durchgehenden muldenförmigen Vertiefungen 10 einliegen. Die Stollen 5 sind zu beiden Seiten angeordnet aber jeweils baugleich, sodass eine kostengünstige Fertigung, insbesondere der Einfräsvorgänge, durchgeführt werden kann. Zum Aufbau der Transportpalette 20 werden, wie aus der Zeichnung ersichtlich, drei Quertraversen 1 und zwei Längstraversen 2 benötigt, wobei die korrespondierenden Stücke der Papierhülse der Längstraversen in die Aussparung 8 der Stollen 5 eingeklebt werden, wie aus der Figur 7 ersichtlich. Darüber hinaus besteht die Möglichkeit eine weitere Verstärkung durch eine unten liegende Quertraverse vorzunehmen, für die eine weitere nicht dargestellte rechteckige Anordnung erforderlich ist.FIG. 6 shows a top view of a
Figur 7 zeigt in einer Unteransicht die Transportpalette 20 mit den einliegenden unteren Längstraversen 3, welche in den rechteckförmigen Ausnehmungen 8 eingeklebt sind.Figure 7 shows a bottom view of the
Figur 8 zeigt in einer Seitenansicht die Transportpalette 20 ohne Auflage mit den seitlich bzw. in der Mitte liegenden Stollen 5 sowie der unteren Längstraverse 3 und der oberen Längstraverse 2. Aus dieser Ansicht sind die Quertraversen 1 nicht erkennbar.Figure 8 shows a side view of the
Figur 9 zeigt eine Transportpalette 20 mit oberer Auflage 23, die den Abschluss der Transportpalette 20 bildet und zur Aufnahme der zu transportierenden Waren vorgesehen ist. Vorzugsweise wird die Auflage 23 vollflächig ausgeführt und auf den Stollen 5 bzw. oberen Quertraversen und Längstraversen 2 aufgeklebt. Die erfindungsgemäßen Transportpaletten 20 können im Falle einer höheren Belastungsanforderung- durch Nägel oder Schrauben zur Verbindung der Einzelteile verstärkt ausgeführt werden.Figure 9 shows a
- 11
- Quertraversecrossbeam
- 22
- obere Längstraverseupper longitudinal beam
- 33
- untere Längstraverselower longitudinal beam
- 44
- KehlenausfräsungKehlenausfräsung
- 55
- Stollenstollen
- 66
- PapierhülsenabschnittPaper sleeve section
- 77
- Stirnflächeface
- 88th
- Ausnehmungrecess
- 99
- Stirnflächeface
- 1010
- muldenförmige Vertiefungtrough-shaped depression
- 1111
- muldenförmige Vertiefung/Ausfräsungtrough-shaped recess / cut-out
- 1212
- Bohrungdrilling
- 1313
- Ausnehmungrecess
- 1414
- Zapfenspigot
- 2020
- Transportpalettepallet
- 2121
- Schnittflächesection
- 2222
- Schnittflächesection
- 2323
- obere Auflageupper edition
Claims (20)
- Method for producing a transport pallet (20) from paper sleeves, in particular recyclable paper sleeves, characterised by the cutting to length of paper sleeves to a uniform cleat length, at least one continuous trough-like indentation (10) being milled and/or stamped in the end face of each cleat to receive a transverse rail (1) and/or longitudinal rail (2), and the cutting to length of paper sleeves to at least two lengths for longitudinal rails (2, 3) and transverse rails (1) and the severing of the paper sleeves in the longitudinal direction for division into four paper sleeve segments, the longitudinal cuts cutting the internal diameter of the paper tubes to create two identical paper sleeve segments in each case.
- Method according to claim 1, characterised by the milling and/or stamping of a second half-sided trough-like indentation (11) arranged at a right angle, this indentation (11) being adapted to the external radii of the original paper sleeve diameter or the paper sleeve segments.
- Method according to either claim 1 or claim 2, characterised by the milling and/or stamping of the first and second trough-like indentation (10) with a peg (14) which is left in the centre and engages in a corresponding recess (13) in the transverse rails (1) and/or longitudinal rails (2).
- Method according to any one of claims 1, 2 or 3, characterised by the milling and/or stamping of a rectangular groove or recess (8) in the end face (9) diametrically opposed to the trough-like indentation (10, 11).
- Method according to any one of the preceding claims, characterised by the filling of the cleats (5) with saw cuttings, sawdust or the like using an adhesive, for example a water glass binder.
- Method according to any one of the preceding claims, characterised by a semicircular milled flute (4) in the transverse rail ends.
- Method according to any one of the preceding claims, characterised by the bringing together and adhesion of the cleats (5) to the paper sleeve segments to create a planar upper orientation of the cut faces (21, 22) of the paper sleeve segments, the cleats (5) being arranged at equidistant intervals along the two longitudinal edges of the transport pallet (20).
- Method according to any one of the preceding claims, characterised by the positioning and adhesion of the lower longitudinal rails (3) in the rectangular recesses (8) in the cleats (5).
- Method according to any one of the preceding claims, characterised by the positioning and adhesion of the upper transverse rails (1) in the half-sided trough-like indentations (11) and the positioning and adhesion of the longitudinal rails (2) in the continuous trough-like indentations (10) in the cleats (5), so that the cut faces (21, 22) extend in parallel and are orientated upwards.
- Transport pallet (20), in particular as a recycled product, consisting of a plurality of cleats (5) and a portable support plane and interconnected transverse rails (1) and/or longitudinal rails (2), characterised in that each cleat is a paper sleeve, wherein at least one continuous trough-like indentation (10) is milled and/or stamped in the end face for receiving the transverse rails (1) and/or longitudinal rails (2), and the transverse rails (1) and longitudinal rails (2) are paper sleeve segments created by cutting paper sleeves to at least two lengths and severing the paper sleeves in the longitudinal direction, more specifically by longitudinal cuts which cut the internal diameter of the paper sleeves to create two identical paper sleeve segments in each case and wherein these paper sleeve segments are inserted into the troughs of the cleats and wherein a support (23), covering the entire area, is positioned and adhered to the cut faces (21, 22) of the cleats (5) and/or the upper paper sleeve segments or longitudinal rails (2) and transverse rails (1).
- Transport pallet (20) according to claim 10, characterised in that the cleats (5) are arranged vertically and have at least one upper trough-like indentation (10) in which the upper transverse rails (1) and/or longitudinal rails (2) are received.
- Transport pallet (20) according to either claim 10 or claim 11, characterised in that the cleats (5) have two intersecting indentation (10, 11) or a continuous indentation and a half-sided trough-like indentation (10, 11) in which the transverse rails (1) on the one hand and the longitudinal rails (2) on the other hand can be inserted.
- Transport pallet (20) according to any one of claims 10, 11 or 12, characterised in that the trough-like indentations (10, 11) have a peg (14) which remains in the centre and engages in a corresponding recess (13) in the transverse rails (1) and/or longitudinal rails (2).
- Transport pallet (20) according to any one of the preceding claims, characterised in that the cleats (5) consist of paper sleeve portions with at least one lower rectangular recess (8).
- Transport pallet (20) according to any one of the preceding claims, characterised in that all individual parts consist of paper sleeve portions.
- Transport pallet (20) according to any one of the preceding claims, characterised in that a total of six cleats (5) are provided, which are arranged at equidistant intervals along the two longitudinal edges.
- Transport pallet (20) according to any one of the preceding claims, characterised in that the cleats (5) are filled with saw cuttings, sleeve residues or the like mixed with an adhesive.
- Transport pallet (20) according to any one of the preceding claims, characterised in that the paper sleeves are cut to length to the necessary extent and two identical segment portions are severed in each case, the course of the cut preferably cutting the internal diameter of the tube.
- Transport pallet according to any one of the preceding claims, characterised in that the narrow and wide segment portions are inserted and adhered in corresponding trough-like indentations (10, 11) in the cleats (5) so that the cut faces (21, 22) are orientated upwards or downwards.
- Transport pallet (20) according to any one of the preceding claims, characterised in that a support (23), in particular a cardboard support, which covers the entire area, is adhered to the upper cut faces (21, 22).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10143657 | 2001-09-05 | ||
DE10143657A DE10143657B4 (en) | 2001-09-05 | 2001-09-05 | Transport pallet and method for manufacturing a transport pallet |
PCT/DE2002/003285 WO2003022695A1 (en) | 2001-09-05 | 2002-09-05 | Transport pallet |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1432619A1 EP1432619A1 (en) | 2004-06-30 |
EP1432619B1 true EP1432619B1 (en) | 2006-11-02 |
Family
ID=7697902
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02772044A Expired - Lifetime EP1432619B1 (en) | 2001-09-05 | 2002-09-05 | Transport pallet |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1432619B1 (en) |
AT (1) | ATE344188T1 (en) |
DE (2) | DE10143657B4 (en) |
ES (1) | ES2275914T3 (en) |
WO (1) | WO2003022695A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004006094B4 (en) * | 2004-02-06 | 2007-05-10 | Dieter Meskendahl | Manufacturing process for a transport pallet |
DE102006035692A1 (en) * | 2006-07-28 | 2008-01-31 | Dieter Meskendahl | pallet |
DE102009040718A1 (en) * | 2009-09-10 | 2011-05-19 | 3D Composite Gmbh | Laminate and packaging system made from it |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5067418A (en) * | 1990-07-24 | 1991-11-26 | Reusable Rolls, Inc. | Recyclable paperboard pallet |
US5272990A (en) * | 1992-07-30 | 1993-12-28 | Reusable Rolls, Inc. | Paperboard core pallet |
TW255875B (en) * | 1993-06-14 | 1995-09-01 | Yoshii Hisashi | |
WO1996002427A1 (en) * | 1994-07-14 | 1996-02-01 | Honshu Paper Co., Ltd. | Paper pallet |
JPH0826280A (en) * | 1994-07-14 | 1996-01-30 | Honshu Paper Co Ltd | Paper pallet |
DE19523492A1 (en) * | 1995-06-28 | 1997-01-09 | Friedrich Priehs | palette |
JPH09188326A (en) * | 1996-01-10 | 1997-07-22 | Oji Paper Co Ltd | Pallet made of paper |
JPH09240674A (en) * | 1996-03-11 | 1997-09-16 | Oji Paper Co Ltd | Four-side insertable pallet |
DE69821264D1 (en) * | 1998-07-08 | 2004-02-26 | Grudem Grupo Desarrollo Empres | PALETTE WITH HONEYCOMB STRUCTURE |
DE20011734U1 (en) * | 2000-06-28 | 2000-10-12 | J H Bieber Gmbh | Cardboard pallet |
-
2001
- 2001-09-05 DE DE10143657A patent/DE10143657B4/en not_active Expired - Fee Related
-
2002
- 2002-09-05 DE DE50208615T patent/DE50208615D1/en not_active Expired - Lifetime
- 2002-09-05 WO PCT/DE2002/003285 patent/WO2003022695A1/en active IP Right Grant
- 2002-09-05 ES ES02772044T patent/ES2275914T3/en not_active Expired - Lifetime
- 2002-09-05 EP EP02772044A patent/EP1432619B1/en not_active Expired - Lifetime
- 2002-09-05 AT AT02772044T patent/ATE344188T1/en active
Also Published As
Publication number | Publication date |
---|---|
DE50208615D1 (en) | 2006-12-14 |
DE10143657A1 (en) | 2003-05-28 |
ATE344188T1 (en) | 2006-11-15 |
DE10143657B4 (en) | 2004-08-19 |
WO2003022695A1 (en) | 2003-03-20 |
ES2275914T3 (en) | 2007-06-16 |
EP1432619A1 (en) | 2004-06-30 |
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