Classifications

• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
  • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
  • H01R13/646—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
  • H01R13/6473—Impedance matching
  • H01R13/6474—Impedance matching by variation of conductive properties, e.g. by dimension variations
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
  • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
  • H01R12/70—Coupling devices
  • H01R12/71—Coupling devices for rigid printing circuits or like structures
  • H01R12/72—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures
  • H01R12/722—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures coupling devices mounted on the edge of the printed circuits
  • H01R12/724—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures coupling devices mounted on the edge of the printed circuits containing contact members forming a right angle
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
  • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
  • H01R13/646—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
  • H01R13/6461—Means for preventing cross-talk
  • H01R13/6471—Means for preventing cross-talk by special arrangement of ground and signal conductors, e.g. GSGS [Ground-Signal-Ground-Signal]
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
  • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
  • H01R13/646—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
  • H01R13/6473—Impedance matching
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
  • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
  • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
  • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
  • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
  • H01R12/50—Fixed connections
  • H01R12/51—Fixed connections for rigid printed circuits or like structures
  • H01R12/55—Fixed connections for rigid printed circuits or like structures characterised by the terminals
  • H01R12/57—Fixed connections for rigid printed circuits or like structures characterised by the terminals surface mounting terminals
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
  • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
  • H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
  • H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
  • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
  • H01R13/46—Bases; Cases
  • H01R13/502—Bases; Cases composed of different pieces
  • H01R13/504—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together

Definitions

• the present invention relates generally to connectors, and more particularly to connectors having improved impedance characteristics and which are used in connecting signal cables to printed circuit boards.
• These signal cables may use what are known as one or more twisted pairs of wires that are twisted together along the length of the cable, with each such twisted pair being encircled by an associated grounding shield. These twisted pairs typically receive complimentary signal voltages, i.e., one wire of the pair may see a +1.0 volt signal, while the other wire of the pair may see a -1.0 volt signal. Thus, these wires may be called "differential" pairs, a term that refers to the different signals they carry. As signal cables are routed on a path to an electronic device, they may pass by or near other electronic devices that emit their own electric field. These devices have the potential to create electromagnetic interference to transmission lines such as the aforementioned signal cables. However, this twisted pair construction minimizes or diminishes any induced electrical fields and thereby eliminates electromagnetic interference.
• the present invention is therefore directed to a connector structure that provides a high level of performance and which maintains the electrical characteristics of the transmission path through the connector to the circuit board.
• Another object of the present invention is to provide an improved connector for effecting a high-performance connection between a circuit board and an opposing connector terminated to a transmission line, wherein the transmission line includes at least one pair of differential signal wires and an associated ground and the opposing connector includes at least two signal and one ground terminal, the connector having a pair of signal terminals disposed therein and a ground terminal associated therewith, the signal and ground terminals of the connector being arranged in a manner so as to reduce impedance discontinuities from occurring when the connector is mated to the opposing connector.
• Yet another object of the present invention is to provide a connector for connecting cables, such as those of the IEEE 1394 type, to a circuit board of an electronic device, wherein the connector has a number of discrete, differential signal wires and associated grounds equal in number to those contained in the cables, the ground terminals of the connector being configured in size and location with respect to the signal terminals of the connector in order to minimize the drop in impedance through the connector.
• a still other object of the present invention is to provide an improved performance connector for mating to an opposing connector, the connector having a housing, a ground terminal positioned within the connector housing and spaced apart from two associated signal terminals, the ground terminal having a body portion that is larger than corresponding body portions of the two signal terminals, the ground terminal and two signal terminals being arranged in and maintained in a triangular orientation within both of the contact and body portions of the connector in order to reduce the level of impedance variations that occur through the connector when mated to an opposing cable connector.
• one principal aspect of the invention that is exemplified by one embodiment thereof includes a connector for a circuit board having a housing that supports for each twisted pair of wires in the mating signal cable, three conductive terminals in a unique pattern of a triplet, with two of the terminals carrying differential signals, and the remaining terminal being a ground terminal that serves as a ground plane or ground return to the differential pair of signal wires.
• the arrangement of the two differential signal terminals and their associated ground terminal within the board connector permits the impedance of the connector to be more effectively controlled from the mating area of the cable connector, through the body portion of the connector down and to tail portions of the connector terminals that are attached to the circuit board.
• each such triplet includes a pair of signal terminals that are aligned together in side-by-side order, and which are also spaced apart a predetermined distance from each other.
• the ground terminal for each differential pair of signal terminal is spaced apart from the two signal terminals so that two rows of terminals are presented in the mating area of the connector.
• the ground terminal has a contact portion that is spaced apart from like contact portions of the signal terminals, while the body portion of the ground terminal will also be spaced apart from the corresponding body portions of the signal terminals.
• the ground terminal is also spaced apart from the two signal terminals in the vertical plane in which the terminal body portions extend in order to at least partially decouple the ground terminal from the differential signal terminals to provide a corrective increase in the impedance of the region of mating.
• the width of the ground terminal and its spacing from the signal terminals may be chosen so as to obtain certain electrical characteristics, such as capacitance, inductance and the like, all of which will affect the impedance of the connector.
• the width of the ground terminal is increased in the mating area along the contact portions of the terminals, as well as in part of the transition, or body portions, that occur between the contact and tail portions of the terminals.
• the body portions of the ground terminals are spaced apart from and lie in a different plane than the body portions of the signal terminal body portions and, as such, the increased width of the ground terminals in their body portions will not adversely affect the side-by-side spacing of the terminal tail portions.
• this aspect of the present invention may be aptly characterized as providing a "tunable" terminal arrangement for each differential signal wire pair and associated ground wire arrangement found either in a cable or in other circuits.
• the width of the ground terminals reduces from a first width down to a second width within the body portion of the ground terminals.
• the body portions of the ground terminals are spaced apart from a pair of associated differential signal terminals, and the width of these differential signal terminals reduces from a first width to a second width along the body portions thereof.
• the ground terminals preferably have a symmetrical shape and are aligned between the differential signal terminal body portions.
• the body portions of the signal terminals are asymmetrical along the extent, but they are arranged together in a symmetrical fashion so that they flank the ground terminal, when the connector is viewed from the rear and such that the ground terminal is elevated out of plane from the differential signal terminal pair.
• the connector has its ground and signal terminals arranged in a triangular orientation to maintain the predetermined spatial relationships that occur among these three terminals in the mating area of the board connector.
• the use of asymmetrical signal terminals results in the differential signal terminals coupling primarily with each other in a region that is disposed beneath the location where the ground terminal width decreases.
• the larger width of the signal terminals along their body portion permits the ground terminal in the same area, i.e., along the body portions, to be reduced in width in the area closest to the differential signal terminal body portion. In this manner, coupling occurs between the ground and signal terminals in their contact portions and along their body portions until the ground terminal reduces in width.
• the signal terminals become further "decoupled” from the ground terminal and primarily must then couple with each other in order to maintain the electrical relationship of the three terminals which yields the correct overall impedance. All three terminals eventually recouple in the tail portions of the ground and signal terminals where the ground terminal tail portion lies between the two associated signal terminal tail portions.
• FIG. 1 is a perspective view of a terminal arrangement known to control the impedance of a board connector
• FIG. 2 is a rear elevational view of the terminal arrangement of the board connector of FIG. 1;
• FIG. 3 is a perspective view of one embodiment of a terminal and shield arrangement constructed in accordance with the principles of the present invention and intended for use in board connectors;
• FIG. 4 is a rear elevational view of the terminal and shield arrangement of FIG. 3;
• FIG. 5 is a top plan view of the terminal and shield arrangement of FIG. 3;
• FIG. 6 is a perspective view of a connector constructed in accordance with the principles of the present invention, with a rear body portion thereof illustrated in phantom for clarity;
• FIG. 7 is a perspective view of a first terminal housing element that supports a first set of terminals of the connector, which set includes the ground terminals of the connector;
• FIG. 8 is a front elevational view of the terminal housing element of FIG. 7;
• FIG. 9 is a perspective view of a second terminal housing element that supports a second set of terminals, including differential signal terminals of the connector and which is engageable with the first terminal housing element of FIG. 9;
• FIG. 10 is a front elevational view of the second terminal housing element of FIG. 9;
• FIG. 11 is a perspective view of a connector subassembly in which the first and second terminal housing elements are engaged together with the terminals thereof being formed into their final position;
• FIG. 12 is a front elevational view of the connector subassembly of FIG. 12;
• FIG. 13 is a perspective view of the connector subassembly of FIG 11, with a first conductive shield applied to a portion thereof;
• FIG. 14 is a rear perspective view of the connector of FIG. 14, after a body portion is molded over a a portion of the connector interior shield and the terminal modules thereof;
• FIG. 15 is a sectional view of the connector of FIG. 14, taken along lines 15-15 thereof;
• FIG. 16A is a sectional view taken through an electronic device, illustrating an "internal" application of the connectors of the present invention
• FIG. 16B is another sectional view taken through an electronic device, illustrating an "external' application of the connectors of the present invention.
• FIG. 17 is a diagram illustrating the typical impedance discontinuity exhibited in a cable to board connector and the impedance discontinuity exhibited in a system using connectors of the present invention
• FIG. 18 is a diagram of a cable-board connector assembly with the various regions thereof identified relative to the diagram of FIG. 17;
• FIG. 19 is a perspective view of an alternate terminal structure used in connectors of the present invention.
• FIG. 20 is a rear plan view of the terminal structure of FIG. 19, with the terminals removed from their terminal modules for clarity and the shield shown in place surrounding the terminals.
• the present invention is directed to an improved connector particularly useful in enhancing the performance of high-speed cables, particularly in input-output ("I/O") applications as well as other type of applications, and the present invention attempts to impose a measure of mechanical and electrical uniformity on the termination area of the connector to facilitate its performance, both alone and when combined with an opposing connector.
• I/O input-output
• peripheral devices associated with an electronic device such as a video camera or camcorder
• Other devices associated with a computer such as the CPU portion thereof, operate at high speeds for data transmission.
• High speed cables are used to connect these devices to the CPU and may also be used in some applications to connect two or more CPUs together.
• a particular cable may be sufficiently constructed to convey these high speed signals and typically will include differential pairs of signal wires, either as twisted pairs or individual pairs of wires.
• Impedance mismatches in a transmission path can cause signal reflection, which often leads to signal losses, cancellation, etc. Accordingly, it is desirable to keep the impedance consistent over the signal path in order to maintain the integrity of the transmitted signals.
• the connector to which the cable is terminated and which supplies a means of conveying the transmitted signals to circuitry on the printed circuit board of the device is usually not very well controlled insofar as impedance is concerned and it may vary greatly from that of the cable. A mismatch in impedances between these two elements may result in transmission errors, limited bandwidth and the like.
• FIG. 17 illustrates the impedance discontinuity that occurs through a conventional plug and receptacle connector assembly used for signal cables.
• the impedance through the signal cable approaches a constant, or baseline value, as shown to the right of FIG. 17 at 51. This deviation from the baseline is shown by the solid, bold line at 50.
• the cable impedance substantially matches the impedance of the circuit board at 52 shown to the left of FIG. 11 and to the left of the "PCB Termination" axis.
• That vertical axis "M” represents the point of termination between the socket, or receptacle, connector and the printed circuit board
• the vertical axis "N” represents the interface that occurs between the two mating plug and socket connectors
• the vertical axis "P” represents the point where the plug connector is terminated to the cable.
• the curve 50 of FIG. 17 represents the typical impedance "discontinuity" achieved with conventional connectors and indicates three peaks and valleys that occur, with each such peak or valley having respective distances (or values) H l5 H 2 and H 3 from the baseline as shown. These distances are measured in ohms with the base of the vertical axis that intersects with the horizontal "Distance" axis having a zero ("0") ohm value.
• the high impedance as represented by H l5 will typically increase to about 150 ohms, whereas the low impedance as represented by H 2 will typically decrease to about 60 ohms.
• This wide discontinuity between H j and H 2 of about 90 ohms affects the electrical performance of the connectors with respect to the printed circuit board and the cable.
• the present invention pertains to a board connector that is particularly useful in I/O (" input-output") applications, and which has an improved structure that permits the impedance of the connector to be set so that it emulates the cable to which it is mated and reduces the aforementioned discontinuity.
• connectors of the present invention may be "tuned” through their design to improve the electrical performance of the connector.
• FIG. 16A illustrates an exemplary "internal" environment in which the present invention finds significant utility.
• the connectors of the present invention are disposed inside of the exterior wall 108 of an electronic device, such as a computer 101.
• the connectors of the present invention may also be used in an "external" application, as illustrated in FIG. IB, wherein one of the connectors 110 is mounted to the circuit board 102, but extends partly through the exterior wall 108 of the device 101 so that it may be accessed by a user from the exterior of the device 101.
• the connector assembly 100 includes a pair of first and second interengaging connectors, described herein as respective receptacle (or socket) connectors 110 and plug connectors 104.
• One of these two connectors 110 is mounted to the printed circuit board 102 of the device 101, while the other connector 104 is typically terminated to a cable 105 that leads to a peripheral device.
• FIG. 1 is a perspective view of the rear end of a receptacle, or socket connector, 200 of the type described in U.S. Patent No. 6,280,209, issued August 28, 2001, and owned by the assignee of the present invention.
• This type of socket or receptacle connector typically includes a plurality of terminals 204 supported by an insulative housing (not shown), a portion of which is encompassed by a conductive metal shield 203.
• the terminals and leads from the metal shield are extended downwardly at the rear of the connector to terminate in tail portions 205, which may be attached to conductive traces or pads 207 disposed on a printed circuit board 208.
• the terminals are arranged in two sets, and the bottom set of terminals which is supported on the bottom portion of the connector housing includes one or more channels of differential signal terminals, (meaning one wire carrying a positive voltage signal and the other wire carrying a negative voltage signal).
• the top portion of the connector housing includes and supports the ground tenninals that are associated with the respective signal channels and other terminals such as power out and power return, as well as secondary and status terminals.
• the terminals 204 include contact portions 206a that are supported by the connector housing and which mate with contact portions of an opposing connector 104, tail portions 206c that are attached to the circuit board, either by way of surface mounting or by through hole mounting, and body portion 206b that interconnect the contact and tail portions together.
• the body portions 206b of the terminals 204 of the top and bottom terminal sets are maintained in the same generally vertical plane in their extent down to the circuit board. Previously this had been done to maintain a desired dimensional relationship among each ground terminal and its two associated differential signal terminals. However, it becomes difficult at times to form these terminals in this manner and to maintain them in a single plane. Also, when the terminal body portions are maintained in a single plane as illustrated, any attempt at increasing the dimensions, i.e., width and surface area, of the ground terminals for each signal channel will result in an increase of the overall width W of the connector 100.
• FIG. 3 illustrates a receptacle connector 300 constructed in accordance with the principles of the present invention.
• the connector finds its best utility in a circuit board application where it provides a means for connecting a cable to circuits 301 on a circuit board 302.
• the connector includes two distinct sets of terminals 305, 306 that are arranged in two distinct rows, typically top and bottom rows of the connector 300 which are supported on two distinct cantilevered leaf portions of the connector housing.
• the connector housing is preferably encompassed by a conductive metal shield 310 that extends around the contact portions in the mating region of the connector 300 to provide electrical shielding and a conductive surface that is electrically engageable with a shield of the opposing connector.
• a conductive metal shield 310 that extends around the contact portions in the mating region of the connector 300 to provide electrical shielding and a conductive surface that is electrically engageable with a shield of the opposing connector.
• Each signal channel includes a pair of signal terminals that are connected by way of their tail portions to differential signal circuit traces on the circuit board 302, and to terminals of the opposing connector 104 that are in turn terminated to differential signal wires of a cable 105.
• One signal channel "A” includes two signal terminals SA1 and SA2, and also an associated ground terminal GA, while the other signal channel “B” includes two signal terminals SB1 and SB2 and their associated ground terminal GB.
• the signal terminals of this connector are preferably arranged as illustrated on the bottom leaf of the connector housing, while the ground terminals are arranged on the top leaf of the connector housing.
• Other terminals, such as power out and return terminals 310, 312 and a status or extra terminal 314 are also preferably arranged on the top leaf of the connector housing.
• FIGS. 7-12 illustrate how the connectors of the invention are assembled.
• FIG. 7 illustrates a first, or top terminal module 320, that includes a body portion 321 and a leaf portion 322 that projects forwardly therefrom.
• the leaf portion 322 may include a plurality of channels or grooves 323 in which the ground, power and extra terminals are received.
• the grooves 323 are typically separated from each other by intervening walls 324 that are formed of the same material the body and leave portions are formed from, typically an insulative dielectric material.
• FIG. 7 illustrates a first, or top terminal module 320, that includes a body portion 321 and a leaf portion 322 that projects forwardly therefrom.
• the leaf portion 322 may include a plurality of channels or grooves 323 in which the ground, power and extra terminals are received.
• the grooves 323 are typically separated from each other by intervening walls 324 that are formed of the same material the body and leave portions are formed from, typically an insulative dielectric material.
• FIG. 9 illustrates a second, or bottom terminal module 330, which also includes a body portion 331 and a leaf portion 332 projecting therefrom that supports the second distinct set of terminals, namely the signal terminals SA1-2 and SB1-2 in a plane spaced apart from the plane in which the first set of terminals, i.e., the ground terminals, lie.
• the second terminal module 330 also includes a series of grooves 333 which receive the second set of terminals, i.e., the signal terminals, and the leaf portion 332 includes a series of upstanding walls 334 that separate the grooves 333 from each other.
• the leaf portion 332 may also include an erect key portion 335 that separates the signal terminals of each channel and which provides a polarizing feature for the connector.
• the two terminal modules 320, 330 may be assembled together in the fashion shown in FIG. 11.
• the lower terminal module 330 may include a cavity 336 that receives a corresponding aligned projection 326 of the upper terminal module 320.
• the two terminal modules Once assembled the two terminal modules are assembled together, they cooperatively form a connector subassembly 340, illustrated in FIG. 11.
• a conductive shield 310 may be applied to this subassembly 340 to extend around the terminal-supporting leaf portions 332, 322 of the two terminal modules 320, 330.
• an insulative body portion 380 may be molded over portions of the two terminal modules 320, 330 and the shield 310 (such as the retainer tabs 311 thereof). This body portion 380 is shown in phantom in FIG. 6.
• the body portion 380 is formed from a dielectric material that fills the intervening spaces between the ground and signal terminals and may, if desired, extend down to and over portions of the terminal tail portions 351, 361.
• both sets of terminals have defined contact portions 350, 360 formed therein that are received by the respective terminal modules 320, 330, tail portions 351, 361 that are attached to circuit traces, either by way of surface mounting as shown in FIG. 3 or by through-hole mounting as illustrated in FIG. 16A, and terminal body portions 352, 362 that interconnect the terminal contact and tail portions together.
• the tail portions 351, 361 of the two sets of terminals are staggered, meaning that the signal terminal tail portions 361 are spaced apart from each other to define a series of intervening spaces S (FIG. 9) that receive the tail portions 351 of the top set of terminals so that all of the tail portions 351, 361 preferably line in the same attachment plane, illustrated in FIG. 11 as a horizontal plane and the attachment plane being a vertical plane in instances where the tails portions 351, 361 are through-hole mounting tails.
• the signal terminals and ground terminals of the signal channels are maintained in a triangular relationship in both their contact and body portions and hence, each set of terminals that make up a signal channel is referred to as a "triad" or "triplet".
• a triad or "triplet”.
• FIG. 12 where the ground terminal GB is positioned at the top apex of an imaginary triangle T, and the signal terminals of this channel, SB1 and SB2 are positioned at the bottom two apexes of the triangle.
• This triangular relationship is important in that the dimensions between the signal and ground terminals may be varied, along with the size of the ground terminal of the signal channel in order to increase the capacitive and inductive coupling among the terminal group.
• the width of the ground terminals WG may be increased to have a greater surface area than the widths WS of the signal terminals in the body portion area. This increased surface area increases the capacitance of the signal channel and results in a lowering of the overall impedance of the connector in that region.
• the out of plane spacing of the ground terminals with respect to the signal terminals maintains a triangular relationship as illustrated by the imaginary triangle T in FIG. 5, with the signal terminals and ground terminal serving as apexes of the triangle.
• the ground terminal GB may be considered as lying between the two signal terminals SB1, SB2 when viewed from the rear of the connector as illustrated FIG. 4, the outer edges OE of the ground terminal GB preferably overlap the inner edges IE of its associated signal terminals.
• This size differential maintains the same material arrangement as found in the mating region, i.e., along the extent of the contact portions of the connector). This physical relationship results in a lowering of the impedance jump along line M in FIG. 18 from magnitude HI to that of Hll.
• the location of the ground terminals in their out of plane orientation also unexpectedly assists in the manufacturing of connectors of the invention.
• the two sets of terminals may be insert molded to their respective supporting terminal modules 320, 330 and then formed with greater reliability in the bending of the first set of terminals, i.e., the ground and power terminals, into their second plane.
• the first terminals may also have a support member 370 molded thereto which maintains the terminals in their spaced apart arrangement and which provides a contact point for a forming member to contact the first terminal set as an entire assembly and form it into its final location, offset from the first set of terminals.
• the intervening spaces "X" that lie between adjoining terminals in the upper, or second set of terminals may be filled with a dielectric material, typically the same material from which the first terminal module 320 is molded.
• the dielectric constant of this material may be chosen so as to impart a particular capacitance among the three terminals of each triplet, or triad.
• the body portion 380 of the connector is molded over these terminals and its material will fill the vertical space between the ground and signal terminal body portions 352, 362.
• the dielectric material used to mold the body portion 3880 may be chosen for a desired dielectric constant in this area (best seen in FIG. 15 at "F".
• the tail portions of the signal and ground terminals of the connector are maintained in a single plane, especially for surface mounting applications (it will be understood that in through-hole mounting applications, the terminal tail and body portions may be coincident or lie in a same plane). This plane is generally parallel to that of their respective contact blade portions 350, 360.
• the present invention provides a means to maintain the body and tail portions of signal channel tenninals in two different planes while increasing the density of the connector as compared to connectors in which all of the terminal body portions are maintained in the same plane as illustrated in FIGS. 1-2.
• each pair of the differential signal terminals of the cable or circuit have an individual ground terminal associated with them that extends through the connector, thereby more closely resembling both the cable and its associated plug connector from an electrical perfonnance aspect.
• Such a structure keeps the signal wires of the cable "seeing" the ground in the same manner throughout the length of the cable and in substantially the same manner through the receptacle connector interface and on to the circuit board.
• This connector interface is shown schematically in FIG 18. and maybe considered as divided into four distinct Regions, I-IN, insofar as the impedance and electrical performance of the overall connection assembly or system is concerned.
• Region I refers to the cable 105 and its structure
• Region II refers to the termination area between the cable connector 104 and the cable 105 when the cable is terminated to the connector
• Region III refers to the mating interface existent between the cable connector and the board connector 110 that includes the mating body portion of the connectors 104, 110
• Region IV refers to the area that includes the termination between the board connector 110 and the circuit board 103.
• the lines "P,” “ ⁇ ,” and “M” of FIG. 17 have been superimposed upon FIG. 18 so that the two diagrams may be easily conelated.
• the presence of an associated ground with the signal terminals importantly imparts capacitive coupling between the three terminals.
• This coupling is but one aspect that affects the ultimate overall impedance of the tenninals of the connector.
• the resistance, terminal material and self-inductance are also components that affect the overall characteristic impedance of the connector insofar as the triplet of tenninals is concerned.
• the widths of the ground terminal body portions 352 is large enough so that it extends over, or at least partially overlaps portions of the signal terminal body portions 362.
• a portion of the ground terminal always overlies or overlaps, a portion of at least one of the signal terminals associated with that particular signal channel.
• the ground terminal may lie between or abut imaginary lines drawn up from the side edges of the signal terminals.
• the larger width of the ground terminal in the body portion thereof has a larger surface area compared to the surface areas of the conesponding signal terminal body portions and hence, the ground terminal body portion presents a larger and overlapping contact mating area in the region above the signal terminal body portions.
• the increased width of the ground tenninals in the body portions provides an additional benefit in that it makes them more robust which will facilitate their forming.
• the overall plate size of the ground terminals are increased relative to that of their associated signal terminals and thereby selectively diminishes the impedance of the connector.
• the spacing between the ground terminal and its signal tenninals is increased, but the size of the ground terminal is increased so that the electrical effect, that of increased capacitance and reduced impedance of the connector is maintained when compared to a connector of the type illustrated in FIGS. 1 &2.
• FIG. 17 The effect of this tunability is explained in FIG. 17, in which a reduction in the overall impedance discontinuity occurring through the connector assembly is demonstrated.
• the impedance discontinuity that is expected to occur in the connectors of the present invention is shown by the dashed line 60 of FIG. 17.
• the solid line of FIG. 17 represents the typical impedance discontinuity that is experienced in the connector system of FIG. 3.
• the magnitudes of the peaks and valleys of this discontinuity, H u , H 22 and H 33 are greatly reduced.
• the present invention is believed to significantly reduce the overall discontinuity experienced in a conventional connector assembly.
• the highest level of discontinuity will be about 135 ohms (at H n ) while the lowest level of discontinuity will be about 85 ohms (at H 22 ).
• the target baseline impedance of connectors of the invention will typically be about 110 ohms with a tolerance of about +/- 25 ohms. It is contemplated therefore that the connectors of the present invention will have a total discontinuity (the difference between Hn and H 22 )of about 50 ohms, which results in a decrease from the conventional discontinuity of about 90 ohms refened to above of as much as almost 50%.
• FIG. 19 illustrates another embodiment 400 of a terminal structure that maybe utilized in connectors of the present invention.
• This embodiment 400 differs from the one previously described in that it uses an arrangement of asymmetrical signal terminals.
• the signal terminal In the connector of FIGS. 3-16, the signal terminal has a constant width for virtually its entire length in both the contact portion 360 and the body portions 362 thereof. It has been found that by making the signal terminals asymmetrical along their length, that the impedance of the connector may be further controlled. This asymmetry is shown in FIGS. 19 & 20, where it can be seen that the signal terminals 405 include contact portions 406, tail portions 407 and body, or transition portions 408 that interconnect the contact and tail portions 406 & 407 together.
• the signal terminal contact and body portions 406, 408 lie spaced apart from each other and spaced apart from the contact and body portion of their associated ground terminals 420.
• the asymmetry is provided by providing the signal terminals 405 with a first preselected width Q that extends for virtually the entire length of its contact portion 406. As shown best in FIG. 19, this width reduces, or tapers, or necks down to another width.
• the width is reduced down from the width Q to another, lesser value G, i.e., a second width, and this width may be further reduced down from G to an even lesser value Y, which is the typical width utilized for the tail portions 408 of the signal terminals.
• FIG. 20 shows the asymmetry from the rear of the terminal structure and one can see that the first change in width (from Q to G) occurs in the contact portion area 406, and that the second change in width (from G to Y) occurs in the vertical body portion 408 of the terminals.
• the terms "asymmetyrical” or asymmetry” are given their ordinary definitions, namely that if an imaginary center line were drawn through the terminals along their length, the portions of the terminal on opposite sides of the imaginary centerline would be different and not a mirror image of each other.
• signal terminals differ from those of the other embodiment in that more material is present in the signal terminal body portion 408, which affects the impedance of the connector structure as between the signal terminals (in the differential impedance mode) as opposed to the impedance between the signal terminals and their ground terminal (in the common mode).
• the use of asymmetrical signal terminals in the connectors of the invention provides beneficial and unexpected results.
• the differential signal terminals couple primarily with each other along parts of the their body portions, primarily in the region that is disposed beneath the location where the ground terminal width decreases. This is indicated in FIG. 20.
• the ground terminals have a wide width along their contact portions and are elevated out of plane from the signal terminals and as such, diminished and controlled capacitive coupling occurs between the ground terminal contact portion and the two differential signal terminal contact portions. This is indicated in FIG. 20 in the top area labeled "Coupled".
• the width of the ground terminals is reduced in their body portions and up until this point, coupling primarily occurs between the ground terminals and their associated differential signal terminals.
• the width of the ground terminal body portions is reduced down to a second width in the body portions thereof and at a location, and in the embodiment illustrated in FIGS. 19 and 20, this location is above the contact portions of the signal terminals and above the location where they first reduce down in their width from Q to G, typically at the location where the contact portions of the terminal transition to the body portions.
• This larger width of the signal terminals along their body portion permits the ground terminal in the same area, i.e., along the body portions, to be reduced in width in the area closest to the differential signal terminal body portion. In this manner, coupling occurs between the ground and signal terminals in their contact portions and along their body portions until the ground terminal reduces in width.
• the ground terminal By returning the ground terminals to the same attachment plane as the signal tenninals, i.e., in the region of the tail portions, the ground terminal is "recoupled" to its two associated differential signal terminals in the tail portion region where the inductance typically increases. This adds coupling within the signal channel and reduces the impedance rise that would ordinarily be due to inductance.

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• 2002
  • 2002-08-01 EP EP02752692A patent/EP1391012A1/en not_active Withdrawn
  • 2002-08-01 WO PCT/US2002/024761 patent/WO2003026078A1/en active Application Filing
  • 2002-08-01 JP JP2003529582A patent/JP3987493B2/ja not_active Expired - Lifetime
  • 2002-08-01 CN CNB028096681A patent/CN1268040C/zh not_active Expired - Lifetime

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