EP1004432A3 - Heissschmelz-kalandrierte oder -extrudierte Nutzschicht für geprägte Substrate und Herstellungsverfahren - Google Patents

Heissschmelz-kalandrierte oder -extrudierte Nutzschicht für geprägte Substrate und Herstellungsverfahren Download PDF

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Publication number
EP1004432A3
EP1004432A3 EP99309274A EP99309274A EP1004432A3 EP 1004432 A3 EP1004432 A3 EP 1004432A3 EP 99309274 A EP99309274 A EP 99309274A EP 99309274 A EP99309274 A EP 99309274A EP 1004432 A3 EP1004432 A3 EP 1004432A3
Authority
EP
European Patent Office
Prior art keywords
wear layer
textured
substrate
hot melt
melt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP99309274A
Other languages
English (en)
French (fr)
Other versions
EP1004432B1 (de
EP1004432A2 (de
Inventor
Donald E. Schneider
William M. Mcquate
Peter A. Christie
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Armstrong World Industries Inc
Original Assignee
Armstrong World Industries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Armstrong World Industries Inc filed Critical Armstrong World Industries Inc
Publication of EP1004432A2 publication Critical patent/EP1004432A2/de
Publication of EP1004432A3 publication Critical patent/EP1004432A3/de
Application granted granted Critical
Publication of EP1004432B1 publication Critical patent/EP1004432B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/06—Embossing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024—Woven fabric
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0005—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface
    • D06N7/0007—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface characterised by their relief structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/24—Calendering
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2327/00—Polyvinylhalogenides
    • B32B2327/06—PVC, i.e. polyvinylchloride
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2451/00—Decorative or ornamental articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels
    • B32B2607/02—Wall papers, wall coverings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • B32B37/153—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • Y10T428/24521—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness with component conforming to contour of nonplanar surface
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
    • Y10T428/24851—Intermediate layer is discontinuous or differential
    • Y10T428/24868—Translucent outer layer
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/2495—Thickness [relative or absolute]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
    • Y10T428/263—Coating layer not in excess of 5 mils thick or equivalent

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Quality & Reliability (AREA)
  • Laminated Bodies (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
EP99309274A 1998-11-27 1999-11-22 Heissschmelz-kalandrierte oder -extrudierte Nutzschicht für geprägte Substrate und Herstellungsverfahren Expired - Lifetime EP1004432B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US09/200,813 US6649248B1 (en) 1998-11-27 1998-11-27 Hot melt calendered or extruded wear layer for embossed substrates and method of manufacture
US200813 1998-11-27

Publications (3)

Publication Number Publication Date
EP1004432A2 EP1004432A2 (de) 2000-05-31
EP1004432A3 true EP1004432A3 (de) 2002-01-23
EP1004432B1 EP1004432B1 (de) 2006-06-07

Family

ID=22743318

Family Applications (1)

Application Number Title Priority Date Filing Date
EP99309274A Expired - Lifetime EP1004432B1 (de) 1998-11-27 1999-11-22 Heissschmelz-kalandrierte oder -extrudierte Nutzschicht für geprägte Substrate und Herstellungsverfahren

Country Status (5)

Country Link
US (3) US6649248B1 (de)
EP (1) EP1004432B1 (de)
CA (1) CA2286973A1 (de)
DE (1) DE69931732T2 (de)
NO (1) NO995799L (de)

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US6649248B1 (en) * 1998-11-27 2003-11-18 Awi Licensing Company Hot melt calendered or extruded wear layer for embossed substrates and method of manufacture
US6908663B1 (en) * 2000-11-15 2005-06-21 Awi Licensing Company Pigmented radiation cured wear layer
SE518032C2 (sv) * 2000-12-18 2002-08-20 Tetra Laval Holdings & Finance Sätt och anordning vid framställning av ett förpackningsmaterial
US6818282B2 (en) * 2002-05-14 2004-11-16 Awi Licensing Company Resilient flooring structure with encapsulated fabric
US7055427B2 (en) * 2003-08-01 2006-06-06 Spellbinders Paper Arts, Co. Llc Media embellishing die
US20050022682A1 (en) * 2003-08-01 2005-02-03 James Caron System and method for embossing media
US20050079780A1 (en) * 2003-10-14 2005-04-14 Rowe Richard E. Fiber wear layer for resilient flooring and other products
EP1537994A1 (de) 2003-12-04 2005-06-08 Tarkett SAS Kaschierverfahren und Anlage zur Herstellung von mehrschichtigen Produkten
US8402889B2 (en) * 2004-02-03 2013-03-26 Spellbinders Paper Arts Company, Llc Apertured media embellishing template and system and method using same
USRE44893E1 (en) 2004-03-26 2014-05-13 Hanwha Azdel, Inc. Fiber reinforced thermoplastic sheets with surface coverings
BE1017157A3 (nl) 2006-06-02 2008-03-04 Flooring Ind Ltd Vloerbekleding, vloerelement en werkwijze voor het vervaardigen van vloerelementen.
MX2007009016A (es) * 2007-07-26 2009-02-19 Pyn S A De C V Cubierta decorativa y protectora antideslizante de usos multiples, su composicion y proceso de produccion de la misma.
US20090321001A1 (en) * 2008-06-26 2009-12-31 Seaman Corporation One-pass direct double lamination apparatus and process
US20110107926A1 (en) * 2009-11-09 2011-05-12 Pma Photometals Of Arizona, Inc. Non-Apertured Media Embossing Template
LT2339092T (lt) 2009-12-22 2019-07-25 Flooring Industries Limited, Sarl Dangos plokščių gamybos būdas
US8480841B2 (en) 2010-04-13 2013-07-09 Ceralog Innovation Belgium BVBA Powder overlay
US8925275B2 (en) 2010-05-10 2015-01-06 Flooring Industries Limited, Sarl Floor panel
BE1019501A5 (nl) 2010-05-10 2012-08-07 Flooring Ind Ltd Sarl Vloerpaneel en werkwijze voor het vervaardigen van vloerpanelen.
BE1019331A5 (nl) 2010-05-10 2012-06-05 Flooring Ind Ltd Sarl Vloerpaneel en werkwijzen voor het vervaardigen van vloerpanelen.
TW201239172A (en) * 2011-03-31 2012-10-01 Dongguan Meijer Plastic Products Co Ltd Manufacturing method of anti-skidding floor tile
EP2602385A1 (de) * 2011-12-07 2013-06-12 VITRULAN Textile Glass GmbH Flächiges Textilsubstrat enthaltend Glasfasern, Verfahren zu dessen Herstellung und dessen Verwendung
US9593443B2 (en) 2012-11-28 2017-03-14 Crayola Llc Compositions and methods for embossing and debossing fabrics
US20150165748A1 (en) * 2013-12-16 2015-06-18 Armstrong World Industries, Inc. Continuous floor product forming system and process
US9677287B2 (en) 2013-12-23 2017-06-13 Afi Licensing Llc Methods for encapsulating a substrate and products produced from same
US9375753B2 (en) 2013-12-23 2016-06-28 Afi Licensing Llc Methods for preparing multilayer composites using calendered films and products produced from same
US10059084B2 (en) 2014-07-16 2018-08-28 Valinge Innovation Ab Method to produce a thermoplastic wear resistant foil
US10821714B2 (en) * 2014-11-20 2020-11-03 Ivc B.V. Method for manufacturing a panel including a reinforcement sheet, and a floor panel
MY188739A (en) 2015-01-14 2021-12-27 Valinge Innovation Ab A method to produce a wear resistant layer with different gloss levels
US10570627B2 (en) 2015-06-19 2020-02-25 Groove Surfaces, LLC Durable decorative panels
US10974488B2 (en) 2015-11-17 2021-04-13 Wellmade Floor Covering Int'l Inc. Engineered plank and its manufacturing method
WO2020171978A1 (en) 2019-02-20 2020-08-27 Wellmade Floor Covering Int'l Inc. Plank with veneer material fused to rigid core
JP2023502037A (ja) * 2019-11-13 2023-01-20 シャークレット テクノロジーズ インコーポレイテッド 摩耗からの表面テクスチャの保護

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US4614680A (en) * 1984-04-16 1986-09-30 Armstrong World Industries, Inc. Decorative product
US5405675A (en) * 1992-12-10 1995-04-11 Minnesota Mining And Manufacturing Company Embossed multilayer film

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Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH480933A (de) * 1967-06-05 1969-11-15 Breveteam Sa Verbundmaterial
GB1247616A (en) * 1969-07-31 1971-09-29 Nairn Williamson Ltd Coated substrates
US4614680A (en) * 1984-04-16 1986-09-30 Armstrong World Industries, Inc. Decorative product
US5405675A (en) * 1992-12-10 1995-04-11 Minnesota Mining And Manufacturing Company Embossed multilayer film

Also Published As

Publication number Publication date
NO995799L (no) 2000-05-29
EP1004432B1 (de) 2006-06-07
NO995799D0 (no) 1999-11-26
US6444075B1 (en) 2002-09-03
EP1004432A2 (de) 2000-05-31
DE69931732D1 (de) 2006-07-20
US7378143B2 (en) 2008-05-27
US6649248B1 (en) 2003-11-18
CA2286973A1 (en) 2000-05-27
US20040048044A1 (en) 2004-03-11
DE69931732T2 (de) 2006-10-12

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