EP0936952B1 - Method and device for burring metal parts - Google Patents
Method and device for burring metal parts Download PDFInfo
- Publication number
- EP0936952B1 EP0936952B1 EP98943780A EP98943780A EP0936952B1 EP 0936952 B1 EP0936952 B1 EP 0936952B1 EP 98943780 A EP98943780 A EP 98943780A EP 98943780 A EP98943780 A EP 98943780A EP 0936952 B1 EP0936952 B1 EP 0936952B1
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- European Patent Office
- Prior art keywords
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- chamber
- machine
- pressure
- oil
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/08—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
- B24C1/083—Deburring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C11/00—Selection of abrasive materials or additives for abrasive blasts
- B24C11/005—Selection of abrasive materials or additives for abrasive blasts of additives, e.g. anti-corrosive or disinfecting agents in solid, liquid or gaseous form
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S29/00—Metal working
- Y10S29/007—Method or apparatus with cleaning
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S29/00—Metal working
- Y10S29/039—Spraying with other step
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/51—Plural diverse manufacturing apparatus including means for metal shaping or assembling
- Y10T29/5182—Flash remover
Definitions
- the invention relates to a method for deburring metal parts by means of a High-pressure liquid jet with a pressure> 400 bar, which comes from a high-pressure nozzle emerges and is aimed at the workpiece to be treated, and an apparatus for performing the method on a metalworking machine.
- Such a method and such a device is known from DE 195 33 579 A1 known.
- the high pressure liquid jet with a high pressure up to 500 bar using an oil emulsion educated contain a maximum of 10 to 15% oil in Water and additives preferably emulsifiers, which have the finest distribution of the Favor oil in the water with which oil does not mix. Doing so achieves the deburring effect of the specifically heavier water and Usually, the maximum for the systems on the market 350 bar worked.
- This high pressure is mainly enough for water existing high-pressure liquid jet to ensure adequate deburring and to achieve cleaning effect.
- the deburring and cleaning process can, as this prior art shows, easily in the Integrate the manufacturing process of the workpiece when it is in the machine chamber is carried out and for the high pressure liquid jet already used for cooling the workpiece to be machined or cutting oil emulsion is used.
- the object of the invention is a deburring device of the type mentioned at the beginning Art to improve so that even oils as a high pressure liquid jet used with a sufficiently large deburring and cleaning effect without danger can be.
- this object is achieved by a method in which that uses a high pressure liquid jet with an oil content> 50% and that the high pressure nozzle with the workpiece to be machined during processing in a machine chamber of a metalworking machine arranged encapsulated workpiece chamber housed become.
- the encapsulated housing of the high pressure nozzle and the workpiece to be machined in an encapsulated workpiece chamber causes that when deburring Oil mist no longer represents a risk of fire and explosion, since that Volume of the workpiece chamber kept small and from the machine chamber be clearly decoupled with the door to be opened and closed and can not interfere with processes that take place there can. The oil mist cannot get into the machine chamber from this leak and lead to contamination.
- An apparatus for performing the process on a metal cutting machine Metalworking machine that has at least one machine chamber with one Has high pressure nozzle, the high pressure liquid jet on the in the Machine chamber introduced, workpiece to be treated is directed, and a high-pressure generating device for the high-pressure liquid jet with a pressure> 400 bar and a container for the processing liquid has, is characterized in that in the machine chamber Metal processing machine housed an encapsulated workpiece chamber is inserted into the high pressure nozzle and the workpiece to be treated can be inserted during processing.
- the workpiece chamber has a Provide connection for a line coming from the gas supply.
- the oil from the metal processing machine's oil tank is direct or over an intermediate oil tank of the high pressure generating device is supplied.
- high-pressure nozzles fed by the high-pressure generating device are arranged, their processing direction and distance to Workpiece are adjustable.
- Several high-pressure nozzles can be used on one single workpiece or it can be any workpiece from several Workpieces can each be assigned one or more high-pressure nozzles.
- the configuration can also be designed so that the high pressure generating device as a separate unit from the metalworking machine is trained.
- the medium with an oil content of> 50% is contained in an oil tank, from which it can be fed to a high-pressure generating device HD-Q is, as Fig. 1 shows.
- the medium is in the high pressure generating device HD-Q brought to a high pressure> 400 bar, in a known manner Pumps, pneumatic control devices and the like are used.
- the Medium is then fed to a high-pressure nozzle HD-D, which is encapsulated in a Workpiece chamber WK arranged and on the point to be deburred workpiece WS introduced into the workpiece chamber WK.
- the high-pressure liquid jet HD-FS emerging from the high-pressure nozzle HD-D is very energetic and breaks off or burrs on the workpiece.
- the medium that accumulates in the workpiece chamber WK flows through a Drain AL back to the oil tank ⁇ V.
- connection AS for a line coming from a corresponding gas supply GV. Is this additional security measure is not required, then the connection AS can also be closed.
- Fig. 2 now shows how the new deburring process in the manufacturing process the workpiece on a commercially available metal processing machine (turning and rotary probes with oil cooling and / or oil lubrication) can be integrated can.
- the oil of the metalworking machine MBM is also used as a medium used for deburring. It becomes from the oil tank ⁇ T of the metalworking machine MBM removed and directly or via an oil tank ⁇ V the High-pressure generating device HD-Q fed and to a high pressure Brought> 400 bar.
- the metalworking machine MBM has several processing stations into which the workpiece is brought one after the other. there Each processing station has special tools for it Processing operations assigned.
- Oil from the oil tank ⁇ T for cooling and / or lubricating the workpiece WS and / or the tools can be used.
- the oil is with the Chips removed, the chips removed and the oil tank ⁇ T again fed.
- deburring is carried out.
- This processing station has an encapsulated one Workpiece chamber WK, into which the WA held and finished workpiece WS is introduced.
- the high pressure nozzle HD-D is arranged and towards the deburring point of the workpiece WS aligned. Doing the alignment and the distance of the high-pressure nozzle HD-D to the workpiece is changed and can be set.
- WK also several high-pressure nozzles HD-D arranged and on one and the same Workpiece WS or be aligned to several workpieces.
- the outlet AL of the workpiece chamber WK leads to an indicated machine side Collection spout ALm and finally to the oil tank ⁇ T back.
- the workpiece chamber WK can be connected to a gas supply via the connection AS GV for carbon dioxide CO2 or nitrogen N.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Auxiliary Devices For Machine Tools (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zum Entgraten von Metallteilen mittels eines Hochdruck-Flüssigkeitsstrahles mit einem Druck > 400 bar, der aus einer Hochdruck-Düse austritt und auf das zu behandelnde Werkstück gerichtet wird, sowie eine Vorrichtung zur Durchführung des Verfahrens auf einer Metallbearbeitungsmaschine.The invention relates to a method for deburring metal parts by means of a High-pressure liquid jet with a pressure> 400 bar, which comes from a high-pressure nozzle emerges and is aimed at the workpiece to be treated, and an apparatus for performing the method on a metalworking machine.
Ein derartiges Verfahren und eine derartige Vorrichtung ist aus der DE 195 33 579 A1 bekannt. Bei diesem Stand der Technik wird der Hochdruck-Flüssigkeitsstrahl mit einem Hochdruck bis 500 bar unter Verwendung einer Ölemulsion gebildet. Derartige Ölemulsionen enthalten maximal 10 bis 15 % Öl in Wasser und Additiven vorzugsweise Emulgatoren, die die feinste Verteilung des Öls in dem Wasser begünstigen, mit dem sich Öl nicht vermischt. Dabei wird die Entgratungswirkung von dem spezifisch schwereren Wasser erreicht und üblicherweise wird bei den auf dem Markt befindlichen Anlagen mit maximal 350 bar gearbeitet. Dieser Hochdruck reicht bei dem vorwiegend aus Wasser bestehenden Hochdruck-Flüssigkeitsstrahl aus, um eine ausreichende Entgratungs- und Säuberungswirkung zu erreichen. Der Entgratungs- und Säuberungsprozess läßt sich, wie dieser Stand der Technik zeigt, leicht in den Herstellungsprozess des Werkstückes integrieren, wenn dieser in der Maschinenkammer durchgeführt wird und für den Hochdruck-Flüssigkeitsstrahl die schon für die Kühlung des zu bearbeitenden Werkstückes verwendete Bohr- oder Schneidölemulsion verwendet wird.Such a method and such a device is known from DE 195 33 579 A1 known. In this prior art, the high pressure liquid jet with a high pressure up to 500 bar using an oil emulsion educated. Such oil emulsions contain a maximum of 10 to 15% oil in Water and additives preferably emulsifiers, which have the finest distribution of the Favor oil in the water with which oil does not mix. Doing so achieves the deburring effect of the specifically heavier water and Usually, the maximum for the systems on the market 350 bar worked. This high pressure is mainly enough for water existing high-pressure liquid jet to ensure adequate deburring and to achieve cleaning effect. The deburring and cleaning process can, as this prior art shows, easily in the Integrate the manufacturing process of the workpiece when it is in the machine chamber is carried out and for the high pressure liquid jet already used for cooling the workpiece to be machined or cutting oil emulsion is used.
Nun werden aber immer mehr Metallbearbeitungsmaschinen eingesetzt, bei denen als Kühl- und Schmiermittel Schneidöle oder Bohröle verwendet werden, bei denen das Öl nicht in Emulsionen fein verteilt ist, sondern mit Additiven als Lösung vorliegt und demzufolge nur noch einen vernachlässigbaren Anteil an Wasser aufweist.Now, however, more and more metalworking machines are being used in which Cutting oils or drilling oils are used as coolants and lubricants which the oil is not finely divided in emulsions, but with additives as Solution is available and therefore only a negligible proportion Has water.
Es ist Aufgabe der Erfindung, eine Entgratungsvorrichtung der eingangs erwähnten Art so zu verbessern, dass auch Öle als Hochdruck-Flüssigkeitsstrahl mit ausreichend großer Entgratungs- und Säuberungswirkung ohne Gefahr eingesetzt werden können.The object of the invention is a deburring device of the type mentioned at the beginning Art to improve so that even oils as a high pressure liquid jet used with a sufficiently large deburring and cleaning effect without danger can be.
Diese Aufgabe wird nach der Erfindung mit einem Verfahren dadurch gelöst, dass ein Hochdruck-Flüssigkeitsstrahl mit einem Ölanteil > 50 % verwendet wird, und dass die Hochdruck-Düse mit dem zu bearbeitenden Werkstück während der Bearbeitung in einer in einer Maschinenkammer einer Metallbearbeitungsmaschine angeordneten gekapselten Werkstückkammer untergebracht werden.According to the invention, this object is achieved by a method in which that uses a high pressure liquid jet with an oil content> 50% and that the high pressure nozzle with the workpiece to be machined during processing in a machine chamber of a metalworking machine arranged encapsulated workpiece chamber housed become.
Die gekapselte Unterbringung von Hochdruck-Düse und zu bearbeitendem Werkstück in einer gekapselten Werkstückkammer bewirkt, dass der beim Entgraten gebildete Ölnebel keine Brand- und Explosionsgefahr mehr darstellt, da das Volumen der Werkstückkammer klein gehalten und von der Maschinenkammer mit der zu öffnenden und zu schließenden Tür eindeutig entkoppelt werden kann und Vorgänge, die dort ablaufen, sich nicht gegenseitig beeinträchtigen können. Der Ölnebel kann nicht in die Maschinenkammer gelangen, aus dieser austreten und zu Verschmutzungen führen.The encapsulated housing of the high pressure nozzle and the workpiece to be machined in an encapsulated workpiece chamber causes that when deburring Oil mist no longer represents a risk of fire and explosion, since that Volume of the workpiece chamber kept small and from the machine chamber be clearly decoupled with the door to be opened and closed and can not interfere with processes that take place there can. The oil mist cannot get into the machine chamber from this leak and lead to contamination.
Eine Vorrichtung zur Durchführung des Verfahrens auf einer spanabhebenden Metallbearbeitungsmaschine, die mindestens eine Maschinenkammer mit einer Hochdruck-Düse aufweist, deren Hochdruck-Flüssigkeitsstrahl auf das in die Maschinenkammer eingebrachte, zu behandelnde Werkstück gerichtet ist, und die eine Hochdruck-Erzeugungseinrichtung für den Hochdruck-Flüssigkeitsstrahl mit einem Druck > 400 bar sowie einen Behälter für die Bearbeitungs-Flüssigkeit aufweist, ist dadurch gekennzeichnet, dass in der Maschinenkammer der Metallbearbeitungsmaschine eine gekapselte Werkstückkammer untergebracht ist, in die die Hochdruck-Düse eingebracht und das zu behandelnde Werkstück während der Bearbeitung einbringbar ist.An apparatus for performing the process on a metal cutting machine Metalworking machine that has at least one machine chamber with one Has high pressure nozzle, the high pressure liquid jet on the in the Machine chamber introduced, workpiece to be treated is directed, and a high-pressure generating device for the high-pressure liquid jet with a pressure> 400 bar and a container for the processing liquid has, is characterized in that in the machine chamber Metal processing machine housed an encapsulated workpiece chamber is inserted into the high pressure nozzle and the workpiece to be treated can be inserted during processing.
Für die Werkstücke ist für die Entgratung und Säuberung kein zusätzlicher Handhabungsaufwand mehr erforderlich. Die Fertigungszeit der Teile lässt sich dadurch erheblich verkürzen. Die gelösten Grate werden in der Metallbearbeitungsmaschine auf gleiche Weise abtransportiert, wie die Späne bei der spanabhebenden Bearbeitung. Dazu ist lediglich vorzusehen, dass die Werkstückkammer mit einem Ablaufausgang versehen ist, der mit der Ölablaufeinrichtung der Metallbearbeitungsmaschine in Verbindung steht oder gebracht werden kann. For the workpieces there is no additional for deburring and cleaning Handling effort required more. The manufacturing time of the parts can be thereby shorten considerably. The loosened burrs are in the metal working machine transported in the same way as the chips at the metal cutting Editing. All that is required is that the workpiece chamber is provided with a drain outlet that with the oil drain device the metalworking machine is connected or brought can.
Ist eine Zufuhr von Schutzgasen in die gekapselte Werkstückkammer vorgesehen, dann ist nach einer Ausgestaltung die Werkstückkammer mit einem Anschluß für eine von der Gasversorgung kommende Leitung versehen.If a supply of protective gases is provided in the encapsulated workpiece chamber, then, according to one embodiment, the workpiece chamber has a Provide connection for a line coming from the gas supply.
Das Öl aus dem Öltank der Metallbearbeitungsmaschine ist direkt oder über einen Ölzwischenbehälter der Hochdruck-Erzeugungseinrichtung zugeführt.The oil from the metal processing machine's oil tank is direct or over an intermediate oil tank of the high pressure generating device is supplied.
Bei größeren Werkstücken kann zudem vorgesehen sein, daß in der Werkstückkammer mehrere, von der Hochdruck-Erzeugungseinrichtung gespeiste Hochdruck-Düsen angeordnet sind, deren Bearbeitungsrichtung und Abstand zum Werkstück einstellbar sind. Dabei können mehrere Hochdruck-Düsen auf ein einziges Werkstück gerichtet sein oder es kann jedem Werkstück von mehreren Werkstücken jeweils eine oder mehrere Hochdruck-Düsen zugeordnet sein.With larger workpieces it can also be provided that in the workpiece chamber several high-pressure nozzles fed by the high-pressure generating device are arranged, their processing direction and distance to Workpiece are adjustable. Several high-pressure nozzles can be used on one single workpiece or it can be any workpiece from several Workpieces can each be assigned one or more high-pressure nozzles.
Die Ausgestaltung kann weiterhin so ausgeführt sein, daß die Hochdruck-Erzeugungseinrichtung als von der Metallbearbeitungsmaschine getrennte Baueinheit ausgebildet ist.The configuration can also be designed so that the high pressure generating device as a separate unit from the metalworking machine is trained.
Die Erfindung wird anhand von in den Zeichnungen als Blockschaltbilder dargestellten Ausführungsbeispielen näher erläutert. Es zeigt:
- Fig. 1
- ein Blockschaltbild zur Erläuterung des neuen Verfahrens und
- Fig. 2
- ein Blockschaltbild mit in eine handelsübliche Metallbearbeitungsmaschine integriertem Verfahren.
- Fig. 1
- a block diagram to explain the new method and
- Fig. 2
- a block diagram with a method integrated in a commercially available metalworking machine.
Das Medium mit einem Ölanteil von > 50% ist in einem Ölbehälter ÖV enthalten, aus dem es einer Hochdruck-Erzeugungseinrichtung HD-Q zuführbar ist, wie Fig. 1 zeigt. Das Medium wird in der Hochdruck-Erzeugungseinrichtung HD-Q auf einen Hochdruck > 400 bar gebracht, wobei in bekannter Weise Pumpen, pneumatische Regeleinrichtungen und dgl. verwendet werden. Das Medium wird dann einer Hochdruck-Düse HD-D zugeführt, die in einer gekapselten Werkstückkammer WK angeordnet und auf die zu entgratende Stelle des in die Werkstückkammer WK eingebrachten Werkstückes WS gerichtet ist. Der aus der Hochdruck-Düse HD-D austretende Hochdruck-Flüssigkeitsstrahl HD-FS ist sehr energiereich und bricht die Grate am Werkstück ab oder trägt sie ab. Das sich in der Werkstückkammer WK ansammelnde Medium fließt über einen Ablauf AL wieder zum Ölbehälter ÖV zurück.The medium with an oil content of> 50% is contained in an oil tank, from which it can be fed to a high-pressure generating device HD-Q is, as Fig. 1 shows. The medium is in the high pressure generating device HD-Q brought to a high pressure> 400 bar, in a known manner Pumps, pneumatic control devices and the like are used. The Medium is then fed to a high-pressure nozzle HD-D, which is encapsulated in a Workpiece chamber WK arranged and on the point to be deburred workpiece WS introduced into the workpiece chamber WK. The high-pressure liquid jet HD-FS emerging from the high-pressure nozzle HD-D is very energetic and breaks off or burrs on the workpiece. The medium that accumulates in the workpiece chamber WK flows through a Drain AL back to the oil tank ÖV.
Damit sich der Ölnebel in der Werkstückkammer WK nicht entzünden oder explodieren kann, wird zusätzlich Kohlenstoffdioxyd CO2 oder Stickstoff N in die Werkstückkammer WK eingeleitet und dies zumindest während des Entgratungsvorganges. Die Werkstückkammer WK hat dabei einen Anschluß AS für eine von einer entsprechenden Gasversorgung GV kommende Leitung. Ist diese zusätzliche Sicherheitsmaßnahme nicht erforderlich, dann kann der Anschluß AS auch verschlossen werden.So that the oil mist in the workpiece chamber WK does not ignite or can explode, additional carbon dioxide CO2 or nitrogen N in the workpiece chamber WK initiated and this at least during the deburring process. The workpiece chamber WK has a connection AS for a line coming from a corresponding gas supply GV. Is this additional security measure is not required, then the connection AS can also be closed.
Fig. 2 zeigt nun, wie das neue Entgratungsverfahren in den Fertigungsablauf des Werkstückes auf einer handelsüblichen Metallbearbeitungsmaschine (Dreh- und Rundtastmaschinen mit Ölkühlung und/oder Ölschmierung) integriert werden kann. Das Öl der Metallbearbeitungsmaschine MBM wird auch als Medium zum Entgraten verwendet. Es wird aus dem Öltank ÖT der Metallbearbeitungsmaschine MBM entnommen und direkt oder über einen Ölbehälter ÖV der Hochdruck-Erzeugungseinrichtung HD-Q zugeführt und auf einen Hochdruck > 400 bar gebracht. Die Metallbearbeitungsmaschine MBM weist mehrere Bearbeitungsstationen auf, in die das Werkstück nacheinander gebracht wird. Dabei sind jeder Bearbeitungsstation spezielle Werkzeuge für die darin vorzunehmend Bearbeitungsgänge zugeordnet. In bekannter Weise kann für die Bearbeitungsgänge Öl aus dem Öltank ÖT zur Kühlung und/oder Schmierung des Werkstückes WS und/oder der Werkzeuge verwendet werden. Das Öl wird mit den Spänen abtransportiert, von den Spänen befreit und wieder dem Öltank ÖT zugeführt. In der letzten Bearbeitungsstation im Zyklus des Herstellungsablaufes wird die Entgratung durchgeführt. Diese Bearbeitungsstation weist eine gekapselte Werkstückkammer WK auf, in die das in einer Werkstückaufnahme WA gehaltene und fertig bearbeitete Werkstück WS eingeführt wird. In der Werkstückkammer WK ist die Hochdruck-Düse HD-D angeordnet und auf die zu entgratende Stelle des Werkstückes WS ausgerichtet. Dabei kann die Ausrichtung und der Abstand der Hochdruck-Düse HD-D zum Werkstück verändert und eingestellt werden. Selbstverständlich können in der Werkstückkammer WK auch mehrere Hochdruck-Düsen HD-D angeordnet und auf ein und dasselbe Werkstück WS oder auf mehrere Werkstücke ausgerichtet sein.Fig. 2 now shows how the new deburring process in the manufacturing process the workpiece on a commercially available metal processing machine (turning and rotary probes with oil cooling and / or oil lubrication) can be integrated can. The oil of the metalworking machine MBM is also used as a medium used for deburring. It becomes from the oil tank ÖT of the metalworking machine MBM removed and directly or via an oil tank ÖV the High-pressure generating device HD-Q fed and to a high pressure Brought> 400 bar. The metalworking machine MBM has several processing stations into which the workpiece is brought one after the other. there Each processing station has special tools for it Processing operations assigned. In a known manner for the processing operations Oil from the oil tank ÖT for cooling and / or lubricating the workpiece WS and / or the tools can be used. The oil is with the Chips removed, the chips removed and the oil tank ÖT again fed. In the last processing station in the cycle of the manufacturing process deburring is carried out. This processing station has an encapsulated one Workpiece chamber WK, into which the WA held and finished workpiece WS is introduced. In the workpiece chamber WK the high pressure nozzle HD-D is arranged and towards the deburring point of the workpiece WS aligned. Doing the alignment and the distance of the high-pressure nozzle HD-D to the workpiece is changed and can be set. Of course, WK also several high-pressure nozzles HD-D arranged and on one and the same Workpiece WS or be aligned to several workpieces.
Der Auslauf AL der Werkstückkammer WK führt zu einem angedeuteten, maschinenseitigen Sammelauslauf ALm und darüber schließlich zum Öltank ÖT zurück. Die Werkstückkammer WK kann über den Anschluß AS mit einer Gasversorgung GV für Kohlenstoffdioxyd CO2 oder Stickstoff N verbunden sein.The outlet AL of the workpiece chamber WK leads to an indicated machine side Collection spout ALm and finally to the oil tank ÖT back. The workpiece chamber WK can be connected to a gas supply via the connection AS GV for carbon dioxide CO2 or nitrogen N.
Diese Integration der Entgratung in den üblichen Herstellungsablauf des Teiles hat weitreichende Vorteile, da dadurch nicht nur der Arbeitsablauf vereinfacht und die'Herstellkosten reduziert werden können, es wird auch keine weitere Umweltbelastung vorgenommen, da die gebrochenen Grate wie die Späne der Bearbeitungsgänge in der Metallbearbeitungsmaschine abtransportiert und entsorgt werden können.This integration of the deburring in the usual manufacturing process of the part has far-reaching advantages because it not only simplifies the workflow and the manufacturing costs can be reduced, there won't be any more Environmental pollution made because the broken ridges like the chips of the Processing operations in the metal processing machine transported and disposed of can be.
Claims (10)
- Method of deburring pieces of metal by means of a jet of high-pressure fluid having a pressure > 400 bar, which jet emerges from a high-pressure nozzle and is directed towards the workpiece to be treated, characterised in that a jet of high-pressure fluid (HD-FS) is used with an oil content > 50 %, and in that the high-pressure nozzle (HD-D) and the workpiece (WS) to be processed are accommodated during the operational process in an enclosed workpiece chamber (WK) disposed in a machine chamber of a metalworking machine (MBM) .
- Method according to claim 1, characterised in that carbon dioxide or nitrogen is supplied to the workpiece chamber (WK) during the treatment the workpiece (WS) via a gas supply means (GV).
- Method according to claim 1, characterised in that the jet of high-pressure fluid (HD-FS) is formed from oil (e.g. cutting oil), which is used with metalworking machines (MBM).
- Apparatus for accomplising the method according to one of claims 1 to 3 on a metalworking machine, which has at least one machine chamber with one high-pressure nozzle, the jet of high-pressure fluid of said nozzle being directed towards the workpiece to be treated, which has been introduced into the machine chamber, and which machine has a high-pressure generating arrangement for the jet of high-pressure fluid, which has a pressure > 400 bar, as well as having a container for the operating fluid, characterised in that an enclosed workpiece chamber (WK) is accommodated in the machine chamber of the metalworking machine (MBM), into which workpiece chamber the high-pressure nozzle (HD-D) is introduced and the workpiece (WS) to be treated is insertable during the machining process.
- Apparatus according to claim 4, characterised in that the workpiece (WS), retained in a workpiece receiver (WA), is insertable into the enclosed workpiece chamber (WK), and in that, in the case whee a metalworking machine (MBM) is provided with a plurality of operating stations in the machine chamber, the enclosed workpiece chamber (WK) is disposed in the final operating station.
- Apparatus according to claim 4 or 5, characterised in that the workpiece chamber (WK) is provided with a discharge outlet (AL), which communicates with or can be brought into communication with the oil discharging arrangement of the metalworking machine (MBM).
- Apparatus according to one of claims 4 to 6, characterised in that the oil from the oil tank (ÖT) is supplied to the metalworking machine (MBM) directly or via an oil container (ÖV) of the high-pressure generating means (HD-Q).
- Apparatus according to one of claims 4 to 7, characterised in that the workpiece chamber (WK) is provided with a connection (AS) for a pipeline coming from a gas supply means (GV).
- Apparatus according to one of claims 4 to 8, characterised in that a plurality of high-pressure nozzles (HD-D), which are fed by the high-pressure generating means (HD-Q), are disposed in the workpiece chamber (WK) and have an operational direction and spacing from the workpiece (WS) which are adjustable.
- Apparatus according to one of claims 4 to 9, characterised in that the high-pressure generating means (HD-Q) is configured as a structural unit separated from the metalworking machine (MBM).
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19739868 | 1997-09-11 | ||
| DE19739868A DE19739868A1 (en) | 1997-09-11 | 1997-09-11 | Process for deburring metal parts and device for carrying out the process |
| PCT/EP1998/004653 WO1999012665A1 (en) | 1997-09-11 | 1998-07-24 | Method and device for burring metal parts |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0936952A1 EP0936952A1 (en) | 1999-08-25 |
| EP0936952B1 true EP0936952B1 (en) | 2001-01-03 |
Family
ID=7841964
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP98943780A Expired - Lifetime EP0936952B1 (en) | 1997-09-11 | 1998-07-24 | Method and device for burring metal parts |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US6178610B1 (en) |
| EP (1) | EP0936952B1 (en) |
| AT (1) | ATE198432T1 (en) |
| DE (2) | DE19739868A1 (en) |
| ES (1) | ES2154079T3 (en) |
| WO (1) | WO1999012665A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102016117246A1 (en) | 2016-09-14 | 2018-03-15 | Piller Entgrattechnik Gmbh | Processing device with a working on the basis of high-pressure liquid jet deburring device |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2810267A1 (en) * | 2000-06-16 | 2001-12-21 | Axiome | Pressurized jet de flashing method for fuel injectors uses fluid containing cutting oil for pressurized jet |
| DE10233277B4 (en) * | 2002-07-23 | 2006-05-18 | Piller Entgrattechnik Gmbh | Process for deburring and cleaning workpieces |
| DE102004001394A1 (en) * | 2004-01-09 | 2005-08-04 | Mtu Aero Engines Gmbh | Process for the production or processing of components |
| CN100443264C (en) * | 2005-12-22 | 2008-12-17 | 佛山市顺德区汉达精密电子科技有限公司 | Fast continuous process of eliminting coating in vacuum coating tray |
Family Cites Families (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1933579B2 (en) | 1969-07-02 | 1972-10-12 | Niezoldi & Kramer GmbH, 8000 München | MOVEMENT CAMERA WITH A CLOSING DEVICE PROVIDING FOR THE OVERLADING OF TWO FILM SCENES, INCLUDING THE ELECTROMOTORIC CAMERA DRIVE |
| JPS5596249A (en) | 1979-01-10 | 1980-07-22 | Minoru Higure | Method for preventing oxidation of cut material with inert gas |
| GB2039461B (en) | 1979-01-15 | 1982-10-27 | Universal Grinding Wheel Co Lt | Truing or dressing of abrasive members |
| JPS58135646A (en) * | 1982-02-05 | 1983-08-12 | Mitsubishi Electric Corp | Manufacture of resin sealed type semiconductor device |
| JPS58157141A (en) * | 1982-03-13 | 1983-09-19 | Fuji Seiki Seizosho:Kk | Unit for successively supplying leadframe case |
| JPS60152034A (en) * | 1984-01-20 | 1985-08-10 | Hitachi Ltd | Method for flash removal |
| JPS60255346A (en) | 1984-05-29 | 1985-12-17 | Okuma Mach Works Ltd | Fire extinguishing tool |
| US4893642A (en) * | 1989-01-11 | 1990-01-16 | Grapar Corporation | Production line part deburring apparatus |
| JPH03274757A (en) * | 1990-03-23 | 1991-12-05 | Mitsubishi Electric Corp | Burr removing device |
| DE69116050T2 (en) | 1990-09-17 | 1996-08-29 | Hitachi Ltd | Switching device |
| US5125425A (en) * | 1991-02-27 | 1992-06-30 | Folts Michael E | Cleaning and deburring nozzle |
| DE4326518A1 (en) | 1993-08-06 | 1995-02-09 | Linde Ag | Process for machining workpieces of plastic by chip removal |
| AT408324B (en) * | 1994-09-02 | 2001-10-25 | Vaillant Gmbh | METHOD FOR DEBURRING A WORKPIECE |
| JP3295831B2 (en) * | 1995-02-20 | 2002-06-24 | 鬼頭工業株式会社 | High pressure deburring cleaning equipment |
| US5645382A (en) * | 1995-09-13 | 1997-07-08 | Cargill Detroit Corporation | Controlled atmosphere machining |
| EP0849044B1 (en) | 1996-12-19 | 2002-01-30 | Fraisa Sa | Process for deburring the edges of a workpiece |
-
1997
- 1997-09-11 DE DE19739868A patent/DE19739868A1/en not_active Withdrawn
-
1998
- 1998-07-24 DE DE59800421T patent/DE59800421D1/en not_active Expired - Lifetime
- 1998-07-24 AT AT98943780T patent/ATE198432T1/en active
- 1998-07-24 US US09/297,944 patent/US6178610B1/en not_active Expired - Lifetime
- 1998-07-24 WO PCT/EP1998/004653 patent/WO1999012665A1/en active IP Right Grant
- 1998-07-24 EP EP98943780A patent/EP0936952B1/en not_active Expired - Lifetime
- 1998-07-24 ES ES98943780T patent/ES2154079T3/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102016117246A1 (en) | 2016-09-14 | 2018-03-15 | Piller Entgrattechnik Gmbh | Processing device with a working on the basis of high-pressure liquid jet deburring device |
Also Published As
| Publication number | Publication date |
|---|---|
| ATE198432T1 (en) | 2001-01-15 |
| EP0936952A1 (en) | 1999-08-25 |
| DE19739868A1 (en) | 1999-03-25 |
| ES2154079T3 (en) | 2001-03-16 |
| US6178610B1 (en) | 2001-01-30 |
| WO1999012665A1 (en) | 1999-03-18 |
| DE59800421D1 (en) | 2001-02-08 |
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