EP0872924B1 - Procédé de fabrication d'un cordon connecteur et cordon connecteur ainsi obtenu - Google Patents
Procédé de fabrication d'un cordon connecteur et cordon connecteur ainsi obtenu Download PDFInfo
- Publication number
- EP0872924B1 EP0872924B1 EP19980400884 EP98400884A EP0872924B1 EP 0872924 B1 EP0872924 B1 EP 0872924B1 EP 19980400884 EP19980400884 EP 19980400884 EP 98400884 A EP98400884 A EP 98400884A EP 0872924 B1 EP0872924 B1 EP 0872924B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- connector
- lead
- casing
- fastening
- manufacturing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/24—Assembling by moulding on contact members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/652—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding with earth pin, blade or socket
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2103/00—Two poles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/28—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
- H01R24/30—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable with additional earth or shield contacts
Definitions
- the present invention relates to a method of manufacturing a cord power supply of a particular type, intended for the connection of a device to a source of electrical energy.
- This cord will be designated below by "cord connector ".
- the connector cord targeted by the manufacturing process comprises a cord proper including electrical conductors traditionally connected to a first end of the cord, to pins carried by an electrical outlet suitable for connection to the power source.
- the electrical conductors are connected to lugs carried by a connector, said lugs being intended to be fitted with lugs connected to electrical conductors fixed inside the device to connected. These latter lugs are accessible through an opening in the outer wall of the device.
- Said connector is intended to close the opening, a times its lugs coupled to those of the device.
- the connector made in one non-conductive material and having a section allowing its introduction into the opening comprises a peripheral guard intended to come into tight contact with said outer wall of the device. The connector thus performs a multiple function, housing for the terminals, closing the opening, for a strictly aesthetic, but also and above all of protection of the electrical connection against stresses on the cord, and finally insulation of electrical components of the device vis-à-vis the outside.
- a power cord provided with such a connector is described in the request.
- the connector cord targeted by the manufacturing process of the invention can be mounted on the device at the last moment, according to the user's request.
- connector cords of the type targeted by the invention that is to say comprising a cord proper including electrical conductors and carrying, at a first end, an electrical outlet adapted to be connected to the source of energy, and, at a second end, a connector carrying lugs intended for be fitted with device lugs accessible through an opening in the outer wall of the latter, said connector to be embedded in said opening up to a peripheral guard intended to come into tight contact with the outer wall of the device around said opening.
- the connector is produced in the form of a housing, one-piece or not, molded regardless of the power cord.
- the assembly of the components of the case forming the connector and fixing the latter on the cord are made by means mechanical, latching or pinching. This requires parts with legs, teeth and other details which imply great precision of dimensions and entail a significant production cost.
- the functions of the connector protecting the connection electric in the face of stresses on the cord, and insulation of electrical components of the device vis-à-vis the outside, are less well insured that in the embodiments where the connector is molded at the same time as the cord, this which is generally the case with removable traditional connector cords.
- a simultaneous molding of the connector and the cord is necessarily done in a plastic that is both flexible and stable, to meet the requirements cables and connector.
- This is not recommended for a cord connector of the type covered by the present invention, insofar as the connector itself must be made of perfectly stable plastic, in other words rigid, since, unlike removable connector cords, it is the connector himself who must ensure the closure of the opening of the external wall of the device electric.
- the connector with peripheral guard is indeed fixed in the opening by latching means or screw connection, which require rigid plastic.
- the invention thus relates to a method of manufacturing a connector cord, which avoids the complicated structures of known connection boxes, and results in an optimal connection between the housing or connector and the cord.
- the front part of the case, including the peripheral guard is made of rigid plastic, suitable for the sealing function of the opening of the device, assigned to the connector.
- the rear part of the case, upstream of the peripheral guard in the direction of the power supply, is covered with flexible plastic up to the cord, which allows a connection without fault between the connector base and the cord.
- the present invention also relates to a connector cord obtained according to this manufacturing process.
- the connector cord thus produced ensures under optimal conditions the protection functions of the electrical connection facing stresses on the cord, and insulation of components the appliance vis-à-vis the outside.
- the invention relates to an electrical appliance provided with a connector cord obtained in accordance with the above manufacturing process.
- This device presents the advantages listed in the introduction, linked to the type of connector cord, for optimal security, without the price of the connector cord being affected.
- connection box is molded from polyamide, a material noble plastic which gives the desired rigidity and also has the advantage of withstand the high temperatures that can be transmitted to the outer wall of the electrical appliance, especially in the case of a metal wall.
- the connector housing is made up of from two inserts to be assembled, the first of which carries the peripheral guard, is suitable for reviewing the connector lugs, while the second serves as a spacer for the electrical conductors of the cord. This construction greatly facilitates the assembly of lugs and bare electrical wires of the cord, before the final operation overmolding.
- the electrical device shown schematically by the parallelepiped 1, intended to be connected to a source of electrical energy by a connector cord 2 of the type targeted by the manufacturing process according to the invention has on an outer face 10 an opening 12 provided for receiving a connector.
- the opening 12 reveals conductive wires provided with contacts electrical or lugs 15.
- the connector cord 2 comprises a cord 3 provided at one end with a plug 20 intended to be connected to the source.
- the socket 20 carries pins to which are connected the conductors of the cord 3 not shown.
- the cord 3 On the opposite side, the cord 3 carries a connector 22 comprising electrical contacts or lugs 25 connected to the cord conductors and adapted to be fitted onto the corresponding lugs 15 of device 1.
- the connector 22 also carries a peripheral guard 24 intended to ensure a tight closure of the opening 12, as well as fixing means in the opening 12, in the form of latching tabs 23. These are worn here by two of the faces of the connector 22 intended to come opposite the edges 17 of the opening 12. Alternatively, provision may be made for a screw connection, holes being then provided for this purpose in the peripheral guard 24 and the outer wall 10 surrounding the opening 12.
- the fitting can be done during the manufacture of the device or later, possibly by the user himself.
- the connector 22 is then embedded in the opening 12, the peripheral guard 24 bearing, so sealed against the region 19 of the outer wall which surrounds the opening 12.
- the first insert 5 is a hollow part of generally rectangular section, the bottom wall 7 has three housings 8 adapted to receive the lugs 25, these being produced as standard in the form of nickel-plated brass tabs for be able to be coupled to the internal lugs 15 of the device 1.
- the outer wall 9 of the insert 5 carries a flange 24 forming the peripheral guard and delimiting a part front 9a and a rear part 9b.
- the front part 9a relates to each of its faces upper and lower outer pair of flexible latching legs 23 to inclined ramps, allowing permanent fixing of connector 22 in the opening 12 of the device 1.
- the second insert 6 comprises three adapted housings 11 the passage of the electrical conductors (not shown) of the cord 3, and thus serves spacer to these.
- a terminal 25 is placed in each of the three housings 8 of the first insert 5, after which the second insert 6 is placed on the rear face 13 of the first insert 5, so that their respective housings 8 and 11 are aligned.
- This operation of centering is facilitated by the provision of a housing 14 formed in the rear wall of the insert 5, adapted to receive a projecting part 16 of the insert 6.
- a rigid housing 18 comprising, on either side of the peripheral guard 24, a front part 9a and a rear part 9b, the latter being extended by insert 6.
- earth and neutral conductor wires (not shown) of the cord 3 are introduced into the housings 11 and connected to the terminals 25 corresponding. All these operations take place advantageously on a line automatic mounting.
- the final operation consists of an overmolding of a material flexible plastic such as polyvinyl chloride, from the rear part 9a, 6 of the housing 18, until covering an adjacent part of the cord 3, to form a flexible body, of generally frustoconical, 21.
- a connector cord 2 is thus obtained which, due to the connection by molding of its components including the cord, fills under conditions optimal security the sealing functions of the opening 12 of the device 1, the peripheral guard 24 being applied against the wall 10, and protection of the electrical connection between lugs 15 and 25 with regard to stresses on the cord 3.
- the noble material chosen - from polyamide 6,6 in the example given - for the front part 9a of the connector Due to the qualities of thermal and mechanical stability of the noble material chosen - from polyamide 6,6 in the example given - for the front part 9a of the connector, the latter thus has a role of thermal insulator between the wall 10 of the appliance, which can be very hot if it is an iron or a waffle iron, and the rear part of the connector 21 secured to the end of the cable 3.
- the overmolding of this rear part can be made of a less noble material - polychloride vinyl, in the example given - especially because it is in an area cold, thermally insulated from the wall 10.
- the device 1 intended to receive this connector cord requires no particular adaptation of its receiving wall, due to the fact that the cord is easily introduced - by simple clipping according to the preferred embodiment of the invention - in a opening traditionally provided for the male part of a connector cord conventional removable, of the type described in the introduction.
- the option of the traditional connector cord or the connector cord according to the invention remains open until the last moment.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connector Housings Or Holding Contact Members (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Description
- la figure 1 montre schématiquement en perspective un cordon connecteur du type visé par le procédé de fabrication selon l'invention,
- la figure 2 est une vue en bout du connecteur muni des cosses,
- la figure 3 est une coupe axiale du connecteur selon le plan III-III de la figure 2,
- la figure 4 est une coupe selon le plan IV-IV de la figure 2.
Claims (9)
- Procédé de fabrication et de fixation d'un connecteur (22) à une première extrémité d'un cordon (3) pour la réalisation d'un cordon connecteur (2) destiné au raccordement d'un appareil (1) à une source d'énergie électrique et comprenant, à sa deuxième extrémité, une prise électrique (20) adaptée à être branchée à la source d'énergie, le procédé comportant les étapes selon lesquelles :on réalise, par moulage d'une matière plastique rigide, un boítier (18) adapté à recevoir des cosses (25) et portant une garde périphérique (24) qui délimite une partie avant (9a) et une partie arrière (9b,6) du boítier (18),on met en place les cosses (25) dans la partie avant (9a) du boítier (18),on connecte, après dénudage des fils, les cosses (25) avec des conducteurs électriques du cordon (3), le cordon étant placé à la partie arrière du boítier, eton réalise un surmoulage (21) en une matière plastique souple du boítier (18) de manière à couvrir une partie adjacente du cordon (3),
- Procédé de fabrication et de fixation d'un connecteur (22) à une première extrémité d'un cordon (3) selon la revendication 1, caractérisé en ce que la matière plastique utilisée pour le moulage du boítier (18) est un polyamide et en ce que celle utilisée pour le surmoulage est un polychlorure de vinyle.
- Procédé de fabrication et de fixation d'un connecteur (22) à une première extrémité d'un cordon (3) selon la revendication 1 ou 2, caractérisé en ce que le boítier (18) réalisé par moulage est constitué à partir de deux inserts (5,6) à assembler dont le premier (5) comporte des logements (8) pour les cosses (25) et porte la garde périphérique (24), et le second (6) sert d'espaceur pour les conducteurs électriques du cordon (3).
- Procédé de fabrication et de fixation d'un connecteur (22) à une première extrémité d'un cordon (3) selon la revendication 3, caractérisé en ce que, après la réalisation par moulage des deux inserts (5,6) destinés à être assemblés, et avant la connexion des cosses (25) avec les conducteurs électriques du cordon (3), on met en place les cosses (25) dans le premier insert et on assemble les deux inserts (5,6) pour constituer le boítier (18).
- Procédé de fabrication et de fixation d'un connecteur (22) à une première extrémité d'un cordon (3) selon la revendication 3 ou 4, caractérisé en ce que l'on prévoit, pour les surfaces de contact des deux inserts (5,6), des formes complémentaires (14,16) permettant le centrage d'un insert (5,6) par rapport à l'autre (6,5).
- Procédé de fabrication et de fixation d'un connecteur (22) à une première extrémité d'un cordon (3) selon la revendication 5, caractérisé en ce que les formes complémentaires (14,16) consistent en un élément mâle (16) et un élément femelle (14) portés respectivement par les deuxième (6) et premier (5) inserts.
- Procédé de fabrication et de fixation d'un connecteur (22) à une première extrémité d'un cordon (3) selon l'une des revendications 1 à 6, caractérisé en ce que l'on prévoit à la partie avant (9a) du connecteur (22) des pattes flexibles d'encliquetage (23), pour permettre la fixation à demeure du connecteur (22) dans l'ouverture (12) de l'appareil (1).
- Cordon connecteur (2) obtenu par le procédé de fabrication et de fixation d'un connecteur (22) à une première extrémité d'un cordon (3) selon l'une des revendications 1 à 7.
- Appareil électrique (1) muni d'un cordon connecteur (2) selon la revendication 8.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9704772 | 1997-04-17 | ||
FR9704772A FR2762450B1 (fr) | 1997-04-17 | 1997-04-17 | Procede de fabrication d'un cordon connecteur et cordon connecteur ainsi obtenu |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0872924A1 EP0872924A1 (fr) | 1998-10-21 |
EP0872924B1 true EP0872924B1 (fr) | 2003-02-26 |
Family
ID=9506049
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19980400884 Expired - Lifetime EP0872924B1 (fr) | 1997-04-17 | 1998-04-09 | Procédé de fabrication d'un cordon connecteur et cordon connecteur ainsi obtenu |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0872924B1 (fr) |
DE (1) | DE69811550T2 (fr) |
ES (1) | ES2192306T3 (fr) |
FR (1) | FR2762450B1 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202017104657U1 (de) * | 2017-08-03 | 2018-11-07 | Unger Kabel-Konfektionstechnik GmbH & Co. KG | Gerätestecker zum Einrasten in eine Öffnung eines Gerätegehäuseblechs, Geräteanschlusssystem und Elektrogerät |
CN111590814B (zh) * | 2020-05-22 | 2022-02-11 | 深圳市维拉斯电气有限公司 | 一种用于直流插头管件生产的排料***及排料工艺 |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2531765C3 (de) * | 1975-07-16 | 1980-07-03 | Kabel- Und Metallwerke Gutehoffnungshuette Ag, 3000 Hannover | Vorrichtung zum Spritzen des Griffkörpers für elektrische Steckverbinder |
DE3220657A1 (de) * | 1982-06-02 | 1983-12-08 | Leonische Drahtwerke AG, 8500 Nürnberg | Verfahren zum anspritzen eines steckers an eine elektrische leitung |
GB2140222B (en) * | 1983-05-20 | 1986-06-25 | Philips Electronic Associated | Method of manufacturing a domestic moulded-on mains plug |
DE3510369A1 (de) * | 1985-03-22 | 1986-10-02 | kabelmetal electro GmbH, 3000 Hannover | Steckdose fuer eine elektrische anschlussleitung |
DE3806369A1 (de) * | 1988-02-24 | 1989-09-07 | Siemens Ag | Verfahren zur herstellung eines kabelsteckers und giess- oder spritzform zur durchfuehrung des verfahrens |
FR2698492A1 (fr) * | 1992-11-20 | 1994-05-27 | Itw Fastex Italia Spa | Bloc intégré à câble et plaque à bornes. |
-
1997
- 1997-04-17 FR FR9704772A patent/FR2762450B1/fr not_active Expired - Fee Related
-
1998
- 1998-04-09 ES ES98400884T patent/ES2192306T3/es not_active Expired - Lifetime
- 1998-04-09 EP EP19980400884 patent/EP0872924B1/fr not_active Expired - Lifetime
- 1998-04-09 DE DE1998611550 patent/DE69811550T2/de not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
FR2762450B1 (fr) | 1999-06-11 |
DE69811550T2 (de) | 2003-08-21 |
ES2192306T3 (es) | 2003-10-01 |
FR2762450A1 (fr) | 1998-10-23 |
DE69811550D1 (de) | 2003-04-03 |
EP0872924A1 (fr) | 1998-10-21 |
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