EP0697487A1 - Wall, floor or roof element in panel form for buildings - Google Patents

Wall, floor or roof element in panel form for buildings Download PDF

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Publication number
EP0697487A1
EP0697487A1 EP94890126A EP94890126A EP0697487A1 EP 0697487 A1 EP0697487 A1 EP 0697487A1 EP 94890126 A EP94890126 A EP 94890126A EP 94890126 A EP94890126 A EP 94890126A EP 0697487 A1 EP0697487 A1 EP 0697487A1
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EP
European Patent Office
Prior art keywords
ceiling
wall
planking
filled
folding
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Granted
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EP94890126A
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German (de)
French (fr)
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EP0697487B1 (en
Inventor
Jun. Adolf Jandl
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Individual
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Individual
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Priority to DE4413953A priority Critical patent/DE4413953C2/en
Application filed by Individual filed Critical Individual
Priority to EP94890126A priority patent/EP0697487B1/en
Priority to DE59404353T priority patent/DE59404353D1/en
Priority to AT94890126T priority patent/ATE159312T1/en
Publication of EP0697487A1 publication Critical patent/EP0697487A1/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • E04C2/3405Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by profiled spacer sheets
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/02Load-carrying floor structures formed substantially of prefabricated units
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/02Load-carrying floor structures formed substantially of prefabricated units
    • E04B5/026Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of plastic
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/02Load-carrying floor structures formed substantially of prefabricated units
    • E04B5/04Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of concrete or other stone-like material, e.g. asbestos cement
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • E04C2/3405Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by profiled spacer sheets
    • E04C2002/3444Corrugated sheets
    • E04C2002/345Corrugated sheets with triangular corrugations

Definitions

  • This invention relates to wall, ceiling, or roof elements for buildings in panel construction, which are made of wood or molded wood-based materials, and on one or both sides a planking made of wood, wood-based materials, plasterboard, cement fiber boards or the like is attached , whose cavities are filled with sound and heat insulating materials.
  • Known wall, ceiling, or roof elements essentially consist of a wooden frame construction with webs made of wood or wooden materials with planks applied on both sides, the webs corresponding to a standing rectangular cuboid, the wide areas of which form a right angle with the planking.
  • the cavities formed in this way are preferably filled with light mineral fiber, vegetable fiber insulation, cork or the like.
  • known elements are mainly used in single and two-storey buildings because their load-bearing capacity is limited by the arrangement and dimensioning of the web and insulation material that makes sense in terms of building physics. Otherwise, in multi-storey construction, this leads to an increased design effort in the form of separate frame and support structures, tram locations, rafters or the like, to which known panel elements are connected accordingly in order to avoid an excessive number of sound and heat bridges in the wall, Avoid ceiling or roof elements themselves.
  • the aim of this invention is to avoid the disadvantages of the type described in the introduction and to provide versatile, light wall, ceiling or roof elements for buildings in panel construction with good sound and thermal properties, which can be industrially produced in a high degree of manufacture and only need to be connected in a suitable manner on site. Furthermore, the aim of this invention is to provide high-load-bearing wall and ceiling elements which, without substantial additional frame or support structures, enable a multi-storey panel-type construction, the thickness of the components being no greater than in known products.
  • a folding structure (or a folding structure) is first made of wood or molded wood-based materials, which in the end product mainly takes on the structural function.
  • the cross-sectional construction corresponds to the contours of right-angled, isosceles triangles.
  • trapezoidal contours, barrel-shaped and sinusoidal contours of the folding mechanism are also possible. All folding units or folding unit constructions are provided with flat ridge surfaces on which the planking can be connected, whereby the corresponding planking can be prepared for finished surfaces or can be equipped with additional shells as required.
  • the cavities resulting from the folding mechanism or the folding mechanism construction can be filled as follows.
  • Outer wall elements can be planked on both sides and provided with cavity fillings in such a way that light, heat-insulating materials such as mineral fibers, vegetable fibers, paper flakes, cork, expanded materials or the like, with the largest proportion of the area measured in the folded burr surface area, are heavy Storage-effective materials with good thermal insulation properties, such as foam concrete or concrete-bound expanded clay or the like, or also fillings with sand, gravel, pumice, slag, foam lava, expanded clay or the like occupy the largest proportion of space on the room side.
  • heat-insulating materials such as mineral fibers, vegetable fibers, paper flakes, cork, expanded materials or the like, with the largest proportion of the area measured in the folded burr surface area
  • Storage-effective materials with good thermal insulation properties such as foam concrete or concrete-bound expanded clay or the like, or also fillings with sand, gravel, pumice, slag, foam lava, expanded clay or the like occupy the largest proportion of space on the room side.
  • a ceiling element according to the invention with planking on both sides, all cavities can be filled with light, heat-insulating materials and - in conjunction with a suitable one.
  • such elements proposed according to the invention can generally be used as components delimiting against the outside air if they are manufactured with a corresponding planking and outer shell.
  • Ceiling elements of this invention located under a cold roof as the top floor ceiling can only be planked on the room side, the cavities formed thereby and the roof-side empty spaces of the folded structure or the folded structure being filled with thermal insulation materials.
  • An advantage of these wall, ceiling, or roof elements proposed according to the invention is that empty spaces are created on both sides of the folding mechanism or the folding mechanism construction, which allow filling in such a way that a suitable combination of different insulating materials in conjunction with the folding material favorable composite effect in terms of sound and thermal properties is made possible.
  • Materials of different densities and properties such as loose fiber materials, felts, solids, fillings, etc. can be combined with one another, so that both airborne and structure-borne noise insulation as well as the required K-values and heat-storing masses can be achieved without additional design effort.
  • the folding mechanism or the folding mechanism construction achieves sound branching, a longer transmission path between the planking, and less direct sound transmission surfaces between the webs and the planking than known wall and ceiling elements with the same load-bearing capacity.
  • Fig. 2 shows an example embodiment of the ceiling element proposed according to the invention with a folding structure 1 made of planed boards 8 on both sides, the longitudinal narrow sides of which are prismatic by two equal 45 ° chamfers and are connected at right angles by means of angular wooden slats 9, clips and adhesive, so that Two bevels each form a ridge surface onto which the planking 5 on the underside is glued.
  • the cavities formed with the planking 5 are filled with thermal insulation materials 6.
  • the empty spaces created on the top side in the folding mechanism are filled on site with heavy fill materials 7 which have good sound-insulating properties and which can be followed by a known floor construction.
  • Fig. 3 shows, for example, a wall, ceiling or roof element in which the folding structure 2 is composed in the basic structure according to the contours of a right-angled, isosceles triangle, the throats being rounded according to the technical conditions of mold construction as well as the edges of the ridges.
  • the folding mechanism 2 is made to a certain extent from molded wood-based materials such as B. OSB, FunierstMailholz o. The like. Made with flat ridges, on which a planking 4.5 is glued on both sides. All cavities formed in this way are filled with thermal insulation materials 6.
  • This element provided with an internal vapor barrier and a corresponding outer shell, can advantageously be assembled to form a warm roof, or can be used as the top floor ceiling under a cold roof. Furthermore, this element can be used as a heat-insulating, load-bearing wall if there are no high acoustic requirements.
  • FIG. 4 shows, for example, an outwardly delimiting wall element on the folding structure 1 of which an OSB board (for example V100 gluing) 5 is glued on the outside and an OSB board (for example V20 gluing) 4 on the room side.
  • the outer shell consists of a nailed tongue and groove profile 12 in spruce, the inner shell of a vapor barrier 10 and nailed plasterboard 11, which is prepared for a finished surface.
  • Wedges of mineral wool felt 6 are inserted appropriately into the external cavities, and correspondingly shaped wedges made of expanded concrete granules 7 bound with foam concrete, preferably with a density> 900 kg / m3, are fastened in the cavities with soft-elastic adhesives.
  • the heavy foam concrete body 7 combined with light thermal insulation materials 6 with a favorable thermal insulation value ( ⁇ R 0.22 W / mK), in addition to good K values (k ⁇ 0.40 W / m2K) and large storage-effective mass, result in very favorable sound-insulating properties of this wall element.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Building Environments (AREA)

Abstract

The cladding boards (4,5) are of wood, plaster or fibre board, etc. The zigzag structure (1) between them is formed by planks joined together, or a pressing of wood chips or fibre. The internal spaces formed are filled with mineral or vegetable fibre forming insulating material, cork, mineral or ceramic material in bulk, lightweight bulk-porous or aerated concrete, etc. (6,7). The planks can be joined together so as to resist thrust loads, being chamfered at 45 deg. along their lengthwise edges, so as to form isosceles right-angles triangles. The chamfers form flat surfaces (13), to which the boards are fixed.

Description

Diese Erfindung bezieht sich auf Wand-, Decken-, oder Dachelemente für Gebäude in Tafelbauart, die aus Holz oder formgepressten Holzwerkstoffen hergestellt werden, und auf die ein- oder beidseitig eine Beplankung aus Holz, Holzwerkstoffen, Gipskartonplatten, Zementfaserplatten o. dgl. befestigt ist, wobei deren Hohlräume mit schall- und wärmedämmenden Materialien ausgefüllt sind.This invention relates to wall, ceiling, or roof elements for buildings in panel construction, which are made of wood or molded wood-based materials, and on one or both sides a planking made of wood, wood-based materials, plasterboard, cement fiber boards or the like is attached , whose cavities are filled with sound and heat insulating materials.

Bekannte Wand-, Decken-, oder Dachelemente bestehen im wesentlichen aus einer mit Stegen aus Holz oder Holzwerkstoffen ausgefachten Holzrahmenkonstruktion mit beidseitig aufgebrachten Beplankungen, wobei die Stege einem stehenden rechteckigen Quader entsprechen, dessen Breitflächen mit der Beplankung einen rechten Winkel bilden. Die auf diese Weise gebildeten Hohlräume werden vorzugsweise mit leichten Mineralfaser-, Pflanzenfaser-Dämmstoffen, Kork o. dgl. ausgefüllt.Known wall, ceiling, or roof elements essentially consist of a wooden frame construction with webs made of wood or wooden materials with planks applied on both sides, the webs corresponding to a standing rectangular cuboid, the wide areas of which form a right angle with the planking. The cavities formed in this way are preferably filled with light mineral fiber, vegetable fiber insulation, cork or the like.

Der Nachteil derartiger Elemente besteht in dem Umstand, daß mit den leichten Dämm-Materialien zwar gute Wärme- und Luftschalldämmwerte erzielt werden, aber gute Körperschalldämmwerte nur mit einem erhöhten konstruktiven Aufwand, in Form von getrennten Schalen, zusätzlicher Beschwerung der Schalen o. dgl. zu erzielen sind. Dieses bedeuted insbesondere unter Berücksichtigung des statischen Trageverhaltens derartiger Elemente einen hohen Montageaufwand, der zumeist bauseitig zu erfolgen hat.The disadvantage of such elements is the fact that with the light insulation materials good thermal and airborne sound insulation values can be achieved, but good structure-borne noise insulation values only with increased design effort, in the form of separate shells, additional weighting of the shells or the like are achieved. This means, in particular taking into account the static wearing behavior of such elements, a high level of assembly effort, which usually has to be carried out on site.

Zudem finden bekannte Elemente vornehmlich im Ein- und Zweigeschoßbau Verwendung, weil ihre Tragfähigkeit durch die bauphysikalisch sinnvolle Anordnung und Dimensionierung des Steg- und Dämmaterials begrenzt wird. Andernfalls führt dieses im Mehrgeschoßbau zu einem erhöhten konstruktiven Aufwand in Form von gesonderten Rahmen- und Stützkonstruktionen, Tramlagen, Dachsparren o.dgl., an welche bekannte Tafelelemente entsprechend angeschlossen werden, um eine zu hohe Anzahl von Schall- und Wärmebrücken in den Wand-, Decken-, oder Dachelementen selbst zu vermeiden.In addition, known elements are mainly used in single and two-storey buildings because their load-bearing capacity is limited by the arrangement and dimensioning of the web and insulation material that makes sense in terms of building physics. Otherwise, in multi-storey construction, this leads to an increased design effort in the form of separate frame and support structures, tram locations, rafters or the like, to which known panel elements are connected accordingly in order to avoid an excessive number of sound and heat bridges in the wall, Avoid ceiling or roof elements themselves.

Ziel dieser Erfindung ist, die Nachteile der eingangs beschriebenen Art zu vermeiden und vielseitig verwendbare, leichte Wand-, Decken-, oder Dachelemente für Gebäude in Tafelbauart mit guten schall- und wärmetechnische Eigenschaften zu schaffen, die in einem hohen Fertigungsgrad industriell hergestellt werden können und bauseitig nur mehr in geeigneter Weise verbunden werden müssen. Weiters ist das Ziel dieser Erfindung hochtragfähige Wand- und Deckenelemente zur Verfügung zu stellen, die ohne wesentliche zusätzliche Rahmen- oder Stützkonstruktionen eine mehrgeschoßige Bauweise in Tafelbauart ermöglichen, wobei die Dicke der Bauteile nicht größer als bei bekannten Produkten ist.The aim of this invention is to avoid the disadvantages of the type described in the introduction and to provide versatile, light wall, ceiling or roof elements for buildings in panel construction with good sound and thermal properties, which can be industrially produced in a high degree of manufacture and only need to be connected in a suitable manner on site. Furthermore, the aim of this invention is to provide high-load-bearing wall and ceiling elements which, without substantial additional frame or support structures, enable a multi-storey panel-type construction, the thickness of the components being no greater than in known products.

Erfindungsgemäß wird diese Aufgabe dadurch gelöst, daß zunächst eine Faltwerk-Konstruktion (bzw. ein Faltwerk) aus Holz oder formgepressten Holzwerkstoffen gefertigt wird, die im Endprodukt hauptsächlich die statisch tragende Funktion übernimmt. Bei schubsteif verbundenen Holzbrettern entspricht die Faltwerk-Konstruktion im Querschnitt den Konturen rechtwinkeliger, gleichschenkeliger Dreiecke. Bei Verwendung formgepresster Holzwerkstoffe sind, neben der zuvor beschriebenen Form, auch trapezförmige Konturen, tonnenschalenförmige und sinuswellenförmige Konturen des Faltwerkes möglich. Alle Faltwerke bzw. Faltwerk-Konstruktionen sind mit ebenen Gratflächen versehen, auf denen die Anbindung der Beplankung erfolgen kann, wobei die entsprechende Beplankung für Fertig-Oberflächen vorbereitet oder anforderungsgemäß mit weiteren Schalen ausgestattet sein kann.According to the invention, this object is achieved in that a folding structure (or a folding structure) is first made of wood or molded wood-based materials, which in the end product mainly takes on the structural function. In the case of rigid wooden boards, the cross-sectional construction corresponds to the contours of right-angled, isosceles triangles. When using molded wood-based materials, in addition to the shape described above, trapezoidal contours, barrel-shaped and sinusoidal contours of the folding mechanism are also possible. All folding units or folding unit constructions are provided with flat ridge surfaces on which the planking can be connected, whereby the corresponding planking can be prepared for finished surfaces or can be equipped with additional shells as required.

Die sich durch das Faltwerk bzw. die Faltwerk-Konstruktion ergebenden Hohlräume können wie folgt ausgefüllt sein.The cavities resulting from the folding mechanism or the folding mechanism construction can be filled as follows.

Außenwand-Elemente können beidseitig beplankt und in der Weise mit Hohlraumfüllungen versehen sein, daß leichte wärmedämmende Materialien die Mineralfaser-, Pflanzenfaserstoffe, Papierflocken, Kork, expandierte Stoffe o. dgl., mit dem in der Faltwerk-Gratflächenebene gemessenen größten Flächenanteil außen liegen, schwere speicherwirksame Materialien mit gutem Wärmedämmvermögen, wie Schaumbetone oder betongebundener Blähton o. dgl., oder auch Beschüttungen mit Sand, Kies, Bimskiese, Schlacken, Schaumlava, Blähton o. dgl. raumseitig den größten Flächenanteil einnehmen.Outer wall elements can be planked on both sides and provided with cavity fillings in such a way that light, heat-insulating materials such as mineral fibers, vegetable fibers, paper flakes, cork, expanded materials or the like, with the largest proportion of the area measured in the folded burr surface area, are heavy Storage-effective materials with good thermal insulation properties, such as foam concrete or concrete-bound expanded clay or the like, or also fillings with sand, gravel, pumice, slag, foam lava, expanded clay or the like occupy the largest proportion of space on the room side.

Bei Wohnungstrennwänden und Innenwänden kann die Anbringung entsprechender Beplankung sowie ggf. zusätzlicher Schalen und die Anordnung der Befüllung nach örtlichen Gegebenheiten erfolgen.In the case of apartment partitions and interior walls, the appropriate planking and, if necessary, additional shells and the arrangement of the filling can be done according to local conditions.

In einem erfindungsgemäßen Deckenelement mit beidseitiger Beplankung, können sämtliche Hohlräume mit leichten wärmedämmenden Materialien ausgefüllt sein und - in Verbindung mit einer geeigneten. Außenschale - zu einem Warmdach zusammengesetzt werden. Weiters können derartige erfindungsgemäß vorgeschlagene Elemente allgemein als gegen die Außenluft abgrenzende Bauteile eingesetzt werden, wenn dieselben mit einer entsprechenden Beplankung und Außenschale gefertigt sind.In a ceiling element according to the invention with planking on both sides, all cavities can be filled with light, heat-insulating materials and - in conjunction with a suitable one. Outer shell - to be assembled into a warm roof. Furthermore, such elements proposed according to the invention can generally be used as components delimiting against the outside air if they are manufactured with a corresponding planking and outer shell.

Unter einem Kaltdach als oberste Geschoßdecke befindliche Deckenelemente dieser Erfindung können nur raumseitig beplankt sein, wobei die dadurch gebildeten Hohlräume sowie die dachseitigen Leerräume des Faltwerkes bzw. der Faltwerk-Konstruktion mit Wärmedämmstoffen ausgefüllt sind.Ceiling elements of this invention located under a cold roof as the top floor ceiling can only be planked on the room side, the cavities formed thereby and the roof-side empty spaces of the folded structure or the folded structure being filled with thermal insulation materials.

Innenliegende Deckenelemente können erfindungsgemäß auf zwei unterschiedliche Arten ausgeführt werden.

  • 1.) können innenliegende Deckenelemente aus einer beidseitig beplankten Faltwerk-Konstruktion (bzw. Faltwerk) bestehen, deren Hohlräume in der Weise befüllt sind, daß in den, über der raumseitigen Beplankung befindlichen Hohlräumen leichte Wärmedämmstoffe eingebaut werden, während in den Hohlräumen unter der oberen Beplankung eine Beschüttung mit oben genannten Stoffen oder eine Befüllung mit Schaumbetonen etc. vorgesehen sein kann. Dergestalte Deckenelemente können oberseitig einen bekannten Fußbodenaufbau erhalten und unterseitig tapezier- bzw. streichfertig oder mit Holz-Panelen o. dgl. gestaltet sein. Diese vorgeschlagene Ausführungsform stellt sehr tragfähige Deckenelemente mit großen freien Spannlängen bereit.
  • 2.) können innenliegende Deckenelemente aus einer nur unterseitg beplankten Faltwerk-Konstruktion (bzw. Faltwerk) bestehen, deren mit der Beplankung gebildeten Hohlräume wie unter Punkt 1. ausgefüllt sind, und die oberseitig mit einer Beschüttung aus Sand, Kies, etc. bauseitig angefüllt werden. Der Fußbodenaufbau erfolgt in bekannter Weise auf dem Beschüttungsmaterial, entweder mit darauf in geeigneten Abständen aufliegenden Polsterhölzern mit dazwischenliegenden Dämmstoffen und darüberliegenden Trockenestrichen, Spanplatten und Parketten, oder auf einer darauf angeordneten Trittschalldämmung mit schwimmend verlegten Fußböden. Bei dieser vorgeschlagenen Ausführungsform können für Körperschall ungünstige Schallübertragungswege zu Flankenbauteilen vermieden werden.
Interior ceiling elements can be designed according to the invention in two different ways.
  • 1.) Internal ceiling elements can consist of a pleated structure (or pleated structure) planked on both sides, the cavities of which are filled in such a way that light thermal insulation materials are installed in the cavities above the planking on the room side, while in the cavities below the upper one Planking, a filling with the above-mentioned substances or a filling with foam concrete etc. can be provided. Such ceiling elements can have a known floor structure on the top side and can be papered or coated on the underside or can be designed with wood panels or the like. This proposed embodiment provides very stable ceiling elements with large free span lengths.
  • 2.) Internal ceiling elements can consist of a pleated structure (or pleated structure) that is only planked on the underside, the cavities formed with the planking are filled as in point 1, and the top side is filled with a fill of sand, gravel, etc. on site become. The floor is built up in a known manner on the fill material, either with upholstery wood lying on it at suitable intervals with insulation materials in between and overlying dry screeds, chipboard and parquets, or on impact sound insulation arranged thereon with floating floors. In this proposed embodiment, sound transmission paths to flank components that are unfavorable for structure-borne noise can be avoided.

Ein Vorteil dieser erfindungsgemäß vorgeschlagenen Wand-, Decken-, oder Dachelemente liegt darin, daß beiderseits des Faltwerkes bzw. der Faltwerk-Konstruktion Leerräume enstehen, die eine Befüllung in der Art zulassen, daß durch eine geeignete Kombination unterschiedlicher Dämmstoffe in Verbindung mit dem Faltwerkmaterial eine günstige Verbundwirkung hinsichtlich der schall- und wärmetechnischen Eigenschaften ermöglicht wird. Es können Materialien unterschiedlicher Dichte und Beschaffenheit, wie lose Fasermaterialien, Filze, Festkörper, Beschüttungen etc. miteinander kombiniert werden, sodaß sowohl Luftschall- und Körperschalldämmung als auch erforderliche K-Werte und wärmespeicherwirksame Massen ohne konstruktiven Mehraufwand erreicht werden können.An advantage of these wall, ceiling, or roof elements proposed according to the invention is that empty spaces are created on both sides of the folding mechanism or the folding mechanism construction, which allow filling in such a way that a suitable combination of different insulating materials in conjunction with the folding material favorable composite effect in terms of sound and thermal properties is made possible. Materials of different densities and properties, such as loose fiber materials, felts, solids, fillings, etc. can be combined with one another, so that both airborne and structure-borne noise insulation as well as the required K-values and heat-storing masses can be achieved without additional design effort.

Weiters wird bei dieser Erfindung durch das Faltwerk bzw. die Faltwerk-Konstruktion eine Schallverzweigung, ein längerer Übertragungsweg zwischen den Beplankungen, sowie geringere direkte Schallübertragungsflächen zwischen den Stegen und der Beplankung erreicht, als bei bekannten Wand- und Deckenelementen mit gleicher Tragfähigkeit.Furthermore, in this invention, the folding mechanism or the folding mechanism construction achieves sound branching, a longer transmission path between the planking, and less direct sound transmission surfaces between the webs and the planking than known wall and ceiling elements with the same load-bearing capacity.

Ebenso ist ein Vorteil dieser Erfindung, daß mit einem hohen maschinellen Fertigungsgrad und geringem bauseitigem Montageaufwand Bauteile für unterschiedliche Anforderungen mit gleicher Grundstruktur hergestellt werden können. Insbesondere, wenn ein Faltwerk aus formgepressten Holzwerkstoffen wie bekanntem Oriented Strand Board oder Funierstreifenholz gefertigt wird und nurmehr mit entsprechender Beplankung und Hohlraumfüllung versehen wird, werden hochtragfähige Bauelemente geschaffen, die in zukunft einen mehrgeschößigen Wohnbau zu weit geringeren Kosten ermöglichen können, als dies durch bisher bekannte Produkte möglich ist.It is also an advantage of this invention that components can be manufactured for different requirements with the same basic structure with a high degree of mechanical production and low on-site assembly costs. In particular, if a folding mechanism is made from molded wood-based materials such as the well-known Oriented Strand Board or veneer strip wood and is only provided with the appropriate planking and cavity filling, high-load-bearing components will be created, which in the future can enable multi-story residential construction at far lower costs than previously known Products is possible.

FigurenübersichtFigure overview

In den Zeichnungen sind beispielsweise Ausführungsformen der Erfindung dargestellt. Dabei zeigt

Fig. 1
ein Wand-, Decken-, oder Dachelementelement nach Anspruch 2 und 12 im Querschnitt
Fig. 2
ein Deckenelement nach Anspruch 3 und 10 im Querschnitt
Fig. 3
ein Wand-, Decken-, oder Dachelemente nach Anspruch 6 und 1 im Querschnitt
Fig. 4
in perspektivischer Ansicht den Aufbau eines Wandelementes nach Anspruch 2 und 12 mit zusätzlicher Innen- und Außenschale
   Fig. 1 zeigt beispielsweise ein erfindungsgemäß vorgeschlagenes Wand-, Decken-, oder Dachelement mit einer Faltwerk-Konstruktion 1 aus dreiseitig glattgehobelten, jeweils mit einer 45°-Fase versehenen Brettern 3, die mittels Klammern und Klebstoff rechtwinkelig verbunden sind. An die, durch die Fasen gebildeten ebenen Gratflächen wird die beidseitige Beplankung (z.B. OSB-Platten) 4, 5 aufgeklebt. Die dabei mit der Beplankung 5 gebildeten Hohlräume sind mit Wärmedämmstoffen 6 ausgefüllt, die mit der Beplankung 4 gebildeten Hohlräume sind mit Beschüttungen wie z. B. Sand, Kies, Bimskies, Schaumlava, expandierten Stoffen o. dgl., oder auch mit schweren keilförmigen Festkörpern aus Schaumbetonen, betongebundenem Blähton o. dgl. 7 ausgefüllt.Exemplary embodiments of the invention are shown in the drawings. It shows
Fig. 1
a wall, ceiling or roof element element according to claim 2 and 12 in cross section
Fig. 2
a ceiling element according to claim 3 and 10 in cross section
Fig. 3
a wall, ceiling, or roof elements according to claim 6 and 1 in cross section
Fig. 4
in perspective view the structure of a wall element according to claim 2 and 12 with additional inner and outer shell
1 shows, for example, a wall, ceiling or roof element proposed according to the invention with a folded structure 1 made of planes smoothed on three sides, each provided with a 45 ° bevel, which are connected at right angles by means of clips and adhesive. The planking on both sides (eg OSB panels) 4, 5 is glued to the flat ridge surfaces formed by the chamfers. The cavities formed with the planking 5 are filled with thermal insulation materials 6, the cavities formed with the planking 4 are filled with fillings such. B. sand, gravel, pumice, foam lava, expanded materials or the like, or filled with heavy wedge-shaped solids made of foam concrete, concrete-bound expanded clay or the like. 7.

Fig. 2 zeigt eine beispielsweise Ausführungsform des erfindungsgemäß vorgeschlagenen Deckenelementes mit einer Faltwerk-Konstruktion 1 aus beidseitig gehobelten Brettern 8, deren Längsschmalseiten durch je zwei gleiche 45°-Fasen prismatisch ausgebildet sind und mittels winkelgefügter Holzlatten 9, Klammern und Klebstoff rechtwinkelig verbunden sind, sodaß je zwei Fasen eine Gratfläche bilden, auf welche die unterseitige Beplankung 5 geklebt wird. Die mit der Beplankung 5 gebildeten Hohlräume werden mit Wärmedämmstoffen 6 ausgefüllt. Die oberseitig im Faltwerk entstehenden Leerräume werden bauseitig mit schweren Beschüttungsstoffen 7 angefüllt, die gute schalldämmende Eigenschaften aufweisen und worauf ein bekannter Fußbodenaufbau erfolgen kann.Fig. 2 shows an example embodiment of the ceiling element proposed according to the invention with a folding structure 1 made of planed boards 8 on both sides, the longitudinal narrow sides of which are prismatic by two equal 45 ° chamfers and are connected at right angles by means of angular wooden slats 9, clips and adhesive, so that Two bevels each form a ridge surface onto which the planking 5 on the underside is glued. The cavities formed with the planking 5 are filled with thermal insulation materials 6. The empty spaces created on the top side in the folding mechanism are filled on site with heavy fill materials 7 which have good sound-insulating properties and which can be followed by a known floor construction.

Fig. 3 zeigt beispielsweise ein Wand-, Decken-, oder Dachelement in dem das Faltwerk 2 in der Grundstruktur entsprechend den Konturen eines rechtwirkeligen, gleichschenkeligen Dreiecks zusammengesetzt ist, wobei die Kehlen entsprechend den technischen Gegebenheiten des Formenbaus ebenso wie die Gratflächenkanten gerundet sind.Fig. 3 shows, for example, a wall, ceiling or roof element in which the folding structure 2 is composed in the basic structure according to the contours of a right-angled, isosceles triangle, the throats being rounded according to the technical conditions of mold construction as well as the edges of the ridges.

Das Faltwerk 2 wird in einem Teil entsprechenden Ausmaßes aus formgepressten Holzwerkstoffen wie z. B. OSB, Funierstreifenholz o. dgl. mit ebenen Gratflächen gefertigt, auf welche beidseitig eine Beplankung 4,5 geklebt ist. Sämtliche auf diese Weise gebildeten Hohlräume werden mit Wärmedämmstoffen 6 ausgefüllt. Dieses Element kann, mit einer innenseitigen Dampfsperre und entsprechender Außenschale versehen, vorteilhaft zu einem Warmdach zusammengesetzt sein, oder als oberste Geschoßdecke unter einem Kaltdach eingesetzt werden. Weiters kann dieses Element als wärmedämmende, tragende Wand eingesetz werden, wenn keine hohen schalltechnischen Anforderungen gestellt werden.The folding mechanism 2 is made to a certain extent from molded wood-based materials such as B. OSB, Funierstreifenholz o. The like. Made with flat ridges, on which a planking 4.5 is glued on both sides. All cavities formed in this way are filled with thermal insulation materials 6. This element, provided with an internal vapor barrier and a corresponding outer shell, can advantageously be assembled to form a warm roof, or can be used as the top floor ceiling under a cold roof. Furthermore, this element can be used as a heat-insulating, load-bearing wall if there are no high acoustic requirements.

Fig. 4 zeigt beispielsweise ein nach außen abgrenzendes Wandelement auf deren Faltwerk-Konstruktion 1 außenseitig eine OSB-Platte (z.B. V100-Verleimung) 5 und raumseitig eine OSB-Platte (z.B. V20-Verleimung) 4 aufgeklebt ist. Die Außenschale besteht aus einem aufgenagelten Nut- und Federprofil 12 in Fichte, die Innenschale aus einer Dampfbremse 10 und aufgenagelter Gipskartonplatte 11, die für eine Fertig-Oberfläche vorbereitet ist. In die außenliegenden Hohlräume werden Keile aus Mineralwoll-Filz 6 passend eingelegt, innenliegend werden entsprechend geformte Keile aus schaumbetongebundenen Blähtonkörnern 7, vorzugsweise mit einer Dichte > 900 kg/m³, mit weichelastischen Klebstoffen in den Hohlräumen befestigt. Die auf diese Weise mit leichten Wärmedämmstoffen 6 kombinierten schweren Schaumbetonkörper 7 mit günstigem Wärmedämmwert (λR = 0,22 W/mK), bewirken, neben guten K-Werten (k< 0,40 W/m²K) sowie großer speicherwirksamer Masse, die sehr günstigen schalldämmenden Eigenschaften dieses Wandelementes. Durch die Faltwerk-Konstruktion 1 in Verbindung mit der beidseitigen Beplankung 4, 5 ensteht ein sehr tragfähiges System, wobei das Gesamt-Gewicht dieses beispielsweisen Wandelementes weniger als 140 kg/m² und die Dicke 23,5 cm beträgt.4 shows, for example, an outwardly delimiting wall element on the folding structure 1 of which an OSB board (for example V100 gluing) 5 is glued on the outside and an OSB board (for example V20 gluing) 4 on the room side. The outer shell consists of a nailed tongue and groove profile 12 in spruce, the inner shell of a vapor barrier 10 and nailed plasterboard 11, which is prepared for a finished surface. Wedges of mineral wool felt 6 are inserted appropriately into the external cavities, and correspondingly shaped wedges made of expanded concrete granules 7 bound with foam concrete, preferably with a density> 900 kg / m³, are fastened in the cavities with soft-elastic adhesives. The heavy foam concrete body 7 combined with light thermal insulation materials 6 with a favorable thermal insulation value (λ R = 0.22 W / mK), in addition to good K values (k <0.40 W / m²K) and large storage-effective mass, result in very favorable sound-insulating properties of this wall element. The folding structure 1 in conjunction with the planking 4, 5 on both sides creates a very stable system, the total weight of this example wall element being less than 140 kg / m² and the thickness being 23.5 cm.

Weitere zweckgemäße Ausführungsformen sind den Unteransprüchen zu entnehmen.Further expedient embodiments can be found in the subclaims.

Claims (12)

Wand-, Decken-, oder Dachelemente für Gebäude, die ganz oder zum Teil in Tafelbauart errichtet werden, dadurch gekennzeichnet, daß auf einer -an sich bekannten-Faltwerk-Konstruktion (1) aus verbundenen Holzbrettem (3 bzw. 8) oder einem Faltwerk (2) aus formgepressten Holzwerkstoffen beidseitig eine Beplankung (4, 5) aus Holz, Holzwerkstoffen, Gipskartonplatten, Zementfaserplatten o. dgl. befestigt ist, und die gebildeten Hohlräume mit bekannten Mineralfaser-, Planzenfaserdämmstoffen, Kork o. dgl. (6), mineralischen oder keramischen Beschüttungen, Leichtbetonen mit haufwerksporigem Gefüge, Schaumbetonen o. dgl. (7) ausgefüllt sind.Wall, ceiling or roof elements for buildings that are built entirely or in part in a panel construction, characterized in that on a - known per se - folding structure (1) made of connected wooden boards (3 or 8) or a folding mechanism (2) made of molded wood materials, a planking (4, 5) made of wood, wood materials, plasterboard, cement fiber boards or the like is fastened on both sides, and the cavities formed with known mineral fiber, plant fiber insulation materials, cork or the like (6), mineral or ceramic fillings, lightweight concrete with a pore structure, foam concrete or the like (7). Wand-, Decken-, oder Dachelemente nach Anspruch 1, dadurch gekennzeichnet, daß die, aus schubsteif verbundenen Holzbrettern (3) mit an einer Längskante angebrachter 45°-Fase, zusammengesetzte Faltwerk-Konstruktion (1) in der Grundstruktur den Konturen rechtwinkeliger, gleichschenkeliger Dreiecke entspricht, wobei die Fasen ebene Gratflächen bilden, auf welchen die Beplankung (4, 5) befestigt wird.Wall, ceiling or roof elements according to claim 1, characterized in that the, from shear-rigidly connected wooden boards (3) with a 45 ° bevel attached to a longitudinal edge, assembled folding structure (1) in the basic structure of the contours rectangular, isosceles Triangles corresponds, the chamfers forming flat ridge surfaces on which the planking (4, 5) is attached. Wand-, Decken-, oder Dachelemente nach Anspruch 1, dadurch gekennzeichnet, daß die Faltwerk-Konstruktion (1) aus Brettern (8), die an beiden Längskante zwei, zueinander rechtwinkelig angeordnete Schmalflächen aufweisen, zusammengesetz ist, wobei die Bretter (8) durch wirkelgefügte Holzlatten (9) in der Weise schubsteif verbunden sind, daß die Faltwerk-Konstruktion (1) in der Grundstruktur den Konturen rechtwinkeliger, gleichschenkeliger Dreiecke entspricht und je zwei Schmalflächen ebene Gratflächen ausbilden, an welchen die Beplankung (4, 5) befestigt wird.Wall, ceiling or roof elements according to Claim 1, characterized in that the folding structure (1) is made up of boards (8) which have two narrow surfaces arranged at right angles to one another on both longitudinal edges, the boards (8) are joined with shear-resistant wood slats (9) in such a way that the basic structure of the folding structure (1) corresponds to the contours of right-angled, isosceles triangles and that two narrow surfaces form flat ridge surfaces to which the planking (4, 5) is attached . Wand-, Decken-, oder Dachelemente nach Anspruch 1, dadurch gekennzeichnet, daß das mit ebenen Gratflächen ausgebildete Faltwerk (2) aus formgepressten Holzwerkstoffen in der Grundstruktur den Konturen gleichschenkeliger Dreiecke entspricht.Wall, ceiling or roof elements according to claim 1, characterized in that the folding structure (2) made of compression-molded wood materials in the basic structure corresponds to the contours of isosceles triangles. Wand-, Decken-, oder Dachelemente nach Anspruch 1, dadurch gekennzeichnet, daß das Faltwerk (2) aus formgepressten Holzwerkstoffen in der Grundstruktur den Konturen von Trapezen entspricht.Wall, ceiling or roof elements according to claim 1, characterized in that the folding structure (2) made of compression-molded wood materials corresponds in its basic structure to the contours of trapezoids. Wand-, Decken-, oder Dachelemente nach Anspruch 1, dadurch gekennzeichnet, daß das Faltwerk (2) aus formgepressten Holzwerkstoffen sich in der Grundstruktur aus Tonnenschalen zusammensetzt, wobei im Maximum der konvexen Schalenoberflächen ebene Flächen ausgebildet sind, auf denen die Beplankung (4, 5) befestigt wird.Wall, ceiling or roof elements according to claim 1, characterized in that the folding structure (2) made of compression-molded wood materials is composed of barrel shells in the basic structure, flat surfaces being formed on the maximum of the convex shell surfaces on which the planking (4, 5) is attached. Wand-, Decken-, oder Dachelemente nach Anspruch 1, dadurch gekennzeichnet, daß das Faltwerk (2) aus formgepressten Holzwerkstoffen besteht und in der Grundstruktur den Konturen einer Sinuswelle entspricht, wobei in deren Maximas und Minimas, in den jeweils konvexen Oberflächen ebene Flächen ausgebildet sind, auf denen die Beplankung (4, 5) befestigt wird.Wall, ceiling or roof elements according to claim 1, characterized in that the folding mechanism (2) consists of compression-molded wood materials and the basic structure corresponds to the contours of a sine wave, with flat surfaces being formed in the respective convex surfaces in their maximas and minimas are on which the planking (4, 5) is attached. Wand-, Decken-, oder Dachelemente nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, daß an die Faltwerk-Konstruktion (1) bzw. an das Faltwerk (2) nur einseitig eine Beplankung (5) befestigt ist.Wall, ceiling or roof elements according to one of claims 1 to 7, characterized in that a planking (5) is attached to the folding structure (1) or to the folding structure (2) only on one side. Wand-, Decken-, oder Dachelement nach einem der Ansprüche 1 bis 8, dadurch gekennzeichnet, daß sämtliche Leer- bzw Hohlräume mit Wärmedämmstoffen (6) ausgefüllt sind.Wall, ceiling or roof element according to one of claims 1 to 8, characterized in that all empty or hollow spaces are filled with thermal insulation materials (6). Deckenelement nach Anspruch 8, dadurch gekennzeichnet, daß die Hohlräume mit Wärmedämmstoffen (6) ausgefüllt sind und die oberseitigen Leeräume mit Beschüttungen, Leichtbetonen mit haufwerksporigem Gefüge, Schaumbetonen o. dgl. (7) angefüllt sind.Ceiling element according to claim 8, characterized in that the cavities are filled with thermal insulation materials (6) and the empty spaces on the top are filled with fillings, lightweight concrete with a pore structure, foam concrete or the like (7). Deckenelement nach Anspruch 8, dadurch gekennzeichnet, daß die Hohlräume mit Beschüttungen, Leichtbetonen mit haufwerksporigem Gefüge, Schaumbetonen o. dgl. (7) ausgefüllt sind und die oberseitgen Leerräume mit Wärmedämmstoffen (6) angefüllt sind.Ceiling element according to claim 8, characterized in that the cavities are filled with fillings, lightweight concretes with a pore structure, foam concrete or the like (7) and the empty spaces on the top are filled with thermal insulation materials (6). Wand-, Decken-, oder Dachelement nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, daß die außenseitigen Hohlräume mit Wärmedämmstoffen (6) und die raum- bzw. dachseitigen Hohlräume mit Beschüttungen, Leichtbetonen mit haufwerksporigem Gefüge, Schaumbetonen o. dgl. (7) ausgefüllt sind.Wall, ceiling or roof element according to one of claims 1 to 7, characterized in that the outside cavities with thermal insulation materials (6) and the room or roof-side cavities with fillings, lightweight concrete with a pore structure, foam concrete or the like. ( 7) are filled out.
EP94890126A 1993-04-23 1994-07-27 Wall, floor or roof element in panel form for buildings Expired - Lifetime EP0697487B1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
DE4413953A DE4413953C2 (en) 1993-04-23 1994-04-21 Wall, ceiling or roof element for buildings in panel construction
EP94890126A EP0697487B1 (en) 1993-04-23 1994-07-27 Wall, floor or roof element in panel form for buildings
DE59404353T DE59404353D1 (en) 1994-07-27 1994-07-27 Wall, ceiling or roof element for buildings in panel construction
AT94890126T ATE159312T1 (en) 1994-07-27 1994-07-27 WALL, CEILING OR ROOF ELEMENT FOR PANEL-TYPE BUILDINGS

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AT79893 1993-04-23
EP94890126A EP0697487B1 (en) 1993-04-23 1994-07-27 Wall, floor or roof element in panel form for buildings

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EP0697487A1 true EP0697487A1 (en) 1996-02-21
EP0697487B1 EP0697487B1 (en) 1997-10-15

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WO2000007784A1 (en) * 1998-08-07 2000-02-17 Hemma Schober Plate-like wooden building element
DE10022404A1 (en) * 2000-05-09 2001-11-22 Henkel Kgaa Textile fabric provided with ultraviolet radiation filter, useful for clothing, is obtained by depositing filter on fabric or fibers by impregnation with solution, dispersion or suspension
EP1264943A1 (en) * 2001-06-07 2002-12-11 Josef Dipl.-Ing Aichholzer Wall, ceiling and sound proofing element
CH692957A5 (en) * 1998-03-13 2002-12-31 Frinorm Ag Insulating component for wall
DE102009005102A1 (en) * 2009-01-19 2010-07-22 Binderholz Gmbh Holzindustrie Component and method for producing a component
CN109238875A (en) * 2018-09-10 2019-01-18 湖南大学 A kind of indoor shearing test method of the stake rock Interface Study based on half regular sawtooth

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AT739U2 (en) * 1995-10-18 1996-04-25 Adolf Jun Jandl PANEL-SHAPED COMPONENT
DE19914451A1 (en) * 1999-03-30 2000-10-05 Georg Hamann Building support structure of spaced side elements uses two-element side faces joined at right angles to those adjoining to give interposed free spaces filled with insulating material.
DE10015429C2 (en) * 2000-03-28 2002-01-31 Bruno Bantle Wall or ceiling element
DE10247481A1 (en) * 2002-10-11 2004-05-06 Hirler Gmbh Prefabricated roof panel for flat or sloped roof has a covering layer, heat insulation layer and a vapour barrier supported by beams
DE102009004088B4 (en) 2009-01-05 2021-04-29 Steinbacher Dämmstoff Gesellschaft m.b.H. Impact sound insulation
CN113958029B (en) * 2021-11-09 2023-06-30 广州市筱沐建筑工程有限公司 Aluminum alloy wall body for building decoration

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CH692957A5 (en) * 1998-03-13 2002-12-31 Frinorm Ag Insulating component for wall
WO2000007784A1 (en) * 1998-08-07 2000-02-17 Hemma Schober Plate-like wooden building element
DE10022404A1 (en) * 2000-05-09 2001-11-22 Henkel Kgaa Textile fabric provided with ultraviolet radiation filter, useful for clothing, is obtained by depositing filter on fabric or fibers by impregnation with solution, dispersion or suspension
EP1264943A1 (en) * 2001-06-07 2002-12-11 Josef Dipl.-Ing Aichholzer Wall, ceiling and sound proofing element
DE102009005102A1 (en) * 2009-01-19 2010-07-22 Binderholz Gmbh Holzindustrie Component and method for producing a component
CN109238875A (en) * 2018-09-10 2019-01-18 湖南大学 A kind of indoor shearing test method of the stake rock Interface Study based on half regular sawtooth
CN109238875B (en) * 2018-09-10 2020-10-02 湖南大学 Indoor shear test method for pile-rock interface research based on semi-regular sawtooth

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EP0697487B1 (en) 1997-10-15
DE4413953C2 (en) 2000-09-07

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