EP0629743A1 - Method for compensating subsidence of a longitudinal fixed railway track foundation - Google Patents

Method for compensating subsidence of a longitudinal fixed railway track foundation Download PDF

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Publication number
EP0629743A1
EP0629743A1 EP94108666A EP94108666A EP0629743A1 EP 0629743 A1 EP0629743 A1 EP 0629743A1 EP 94108666 A EP94108666 A EP 94108666A EP 94108666 A EP94108666 A EP 94108666A EP 0629743 A1 EP0629743 A1 EP 0629743A1
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Prior art keywords
concrete
installation
subsidence
injection material
concrete slab
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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EP94108666A
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German (de)
French (fr)
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Ed Zueblin AG
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Ed Zueblin AG
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Publication date
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Publication of EP0629743A1 publication Critical patent/EP0629743A1/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C23/00Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
    • E01C23/06Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
    • E01C23/10Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for raising or levelling sunken paving; for filling voids under paving; for introducing material into substructure
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B1/00Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
    • E01B1/002Ballastless track, e.g. concrete slab trackway, or with asphalt layers
    • E01B1/004Ballastless track, e.g. concrete slab trackway, or with asphalt layers with prefabricated elements embedded in fresh concrete or asphalt
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D37/00Repair of damaged foundations or foundation structures
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B2204/00Characteristics of the track and its foundations
    • E01B2204/03Injecting, mixing or spraying additives into or onto ballast or underground
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B2204/00Characteristics of the track and its foundations
    • E01B2204/06Height or lateral adjustment means or positioning means for slabs, sleepers or rails
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B2204/00Characteristics of the track and its foundations
    • E01B2204/10Making longitudinal or transverse sleepers or slabs in situ or embedding them

Definitions

  • the method according to the invention provides a possibility of targeted injection into the subsurface.
  • pipes or rectangular tubes are already used in the manufacturing phase Hollow plastic or metal profiles laid between the floor and the concrete slab. This precautionary installation makes it possible to counteract a possible lowering of the subsoil in a simple manner. It is not always necessary to lift the concrete belt. In many renovation cases, pressing the resulting cavity alone will suffice.
  • Fig. 2 top view of a roadway
  • FIG. 1 shows the schematic structure of a concrete substructure for rail vehicles.
  • the subsurface (1) is leveled and compacted in the usual way.
  • a film (2) is applied to this substrate. It is used as a sealing surface layer during subsequent pressing. As a result, the grout must be distributed horizontally and not only penetrate vertically into the ground via cracks in the floor.
  • the concrete track (4) is produced on the film, into which the sleepers (6) are shaken in the not yet hardened state.
  • the vertical connector (7) of the installed plastic pipe can be seen between the sleepers.
  • the grouting openings (8) lying in the plane of the concrete carriageway surface must be closed during the manufacture of the solid carriageway in order to avoid filling with concrete.
  • the length of the individual hose sections and the distance between the compression openings depends on the expected compression volume.
  • the filling openings (8) with the entire pipe laid can be outside or inside the rail track (5).
  • Fig. 3 shows in a section perpendicular to the threshold (6) again the structure of the subgrade (1), film (2) and concrete slab (7).
  • the vertical riser pipe (7) ends in the filling opening (8).
  • Fig. 4 shows the special design of the plastic hose, which allows extensive, multiple pressing of material.
  • the hose is provided with a lip (11) which has a small outlet opening (12). If the substrate (1) sinks with the film (2), a gap (9) is created. The injection material (10) is pressed into the gap via the outlet opening; The hose can be rinsed after pressing. If residues of the grouting material are still in the lip (11) and harden, the thin lip can be easily blasted off the next time the grouting is carried out.
  • Another embodiment uses a conventional cuff hose instead of the compression hose with lip, which is also integrated into the concrete slab. With this arrangement it is also possible to press in a targeted manner at the individual pressing openings and to protect the hose from clogging by rinsing.

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Architecture (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Paleontology (AREA)
  • General Engineering & Computer Science (AREA)
  • Road Paving Structures (AREA)

Abstract

Seit einigen Jahren haben sich im Eisenbahnoberbau Betonfahrbahnen bewährt. Im Betrieb solcher Fahrbahnen ergibt sich das Problem, daß sich der Untergrund unter der Fahrbahn setzen kann. Einer solchen Setzung folgt die Betonplatte und es kommt zu einer Abweichung von der planmäßigen Schienenlage. Das erfindungsgemäße Verfahren sieht eine Möglichkeit der gezielten Injektion in den Untergrund vor. Dazu werden schon in der Herstellungsphase Rohre (7) oder rechteckige Hohlprofile aus Kunststoff oder Metall zwischen Boden und Betonplatte verlegt. <IMAGE>Concrete carriageways have proven their worth in railway superstructures for several years. In the operation of such lanes, there is the problem that the ground can settle under the lane. Such a settlement follows the concrete slab and there is a deviation from the planned rail position. The method according to the invention provides a possibility of targeted injection into the underground. For this purpose, pipes (7) or rectangular hollow profiles made of plastic or metal are laid between the floor and the concrete slab during the manufacturing phase. <IMAGE>

Description

Seit einigen Jahren haben sich im Eisenbahnoberbau Betonfahrbahnen bewährt. Bei diesen Betonfahrbahnen, wie in der DE 38 40 795 beschrieben, handelt es sich um eine endlos verlegte Betonplatte, in der die Schwellen fest eingebunden sind.Concrete carriageways have proven their worth in railway superstructures for several years. These concrete carriageways, as described in DE 38 40 795, are an endlessly laid concrete slab in which the sleepers are firmly integrated.

Im Betrieb solcher Fahrbahnen ergibt sich das Problem, daß sich der Untergrund unter der Fahrbahn setzen kann. Einer solchen Setzung folgt die Betonplatte und es kommt zu einer Abweichung von der planmäßigen Schienenlage.In the operation of such lanes, there is the problem that the ground can settle under the lane. Such a settlement follows the concrete slab and there is a deviation from the planned rail position.

Bisher war es üblich, die Betonplatte der festen Fahrbahn anzuheben und Injektionsmaterial über eine Injektionslanze in den durch das Anheben entstandenen Hohlraum einzubringen. Diese Form der Injektion verläuft nicht sehr zielgerichtet, da sie punktförmig aus der Injektionslanze austritt. Besser ist es dagegen, das Injektionsmaterial gezielt und im geeigneten Umfang an den Ort der Bodenabsenkung zu bringen.So far, it has been customary to lift the concrete slab of the solid carriageway and to introduce injection material into the cavity created by the lifting via an injection lance. This form of injection is not very targeted because it emerges from the injection lance in a punctiform manner. On the other hand, it is better to bring the injection material to the place of the subsidence in a targeted and appropriate amount.

Das erfindungsgemäße Verfahren sieht von vornherein eine Möglichkeit der gezielten Injektion in den Untergrund vor. Dazu werden schon in der Herstellungsphase Rohre oder rechteckige Hohlprofile aus Kunststoff oder Metall zwischen Boden und Betonplatte verlegt. Durch diesen vorsorglichen Einbau ist es auf einfache Weise möglich einer eventuellen Absenkung des Untergrundes entgegenzuwirken. Dabei ist es auch nicht immer notwendig das Betonband anzuheben. In vielen Sanierungsfällen wird ein Verpressen des entstandenen Hohlraums allein schon genügen.From the outset, the method according to the invention provides a possibility of targeted injection into the subsurface. To do this, pipes or rectangular tubes are already used in the manufacturing phase Hollow plastic or metal profiles laid between the floor and the concrete slab. This precautionary installation makes it possible to counteract a possible lowering of the subsoil in a simple manner. It is not always necessary to lift the concrete belt. In many renovation cases, pressing the resulting cavity alone will suffice.

Fig. 1 Schnitt durch eine endlose BetonfahrbahnFig. 1 section through an endless concrete road

Fig. 2 Draufsicht auf eine FahrbahnFig. 2 top view of a roadway

Fig. 3 Schnitt A-AFig. 3 section A-A

Fig. 4 Schnitt B-BFig. 4 section B-B

In Fig. 1 erkennt man den schematischen Aufbau eines Betonunterbaus für Schienenfahrzeuge. Der Untergrund (1) wird auf die übliche Art planiert und verdichtet. Auf diesen Untergrund wird eine Folie (2) aufgebracht. Sie dient bei einer späteren Verpressung als dichtende Oberflächenschicht. Dadurch muß sich das Verpreßgut in der Horizontalen verteilen und dringt nicht nur über Bodenrisse vertikal in den Untergrund ein.1 shows the schematic structure of a concrete substructure for rail vehicles. The subsurface (1) is leveled and compacted in the usual way. A film (2) is applied to this substrate. It is used as a sealing surface layer during subsequent pressing. As a result, the grout must be distributed horizontally and not only penetrate vertically into the ground via cracks in the floor.

Auf der Folie wird die Betonfahrbahn (4) hergestellt, in die im noch nicht ausgehärteten Zustand die Schwellen (6) eingerüttelt werden. Jeweils zwischen den Schwellen ist das vertikale Anschlußstück (7) des eingebauten Kunststoffrohres zu sehen. Die in der Ebene der Betonfahrbahnoberfläche liegenden Verpreßöffnungen (8) müssen bei der Herstellung der festen Fahrbahn verschlossen sein, um ein Verfüllen mit Beton zu vermeiden. Die Länge der einzelnen Schlauchabschnitte und dnamit der Abstand der Verpreßöffnungen hängt dabei vom zu erwartenden Verpreßumfang ab.The concrete track (4) is produced on the film, into which the sleepers (6) are shaken in the not yet hardened state. The vertical connector (7) of the installed plastic pipe can be seen between the sleepers. The grouting openings (8) lying in the plane of the concrete carriageway surface must be closed during the manufacture of the solid carriageway in order to avoid filling with concrete. The length of the individual hose sections and the distance between the compression openings depends on the expected compression volume.

Die Einfüllöffnungen (8) mit dem gesamten verlegten Rohr können dabei außerhalb oder innerhalb des Schienenstranges (5) liegen.The filling openings (8) with the entire pipe laid can be outside or inside the rail track (5).

Fig. 3 zeigt in einem Schnitt senkrecht zur Schwelle (6) nochmals den Aufbau aus Planum (1), Folie (2) und Betonplatte (7). Das vertikale Steigrohr (7) endet in der Einfüllöffnung (8).Fig. 3 shows in a section perpendicular to the threshold (6) again the structure of the subgrade (1), film (2) and concrete slab (7). The vertical riser pipe (7) ends in the filling opening (8).

Das Detail in Fig. 4 zeigt die besondere Ausbildung des Kunststoffschlauches, der eine flächenhafte, mehrfache Verpressung von Material erlaubt. Der Schlauch ist mit einer Lippe (11) versehen, die eine kleine Austrittsöffnung (12) aufweist. Sinkt der Untergrund (1) mit der Folie (2) ab, entsteht ein Spalt (9). Über die Austrittsöffnung wird das Injektionsgut (10) in den Spalt verpresst; Nach der Verpressung kann der Schlauch gespült werden. Sitzen noch Reste des Verpressmaterial in der Lippe (11) und härten aus, kann die dünne Lippe beim nächsten Verpressen leicht abgesprengt werden.The detail in Fig. 4 shows the special design of the plastic hose, which allows extensive, multiple pressing of material. The hose is provided with a lip (11) which has a small outlet opening (12). If the substrate (1) sinks with the film (2), a gap (9) is created. The injection material (10) is pressed into the gap via the outlet opening; The hose can be rinsed after pressing. If residues of the grouting material are still in the lip (11) and harden, the thin lip can be easily blasted off the next time the grouting is carried out.

Eine andere Ausführungsform verwendet statt des Verpreßschlauches mit Lippe einen konventionellen Manschettenschlauch, der ebenfalls in die Betonplatte integriert wird. Auch bei dieser Anordnung ist es möglich, gezielt an den einzelnen Verpreßöffnungen zu verpressen und den Schlauch durch Spülen vor dem Zusetzen zu schützen.Another embodiment uses a conventional cuff hose instead of the compression hose with lip, which is also integrated into the concrete slab. With this arrangement it is also possible to press in a targeted manner at the individual pressing openings and to protect the hose from clogging by rinsing.

Wichtig ist dabei die geeignete Anordnung der Verpressöffnungen im Verlauf der Betonfahrbahn, da hier lediglich eine punktuelle Verpressung möglich ist.What is important here is the suitable arrangement of the pressing openings in the course of the concrete carriageway, since only a selective pressing is possible here.

Claims (8)

Verfahren zur wiederholten Anpassung einer Betonfahrbahn an Absenkungen des Untergrunds durch Verpressen von Injektionsmaterial in den Untergrund gekennzeichnet durch den horizontalen Einbau von Hohlprofilen parallel zum Schienenstrang mit Öffnungen zur Verteilung des Injektionsmaterials zwischen Betonplatte (4) und Untergrund (1)
und den Anschluß an vertikale Hohlprofile (7) und Verpreßöffnungen (8).
Process for repeated adaptation of a concrete carriageway to subsidence of the subsurface by pressing injection material into the subsurface characterized by the horizontal installation of hollow profiles parallel to the rail track with openings for distributing the injection material between the concrete slab (4) and the subsurface (1)
and the connection to vertical hollow profiles (7) and compression openings (8).
Verfahren nach Anspruch 1 gekennzeichnet durch die Verwendung von Rohren, die im horizontalen Bereich eine lippenförmige Ausbildung (11) aufweisen.A method according to claim 1, characterized by the use of tubes which have a lip-shaped configuration (11) in the horizontal region. Verfahren nach Anspruch 1 gekennzeichnet durch die Verwendung von Manschettenrohren zur Verteilung des Injektionsguts.A method according to claim 1, characterized by the use of cuff tubes for distributing the injection material. Verfahren nach Anspruch 1 gekennzeichnet durch die Verwendung von Rechteckhohlprofilen mit Öffnungen zur Verteilung des Injektionsguts.A method according to claim 1, characterized by the use of rectangular hollow profiles with openings for distributing the injection material. Verfahren nach Anspruch 1 bis 4 gekennzeichnet durch das Einbauen von einem oder mehreren Verpreßrohren parallel zu Betonfahrbahn.Method according to Claims 1 to 4, characterized by the installation of one or more grouting pipes parallel to the concrete carriageway. Verfahren nach Anspruch 1 bis 5 gekennzeichnet durch den Einbau der Rohre inner- oder außerhalb des Schienenstrangs.Method according to claims 1 to 5, characterized by the installation of the tubes inside or outside the rail track. Verfahren nach Anspruch 1 bis 6 gekennzeichnet durch den Einbau von einzelnen Abschnitten mit beliebiger Länge.Method according to Claims 1 to 6, characterized by the installation of individual sections of any length. Verfahren nach Anspruch 1 bis 7 gekennzeichnet durch den Einbau einer Kunststofffolie zwischen Untergrund (1) und Betonplatte (4).Method according to Claims 1 to 7, characterized by the installation of a plastic film between the substrate (1) and the concrete slab (4).
EP94108666A 1993-06-11 1994-06-07 Method for compensating subsidence of a longitudinal fixed railway track foundation Withdrawn EP0629743A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4319470 1993-06-11
DE19934319470 DE4319470C1 (en) 1993-06-11 1993-06-11 Method of compensating for subsidence below a continuously laid solid roadway

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EP0629743A1 true EP0629743A1 (en) 1994-12-21

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102012009284A1 (en) 2012-05-11 2013-11-14 Goldschmidt Thermit Railservice Gmbh Method for remediating a solid ballast track constructed in e.g. railway station, involves forming filling openings along long side of threshold region before filling the filling material into cavity
CN107489075A (en) * 2016-06-13 2017-12-19 中国铁道科学研究院铁道建筑研究所 A kind of plate-type ballastless track self-compacting concrete negative pressure pouring construction method

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19631430C2 (en) * 1996-08-03 2000-03-23 Zueblin Ag Method for introducing filler material under a solid carriageway and device for carrying out the method
DE19848655B4 (en) * 1998-05-12 2009-09-17 Ed. Züblin Ag Renovation of slab tracks
NL1010212C2 (en) * 1998-09-29 2000-03-30 Pieter Faber System for leveling subsided concrete raft used as building foundation, involves multiple injection points to force hardening material below areas which are lower than others

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2305536A1 (en) * 1973-02-05 1974-08-08 Sieke Helmut METHOD FOR LIFTING TRACKS AND PAVING PIECES, DEVICE FOR CARRYING OUT THIS METHOD AND SLEEPER
EP0409356A1 (en) * 1989-07-21 1991-01-23 Voorbij Groep B.V. Process for laying a foundation, and foundation
DE4203493A1 (en) * 1992-02-07 1992-08-13 Guenter Dr Ing Habil Drescher Foundations with subsidence compensation - consists of jacket with adjustable filling and support piston

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1914712C3 (en) * 1969-03-22 1973-09-27 Stahlwerke Peine-Salzgitter Ag, 3150 Peine Method of making a railroad track
DE3838534A1 (en) * 1988-11-14 1990-05-17 Willich F Berg Bautechnik Method and installation for renewing areas covered with large concrete slabs
DE3840795A1 (en) * 1988-12-03 1990-06-07 Zueblin Ag Method for producing a ballastless railway superstructure, and precast parts and device for carrying out the method
DE4201108C2 (en) * 1992-01-17 1997-01-09 Zueblin Ag Procedure for subsequent height adjustment of a seamless concrete road

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2305536A1 (en) * 1973-02-05 1974-08-08 Sieke Helmut METHOD FOR LIFTING TRACKS AND PAVING PIECES, DEVICE FOR CARRYING OUT THIS METHOD AND SLEEPER
EP0409356A1 (en) * 1989-07-21 1991-01-23 Voorbij Groep B.V. Process for laying a foundation, and foundation
DE4203493A1 (en) * 1992-02-07 1992-08-13 Guenter Dr Ing Habil Drescher Foundations with subsidence compensation - consists of jacket with adjustable filling and support piston

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102012009284A1 (en) 2012-05-11 2013-11-14 Goldschmidt Thermit Railservice Gmbh Method for remediating a solid ballast track constructed in e.g. railway station, involves forming filling openings along long side of threshold region before filling the filling material into cavity
DE102012009284B4 (en) * 2012-05-11 2015-01-22 Goldschmidt Thermit Railservice Gmbh Process for the rehabilitation of a solid road / solidified gravel railway
CN107489075A (en) * 2016-06-13 2017-12-19 中国铁道科学研究院铁道建筑研究所 A kind of plate-type ballastless track self-compacting concrete negative pressure pouring construction method

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Publication number Publication date
DE4319470C1 (en) 1994-08-11

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