EP0386422A1 - Device for the production of ceramic tiles from a flat drawn strip of clay - Google Patents

Device for the production of ceramic tiles from a flat drawn strip of clay Download PDF

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Publication number
EP0386422A1
EP0386422A1 EP90100995A EP90100995A EP0386422A1 EP 0386422 A1 EP0386422 A1 EP 0386422A1 EP 90100995 A EP90100995 A EP 90100995A EP 90100995 A EP90100995 A EP 90100995A EP 0386422 A1 EP0386422 A1 EP 0386422A1
Authority
EP
European Patent Office
Prior art keywords
strand
roller conveyor
dryer
clay
punch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP90100995A
Other languages
German (de)
French (fr)
Inventor
Hans Lingl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hans Lingl Anlagenbau und Verfahrenstechnik GmbH and Co KG
Original Assignee
Hans Lingl Anlagenbau und Verfahrenstechnik GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE19893907461 external-priority patent/DE3907461C1/en
Application filed by Hans Lingl Anlagenbau und Verfahrenstechnik GmbH and Co KG filed Critical Hans Lingl Anlagenbau und Verfahrenstechnik GmbH and Co KG
Publication of EP0386422A1 publication Critical patent/EP0386422A1/en
Withdrawn legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B15/00Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
    • F26B15/10Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • B28B11/16Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243Setting, e.g. drying, dehydrating or firing ceramic articles

Definitions

  • the main patent relates to a method and a device for producing ceramic plates from a flat-drawn clay strand.
  • the strand pieces cut from the clay strand are first predried to a state which almost completely ends the drying shrinkage but is still deformable, then the ceramic plates are punched out of the predried strand pieces and then dried.
  • the device for carrying out this method contains a strand cutter, a punch for ceramic plates and a device for converting the ceramic plates to a dryer grate running through the dryer and is characterized in that a first continuous furnace is arranged as a pre-dryer between the strand cutter and the punch and behind the punch a second continuous furnace is provided as a finished dryer.
  • the strand pieces are transferred from the strand conveyor to a collecting and loading device upstream of the pre-dryer for the transport of rows of strand pieces through the pre-dryer and individually reloaded from a downstream collecting and loading device onto a conveyor passing through the punch.
  • the object of the additional invention is to make the device according to the main patent more flexible.
  • the inventive design of the pre-dryer makes it possible to pass the strand pieces through the pre-dryer with or without using the paternoster lift as required.
  • the paternoster lift When the paternoster lift is used, it becomes a buffer, which increases the capacity of the pre-dryer.
  • the flat clay strand emerging from an extrusion press is cut with a cutter 3 into strand pieces 4, which are fed to the pre-dryer 6 aligned with this via a feed 15 formed directly as a roller or belt conveyor.
  • the pre-dryer 6 there are a two sections 16, 16 'existing roller conveyor and a paternoster elevator with sets of rakes 17 arranged one above the other, the prongs 18 penetrate the roller conveyor.
  • the tines 18 of each rake 17 each remove a strand 4 from the section of the roller conveyor 16. After loading the rakes 17 of each set, they are moved through the pre-dryer 6.
  • the computation sets are emptied after the pre-drying of the strand pieces, the strand pieces being deposited one after the other on section 16 'of the roller conveyor and fed to the punch 8 via the conveyor 7.
  • the paternoster lift When the paternoster lift is not in use, it is held in a position in which the strand pieces 4 can pass freely on the two roller conveyor sections.
  • the two roller conveyor sections can be driven independently of one another.
  • the sections 16 and 16 'of the roller conveyor can either connect directly to one another or be connected to one another by an intermediate belt 19.
  • the rakes 17 run in straight guides and are circulated by means of endless chains.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

Device for the production of ceramic tiles from a flat strip of clay, the following being arranged in line: a strip cutter, a pre-drier, a conveyor to the puncher, a roller conveyor (16), as well as a paternoster with rakes (17) arranged one above the other, the prongs of which can be inserted between the rollers of the roller conveyor (16) for picking up the pieces of strip (4) and for putting down the pre-dried pieces of strip (4). <IMAGE>

Description

Das Hauptpatent betrifft ein Verfahren sowie eine Vorrichtung zum Herstellen von keramischen Platten aus einem flachgezogenen Ton­strang. Bei dem Verfahren werden die von dem Tonstrang abgeschnit­tenen Strangstücke zunächst bis zu einem die Trockenschwindung nahe­zu beendenden, aber noch verformbaren Zustand vorgetrocknet, dann die keramischen Platten aus den so vorgetrockneten Strangstücken ge­stanzt und anschließend getrocknet.The main patent relates to a method and a device for producing ceramic plates from a flat-drawn clay strand. In the process, the strand pieces cut from the clay strand are first predried to a state which almost completely ends the drying shrinkage but is still deformable, then the ceramic plates are punched out of the predried strand pieces and then dried.

Die Vorrichtung zur Durchführung dieses Verfahrens enthält einen Strangabschneider, einen Ausstanzer für keramische Platten und eine Einrichtung zum Umsetzen der keramischen Platten auf einen Trockner durchlaufende Trocknerroste und ist dadurch gekennzeichnet, daß zwi­schen dem Strangabschneider und dem Ausstanzer ein erster Durch­laufofen als Vortrockner angeordnet und hinter dem Ausstanzer ein zweiter Durchlaufofen als Fertigtrockner vorgesehen ist.The device for carrying out this method contains a strand cutter, a punch for ceramic plates and a device for converting the ceramic plates to a dryer grate running through the dryer and is characterized in that a first continuous furnace is arranged as a pre-dryer between the strand cutter and the punch and behind the punch a second continuous furnace is provided as a finished dryer.

Dabei werden die Strangstücke vom Strangförderer auf eine den Vor­trockner vorgeordnete Sammel- und Beschickungseinrichtung für den Transport von Strangstückreihen durch den Vortrockner umgesetzt und von einer diesem nachgeordneten Sammel- und Beschickungseinrich­tung auf einen durch den Ausstanzer hindurchgehenden Förderer ein­zeln umgeladen.The strand pieces are transferred from the strand conveyor to a collecting and loading device upstream of the pre-dryer for the transport of rows of strand pieces through the pre-dryer and individually reloaded from a downstream collecting and loading device onto a conveyor passing through the punch.

Aufgabe der Zusatzerfindung ist es, die Vorrichtung nach dem Haupt­patent flexibler zu gestalten.The object of the additional invention is to make the device according to the main patent more flexible.

Diese Aufgabe wird mit den im kennzeichnenden Teil des Anspruchs 1 angegebenen Merkmalen gelöst.This object is achieved with the features specified in the characterizing part of claim 1.

Durch die erfindungsgemäße Ausführung des Vortrockners ist es mög­lich, die Strangstücke je nach Bedarf mit oder ohne Benutzung des Paternosteraufzugs durch den Vortrockner zu führen. Bei einer Benut­zung des Paternosteraufzugs wird dieser zu einem Puffer, wodurch die Kapazität des Vortrockners erhöht wird.The inventive design of the pre-dryer makes it possible to pass the strand pieces through the pre-dryer with or without using the paternoster lift as required. When the paternoster lift is used, it becomes a buffer, which increases the capacity of the pre-dryer.

Ein Ausführungsbeispiel ist in der Zeichnung dargestellt und wird im folgenden beschrieben.An embodiment is shown in the drawing and is described below.

Der aus einer Strangpresse austretende flache Tonstrang wird mit einem Abschneider 3 zu Strangstücken 4 geschnitten, welche über eine als Rollen- oder Bandförderer unmittelbar gebildete Zuführung 15 dem mit dieser fluchtenden Vortrockner 6 zugeführt werden. Im Vortrockner 6 befinden sich eine aus zwei Abschnitten 16, 16′ be­stehende Rollenbahn sowie ein Paternosteraufzug mit Sätzen von übereinander angeordneten Rechen 17, deren Zinken 18 die Rollen­bahn durchgreifen. Im Betrieb nehmen die Zinken 18 eines jeden Rechens 17 jeweils ein Strangstück 4 vom Abschnitt der Rollenbahn 16 ab. Nach Beladen der Rechen 17 eines jeden Satzes werden diese durch den Vortrockner 6 bewegt. Die Rechensätze werden nach dem Vortrocknen der Strangstücke entleert, wobei die Strangstücke einzeln nacheinander auf dem Abschnitt 16′ der Rollenbahn abge­legt und über den Förderer 7 dem Ausstanzer 8 zugeführt werden.The flat clay strand emerging from an extrusion press is cut with a cutter 3 into strand pieces 4, which are fed to the pre-dryer 6 aligned with this via a feed 15 formed directly as a roller or belt conveyor. In the pre-dryer 6 there are a two sections 16, 16 'existing roller conveyor and a paternoster elevator with sets of rakes 17 arranged one above the other, the prongs 18 penetrate the roller conveyor. In operation, the tines 18 of each rake 17 each remove a strand 4 from the section of the roller conveyor 16. After loading the rakes 17 of each set, they are moved through the pre-dryer 6. The computation sets are emptied after the pre-drying of the strand pieces, the strand pieces being deposited one after the other on section 16 'of the roller conveyor and fed to the punch 8 via the conveyor 7.

Bei Nichtgebrauch des Paternosteraufzugs wird dieser in einer Stellung festgehalten, in der die Strangstücke 4 auf den beiden Rollenbahnabschnitten unbehindert durchlaufen können. Die bei­den Rollenbahnabschnitte sind unabhängig voneinander antreibbar. Die Abschnitte 16 und 16′ der Rollenbahn können entweder unmit­telbar aneinander anschließen oder durch ein Zwischenband 19 miteinander verbunden sein. Die Rechen 17 laufen in Geradefüh­rungen um und werden mittels endloster Ketten im Kreislauf be­wegt.When the paternoster lift is not in use, it is held in a position in which the strand pieces 4 can pass freely on the two roller conveyor sections. The two roller conveyor sections can be driven independently of one another. The sections 16 and 16 'of the roller conveyor can either connect directly to one another or be connected to one another by an intermediate belt 19. The rakes 17 run in straight guides and are circulated by means of endless chains.

Claims (5)

1. Vorrichtung zum Herstellen von keramischen Platten aus einem flachgezogenen Tonstrang mit einem Strangabschneider, einem Ausstanzer für die Platten, einem zwischen dem Strangabschnei­der und dem Ausstanzer vorgesehenen ersten Durchlaufofen als Vortrockner und einem weiten Durchlaufofen als Fertigtrockner hinter dem Ausstanzer, nach Patent 38 22 653, dadurch gekennzeichnet,
daß der in Flucht mit der Zuführung (15) vom Strangabschneider her stehende Vortrockner (6) eine antreibbare Rollenbahn (16, 16′) sowie einen Paternosteraufzug mit Sätzen übereinander ange­brachter Rechen (17) aufweist, deren Zinken (18) zum Abnehmen der Strangstücke (4) und zum Ablegen der vorgetrockneten Strang­stücke die Rollenbahn durchgreifen.
1. Device for producing ceramic plates from a flat-drawn clay strand with a strand cutter, a punch for the plates, a first continuous furnace provided as a pre-dryer between the strand cutter and the punch and a wide continuous furnace as a finished dryer behind the punch, according to patent 38 22 653, characterized by
that the pre-dryer (6) standing in line with the feed (15) from the strand cutter has a drivable roller conveyor (16, 16 ') and a paternoster elevator with sets of rakes (17) arranged one above the other, the prongs (18) of which for removing the strand pieces ( 4) and reach through the roller conveyor to deposit the pre-dried strand pieces.
2. Vorrichtung nach Anspruch 1, dadurch gekenn­zeichnet,
daß die Rollenbahn in zwei getrennt antreibbare Abschnitte (16, 16′) unterteilt ist, von denen einer im aufsteigenden und der andere im absteigenden Paternosterabschnitt liegt.
2. Device according to claim 1, characterized in
that the roller conveyor is divided into two separately drivable sections (16, 16 '), one of which is in the ascending and the other in the descending paternoster section.
3. Vorrichtung nach Anspruch 2, dadurch gekenn­zeichnet,
daß zwischen den Abschnitten (16, 16′) der Rollenbahn ein die Abschnitte verbindendes Förderband (19) angeordnet ist.
3. Device according to claim 2, characterized in that
that between the sections (16, 16 ') of the roller conveyor a conveyor connecting the sections (19) is arranged.
4. Vorrichtung nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet,
daß die Zuführung (15) durch einen Band- oder Rollenför­derer gebildet wird.
4. Device according to one of claims 1 to 3, characterized in
that the feed (15) is formed by a belt or roller conveyor.
5. Vorrichtung nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet,
daß die Rechen (17) in Geradeführungen laufen und durch um­laufende Ketten bewegt werden.
5. Device according to one of claims 1 to 4, characterized in
that the rakes (17) run in straight guides and are moved by revolving chains.
EP90100995A 1989-03-08 1990-01-18 Device for the production of ceramic tiles from a flat drawn strip of clay Withdrawn EP0386422A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3907461 1989-03-08
DE19893907461 DE3907461C1 (en) 1988-07-05 1989-03-08 Device for manufacturing ceramic plates from a flat-drawn clay column

Publications (1)

Publication Number Publication Date
EP0386422A1 true EP0386422A1 (en) 1990-09-12

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EP90100995A Withdrawn EP0386422A1 (en) 1989-03-08 1990-01-18 Device for the production of ceramic tiles from a flat drawn strip of clay

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EP (1) EP0386422A1 (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4102522A1 (en) * 1990-10-10 1992-04-16 Erlus Baustoffwerke Plain roof tile with holes for attachment pins - which obviate need for grooved rollers in kiln conveyor
DE4213936A1 (en) * 1991-04-30 1992-11-05 Murata Manufacturing Co HEAT TREATMENT SYSTEM
DE4200012A1 (en) * 1992-01-02 1993-07-08 Erlus Baustoffwerke Interlocking roof tile with transverse ribs on undersurface - which facilitate transport on roller conveyor through firing kiln
EP1593614A2 (en) * 2004-05-04 2005-11-09 Windmöller &amp; Hölscher KG Storage device for bags or tubular pieces
DE102006051557A1 (en) * 2006-11-02 2008-05-08 Manz Automation Ag Solar cells and/or wafers drying system, has transport device transporting solar cells that are to be dried by system, where device includes set of racks with receiving finger that is guided between rollers of conveyor belts
ITMO20090175A1 (en) * 2009-07-03 2011-01-04 Siti B & T Group S P A DECORATION PROCEDURE TO DECORATE CERAMIC MANUFACTURES
CN111054609A (en) * 2019-12-27 2020-04-24 江苏剑桥涂装工程股份有限公司 Automatic drying and curing equipment

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1235808B (en) * 1963-04-27 1967-03-02 Schiepe Holzbearbeitungsmasch Stacking device for stab- and board-shaped items, especially for profile strips
GB2026972A (en) * 1978-07-17 1980-02-13 Brems John Henry Workpiece vertical conveyor system
GB2093422A (en) * 1981-02-19 1982-09-02 Jsk Materials Handling Ltd Vertical conveyor
DE3402985A1 (en) * 1984-01-28 1985-08-01 Marin 6729 Hatzenbühl Schnorr Process for producing tiles
GB2166702A (en) * 1984-10-13 1986-05-14 Mengele & Soehne Masch Karl Sorting and storing articles
EP0301231A1 (en) * 1987-07-28 1989-02-01 Società Impianti Termoelettrici Industriali s.p.A. S.I.T.I. Apparatus for loading and unloading plate-like ceramic materials

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1235808B (en) * 1963-04-27 1967-03-02 Schiepe Holzbearbeitungsmasch Stacking device for stab- and board-shaped items, especially for profile strips
GB2026972A (en) * 1978-07-17 1980-02-13 Brems John Henry Workpiece vertical conveyor system
GB2093422A (en) * 1981-02-19 1982-09-02 Jsk Materials Handling Ltd Vertical conveyor
DE3402985A1 (en) * 1984-01-28 1985-08-01 Marin 6729 Hatzenbühl Schnorr Process for producing tiles
GB2166702A (en) * 1984-10-13 1986-05-14 Mengele & Soehne Masch Karl Sorting and storing articles
EP0301231A1 (en) * 1987-07-28 1989-02-01 Società Impianti Termoelettrici Industriali s.p.A. S.I.T.I. Apparatus for loading and unloading plate-like ceramic materials

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4102522A1 (en) * 1990-10-10 1992-04-16 Erlus Baustoffwerke Plain roof tile with holes for attachment pins - which obviate need for grooved rollers in kiln conveyor
DE4213936A1 (en) * 1991-04-30 1992-11-05 Murata Manufacturing Co HEAT TREATMENT SYSTEM
DE4200012A1 (en) * 1992-01-02 1993-07-08 Erlus Baustoffwerke Interlocking roof tile with transverse ribs on undersurface - which facilitate transport on roller conveyor through firing kiln
DE4200012C2 (en) * 1992-01-02 1999-04-15 Erlus Baustoffwerke Process for firing roofing tiles
EP1593614A2 (en) * 2004-05-04 2005-11-09 Windmöller &amp; Hölscher KG Storage device for bags or tubular pieces
EP1593614A3 (en) * 2004-05-04 2006-03-22 Windmöller &amp; Hölscher KG Storage device for bags or tubular pieces
DE102006051557A1 (en) * 2006-11-02 2008-05-08 Manz Automation Ag Solar cells and/or wafers drying system, has transport device transporting solar cells that are to be dried by system, where device includes set of racks with receiving finger that is guided between rollers of conveyor belts
ITMO20090175A1 (en) * 2009-07-03 2011-01-04 Siti B & T Group S P A DECORATION PROCEDURE TO DECORATE CERAMIC MANUFACTURES
EP2272645A1 (en) * 2009-07-03 2011-01-12 SITI - B&T Group S.p.A. Method for decorating ceramic products
CN111054609A (en) * 2019-12-27 2020-04-24 江苏剑桥涂装工程股份有限公司 Automatic drying and curing equipment

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