EP0347416A1 - Structural element for surface heating and cooling systems and process for manufacturing such elements - Google Patents

Structural element for surface heating and cooling systems and process for manufacturing such elements

Info

Publication number
EP0347416A1
EP0347416A1 EP88901593A EP88901593A EP0347416A1 EP 0347416 A1 EP0347416 A1 EP 0347416A1 EP 88901593 A EP88901593 A EP 88901593A EP 88901593 A EP88901593 A EP 88901593A EP 0347416 A1 EP0347416 A1 EP 0347416A1
Authority
EP
European Patent Office
Prior art keywords
heat
plate
forming
heat transfer
conducting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
EP88901593A
Other languages
German (de)
French (fr)
Inventor
Hans Josef May
Roland Schnettler
Bernhard Schweinsberg
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of EP0347416A1 publication Critical patent/EP0347416A1/en
Ceased legal-status Critical Current

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00—General constructional features
    • F25D23/06—Walls
    • F25D23/061—Walls with conduit means
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/292—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
    • E04C2/521—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling
    • E04C2/525—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling for heating or cooling
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D3/00—Hot-water central heating systems
    • F24D3/12—Tube and panel arrangements for ceiling, wall, or underfloor heating
    • F24D3/14—Tube and panel arrangements for ceiling, wall, or underfloor heating incorporated in a ceiling, wall or floor
    • F24D3/141—Tube mountings specially adapted therefor
    • F24D3/142—Tube mountings specially adapted therefor integrated in prefab construction elements
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]

Definitions

  • the invention relates to a component for surface heating or cooling systems, consisting of at least one heat carrier channel and a plate connected to it in a heat-conducting manner, which is provided on its underside connected to the heat-conducting chamber with a thermal insulation layer, and a method for producing such components .
  • components for connecting underfloor heating systems consist of a thin plate-shaped heat-conducting sheet, on the underside of which tubular profiles are fastened as heat-conducting channels.
  • the underside of these thin thermal baffles is lined with a thermal barrier coating.
  • Such components to be produced in grid dimensions serve for a system-like construction of underfloor heating in both new and old buildings.
  • the requirements placed on these underfloor heating systems are that their components are easy to assemble at the construction site, allow intimate heat-conducting contact with the underfloor structure and ensure thermal insulation from the subsurface.
  • These known plate-like components can be installed with a relatively low floor construction height. However, they require integration into the supporting structure and sufficient load-bearing cover at the top.
  • the heat transfer medium preferably hot water, flows through the interconnected components in a suitable guide in the low-temperature range. The heat supplied is distributed over the heat conducting plate.
  • a component for surface heating systems is known from JP-OS 59-225 229, in which the profiles forming the heat transfer channels are recessed in the form of heating coils in a styrofoam layer. Under the influence of heat and pressure, plates are pressed against the insulation layer above and below, which are to be connected in this way to the insulation layer.
  • a disadvantage of this construction is the resulting distance between the heat transfer channels and the adjacent plate.
  • Such a composite panel requires support when load-bearing forces occur, since no significant thrust forces can be transmitted via the thermal insulation layer in the manner of polystyrene.
  • the object of the invention is to propose components for surface heating or cooling systems for floors, walls, ceilings or roofs, which can be laid independently of covering or covering or supporting means for a self-supporting structure, and a corresponding method for the production to propose such components.
  • the object of the invention is achieved with a component with all the features of claim 1 and with a method with the features of claim 6.
  • the proposed component is self-supporting and can therefore be used as part of a floor, wall, roof or ceiling system. It is able to absorb tensile and compressive stresses due to the shear-resistant connection of the top plate to the bottom plate.
  • the profiles forming the heat conduction channels rest with one or more flattened sections on the underside of the top plate forming the heat plate.
  • Such components can be produced by a method according to the invention, in which the fastening of the profiles forming the heat carrier channels is fastened between the two plates by the pressure of the foaming thermal insulation layer. Such methods can be carried out continuously according to claim 7. A discontinuous type of production in corresponding support forms is also possible.
  • the invention also includes a proposal to provide the heat transfer channels on both plates, for example when using such components to form partitions.
  • FIG. 1 shows a partial section through a component in which the heat transfer channels are formed on one side in the thermal insulation layer
  • FIG. 5 shows a partial section through a component in which the heat transfer channels are formed by a trapezoidally profiled sheet metal attached to the underside of the top plate,
  • FIG. 6 shows a partial section through a wall element, in which a hollow profile with a semi-annular cross section forms the heat transfer channel
  • FIG. 7 shows a view of a schematic device for producing components
  • FIG. 8 shows a cross section through the device according to FIG. 7.
  • the components shown in FIGS. 1-6 are used to form surface heating or cooling systems in floors, walls, ceilings or roofs. They are produced in grid dimensions and statis with known assembly techniques and connected to each other in a sealed manner with respect to their heat transfer channels. Due to the specific sandwich construction of the individual components and their connection, self-supporting systems are created.
  • the component according to FIG. 1 consists of the top plate 1 forming the heat-conducting plate and the bottom plate 2 which is connected to it with abrasion through the thermal insulation layer 4, preferably made of foamed polyurethane.
  • the top plate preferably consists of metal, while the bottom plate can also consist of plastic.
  • tubes al heat transfer channels 3 are attached in a heat-conducting manner with solder connections.
  • a trapezoidal support plate 103 ' is provided corresponding to the component according to FIG. 2, which has corresponding fastening sections 131 on the underside of the upper plate 101 and with corresponding sections is attached to the lower plate 102.
  • This trapezoidal profiled support plate 103 ' forms the heat transfer channels 103.
  • the intermediate spaces are filled with a foam plastic 104.
  • the heat transfer channels 203 and 303 are formed in the thermal insulation layer 204 and 304 from rigid foam plastic. They are closed off by the upper plates 201 and 301 forming the heat-conducting plate and, in the exemplary embodiment according to FIG. 4, also by the lower plate 302, which in this embodiment is also a heat-conducting plate.
  • the thrust resistant Connections in turn form the thermal insulation layers 204 and 304. They connect the top plates 201 and 301 to the bottom plates 202 and 302, respectively.
  • a trapezoidal profile plate 403 'in a shear-resistant connection is placed on the underside of the top plate 401 in a heat-conducting manner. In this way, the heat transfer channels 403 are formed.
  • the shear-resistant connection between the profile plate 403 'and the lower plate 402 forms the suitable thermal insulation layer 404.
  • the component shown in FIG. 6 in turn consists of two spaced-apart load-bearing plates 501, 502 which are connected to one another in a shear-resistant manner by the foamed-in hard plastic foam 504.
  • the profile 531 serving as the heat transfer channel 503 is semi-annular in cross section.
  • the flattened connecting wall bears the number 531a. With this wall, the profile is directly heat-conducting on the inside of the top plate 501.
  • Components according to FIGS. 5 and 6 can be produced in an advantageous manner in that their profiles 403 1 and 531, which form the heat transfer channels 403 and 503, respectively, by the pressure of an upper and lower plate 401, which is supported and kept at a distance from the outside , 501 or 402, 502 are attached to the underside of the upper plate 401 or 501 forming the heat-conducting plate while sealing the spacing space between the plates by foaming.
  • a continuous production process can be seen from the illustrations according to FIGS. 7 and 8.
  • the designated with the number 501 ' the upper plates forming metal strip is len len-plates and 6 supplied to a corresponding device.
  • the profile forming the heat transfer channel is Pipe 503 'placed, preferably pressed with a pressure roller 7, optionally with an adhesive layer.
  • a strip 502' which later forms the lower plate, is fed synchronously, which is also supported from above by rollers and plates 5.
  • the distance between the two tapes determines the required thickness of the thermal insulation layer.
  • the gap between the sides is sealed and supported laterally by appropriate devices 9.
  • foaming liquid plastic preferably polyurethane
  • This hardening plastic foam fills the distance between the two bands and presses the profile 503 'against the inside of the metal band 501' under the resulting pressure.
  • the profiles 503 'forming the heat transfer channel are fixed and held on the metal strip 501'. After curing, the resulting components can be produced by separating them from the strand.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Sustainable Development (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Building Environments (AREA)
  • Floor Finish (AREA)
  • Thermal Insulation (AREA)

Abstract

Un élément structural pour systèmes de chauffage et de refroidissement de surface, ayant la forme d'une construction sandwich auto-porteuse, comporte une plaque conductrice de chaleur (501) robuste formant la semelle supérieure, et une plaque inférieure robuste (502) liée, de manière à résister au cisaillement, à la plaque conductrice de chaleur par l'intermédiaire d'une couche calorifuge (504) faite d'un matériau plastique adéquat, de préférence de la mousse polyuréthane. Des canaux caloporteurs (503) ayant des connexions conductrices de chaleur sont situées sur la surface inférieure de la plaque conductrice de chaleur (501) à laquelle ils sont reliées. On propose un procédé de fabrication de ces éléments structuraux, dans lequel les profilés formant les canaux caloporteurs (503) sont fixés à la surface inférieure de la plaque conductrice de chaleur supérieure (501) par la pression d'une couche calorifuge (504) mise en place par mousage entre les plaques supérieure et inférieure (501 et 502), soutenues à l'extérieur et maintenues à distance, avec étanchéification latérale de l'espace entre les plaques.A structural element for surface heating and cooling systems, in the form of a self-supporting sandwich construction, comprises a robust heat conducting plate (501) forming the upper sole, and a robust lower plate (502) linked, so as to resist shearing, the heat conducting plate by means of a heat-insulating layer (504) made of a suitable plastic material, preferably polyurethane foam. Heat transfer channels (503) having heat conducting connections are located on the bottom surface of the heat conducting plate (501) to which they are connected. A method of manufacturing these structural elements is proposed, in which the profiles forming the heat transfer channels (503) are fixed to the lower surface of the upper heat conducting plate (501) by the pressure of a heat-insulating layer (504) in place by foaming between the upper and lower plates (501 and 502), supported on the outside and kept at a distance, with lateral sealing of the space between the plates.

Description

Bauelement für Flächenheizungs- oder -kühlsysteme und Verfahren zur Herstellung solcher Bauelemente Component for surface heating or cooling systems and method for producing such components
Die Erfindung betrifft ein Bauelement für Flächenheizungs¬ oder -kühlsysteme, bestehend aus mindestens einem Wärme¬ trägerkanal und einer mit diesem wärmeleitend verbundenen Platte, die an ihrer mit dem Wärmeleitkaial verbundenen Un^ terseite mit einer Wärmedämmschicht versehen ist, und ein Verfahren zur Herstellung solcher Bauelemente.The invention relates to a component for surface heating or cooling systems, consisting of at least one heat carrier channel and a plate connected to it in a heat-conducting manner, which is provided on its underside connected to the heat-conducting chamber with a thermal insulation layer, and a method for producing such components .
Zur Erstellung von Fußbodenheizungen sind bereits nach der DE-OS 26 58 673 miteinander zu verbindende Bauelemente be¬ kannt, die aus einem dünnen plattenförmigen Wärmeleitblech bestehen, an dessen Unterseite Rohrprofile als Wärmeleit- kanäle befestigt sind. Die Unterseite dieser dünnen Wärme¬ leitbleche ist mit einer Wärmedämmschicht abgekleidet. Solche in Rastermaßen herzustellende Bauelemente dienen einem systemartigen Aufbau von Fußbodenheizungen sowohl in Neubauten als auch in Altbauten. An diese Fußbodenheizungen wird die Anforderung gestellt, daß ihre Bauelemente leicht an der Baustelle zu montieren sind, einen innigen wärmeleitenden Kontakt mit dem Fußboden¬ aufbau ermöglichen und eine Wärmeisolierung gegenüber dem Untergrund gewährleisten. Diese bekannten plattenartigen Bauelemente lassen sich bei relativ geringer Fußbodenaufbau¬ höhe verlegen. Sie erfordern jedoch die Integrierung in den abstützenden Aufbau sowie eine ausreichende tragfähige Abdeckung nach oben. Durch die miteinander verbundenen Bauelemente strömt nach entsprechender Montage in geeigneter Führung das Wärmeträgermedium, vorzugsweise Warmwasser im Niedertemperaturbereich. Die zugeführte Wärme wird über das Wärmeleitblech verteilt.According to DE-OS 26 58 673, components for connecting underfloor heating systems are already known which consist of a thin plate-shaped heat-conducting sheet, on the underside of which tubular profiles are fastened as heat-conducting channels. The underside of these thin thermal baffles is lined with a thermal barrier coating. Such components to be produced in grid dimensions serve for a system-like construction of underfloor heating in both new and old buildings. The requirements placed on these underfloor heating systems are that their components are easy to assemble at the construction site, allow intimate heat-conducting contact with the underfloor structure and ensure thermal insulation from the subsurface. These known plate-like components can be installed with a relatively low floor construction height. However, they require integration into the supporting structure and sufficient load-bearing cover at the top. After appropriate assembly, the heat transfer medium, preferably hot water, flows through the interconnected components in a suitable guide in the low-temperature range. The heat supplied is distributed over the heat conducting plate.
Aus der JP-OS 59-225 229 ist ein Bauelement für Flächenhei¬ zungssysteme bekannt, bei dem die die Wärmeträgerkanäle bil¬ denden Profile in Heizschlangenform vertieft in einer Styro- porschicht eingelagert sind. Unter Wärme- und Druckeinwirkun sind jeweils gegen die Dämmstoffschicht oben und unten Platten gepreßt, die auf diese Weise mit der Dämmstoffschich verbunden werden sollen. Nachteilig ist bei dieser Konstruk¬ tion der sich ergebende Abstand der Wärmeträgerkanäle zur benachbarten Platte. Ein solcher Plattenverbund bedarf bei auftretenden Tragkräften der Abstützung, da über die Wär e- dämmstoffschicht in der Art von Styropor keine Schubkräfte in nennenswertem Maße übertragen werden können.A component for surface heating systems is known from JP-OS 59-225 229, in which the profiles forming the heat transfer channels are recessed in the form of heating coils in a styrofoam layer. Under the influence of heat and pressure, plates are pressed against the insulation layer above and below, which are to be connected in this way to the insulation layer. A disadvantage of this construction is the resulting distance between the heat transfer channels and the adjacent plate. Such a composite panel requires support when load-bearing forces occur, since no significant thrust forces can be transmitted via the thermal insulation layer in the manner of polystyrene.
Die Aufgabe der Erfindung besteht darin, Bauelemente für Flächenheizungs- oder -kühlsysteme für Fußböden, Wände, Decken oder Dächer vorzuschlagen, die unabhängig von ab¬ deckenden bzw. verkleidenden oder abstützenden Mitteln zu einem selbsttragenden Aufbau verlegt werden können, sowie ein entsprechendes Verfahren zur Herstellung solcher Bau¬ elemente vorzuschlagen. Gelöst wird die Erfindungsaufgabe mit einem Bauelement mit sämtlichen Merkmalen des Anspruchs 1 sowie durch ein Ver¬ fahren mit den Merkmalen des Anspruchs 6.The object of the invention is to propose components for surface heating or cooling systems for floors, walls, ceilings or roofs, which can be laid independently of covering or covering or supporting means for a self-supporting structure, and a corresponding method for the production to propose such components. The object of the invention is achieved with a component with all the features of claim 1 and with a method with the features of claim 6.
Das vorgeschlagene Bauelement ist selbsttragend und kann daher als Teil eines Fußboden-, Wand-, Dach- bzw. Decken¬ systems eingesetzt werden. Es ist in der Lage, infolge der schubfesten Verbindung der Oberplatte mit der Unterplatte Zug- und Druckspannungen aufzunehmen.The proposed component is self-supporting and can therefore be used as part of a floor, wall, roof or ceiling system. It is able to absorb tensile and compressive stresses due to the shear-resistant connection of the top plate to the bottom plate.
Nach bevorzugten Ausführungsarten der Erfindung liegen die die Wärmeleitkanäle bildenden Profile mit einem oder mehre abgeflachten Abschnitten an der Unterseite der die Wärmele platte bildenden Oberplatte an. Solche Bauelemente können nach einem erfindungsgemäßen Verfahren hergestellt werden, bei dem die Befestigung der die Wärmeträgerkanäle bildende Profile durch den Druck der aufschäumend eingebrachten Wärmedämmschicht zwischen den beiden Platten befestigt werden. Solche Verfahren können kontinuierlich entsprechend Anspruch 7 durchgeführt werden. Eine diskontinuierliche Herstellungsart in entsprechenden Abstützformen ist ebenfal mögl ich .According to preferred embodiments of the invention, the profiles forming the heat conduction channels rest with one or more flattened sections on the underside of the top plate forming the heat plate. Such components can be produced by a method according to the invention, in which the fastening of the profiles forming the heat carrier channels is fastened between the two plates by the pressure of the foaming thermal insulation layer. Such methods can be carried out continuously according to claim 7. A discontinuous type of production in corresponding support forms is also possible.
Zur Erfindung gehört auch ein Vorschlag, die Wärmeträger- kanäle an beiden Platten vorzusehen, beispielsweise beim Einsatz solcher Bauelemente zur Ausbildung von Zwischen¬ wänden.The invention also includes a proposal to provide the heat transfer channels on both plates, for example when using such components to form partitions.
Von entscheidender Bedeutung für die Erfindung ist die direkte wärmeleitende Verbindung der Wärmeträgerkanäle mit einer oder beiden selbsttragenden Platten und die schubfest Verbindung der beiden Platten durch den geeigneten Kunst¬ stoff, der die Wärmedämmschicht bildet.Of crucial importance for the invention is the direct heat-conducting connection of the heat transfer channels to one or both self-supporting plates and the shear-resistant connection of the two plates by means of the suitable plastic which forms the thermal insulation layer.
Anhand abgebildeter Ausführungsbeispiele und eines Verfah¬ rensschema wird die Erfindung im folgenden näher erläutert. Es zeigen : Fig. 1 einen Teilschnitt durch ein Bauelement, bei dem an der Unterseite der die Wärme¬ leitplatte bildenden Oberplatte Rohre als Wärmeträgerkänäle befestigt sind,The invention is explained in more detail below with the aid of illustrated exemplary embodiments and a process diagram. Show it : 1 shows a partial section through a component in which pipes are attached as heat transfer channels to the underside of the upper plate forming the heat-conducting plate,
Fig einen Teilschnitt durch ein Bauelement, bei dem die Wärmeträgerkanäle durch ein trapezförmig profiliertes Stützblech gebildet sind,A partial section through a component in which the heat transfer channels are formed by a trapezoidal profiled support plate,
Fig einen Teilschnitt durch ein Bauelement, bei dem die Wärmeträgerkanäle in der Wärmedämmschicht einseitig ausgebildet sind ,FIG. 1 shows a partial section through a component in which the heat transfer channels are formed on one side in the thermal insulation layer,
Fig einen Teilschnitt durch ein Bauelement, bei dem die Wärmeträgerkanäle an beiden Seiten in der Wärmedämmschicht ausgebildet sind,A partial section through a component in which the heat transfer channels are formed on both sides in the thermal barrier coating,
Fig. 5 einen Teilschnitt durch ein Bauelement, bei dem die Wärmeträgerkanäle durch ein an der Unterseite der Oberplatte befestig¬ tes, trapezförmig profiliertes Blech gebil- det sind,5 shows a partial section through a component in which the heat transfer channels are formed by a trapezoidally profiled sheet metal attached to the underside of the top plate,
Fig. 6 einen Teilschnitt durch ein Wandelement, bei dem ein im Querschnitt halbringförmiges Hohlprofil den Wärmeträgerkanal bildet,6 shows a partial section through a wall element, in which a hollow profile with a semi-annular cross section forms the heat transfer channel,
Fig. 7 eine Ansicht einer schematischen Vorrich¬ tung zur Herstellung von Bauelementen7 shows a view of a schematic device for producing components
undand
Fig. 8 einen Querschnitt durch die Vorrichtung nach Fig. 7. Die in Figuren 1 - 6 dargestellten Bauelemente dienen zur Ausbildung von Fl ächenheizungs- oder -küh 1 Systemen in Fu߬ böden, Wänden, Decken oder Dächern. Sie werden in Raster¬ maßen hergestellt und mit bekannten Montagetechniken statis und bezüglich ihrer Wärmeträgerkanäle abgedichtet miteinan¬ der verbunden. Aufgrund der spezifischen Sandwichkonstruk¬ tion der einzelnen Bauelemente und deren Verbindung entsteh selbsttragende Systeme.8 shows a cross section through the device according to FIG. 7. The components shown in FIGS. 1-6 are used to form surface heating or cooling systems in floors, walls, ceilings or roofs. They are produced in grid dimensions and statis with known assembly techniques and connected to each other in a sealed manner with respect to their heat transfer channels. Due to the specific sandwich construction of the individual components and their connection, self-supporting systems are created.
Das Bauelement nach Fig. 1 besteht aus der die Wärmeleit¬ platte bildenden Oberplatte 1 und der mit dieser mit Abstan durch die Wärmedämmschicht 4, vorzugsweise aus geschäumten Polyurethan, schubfest verbundenen Unterplatte 2. Die Ober¬ platte besteht dabei vorzugsweise aus Metall , während die Unterplatte auch aus Kunststoff bestehen kann. An der Unter seite der Oberplatte 1 sind mit Lötverbindungen 31 Rohre al Wärmeträgerkanäle 3 wärmeleitend befestigt.The component according to FIG. 1 consists of the top plate 1 forming the heat-conducting plate and the bottom plate 2 which is connected to it with abrasion through the thermal insulation layer 4, preferably made of foamed polyurethane. The top plate preferably consists of metal, while the bottom plate can also consist of plastic. On the underside of the top plate 1 31 tubes al heat transfer channels 3 are attached in a heat-conducting manner with solder connections.
Zur Erhöhung der schubfesten Verbindung zwischen einer die Wärmeleitplatte bildenden Oberplatte 101 und einer Unter¬ platte 102 ist entsprechend dem Bauelement nach Fig. 2 ein trapezförmiges Stützblech 103' vorgesehen, welches mit ent¬ sprechenden Befestigungsabschnitten 131 an der Unterseite der Oberplatte 101 und mit entsprechenden Abschnitten an de Unterplatte 102 befestigt ist. Dieses trapezförmig profi¬ lierte Stützblech 103' bildet die Wärmeträgerkanäle 103. Di Zwischenräume sind mit einem Schaumkunststoff 104 ausge¬ füllt.To increase the shear-resistant connection between an upper plate 101 forming the heat-conducting plate and a lower plate 102, a trapezoidal support plate 103 'is provided corresponding to the component according to FIG. 2, which has corresponding fastening sections 131 on the underside of the upper plate 101 and with corresponding sections is attached to the lower plate 102. This trapezoidal profiled support plate 103 'forms the heat transfer channels 103. The intermediate spaces are filled with a foam plastic 104.
Bei den Bauelementen nach den Figuren 3 und 4 sind die Wär¬ meträgerkanäle 203 bzw. 303 in der Wärmedämmschicht 204 bzw. 304 aus Hartschaumkunststoff eingeformt. Sie werden abgeschlossen durch die die Wärmeleitplatte bildenden Ober¬ platten 201 und 301 und beim Ausführungsbeispiel nach Fig.4 auch durch die Unterplatte 302, die bei dieser Ausführungs¬ art ebenfalls eine Wärmeleitplatte ist. Die schubfesten Verbindungen bilden wiederum die Wärmedämmschichten 204 bzw. 304. Sie verbinden jeweils die Oberplatten 201 bzw. 301 mit den Unterplatten 202 bzw. 302.In the components according to FIGS. 3 and 4, the heat transfer channels 203 and 303 are formed in the thermal insulation layer 204 and 304 from rigid foam plastic. They are closed off by the upper plates 201 and 301 forming the heat-conducting plate and, in the exemplary embodiment according to FIG. 4, also by the lower plate 302, which in this embodiment is also a heat-conducting plate. The thrust resistant Connections in turn form the thermal insulation layers 204 and 304. They connect the top plates 201 and 301 to the bottom plates 202 and 302, respectively.
Beim Ausführungsbeispiel nach Fig. 5 ist an der Unterseite der Oberplatte 401 eine trapezförmige Profilplatte 403' in schubfester Verbindung wärmeleitend untergesetzt. Auf diese Weise werden die Wärmeträgerkanäle 403 ausgebildet. Die schubfeste Verbindung zwischen der Profilplatte 403' und der Unterplatte 402 bildet die geeignete Wärmedämmschicht 404.In the exemplary embodiment according to FIG. 5, a trapezoidal profile plate 403 'in a shear-resistant connection is placed on the underside of the top plate 401 in a heat-conducting manner. In this way, the heat transfer channels 403 are formed. The shear-resistant connection between the profile plate 403 'and the lower plate 402 forms the suitable thermal insulation layer 404.
Das in Fig. 6 dargestellte Bauelement besteht wiederum aus zwei im Abstand voneinander angeordneten tragfähigen Platten 501, 502, die durch den eingeschäumten Hartkunststoffschäum 504 schubfest miteinander verbunden sind. Das als Wärme¬ trägerkanal 503 dienende Profil 531 ist im Querschnitt halbringförmig. Die abgeflachte Verbindungswand trägt die Ziffer 531a. Mit dieser Wand liegt das Profil direkt wärme¬ leitend an der Innenseite der Oberplatte 501 an.The component shown in FIG. 6 in turn consists of two spaced-apart load-bearing plates 501, 502 which are connected to one another in a shear-resistant manner by the foamed-in hard plastic foam 504. The profile 531 serving as the heat transfer channel 503 is semi-annular in cross section. The flattened connecting wall bears the number 531a. With this wall, the profile is directly heat-conducting on the inside of the top plate 501.
Baualemente nach den Figuren 5 und 6 können in vorteilhafter Weise dadurch hergestellt werden, daß ihre die Wärmeträger¬ kanäle 403 bzw. 503 bildenden Profile 4031 bzw. 531 durch den Druck einer zwischen den von außen abgestützten und auf Abstand gehaltenen Ober- und Unterplatten 401, 501 bzw. 402, 502 unter seitlicher Abdichtung des Abstandsraumes zwischen den Platten aufschäumend eingebrachten Wärmedämmschicht an der Unterseite der die Wärmeleitplatte bildenden Oberplatte 401 bzw. 501 befestigt werden.Components according to FIGS. 5 and 6 can be produced in an advantageous manner in that their profiles 403 1 and 531, which form the heat transfer channels 403 and 503, respectively, by the pressure of an upper and lower plate 401, which is supported and kept at a distance from the outside , 501 or 402, 502 are attached to the underside of the upper plate 401 or 501 forming the heat-conducting plate while sealing the spacing space between the plates by foaming.
Ein kontinuierliches Herstellungsverfahren ist aus den Ab¬ bildungen gemäß den Figuren 7 und 8 ersichtlich. Das mit der Ziffer 501 ' bezeichnete, die Oberplatten bildende Metallband wird auf Abstützrol len und -platten 6 einer entsprechenden Vorrichtung zugeführt. Auf der Innenseite dieses Metall¬ bandes 501 ' wird das den Wärmeträgerkanal bildende Profil- rohr 503' aufgelegt, vorzugsweise mit einer Andrückrolle 7 angedrückt, gegebenenfalls noch unter Anbringung einer Haft schicht. Im geeigneten Abstand zum Metallband 501 ' wird darüber synchrongesteuert ein die spätere Unterplatte bil- dendes Band 502' zugeführt, welches von oben ebenfalls durc Rollen und Platten 5 abgestützt ist. Den Abstand beider Bänder bestimmt die geforderte Stärke der Wärmedämmschicht. Der Abstandszwischenraum wird seitlich durch entsprechende Vorrichtungen 9 abgedichtet und abgestützt. Über die vor- zugsweise pendelnd bewegte Vorrichtung 8 wird im Zuführungs¬ bereich der beiden Bänder aufschäumender flüssiger Kunst¬ stoff, vorzugsweise Polyurethan, eingebracht. Dieser aus¬ härtende Kunststoffschäum füllt den Abstand zwischen den beiden Bändern aus und preßt unter dem entstehenden Druck das Profil 503' gegen die Innenseite des Metallbandes 501 ' . Auf diese Weise werden die den Wärmeträgerkanal bildenden Profile 503' fixiert und am Metallband 501 ' gehalten. Nach dem Aushärten können die entstehenden Bauelemente durch Abtrennung vom Strang hergestellt werden.A continuous production process can be seen from the illustrations according to FIGS. 7 and 8. The designated with the number 501 ', the upper plates forming metal strip is len len-plates and 6 supplied to a corresponding device. On the inside of this metal strip 501 ', the profile forming the heat transfer channel is Pipe 503 'placed, preferably pressed with a pressure roller 7, optionally with an adhesive layer. At a suitable distance from the metal strip 501 ', a strip 502', which later forms the lower plate, is fed synchronously, which is also supported from above by rollers and plates 5. The distance between the two tapes determines the required thickness of the thermal insulation layer. The gap between the sides is sealed and supported laterally by appropriate devices 9. Via the preferably oscillating device 8, foaming liquid plastic, preferably polyurethane, is introduced in the feed area of the two belts. This hardening plastic foam fills the distance between the two bands and presses the profile 503 'against the inside of the metal band 501' under the resulting pressure. In this way, the profiles 503 'forming the heat transfer channel are fixed and held on the metal strip 501'. After curing, the resulting components can be produced by separating them from the strand.
Es ist jedoch auch möglich, die die Wärmeträgerkanäle bil¬ denden Profi le absatzweise zuzuführen. Ebenso sind diskon¬ tinuierliche Verfahren möglich, bei denen die Bauelemente in entsprechenden Abstützformen hergestellt werden. However, it is also possible to supply the profiles forming the heat transfer channels in batches. Discontinuous processes are also possible, in which the components are produced in corresponding support molds.

Claims

- 2 -Patentansprüche - 2 patent claims
1. Bauelement für Flächenheizungs- oder -kühlsysteme, beste¬ hend aus mindestens einem Wärmeträgerkanal und einer mit diesem wärmeleitend verbundenen Platte, die an ihrer mit dem Wärmeleitkanal verbundenen Unterseite mit einer Wärmedämmschicht versehen ist, g e k e n n z e i c h n et d u r c h eine selbsttragende Sandwichkonstruktion mit einer den Obergurt bildenden tragfähigen Wärmeleit- platte (1 , 101, 201, 301, 401, 501) und einer mit dieser im Abstand über die Wärmedämmschicht aus einem entspre¬ chenden Kunststoff, vorzugsweise einem geschäumten Poly¬ urethan, schubfest verbundenen tragfähigen Unterplatte (2, 102, 202, 302, 402, 502).1. Component for surface heating or cooling systems, consisting of at least one heat transfer channel and a plate connected to it in a heat-conducting manner, which is provided on its underside connected to the heat-conducting channel with a heat insulation layer, characterized by a self-supporting sandwich construction with a top belt forming the top belt load-bearing heat-conducting plate (1, 101, 201, 301, 401, 501) and a load-bearing base plate (2, 102, 202) that is connected to it in a shear-resistant manner at a distance via the thermal insulation layer made of a corresponding plastic, preferably a foamed polyurethane , 302, 402, 502).
2. Bauelement nach Anspruch 1, d a d u r c h g e k e n n ¬ z e i c h n e t , daß die Wärmeträgerkanäle (403) durch eine an der Unterseite der Wärmeleitplatte (401) befestigte, vorzugsweise trapezförmig im Querschnitt profilierte Platte (403.') gebildet sind.2. Component according to claim 1, d a d u r c h g e k e n n ¬ z e i c h n e t that the heat transfer channels (403) by a to the underside of the heat conducting plate (401) attached, preferably trapezoidally shaped in cross-section plate (403. ') are formed.
3. Bauelement nach Anspruch 1, d a d u r c h g e k e n n ¬ z e i c h n e t , daß die die Wärmeleitkanäle (503) bil¬ denden Profile (531) jeweils mit einem oder mehreren abgeflachten Abschnitten (531) an der Unterseite der Oberplatte (501) anliegen.3. Component according to claim 1, d a d u r c h g e k e n n ¬ z e i c h n e t that the heat-conducting channels (503) forming profiles (531) each abut with one or more flattened sections (531) on the underside of the top plate (501).
4. Bauelement nach Anspruch'3, g e k e n n z e i c h n e t d u r c h ein den Wärmeträgerkanal (503) bildendes Hohlprofil mit halbring- oder riπgabschnittsförmigem Querschnitt.4. The component as claimed in claim 3, a hollow profile forming the heat transfer channel (503) with a half-ring or rib-section cross-section.
5. Bauelement nach Anspruch 1, d a d u r c h g e k e n n ¬ z e i c h n e t , daß in der Wärmedämmschicht (104, 204, 304, 404) eine oder mehrere Wärmeträgerkanäle (103,5. The component according to claim 1, d a d u r c h g e k e n n ¬ z e i c h n e t that in the heat insulation layer (104, 204, 304, 404) one or more heat transfer channels (103,
203, 303, 403) ausgebildet sind, die von der Oberplatte (101, 201 , 301) und/oder der Unterplatte (302) abgedeckt sind. - 3 -203, 303, 403) are formed, which are covered by the top plate (101, 201, 301) and / or the bottom plate (302). - 3 -
6. Verfahren zur Herstellung von Bauelementen nach einem de Ansprüche 1 bis 4, d a d u r c h g e k e n n z e i c h n e t , daß die die Wärmeträgerkanäle (403, 503) bildenden Profil (403 ' , 503' ) durch den Druck einer zwischen den von außen abgestützten und auf Abstand gehaltenen Ober- und Unter¬ platten (401 , 501 bzw. 402, 502) unter seitlicher Abdich¬ tung des Abstandsraumes zwischen den Platten aufschäumend eingebrachten Wärmedämmschicht an der Unterseite der die Wärmeleitplatte bildenden Oberplatte (401 , 501) befestigt werden.6. A method for the production of components according to one of claims 1 to 4, characterized in that the heat transfer channels (403, 503) forming profile (403 ', 503') by the pressure of a between the externally supported and kept spaced upper and lower plates (401, 501 or 402, 502) are attached to the underside of the upper plate (401, 501) forming the heat-conducting plate while the space between the plates is foamed.
7. Verfahren nach Anspruch 6, d a d u r c h g e k e n n ¬ z e i c h n e t , daß zwischen einem kontinuierlich zuge¬ führten, die Oberplatte (501 ) bildenden Metallband (501 ' ) und einem darüber mit Abstand parallel und synchron gesteuert zugeführten, die Unterplatte bildenden Metall¬ band (502' ) ein aushärtender Kunststoffschäum (5041 ), vorzugsweise Polyurethan, eingebracht wird, wobei die die Wärmeträgerkanäle bildenden Profile (503' ) vor Einbringun des Kunststoffschaumes auf der Innenseite des die Ober¬ platte bildenden Metallbandes (501 ' ) anliegend zugeführt werden .7. The method according to claim 6, characterized in that between a continuously fed metal strip (501 ') which forms the top plate (501) and a metal strip (502') which is fed in parallel and in a controlled manner above it and is controlled in parallel and at a distance. ) a curing plastic foam (504 1 ), preferably polyurethane, is introduced, the profiles (503 ') forming the heat transfer channels being fed against the inside of the metal strip (501') forming the top plate before the plastic foam is introduced.
8. Verfahren nach Anspruch 7, d a d u r c h g e k e n n - z e i c h n e t , daß die die Wärmeträgerkanäle bildenden Profile (5031 ) mit einer Haftschicht auf der Innenseite des die Oberplatte bildenden Metallbandes (501 ' ) gehalten werden . 8. The method according to claim 7, characterized in that the profiles forming the heat transfer channels (503 1 ) are held with an adhesive layer on the inside of the metal strip forming the top plate (501 ').
EP88901593A 1987-02-13 1988-02-10 Structural element for surface heating and cooling systems and process for manufacturing such elements Ceased EP0347416A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3704508 1987-02-13
DE3704508 1987-02-13

Publications (1)

Publication Number Publication Date
EP0347416A1 true EP0347416A1 (en) 1989-12-27

Family

ID=6320901

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Application Number Title Priority Date Filing Date
EP88101942A Withdrawn EP0278489A1 (en) 1987-02-13 1988-02-10 Construction element for floor heating or cooling systems, and process for manufacturing such an element
EP88901593A Ceased EP0347416A1 (en) 1987-02-13 1988-02-10 Structural element for surface heating and cooling systems and process for manufacturing such elements

Family Applications Before (1)

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EP (2) EP0278489A1 (en)
AU (1) AU1293688A (en)
WO (1) WO1988006259A1 (en)

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DE4218464A1 (en) * 1992-06-04 1993-12-09 Hans Josef May Plate-like component and method for its production
FR2711211B1 (en) * 1993-10-14 1995-11-17 Dagard Partition panel with integrated fixing device.
DE29517701U1 (en) * 1995-11-08 1996-01-04 Kühling & Hauers Schwimmbadtechnik GmbH, 30916 Isernhagen Plate-shaped thermal radiation element
DE19644623A1 (en) * 1996-10-18 1998-04-23 Herbst Donald Method of manufacturing insulation panels
PT1004827E (en) * 1998-11-23 2002-11-29 Plan Holding Gmbh MODULAR PRE-MANUFACTURED RADIANT PANEL AND ATO-SUPPORTED PROCESSES FOR ITS PRODUCTION AND RADIANT SURFACE OBTAINED WITH THE SAME
GB9913861D0 (en) * 1999-06-15 1999-08-11 Talfab Holdings Ltd Building panels
NL1014321C2 (en) * 2000-02-08 2001-08-09 R & R Systems B V Building element as well as roof structures.
GB2361529B (en) * 2000-02-11 2003-08-20 Philip Andrew Kennedy Heat transfer tile for use in a room ceiling, wall or floor
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WO1988006259A1 (en) 1988-08-25
AU1293688A (en) 1988-09-14
EP0278489A1 (en) 1988-08-17

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