EP0026457B1 - Dispositif de chauffage avec élément chauffant utilisant une résistance CTP - Google Patents
Dispositif de chauffage avec élément chauffant utilisant une résistance CTP Download PDFInfo
- Publication number
- EP0026457B1 EP0026457B1 EP80105756A EP80105756A EP0026457B1 EP 0026457 B1 EP0026457 B1 EP 0026457B1 EP 80105756 A EP80105756 A EP 80105756A EP 80105756 A EP80105756 A EP 80105756A EP 0026457 B1 EP0026457 B1 EP 0026457B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heating element
- aluminium oxide
- heating device
- plates
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 57
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 31
- 229910000679 solder Inorganic materials 0.000 claims abstract description 10
- 239000000919 ceramic Substances 0.000 claims abstract description 4
- 239000004020 conductor Substances 0.000 claims abstract 4
- 230000015572 biosynthetic process Effects 0.000 claims abstract 2
- 238000001465 metallisation Methods 0.000 claims description 11
- 229910052709 silver Inorganic materials 0.000 claims description 11
- 239000004332 silver Substances 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 229920003002 synthetic resin Polymers 0.000 claims 2
- 239000000057 synthetic resin Substances 0.000 claims 2
- 239000004411 aluminium Substances 0.000 claims 1
- 238000005507 spraying Methods 0.000 claims 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 10
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 229910001316 Ag alloy Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- LQBJWKCYZGMFEV-UHFFFAOYSA-N lead tin Chemical compound [Sn].[Pb] LQBJWKCYZGMFEV-UHFFFAOYSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 229940098465 tincture Drugs 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
- H05B3/141—Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/06—Heater elements structurally combined with coupling elements or holders
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
Definitions
- the invention relates to a heating device with a PTC (ceramic PTC) heating element, as specified in the preamble of claim 1.
- PTC semiconductor PTC
- DE-A-2 743 880 describes a heating device with an optimized heating element made of thermistor material.
- the PTC thermistor heating element has an essential feature a thickness of only 0.5 to 2 mm with a specific electrical resistance of the PTC thermistor material kept in a relatively narrow range, which must also have a Curie temperature that is at least 50 ° C higher than the shutdown temperature provided for the heater. This switch-off temperature is z. B. for boiling water 100 ° C (373 K).
- Another important feature of a heating device according to the above-mentioned DE-OS is that the heat dissipation is as large as possible on both sides of the plate of the PTC thermistor heating element. The same size of heat dissipation on both sides takes precedence over extremely good heat dissipation on only one side.
- a heating device with a semiconductor heating element with a positive temperature coefficient is known, in which the heating element is also a plate.
- the other parts of this heating device lying on and under this plate, and in particular the necessary electrode sheets, are only in contact with the heating element in this device and are held as a complete package by the housing in a tight bond.
- connection units are provided whose respective base part can be soldered to the respective connection of the heating element.
- This simplification is also intended to include the attachment of the connecting lugs, which likewise have to be attached in a technologically less complex manner.
- the present invention is based on the consideration of providing the manufacturer of devices with electrical heating devices with a PTC heating device of this type, which is, for example, a wire heater with the electrically insulating body around it.
- a PTC heating device of this type which is, for example, a wire heater with the electrically insulating body around it.
- the connecting lugs led outwards are at a distance from one another which complies with the VDE regulations, because in the case of the disk-shaped thermistor heating elements, the two electrodes located on the upper sides of the PTC thermistor disk are only a maximum of 2 mm apart .
- the electrical connection lugs of the sandwich are at a sufficiently large distance from one another without losing the advantage of the small volume of the PTC thermistor heating element for comparatively high heating power.
- the upper plate made of sintered aluminum oxide which is visible in the perspective view, is designated by 2. Such a sintered body has high mechanical strength.
- the frame made of plastic material is designated by 12, with which a tight, in particular liquid-tight, connection is made between the upper and the lower aluminum oxide plate (not visible in FIG. 1).
- This frame runs around the whole sandwich.
- 21 and 22 are the connecting lugs for the supply of the operating voltage, for. B. 220 volt mains voltage.
- the required minimum distance from one another can be maintained without difficulty after a sandwich as shown in FIG. B. 500 watt heating power (for a switch-off temperature of z. B. 100 ° C) has dimensions in the order of 35 times 35 mm.
- FIG. 1 Details of the structure of a sandwich of FIG. 1 go from the sectional view of the Fig. 2 shows, in which the PTC heating element according to the aforementioned DE-OS is designated by 1.
- the upper and lower aluminum oxide plates are designated by 2.
- This not only has a relatively high ductility, but also a melting point that is sufficiently above the temperature to which the PTC heating element can heat up to a maximum (beyond its Curie temperature).
- the edges of the two aluminum oxide plates 2 are connected to one another. It is also advantageous to produce the frame 12 by means of an injection molding process, specifically directly on the sandwich, wherein the space between the heating element 1 and the frame 12 visible in FIG. 2 can also be practically completely filled. However, it is advisable to leave a space for the heating element 1, even if only extremely small, for lateral thermal expansion, provided that the plastic is not sufficiently elastic in any case.
- the already mentioned layers 4 made of a ductile solder not only serve as elastic cushion in principle known per se for another type of installation, namely with the application of pressure, but the solder layers 4 also have the important function of mechanical cohesion here.
- the heating element 1 has on its plate sides 11 a full-area, solderable metallization made of z. B. baking silver, and the respective opposite surfaces of the aluminum oxide plates 2 are metallized at least up to the size of the surface of the heating element.
- a metallization layer for the alumina plates can e.g. B. also from stoving silver or z. B. consist of plasma or flame sprayed copper, aluminum, zinc.
- FIG. 2 is a section according to 11-11 of FIG. 1, so that only the connecting lug 22 can be seen in the illustration in FIG. 2. This is guided through the frame 12 and electrically connected on the inside of the sandwich to the metallization of the one aluminum oxide plate 2. In particular, this terminal lug 22 is soldered on. For this purpose, it can be provided that the metallization of the aluminum oxide plate only extends beyond the edge of the heating element at the relevant point.
- the connecting lug 21 which is not visible in FIG. 2, is arranged and electrically connected to that in FIG. 2 and to the metallization of the lower aluminum oxide plate 2 in FIG. 2.
- a thickness between 0.5 and 2 mm is recommended for the aluminum oxide plates 2. Such a small thickness results in only little thermal resistance with an already good thermal conductivity of the A1 2 0 3 .
- This metallization 11 is preferably produced from stoving silver in the form of a double layer.
- a first layer of baked-on silver In-Ga-Ag alloy No. E 4106, Demetron
- a silver branding tincture. No. E 4100, Demetron
- This double layer of stoving silver is ideal for the further soldering process.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Resistance Heating (AREA)
- Electronic Switches (AREA)
- Semiconductor Integrated Circuits (AREA)
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT80105756T ATE5122T1 (de) | 1979-09-28 | 1980-09-24 | Heizeinrichtung mit kaltleiter-heizelement. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2939505 | 1979-09-28 | ||
DE2939505 | 1979-09-28 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0026457A2 EP0026457A2 (fr) | 1981-04-08 |
EP0026457A3 EP0026457A3 (en) | 1981-04-15 |
EP0026457B1 true EP0026457B1 (fr) | 1983-10-19 |
Family
ID=6082213
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP80105756A Expired EP0026457B1 (fr) | 1979-09-28 | 1980-09-24 | Dispositif de chauffage avec élément chauffant utilisant une résistance CTP |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0026457B1 (fr) |
JP (1) | JPS5657289A (fr) |
AT (1) | ATE5122T1 (fr) |
DE (1) | DE3065380D1 (fr) |
ES (1) | ES8105914A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7667166B2 (en) | 2005-09-23 | 2010-02-23 | Catem Gmbh & Co. Kg | Heat-generating element of a heating device |
US20200163161A1 (en) * | 2017-05-05 | 2020-05-21 | Eltek S.P.A. | Electrical heating device, in particular with ptc effect |
Families Citing this family (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2531595B1 (fr) * | 1982-08-03 | 1985-06-07 | Thomson Csf | Dispositif de rechauffage utilisable sur un capteur d'incidence aerodynamique |
DE3583932D1 (de) * | 1984-12-18 | 1991-10-02 | Matsushita Electric Ind Co Ltd | Selbstregelnder heizartikel mit elektroden welche direkt mit einer ptc-schicht verbunden sind. |
DE4405040C2 (de) * | 1994-02-17 | 1997-09-25 | Marcel Peter Hofsaes | Elektrisches Heizgerät |
HU1068U (en) * | 1996-12-09 | 1997-05-28 | Fujas | Heating element |
JP2005040408A (ja) | 2003-07-24 | 2005-02-17 | Olympus Corp | 発熱素子 |
ES2360884T3 (es) * | 2005-09-23 | 2011-06-10 | EBERSPÄCHER CATEM GMBH & CO. KG | Elemento generador de calor de un dispositivo de calefacción. |
ES2303712T3 (es) | 2005-09-23 | 2008-08-16 | CATEM GMBH & CO. KG | Elemento generador de calor para un dispositivo de calefaccion. |
US7576305B2 (en) | 2006-09-22 | 2009-08-18 | Catem Gmbh & Co. Kg | Heat-generating element of a heating device |
ES2322492T3 (es) | 2006-10-25 | 2009-06-22 | EBERSPACHER CATEM GMBH & CO. KG | Elemento generador de calor para un dispositivo calefctor y procedimiento de fabricacion del mismo. |
US9839072B2 (en) | 2012-03-08 | 2017-12-05 | Eberspacher Catem Gmbh & Co. Kg | Heat generating element with connection structure |
EP2637474B1 (fr) * | 2012-03-08 | 2016-08-17 | Eberspächer catem GmbH & Co. KG | Elément chauffant |
EP2637475B9 (fr) * | 2012-03-08 | 2017-01-25 | Eberspächer catem GmbH & Co. KG | Elément chauffant |
EP3273177B1 (fr) | 2016-07-18 | 2020-09-09 | Eberspächer catem GmbH & Co. KG | Dispositif de chauffage électrique |
DE102016224296A1 (de) * | 2016-12-06 | 2018-06-07 | Eberspächer Catem Gmbh & Co. Kg | Elektrische heizvorrichtung |
FR3073116A1 (fr) * | 2017-10-30 | 2019-05-03 | Valeo Systemes Thermiques | Unite de chauffage comprenant un bloc chauffant surmoule par un element d'etancheite |
EP3584808B1 (fr) | 2018-06-18 | 2021-10-06 | Mahle International GmbH | Module de chauffage ptc destiné à chauffer un fluide |
DE102019204665A1 (de) | 2019-03-06 | 2020-09-10 | Eberspächer catem Hermsdorf GmbH & Co. KG | PTC-Heizelement und eine elektrische Heizvorrichtung |
DE102020202508A1 (de) | 2020-02-27 | 2021-09-02 | Eberspächer catem Hermsdorf GmbH & Co. KG | PTC Heizeinrichtung |
DE102020113124A1 (de) * | 2020-05-14 | 2021-11-18 | Eberspächer catem Hermsdorf GmbH & Co. KG | PTC-Heizzelle und Verfahren zu deren Herstellung |
DE102020208643A1 (de) * | 2020-07-09 | 2022-01-13 | Eberspächer Catem Gmbh & Co. Kg | Heizzelle und PTC-Heizeinrichtung umfassend eine solche |
DE102020120472A1 (de) * | 2020-08-04 | 2022-02-10 | Eberspächer catem Hermsdorf GmbH & Co. KG | Verfahren zur Herstellung eines PTC-Heizelements und PTC-Heizelement |
DE102020120473A1 (de) * | 2020-08-04 | 2022-02-10 | Eberspächer catem Hermsdorf GmbH & Co. KG | Verfahren zur Herstellung eines PTC-Heizelements und PTC-Heizelement |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2619242A1 (de) * | 1976-04-30 | 1977-11-10 | Murata Manufacturing Co | Heizvorrichtung mit einem halbleiter-heizelement mit positivem temperaturkoeffizienten |
US4091267A (en) * | 1976-07-19 | 1978-05-23 | Texas Instruments Incorporated | Self-regulating electric heater |
DE2804749C3 (de) * | 1978-02-04 | 1980-07-31 | Fa. Fritz Eichenauer, 6744 Kandel | Durchlauferhitzer |
DE2835742A1 (de) * | 1978-08-16 | 1980-02-28 | Bosch Siemens Hausgeraete | Heizeinrichtung mit einem heizelement aus kaltleitermaterial |
DE2845965C2 (de) * | 1978-10-21 | 1983-01-20 | Fritz Eichenauer GmbH & Co KG, 6744 Kandel | Elektrisches Widerstandsheizelement |
DE2901711A1 (de) * | 1979-01-17 | 1980-07-31 | Siemens Ag | Elektrodenbeschichtung fuer kaltleiter |
-
1980
- 1980-09-24 EP EP80105756A patent/EP0026457B1/fr not_active Expired
- 1980-09-24 DE DE8080105756T patent/DE3065380D1/de not_active Expired
- 1980-09-24 AT AT80105756T patent/ATE5122T1/de not_active IP Right Cessation
- 1980-09-26 ES ES495391A patent/ES8105914A1/es not_active Expired
- 1980-09-29 JP JP13572480A patent/JPS5657289A/ja active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7667166B2 (en) | 2005-09-23 | 2010-02-23 | Catem Gmbh & Co. Kg | Heat-generating element of a heating device |
US20200163161A1 (en) * | 2017-05-05 | 2020-05-21 | Eltek S.P.A. | Electrical heating device, in particular with ptc effect |
Also Published As
Publication number | Publication date |
---|---|
ATE5122T1 (de) | 1983-11-15 |
ES495391A0 (es) | 1981-06-16 |
DE3065380D1 (en) | 1983-11-24 |
EP0026457A2 (fr) | 1981-04-08 |
ES8105914A1 (es) | 1981-06-16 |
JPS5657289A (en) | 1981-05-19 |
EP0026457A3 (en) | 1981-04-15 |
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