DE60233096D1 - Spritzverfahren zur Herstellung eines Artikels - Google Patents

Spritzverfahren zur Herstellung eines Artikels

Info

Publication number
DE60233096D1
DE60233096D1 DE60233096T DE60233096T DE60233096D1 DE 60233096 D1 DE60233096 D1 DE 60233096D1 DE 60233096 T DE60233096 T DE 60233096T DE 60233096 T DE60233096 T DE 60233096T DE 60233096 D1 DE60233096 D1 DE 60233096D1
Authority
DE
Germany
Prior art keywords
article
producing
spray method
spray
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
DE60233096T
Other languages
English (en)
Inventor
Grigoriy Grinberg
Matthew M Shade
David Robert Collins
Richard L Allor
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ford Global Technologies LLC
Original Assignee
Ford Global Technologies LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ford Global Technologies LLC filed Critical Ford Global Technologies LLC
Application granted granted Critical
Publication of DE60233096D1 publication Critical patent/DE60233096D1/de
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D23/00—Casting processes not provided for in groups B22D1/00 - B22D21/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00—Casting in, on, or around objects which form part of the product
    • B22D19/06—Casting in, on, or around objects which form part of the product for manufacturing or repairing tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D23/00—Casting processes not provided for in groups B22D1/00 - B22D21/00
    • B22D23/003—Moulding by spraying metal on a surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D25/00—Special casting characterised by the nature of the product
    • B22D25/005—Casting metal foams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10—Sintering only
    • B22F3/11—Making porous workpieces or articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/115—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by spraying molten metal, i.e. spray sintering, spray casting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00—Materials specially adapted for additive manufacturing
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/131—Wire arc spraying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00—Products made by additive manufacturing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00—Stock material or miscellaneous articles
    • Y10S428/922—Static electricity metal bleed-off metallic stock
    • Y10S428/9335—Product by special process
    • Y10S428/937—Sprayed metal
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/12—All metal or with adjacent metals
    • Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/12—All metal or with adjacent metals
    • Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/125—Deflectable by temperature change [e.g., thermostat element]
    • Y10T428/12507—More than two components
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/12—All metal or with adjacent metals
    • Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771—Transition metal-base component
    • Y10T428/12785—Group IIB metal-base component
    • Y10T428/12792—Zn-base component

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Plasma & Fusion (AREA)
  • Physics & Mathematics (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
DE60233096T 2001-08-20 2002-07-08 Spritzverfahren zur Herstellung eines Artikels Expired - Fee Related DE60233096D1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US09/682,321 US6595263B2 (en) 2001-08-20 2001-08-20 Method and arrangement for utilizing a psuedo-alloy composite for rapid prototyping and low-volume production tool making by thermal spray form techniques

Publications (1)

Publication Number Publication Date
DE60233096D1 true DE60233096D1 (de) 2009-09-10

Family

ID=24739177

Family Applications (1)

Application Number Title Priority Date Filing Date
DE60233096T Expired - Fee Related DE60233096D1 (de) 2001-08-20 2002-07-08 Spritzverfahren zur Herstellung eines Artikels

Country Status (5)

Country Link
US (2) US6595263B2 (de)
EP (1) EP1285975B1 (de)
JP (1) JP2003183804A (de)
DE (1) DE60233096D1 (de)
ES (1) ES2330620T3 (de)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6595263B2 (en) * 2001-08-20 2003-07-22 Ford Global Technologies, Inc. Method and arrangement for utilizing a psuedo-alloy composite for rapid prototyping and low-volume production tool making by thermal spray form techniques
US20040146650A1 (en) * 2002-10-29 2004-07-29 Microfabrica Inc. EFAB methods and apparatus including spray metal or powder coating processes
US6749002B2 (en) * 2002-10-21 2004-06-15 Ford Motor Company Method of spray joining articles
DE10334704A1 (de) * 2003-07-30 2005-02-24 Daimlerchrysler Ag Durch ein thermisches Spritzverfahren abgeschiedene freitragende dreidimensionale Bauteile
DE102004031164B4 (de) * 2004-06-28 2008-03-20 Federal-Mogul Burscheid Gmbh Eingusskörper mit Außenbeschichtung zur Herstellung von Verbundkörpern
US7350558B2 (en) * 2004-10-22 2008-04-01 Grigoriy Grinberg Method of venting a spray metal mold
US7785667B2 (en) * 2007-01-04 2010-08-31 Nordson Corporation Method of controlling edge definition of viscous materials
JP5300314B2 (ja) * 2008-05-02 2013-09-25 株式会社富士技建 滑り防止用溶射皮膜の形成方法
US20110171396A1 (en) * 2010-01-08 2011-07-14 Valerian Pershin Thermally sprayed metal coatings on wood or wood composite surfaces
EP2569464A1 (de) * 2010-05-11 2013-03-20 Sulzer Metco (US) Inc. Technologie zur herstellung eines metallmatrix-keramikdrahts und verwendung davon
CN101967595A (zh) * 2010-11-24 2011-02-09 沈阳工业大学 喷射沉积纳米颗粒增强锌基复合材料及其制备方法
CN101984115B (zh) * 2010-12-06 2011-12-07 西北有色金属研究院 一种制备银稀土氧化物电接触材料的方法
CN102021570B (zh) * 2010-12-15 2012-08-08 上海大学 冷轧低碳钢板表面SiO2涂层/Ni-Si合金化层复合结构的处理方法
US9597857B2 (en) 2012-02-17 2017-03-21 Charles R. Ligon Enhanced friction coating construction and method for forming same
US20130287934A1 (en) * 2012-04-30 2013-10-31 Pallant Satnarine Ramsundar Liquid Metal Digital Manufacturing System
US10543549B2 (en) 2013-07-16 2020-01-28 Illinois Tool Works Inc. Additive manufacturing system for joining and surface overlay
CN104174842B (zh) * 2014-08-26 2016-06-08 李帅 一种基于交变磁场的金属丝材增材设备及增材方法
US10974337B2 (en) 2015-08-17 2021-04-13 Illinois Tool Works Inc. Additive manufacturing systems and methods
US10307781B2 (en) 2015-12-11 2019-06-04 Ford Global Technologies, Llc Vehicle component fabrication
CN107287546B (zh) * 2016-04-05 2019-10-25 武汉理工大学 一种利用热喷涂3d打印技术制备的隔热杯及其制备方法
US10792682B2 (en) 2017-10-02 2020-10-06 Illinois Tool Works Inc. Metal manufacturing systems and methods using mechanical oscillation
CN112548281B (zh) * 2020-12-11 2021-12-28 福州大学 交叉类金属零件辅助填丝gmaw电弧增材制造***及方法

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US4992337A (en) * 1990-01-30 1991-02-12 Air Products And Chemicals, Inc. Electric arc spraying of reactive metals
US5472487A (en) 1991-01-18 1995-12-05 United Technologies Corporation Molybdenum disilicide based materials with reduced coefficients of thermal expansion
JPH06235057A (ja) 1992-12-07 1994-08-23 Ford Motor Co 複合メタライジング線およびその使用方法
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US5663124A (en) 1994-12-09 1997-09-02 Ford Global Technologies, Inc. Low alloy steel powder for plasma deposition having solid lubricant properties
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US6257309B1 (en) * 1998-11-04 2001-07-10 Ford Global Technologies, Inc. Method of spray forming readily weldable and machinable metal deposits
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US6190740B1 (en) * 1999-11-22 2001-02-20 Frank S Rogers Article providing corrosion protection with wear resistant properties
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Also Published As

Publication number Publication date
US20050284599A1 (en) 2005-12-29
EP1285975B1 (de) 2009-07-29
JP2003183804A (ja) 2003-07-03
US7273669B2 (en) 2007-09-25
EP1285975A1 (de) 2003-02-26
US20030034141A1 (en) 2003-02-20
ES2330620T3 (es) 2009-12-14
US6595263B2 (en) 2003-07-22

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Legal Events

Date Code Title Description
8364 No opposition during term of opposition
8339 Ceased/non-payment of the annual fee