CN221134861U - Novel hollow grouting anchor cable production line - Google Patents

Abstract

The utility model relates to a novel hollow grouting anchor cable production line which comprises a steel bar straightening cutting machine, an anchor cable welding machine, an anchor cable forming machine and a steel pipe shrinking machine which are longitudinally arranged at intervals, wherein a material rack for placing coiled steel bars is arranged on the left side of the steel bar straightening cutting machine, a steel bar material table is arranged on the right side of the anchor cable welding machine, a welding material table is arranged on the right side of the anchor cable forming machine, a forming material table is arranged on the left side of the steel pipe shrinking machine, the anchor cable welding machine welds steel bars on grouting joints, the anchor cable forming machine winds and forms the steel bars, the steel pipe shrinking machine fastens a clamp at the tail end of the anchor cable, a material transferring mechanism A is arranged between the steel bar material table and the welding material table, a material transferring mechanism B is arranged between the welding material table and the forming material table, the steel bars are transferred onto the welding material table from the steel bar material table by the material transferring mechanism A, and the welded grouting anchor cables are transferred onto the forming material table by the material transferring mechanism B. The device has the advantages of reasonable specific structural design, high degree of mechanization, high production line processing, high production efficiency and the like.

Description

Novel hollow grouting anchor cable production line

Technical field:

The utility model relates to the technical field of hollow grouting anchor cable production, in particular to a novel hollow grouting anchor cable production line.

The background technology is as follows:

The hollow grouting anchor cable (grouting anchor cable for short) has the advantages of high strength, large prestress, simple use, convenient installation and the like, and has been widely applied to supporting and reinforcing of coal mine roadways. The hollow grouting anchor cable is mainly formed by bonding and solidifying soft broken rock stratum on the surface or shallow part of a roadway and slurry into a whole through high-pressure grouting, and is suspended in a deep stable rock stratum, so that the stability and the integrity of surrounding rock are maintained through pre-tightening, and the integral self-bearing capacity of the surrounding rock is improved. As shown in fig. 13, the existing hollow grouting anchor cable comprises a cable body (the cable body is composed of a grouting core pipe and a plurality of steel bars wound on the grouting core pipe), a grouting joint is arranged at the front end of the cable body, a grouting outlet is arranged at the rear end of the cable body, and a grouting stop plug, a lock and the like are arranged on the cable body. The structural design of the existing hollow grouting anchor cable is relatively mature and is widely applied.

According to the method, the prior hollow grouting anchor cable is mainly semi-mechanized in production through visit investigation of the prior production enterprises and document data inquiry, although corresponding machining equipment is designed for each process in the prior art, for example, a steel bar adjusting and cutting mechanism is designed for steel bar cutting, an anchor cable welding machine is designed for steel bar welding, and an anchor cable forming machine is designed for steel bar winding forming, the machining equipment of each process is relatively independent, manual operation is needed for carrying materials, a large amount of labor is needed in the whole production process, and the labor intensity is high and the production efficiency is low. Therefore, the improvement and the upgrading of each process are very necessary, and the mechanized connection among each process is realized at the same time, so that the labor is reduced, the labor intensity is reduced, and the production efficiency is obviously improved.

The foregoing is not necessarily a prior art, and falls within the technical scope of the inventors.

The utility model comprises the following steps:

The invention aims to solve the problems existing in the prior art and provides a novel hollow grouting anchor cable production line which has the advantages of reasonable specific structural design, high degree of mechanization, assembly line processing, high production efficiency and the like.

The invention realizes the aim by adopting the following technical scheme:

The utility model provides a novel cavity slip casting anchor rope production line, includes the steel bar alignment cutter, anchor rope welding machine, anchor rope make-up machine and the steel pipe draw machine that vertical interval set up, steel bar alignment cutter, anchor rope welding machine and anchor rope make-up machine are located the left side, the steel pipe draw machine is located the right side, the left side of steel bar alignment cutter is equipped with the work or material rest that is used for placing coiled steel bar, and the right side is equipped with the reinforcing bar material platform, the anchor rope welding machine right side is equipped with the welding material platform, anchor rope make-up machine right side is equipped with the make-up material platform, steel pipe draw mechanism left side is equipped with the shrink tube material platform, steel bar alignment cutter is used for traction reinforcement, with steel bar alignment and fixed length cut off, the anchor rope welding machine is with the reinforcing bar welding on slip casting joint, the anchor rope make-up machine is used for fastening the clamp at the anchor rope end, be equipped with transfer mechanism A between reinforcing bar material platform and the welding material platform, be equipped with transfer mechanism B between welding material platform and the make-up material platform, transfer mechanism A transfers many fixed length cut off from the welding material platform to the back of transferring on the reinforcing bar stock.

The material rest comprises two round steel bars which are vertically arranged at intervals, a plurality of supporting ribs are arranged between the round steel bars along the circumferential direction at intervals, a guide frame is arranged between the material rest and the steel bar straightening and cutting machine, a guide pipe is arranged at the upper end of the guide frame, and the steel bars penetrate through the guide pipe.

The steel bar straightening and cutting machine comprises a frame A, wherein a straightener, a tractor and a cutting machine are sequentially arranged on the frame A.

The steel bar material platform comprises a support A, a plurality of guide plates are transversely arranged at intervals at the upper end of the support A, the guide plates are obliquely arranged, a plurality of limit rods are arranged at intervals on the support at the lower end of the guide plates, the limit rods are rotatably arranged on the support A, the limit rods are eccentrically arranged and form V-shaped spaces with the guide plates to accommodate steel bars by means of gravity, a protruding rod is arranged on one end side wall of each limit rod close to the welding material platform, V-shaped guide plates are transversely arranged at the upper ends of the guide plates, travel switches are arranged at positions, corresponding to the V-shaped guide plates, of the upper ends of the support A, and the positions of the travel switches are adjustable.

The anchor cable welding machine comprises a frame B, be equipped with the tight rotating part of clamp and the welding part of mutually supporting use on the frame B, press from both sides tight rotating part and include spin chuck A, be equipped with on spin chuck A's the jack catch A with slip casting joint matched cutting ferrule A, spin chuck A passes through reducing gear box A and servo motor A is connected, servo motor A with control system is connected, the welding part includes welding guide rail, be equipped with the slide on the welding guide rail, the slide upper end is equipped with the welder support, be equipped with welder on the welder support, welder is connected with the welding machine, the slide lower extreme is equipped with the screw, the screw is installed on the lead screw, the lead screw is connected with servo motor B, servo motor B with control system is connected.

The welding material platform comprises a support B, and a plurality of material supporting rollers B are arranged at the upper end of the support B.

The material transferring mechanism A comprises a rotating shaft A, the rotating shaft A is arranged at one end, close to the steel bar material table, of a support B through a bearing, a plurality of swing arms A are arranged on the rotating shaft A at intervals, a material transferring motor A is arranged on the support B, and the material transferring motor A is connected with the rotating shaft A through chain transmission A.

The anchor rope make-up machine includes frame C, be equipped with spin chuck B on the frame C, be equipped with the cutting ferrule B that presss from both sides slip casting joint clamp on spin chuck B's the jack catch B, spin chuck B passes through reducing gear box B and is connected with servo motor C, servo motor C is connected with control system.

The forming material platform comprises a support C and a steel bar clamp, a sliding rail is arranged on the support C, a telescopic sliding table is arranged on the sliding rail, the telescopic sliding table is driven by a chain to slide and stretch out and draw back, the chain is connected with a driving motor, a base is arranged on the telescopic sliding table, a U-shaped slot is arranged on the base, a limiting inserting plate is detachably arranged in the U-shaped slot, a through hole is formed in the center of the limiting inserting plate, a plurality of limiting grooves are uniformly arranged at intervals along the circumferential direction of the limiting inserting plate, a grouting core pipe is inserted into the through hole, and a steel bar is placed in each limiting groove.

The material transferring mechanism B comprises a picking unit, a lifting unit and a temporary storage unit, wherein the picking unit comprises a rotating shaft B, the rotating shaft B is arranged on one side, close to a support C, of the support B, a plurality of swing arms B are arranged on the rotating shaft B at intervals, a material transferring motor B is arranged on the support B and connected with the rotating shaft B through a chain transmission B, the lifting unit comprises a lifting support, a plurality of lifting chain transmissions are arranged on the upper end of the lifting support, adjacent lifting chain transmissions are connected in series through a transmission shaft, the lifting chain transmissions comprise two lifting chain wheels arranged at intervals, lifting chains are arranged between the two lifting chain wheels, a plurality of baffles are arranged on the lifting chain at intervals, the transmission shaft is connected with the lifting motor through a chain transmission C, the temporary storage unit comprises a temporary storage support, and a plurality of inclined plates are arranged on the upper end of the temporary storage support at intervals.

The shrinkage pipe material platform comprises a support D, and a plurality of material supporting rollers D are arranged on the support D at intervals.

The utility model adopts the structure, and has the following beneficial effects:

Based on the technology of current reinforcing bar alignment cutter, anchor rope welding machine, anchor rope make-up machine and steel pipe draw machine, through configuration reinforcing bar material platform respectively, welding material platform, shaping material platform and draw material platform realization convenient operation, simultaneously through setting up change material mechanism A and can realize the mechanized linking of reinforcing bar alignment cutting process and welding procedure, can not only realize the mechanized linking of welding procedure and shaping process through setting up change material mechanism B, but also consider each process processing required time to carry out temporary storage to the material and handle, wholly realize the linking of each process and then realize pipelined's operation mode, can reduce area, reduce the manual work, improve the production efficiency of slip casting anchor rope.

Description of the drawings:

fig. 1 is a schematic top view of a hollow grouting anchor line of the present utility model;

FIG. 2 is an enlarged view of part A of FIG. 1;

FIG. 3 is a schematic view of a material rack according to the present utility model;

FIG. 4 is a schematic view of the structure of the guide frame of the present utility model;

Fig. 5 is a schematic structural view of the bar straightening and cutting machine according to the present utility model;

fig. 6 is a schematic side view of the reinforcement bar stock table of the present utility model;

FIG. 7 is a schematic side view of the transfer mechanism A and the transfer mechanism B;

fig. 8 is a schematic view of the cable welding machine of the present utility model;

FIG. 9 is a schematic view of a spin chuck A according to the present utility model;

fig. 10 is a schematic view of the cable forming machine of the present utility model;

FIG. 11 is a schematic view of a limiting insert plate according to the present utility model;

Fig. 12 is a schematic structural view of a reinforcing bar clamp according to the present utility model;

Fig. 13 is a schematic structural view of a conventional hollow grouting anchor cable;

In the figure, 1, a steel bar straightening cutter, 101, a frame A,102, a straightener, 103, a tractor, 104, a cutter, 2, an anchor wire welding machine, 201, a frame B,202, a rotating chuck A,203, a clamping jaw A,204, a clamping sleeve A,205, a reduction gearbox A,206, a servo motor A,207, a welding guide rail, 208, a sliding seat, 209, a welding gun bracket, 210, a welding gun, 211, a nut, 212, a screw rod, 213, a servo motor B,3, an anchor wire forming machine, 301, a frame C,302, a rotating chuck B,303 clamping jaws B,304, a clamping sleeve B,305, a reduction gearbox B,306, a servo motor B,4, a steel tube shrinking machine, 5, a material frame, 501, a round steel bar, 502, a supporting rib, 6, a steel bar material platform, 601, a bracket A,602, a material guide plate, 603, a limit rod, 604, a V-shaped guide plate, a travel switch, 606, a travel switch 607, a protruding rod, 7, a welding material platform, 701, bracket B,702, stock supporting roller, 8, forming stock, 801, bracket C,802, reinforcing bar fixture, 803, slide rail, 804, telescopic sliding table, 805, chain drive, 806, driving motor, 807, base, 808, U-shaped slot, 809, limit insert plate, 810, through hole, 811, limit slot, 9, shrinkage stock, 901, bracket D,902, stock supporting roller D,10, clip, 11, turning mechanism A,1101, rotation axis A,1102, swing arm A,1103, turning motor A,1104, chain drive A,12, turning mechanism B,1201, rotation axis B,1202, swing arm B,1203, rotation axis motor B,1204, chain drive B,1205, lifting bracket, 1206, lifting chain drive, 12061, lifting sprocket, 12062, lifting chain, 12063, baffle, 1207, transmission shaft 1208, chain drive C,1209, lifting motor, 1210, temporary storage bracket, 1211, tilting plate, 13, guide frame, 14. guide pipes, 15, hollow grouting anchor cables, 1501, grouting joints, 1502, grouting core pipes, 1503, reinforcing steel bars, 1504 and grout outlets.

The specific embodiment is as follows:

in order to more clearly illustrate the general inventive concept, a detailed description is given below by way of example with reference to the accompanying drawings.

In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those described herein, and therefore the scope of the present invention is not limited to the specific embodiments disclosed below.

In this specification, each embodiment is described in a progressive manner, and identical and similar parts of each embodiment are all referred to each other, and each embodiment mainly describes differences from other embodiments.

Furthermore, the terms "longitudinal," "transverse," "upper," "lower," "a," "B," "C," "D," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the location of an indicated technical feature.

In the present invention, unless explicitly stated and limited otherwise, the terms "provided," "configured," "connected," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; may be a mechanical connection; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.

In the present utility model, the existing hollow grouting anchor cable 15 includes a cable body (the cable body is composed of a grouting core tube 1502 and a plurality of reinforcing bars 1503 wound around the grouting core tube 1502), a grouting joint 1501 is provided at the front end of the cable body, a grout outlet 1504 is provided at the rear end of the cable body, and a grout stop plug, a lock and the like are provided on the cable body. The steel bar straightening and cutting machine 1, the anchor rope welding machine 2, the anchor rope forming machine 3 and the steel pipe shrinking machine 4 are mature devices, have application foundation in the field and other fields, and are directly purchased or customized in practical application.

As shown in fig. 1-12, a novel hollow grouting anchor rope production line comprises a steel bar straightening cutter 1, an anchor rope welding machine 2, an anchor rope forming machine 3 and a steel pipe shrinking machine 4 which are arranged at intervals longitudinally, wherein the steel bar straightening cutter 1, the anchor rope welding machine 2 and the anchor rope forming machine 3 are positioned at the left side, the steel pipe shrinking machine 4 is positioned at the right side, a material frame 5 for placing coiled steel bars is arranged at the left side of the steel bar straightening cutter 1, a steel bar material table 6 is arranged at the right side, a welding material table 7 is arranged at the right side of the anchor rope welding machine 2, a forming material table 8 is arranged at the right side of the anchor rope forming machine 3, a shrinking pipe material table 9 is arranged at the left side of the steel pipe shrinking machine 4, the steel bar straightening cutter 1 is used for dragging steel bars, straightening the steel bars and cutting the steel bars by a fixed length, the anchor rope welding machine welds the steel bars on a grouting joint, the anchor rope forming machine is used for winding and forming the steel bars, the steel pipe shrinking machine 4 is used for fastening the tail end of the anchor rope 10, a material turning mechanism A11 is arranged between the material table 6 and the welding material table 7, a material turning mechanism 8 is arranged between the material turning table 6 and the welding material table 7, a material turning mechanism 11 is arranged between the steel bar material turning table 8 and the steel bar material turning table 11 and the welding material turning mechanism 11 is welded to the material table 11. Based on the technology of current bar straightening cutter 1, anchor rope welding machine 2, anchor rope make-up machine 3 and steel pipe draw machine 4, through configuration reinforcing bar material platform 6 respectively, welding material platform 7, shaping material platform 8 and draw material platform 9 and reasonable spatial arrangement realize convenient operation, simultaneously through setting up the mechanized linking that changes material mechanism A11 and can realize bar straightening cutting process and welding process, can realize the mechanized linking of welding process and shaping process through setting up change material mechanism B12, but also consider each process processing required time and can carry out temporary storage to the material, wholly realize the linking of each process and then realize the operation mode of assembly line formula, can reduce area, reduce the manual work, improve the production efficiency of slip casting anchor rope.

The material rest 5 comprises two round steel bars 501 which are vertically arranged at intervals, a plurality of supporting ribs 502 are arranged between the round steel bars 501 along the circumferential direction at intervals, a guide frame 13 is arranged between the material rest 501 and the steel bar straightening and cutting machine 1, a guide pipe 14 is arranged at the upper end of the guide frame 13, and the steel bars penetrate through the guide pipe 14. The material frame 5 is welded and constructed by the simple round steel bars 501 and the supporting bars 502, so that the structure is simple and practical, and the coiled steel bars are convenient to place.

The steel bar straightening and cutting machine 1 comprises a machine frame A101, wherein a straightener 102, a tractor 103 and a cutter 104 are sequentially arranged on the machine frame A101. The steel bar straightening and cutting machine belongs to the prior art, and is directly purchased or customized.

The steel bar material platform 6 comprises a support A601, a plurality of guide plates 602 are transversely arranged at intervals at the upper end of the support A601, the guide plates 602 are obliquely arranged, a plurality of limit rods 603 are arranged on the support 601 at the lower end of the guide plates 602 at intervals, the limit rods 603 are rotatably arranged on the support A601, the limit rods 603 are eccentrically arranged and form V-shaped spaces 604 with the guide plates 602 to accommodate steel bars 1503 by means of gravity, protruding rods 607 are arranged on the side walls of one ends, close to the welding material platform 7, of the limit rods 603, V-shaped guide plates 605 are transversely arranged at the upper ends of the guide plates 602, travel switches 606 are arranged at positions, corresponding to the V-shaped guide plates 605, of the upper ends of the support A601, and the positions of the travel switches 606 are adjustable. Reinforcing bar 1503 gets into V type deflector 605, triggers travel switch 606 after the reinforcing bar strikes travel switch 606, and cutter 104 cuts off the reinforcing bar and makes the reinforcing bar landing after cutting off on stock guide 602, and the reinforcing bar integration falls into V type space 604 finally, and the application reinforcing bar material platform 6 not only realizes the fixed length measurement of reinforcing bar, but also can integrate the reinforcing bar of collecting many fixed length cuts off (the quantity of reinforcing bar is according to the anchor rope demand), is ready for the follow-up material that changes.

The anchor cable welder 2 comprises a frame B201, a clamping rotating component and a welding component which are mutually matched are arranged on the frame B201, the clamping rotating component comprises a rotating chuck A202, a clamping sleeve A204 matched with a grouting joint 1501 is arranged on a clamping jaw A203 of the rotating chuck A202, the rotating chuck A202 is connected with a servo motor A206 through a reduction gearbox A205, the servo motor A206 is connected with a control system, the welding component comprises a welding guide rail 207, a sliding seat 208 is arranged on the welding guide rail 207, a welding gun bracket 209 is arranged at the upper end of the sliding seat 208, a welding gun 210 is arranged on the welding gun bracket 209, the welding gun 210 is connected with a welding machine, a screw 211 is arranged at the lower end of the sliding seat 208, the screw 211 is arranged on a screw 212, the screw 212 is connected with a servo motor B213, and the servo motor B213 is connected with the control system. The anchor cable welder 2 belongs to the prior art, is used in a plurality of fields as an independent welding procedure, and the anchor cable welder 2 of the application can be directly purchased or customized. In order to meet the environmental protection requirement in actual use, a welding fume purifier (the prior art can be purchased directly) is sometimes required to be equipped.

The welding material table 7 comprises a bracket B701, and a plurality of material supporting rollers B702 are arranged at the upper end of the bracket B701. The welding material table 7 is matched with the anchor cable welding machine 2 for use, so that the anchor cable is conveniently pushed in or pulled out by a worker, and the material transferring mechanism A and the material transferring mechanism B are conveniently installed.

The material transferring mechanism A11 comprises a rotating shaft A1101, the rotating shaft A1101 is arranged on one side, close to the steel bar material table 6, of a support B702 through a bearing, a plurality of swing arms A1102 are arranged on the rotating shaft A1101 at intervals, a protruding rod 1105 is arranged on one end side wall, close to the welding material table 7, of the swing arms A1102, a material transferring motor A1103 is arranged on the support B701, and the material transferring motor A1103 is connected with the rotating shaft A1101 through a chain transmission A1104. The adoption of a relatively simple structure realizes that a plurality of reinforcing steel bars are mechanically transported to the welding material table 7 together, saves manpower, and is safer and more efficient in transporting the reinforcing steel bars.

The anchor rope make-up machine 3 includes frame C301, be equipped with spin chuck B302 on the frame C301, be equipped with the cutting ferrule B304 that presss from both sides slip casting joint 1501 tight on the jack catch B303 of spin chuck B302, spin chuck B302 is connected with servo motor C306 through reducing gear box B305, servo motor C306 is connected with control system. The anchor cable forming machine 3 belongs to the prior art, and can be directly purchased or customized.

The forming material platform 8 comprises a support C801 and a reinforcing steel bar clamp 802, wherein a sliding rail 803 is arranged on the support C801, a telescopic sliding table 804 is arranged on the sliding rail 803, the telescopic sliding table 804 is driven to slide and stretch out and draw back through a chain transmission 805, the chain transmission 805 is connected with a driving motor 806, a base 807 is arranged on the telescopic sliding table 804, a U-shaped slot 808 is arranged on the base 807, a limiting plugboard 809 is detachably arranged in the U-shaped slot 808, a through hole 810 is arranged in the center of the limiting plugboard 809, a plurality of limiting grooves 811 are uniformly arranged at intervals along the circumferential direction, a grouting core pipe 1502 is inserted into the through hole 810, and a reinforcing steel bar 1503 is placed in each limiting groove 811. The shaping material platform 8 and anchor rope make-up machine 3 cooperation are used, can carry out spacingly to reinforcing bar 1503 and slip casting core pipe 1502 through spacing picture peg 809, and the shaping of being convenient for twists reverse, can twist gradually the shaping through design flexible slip table 804, and overall shaping efficiency is higher, and the shaping effect is better.

The material transferring mechanism B12 comprises a picking unit, a lifting unit and a temporary storage unit, the picking unit comprises a rotating shaft B1201, the rotating shaft B1201 is arranged on one side of a support B701, which is close to a support C801, a plurality of swing arms B1202 are arranged on the rotating shaft B1201 at intervals, a material transferring motor B1203 is arranged on the support B701, the material transferring motor B1203 is connected with the rotating shaft B1201 through a chain transmission B1204, the lifting unit comprises a lifting support 1205, a plurality of lifting chain transmissions 1206 are arranged at the upper end of the lifting support 1205, two adjacent lifting chain transmissions 1206 are connected in series through a transmission shaft 1207, the lifting chain transmissions 1206 comprise two lifting chain wheels 12061 arranged at intervals, lifting chains 12062 are arranged between the two lifting chain wheels 12061, a plurality of baffle plates 12063 are arranged on the lifting chain 12062 at intervals, the transmission shaft 1207 is connected with a lifting motor 1209 through a chain transmission C1208, the temporary storage unit comprises a temporary storage support 1210, and a plurality of inclined plates 1211 are arranged on the upper end of the temporary storage support 1210. The welded anchor cable is transferred to the temporary storage bracket 1210, and then the anchor cable temporarily stored on the inclined plate 1211 is pushed by a person to slide onto the forming material table 8.

The shrinkage pipe material platform 9 comprises a support D901, and a plurality of material supporting rollers D902 are arranged on the support D901 at intervals. The clamp 10 is sleeved on the anchor cable conveniently by manual operation, and then the clamp 10 is inserted into the steel pipe shrinking machine 4 to be extruded, deformed and compressed on the anchor cable.

The application of the hollow grouting anchor cable production line provided by the application is as follows:

When in use, coiled steel bars are put into a material frame 5, then the ends of the coiled steel bars pass through a guide pipe 14 and are arranged on a steel bar straightening cutter 1, the steel bar straightening cutter 1 is started to pull and straighten the steel bars, when the front ends of the steel bars touch a travel switch 606, a cutter 104 on the steel bar straightening cutter 1 acts to cut off the steel bars 1503, meanwhile, the cut steel bars 1503 are pushed out, the steel bars 1503 slide out of a V-shaped guide plate 605 and fall on a guide plate 602 and enter a V-shaped space 604 at the bottom under the action of gravity to wait for transportation, and a material transferring mechanism A starts to act after the number of the steel bars 1503 reaches the number required by one anchor cable (the number of common steel bars for grouting anchor cable is 8), the rotating motor A11 drives the rotating shaft A1101 to rotate through the chain transmission A1104, the rotating shaft A1101 drives the swing arm A1102 to rotate, the swing arm A1102 drives the limit rod 603 to rotate through the driving convex rod 607, the steel bars 1503 in the V-shaped space 604 are all picked up and guided into the welding material table 7, then the grouting core pipe 1502 with the grouting joints 1501 in advance is placed on the welding material table 7, the steel bars 1503 are aligned with the end parts of the grouting core pipe 1502 through manual operation, the plurality of steel bars 1503 are round and surround the grouting core pipe 1502, and are fed into the rotating chuck A202, and binding reinforcing bar 1503 by claw A203 and cutting sleeve A204 thereon, then starting anchor cable welder 2 to weld the end of reinforcing bar 1503, making reinforcing bar 1503 welded on grouting joint 1501, after all reinforcing bars 1503 are welded, extracting welded anchor cable and placing it on welding material table 7, then starting material turning mechanism B12, turning motor B12 driving rotation of rotation shaft B1201 by chain transmission B1204, rotation of rotation shaft B1201 driving rotation of swing arm B1202 thereon, swing arm B1202 picking up anchor cable on welding material table 7 and transferring it to lifting chain 12062, the lifting motor 1209 drives the transmission shaft 1207 to rotate through the chain transmission 1208, the transmission shaft 1207 rotates to drive the lifting chain wheel 12061 to rotate, the lifting chain 12061 rotates to drive the lifting chain 12062 to rotate, the anchor rope is lifted, the anchor rope on the lifting chain 12062 drives the anchor rope to move to the top and then falls on the inclined plate 1211 by gravity to wait for forming processing, the anchor rope on the inclined plate 1211 is manually pulled down after the forming processing of the last anchor rope is completed, the anchor rope falls on the forming material table 8, then the grouting core tube 1502 and the reinforcing steel bar 1503 on the anchor rope are manually installed on the limiting plugboard 809, then a limiting plugboard 809 is arranged on a U-shaped slot 808 of a base 807, the end part of the anchor cable is arranged on an anchor cable forming machine 1, then the anchor cable forming machine 1 is started to drive the anchor cable to rotate, the limiting action of the limiting plugboard 809 on a reinforcing steel bar 1503 in the rotation process of the anchor cable enables the reinforcing steel bar 1503 to be spirally wound and formed, a driving motor 806 drives a telescopic sliding table 804 to slide through a chain transmission 805 in the rotation forming process so as to finish the forming processing of the anchor cable, after the anchor cable forming processing is finished, a reinforcing steel bar clamp 802 is arranged at the tail end of the anchor cable to restrict the formed reinforcing steel bar 1503, then the formed anchor cable and the limiting plugboard 809 are taken down together and placed on a shrinkage pipe table 9, and then the limiting plugboard 809 is taken down (the reinforcing steel bar fixture 802 is not taken down to restrict the reinforcing steel bar 1503) and the clamp 10 is sleeved into the end of the anchor rope to be aligned, then the clamp 10 is inserted into the steel pipe shrinking machine 4 with the anchor rope to shrink the clamp 10, after the shrink processing is finished, the reinforcing steel bar fixture 802 is taken down to be recycled and reused, then the inspection, bundling and warehousing are carried out, and the processes of straightening and cutting, welding, forming and locking the grouting anchor rope are finished through the processes.

The above embodiments are not to be taken as limiting the scope of the utility model, and any alternatives or modifications to the embodiments of the utility model will be apparent to those skilled in the art and fall within the scope of the utility model.

The present utility model is not described in detail in the present application, and is well known to those skilled in the art.

Claims (10)

1. The utility model provides a novel cavity slip casting anchor rope production line, includes the steel bar alignment cutter, anchor rope welding machine, anchor rope make-up machine and the steel pipe draw machine that vertical interval set up, its characterized in that: the steel bar straightening cutting machine, the anchor rope welding machine and the anchor rope forming machine are located on the left side, the steel tube shrinking machine is located on the right side, a material rack used for placing round steel bars is arranged on the left side of the steel bar straightening cutting machine, a steel bar material table is arranged on the right side of the anchor rope welding machine, a welding material table is arranged on the right side of the anchor rope forming machine, a forming material table is arranged on the right side of the anchor rope forming machine, a shrinking material table is arranged on the left side of the steel tube shrinking machine, the steel bar straightening cutting machine is used for pulling the steel bars, straightening the steel bars and cutting the steel bars by a fixed length, the anchor rope welding machine is used for welding the steel bars on a grouting joint, the anchor rope forming machine is used for winding the steel bars to form the steel bars, a turning mechanism A is arranged between the steel bar material table and the welding material table, a turning mechanism B is arranged between the welding material table and the forming material table, and the turning mechanism A transfers the welded steel bars cut by a plurality of fixed lengths onto the welding material table, and the welded grouting is transferred onto the forming material table.

2. The novel hollow grouting anchor cable production line according to claim 1, wherein: the material rest comprises two round steel bars which are vertically arranged at intervals, a plurality of supporting ribs are arranged between the round steel bars at intervals along the circumferential direction, a guide frame is arranged between the material rest and the steel bar straightening and cutting machine, a guide pipe is arranged at the upper end of the guide frame, the steel bars penetrate through the guide pipe, the steel bar straightening and cutting machine comprises a frame A, and a straightener, a tractor and a cutting machine are sequentially arranged on the frame A.

3. The novel hollow grouting anchor cable production line according to claim 2, wherein: the steel bar material platform comprises a support A, a plurality of guide plates are transversely arranged at intervals at the upper end of the support A, the guide plates are obliquely arranged, a plurality of limit rods are arranged at intervals on the support at the lower end of the guide plates, the limit rods are rotatably arranged on the support A, the limit rods are eccentrically arranged and form V-shaped spaces with the guide plates to accommodate steel bars by means of gravity, a protruding rod is arranged on one end side wall of each limit rod close to the welding material platform, V-shaped guide plates are transversely arranged at the upper ends of the guide plates, travel switches are arranged at positions, corresponding to the V-shaped guide plates, of the upper ends of the support A, and the positions of the travel switches are adjustable.

4. A novel hollow grouting anchor line according to claim 3, characterised in that: the anchor cable welding machine comprises a frame B, be equipped with the tight rotating part of clamp and the welding part of mutually supporting use on the frame B, press from both sides tight rotating part and include spin chuck A, be equipped with on spin chuck A's the jack catch A with slip casting joint matched cutting ferrule A, spin chuck A passes through reducing gear box A and is connected with servo motor A, servo motor A is connected with control system, the welding part includes welding guide rail, be equipped with the slide on the welding guide rail, the slide upper end is equipped with the welder support, be equipped with welder on the welder support, welder is connected with the welding machine, the slide lower extreme is equipped with the screw, the screw is installed on the lead screw, the lead screw is connected with servo motor B, servo motor B with control system connects.

5. The novel hollow grouting anchor cable production line according to claim 4, wherein: the welding material platform comprises a support B, and a plurality of material supporting rollers B are arranged at the upper end of the support B.

6. The novel hollow grouting anchor cable production line according to claim 5, wherein: the material transferring mechanism A comprises a rotating shaft A, the rotating shaft A is arranged at one end, close to the steel bar material table, of a support B through a bearing, a plurality of swing arms A are arranged on the rotating shaft A at intervals, a material transferring motor A is arranged on the support B, and the material transferring motor A is connected with the rotating shaft A through chain transmission A.

7. The novel hollow grouting anchor cable production line according to claim 6, wherein: the anchor rope make-up machine includes frame C, be equipped with spin chuck B on the frame C, be equipped with the cutting ferrule B that presss from both sides slip casting joint clamp on spin chuck B's the jack catch B, spin chuck B passes through reducing gear box B and is connected with servo motor C, servo motor C is connected with control system.

8. The novel hollow grouting anchor cable production line according to claim 7, wherein: the forming material platform comprises a support C and a steel bar clamp, a sliding rail is arranged on the support C, a telescopic sliding table is arranged on the sliding rail, the telescopic sliding table is driven by a chain to slide and stretch out and draw back, the chain is connected with a driving motor, a base is arranged on the telescopic sliding table, a U-shaped slot is arranged on the base, a limiting inserting plate is detachably arranged in the U-shaped slot, a through hole is formed in the center of the limiting inserting plate, a plurality of limiting grooves are uniformly arranged at intervals along the circumferential direction of the limiting inserting plate, a grouting core pipe is inserted into the through hole, and a steel bar is placed in each limiting groove.

9. The novel hollow grouting anchor cable production line according to claim 8, wherein: the material transferring mechanism B comprises a picking unit, a lifting unit and a temporary storage unit, wherein the picking unit comprises a rotating shaft B, the rotating shaft B is arranged on one side, close to a support C, of the support B, a plurality of swing arms B are arranged on the rotating shaft B at intervals, a material transferring motor B is arranged on the support B and connected with the rotating shaft B through a chain transmission B, the lifting unit comprises a lifting support, a plurality of lifting chain transmissions are arranged on the upper end of the lifting support, adjacent lifting chain transmissions are connected in series through a transmission shaft, the lifting chain transmissions comprise two lifting chain wheels arranged at intervals, lifting chains are arranged between the two lifting chain wheels, a plurality of baffles are arranged on the lifting chain at intervals, the transmission shaft is connected with the lifting motor through a chain transmission C, the temporary storage unit comprises a temporary storage support, and a plurality of inclined plates are arranged on the upper end of the temporary storage support at intervals.

10. The novel hollow grouting anchor cable production line according to claim 9, wherein: the shrinkage pipe material platform comprises a support D, and a plurality of material supporting rollers D are arranged on the support D at intervals.