CN211965769U - Slip casting anchor cable forming machine - Google Patents
Slip casting anchor cable forming machine Download PDFInfo
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- CN211965769U CN211965769U CN202020634077.5U CN202020634077U CN211965769U CN 211965769 U CN211965769 U CN 211965769U CN 202020634077 U CN202020634077 U CN 202020634077U CN 211965769 U CN211965769 U CN 211965769U
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Abstract
The utility model relates to a slip casting anchor rope make-up machine, which comprises a frame, be equipped with steel wire fixed length shutdown mechanism, receiving mechanism and cable body restraint slide mechanism along perpendicular to steel wire advancing direction interval in proper order in the frame, steel wire fixed length shutdown mechanism is used for carrying the steel wire and cut off by fixed length, receiving mechanism is used for receiving the follow the last steel wire that cuts off of steel wire fixed length shutdown mechanism, cable body restraint slide mechanism both ends are equipped with the welding assembly respectively, one of them the welding assembly is used for the welding of slip casting anchor rope slip casting end, another the welding assembly is used for the welding of slip casting anchor rope grout outlet end, still be equipped with control system in the frame, control system respectively with steel wire fixed length shutdown mechanism and welding assembly connect. The whole machine has reasonable and compact structural design, reduces the labor intensity and improves the production efficiency.
Description
The technical field is as follows:
the utility model relates to an anchor rope production facility technical field, concretely relates to collect autoloading, fixed length cutting, both ends welding and turn round the type in anchor rope former of an organic whole of making.
Background art:
the grouting anchor cable can effectively consolidate the surrounding rock and enhance the integrity and stability of the surrounding rock, and is widely applied to the field of coal mining. As shown in fig. 12, the structure of the existing grouting anchor cable mainly includes a cable body, a grout stop plug, an anchor cable lock, a grouting head (also called as a connector), and the like, wherein the cable body includes a grouting core tube and a plurality of steel wires wound around the grouting core tube. The existing grouting anchor cable production equipment is relatively backward, semi-mechanized production is mainly adopted, each processing procedure needs independent equipment for production, for example, steel wire blanking equipment, grouting end welding equipment, grout outlet end welding equipment and the like are adopted, the equipment not only occupies a large space, but also at least needs one manual operation for each equipment, more manual work is needed during production, manual back-and-forth carrying is needed among the equipment, the labor intensity of the whole production is high, and the production efficiency is low. Therefore, it is necessary to integrate and optimize the existing respective processing apparatuses, thereby reducing the labor intensity and improving the production efficiency.
The above description is included in the technical recognition scope of the inventors, and does not necessarily constitute the prior art.
The utility model has the following contents:
the invention aims to solve the problems in the prior art and provides a grouting anchor cable forming machine which is reasonable and compact in structural design, reduces labor intensity and improves production efficiency.
The invention adopts the following technical scheme to realize the purpose:
the utility model provides a slip casting anchor rope make-up machine, includes the frame, be equipped with steel wire fixed length shutdown mechanism, receiving mechanism and cable body restraint slide mechanism along perpendicular to steel wire advancing direction interval in proper order in the frame, steel wire fixed length shutdown mechanism is used for carrying and fixed length cutting to the steel wire, receiving mechanism is used for receiving the follow the steel wire that cuts off on the steel wire fixed length shutdown mechanism, cable body restraint slide mechanism both ends are equipped with the welding assembly respectively, one of them the welding assembly is used for the welding of slip casting anchor rope slip casting end, another the welding assembly is used for the welding of slip casting anchor rope grout outlet end, still be equipped with control system in the frame, control system respectively with steel wire fixed length shutdown mechanism and welding assembly are connected.
And a steel wire feeding frame is arranged on one side of the rack.
The steel wire fixed-length cutting mechanism comprises a straightener, a tractor, a cutting machine and a steel wire guide rail which are sequentially arranged on the rack at intervals along the advancing direction of the steel wire, and a fixed-length sensor is further arranged on the rack.
The straightener comprises a straightening seat, a plurality of lower rollers are arranged on the straightening seat along the advancing direction of the steel wire, a plurality of upper rollers matched with the lower rollers for straightening are further arranged on the straightening seat, the upper rollers are connected with straightening adjusting screws, and straightening adjusting handles are arranged at the upper ends of the straightening adjusting screws.
The tractor comprises a traction seat, a lower traction wheel is arranged on the traction seat, an upper traction wheel matched with the lower traction wheel is further arranged on the traction seat, the upper traction wheel is connected with a servo motor A, the upper traction wheel is connected with a traction adjusting screw rod, a traction adjusting screw handle is arranged at the upper end of the traction adjusting screw rod, and the servo motor A is connected with the control system.
The cutting machine comprises a cutting base, wherein a cutting support seat and a cutter are arranged on the cutting base in a mutually-matched cutting mode, the cutter is horizontally arranged, a steel wire through hole is formed in the cutting support seat, the cutter is connected with a hydraulic cylinder, the cutter is cut off towards the direction of the material receiving mechanism, and the hydraulic cylinder is connected with the control system.
The steel wire guide rail is a V-shaped channel steel, and the V-shaped channel steel is installed on the rack through a connecting frame.
The V-shaped channel steel is obliquely arranged towards one side close to the material receiving mechanism.
The fixed-length sensor comprises a support, a support rod is arranged on the support, a baffle is arranged on the support rod in a rotating mode, the lower end of the baffle is smaller than the distance between the steel wire guide rails, a photoelectric sensor matched with the baffle is arranged at the upper end of the support, and the photoelectric sensor is connected with the control system.
The receiving mechanism comprises a receiving support, and a plurality of arc plates used for placing the steel wires are arranged at the upper end of the receiving support along the length direction of the receiving support.
The cable body constraint sliding mechanism comprises a plurality of cable body constraint sleeves and a wire guide mold seat which are arranged on the rack in a collinear mode, a wire guide mold is detachably arranged on the wire guide mold seat, a sliding groove for placing a cable body is formed in the cable body constraint sleeve, and the sliding groove forms a cable body sliding rail.
The cable body constraint sliding mechanism further comprises a steel wire clamp used for clamping the welded cable body, the steel wire clamp comprises an upper clamping seat and a lower clamping seat, grooves are respectively formed in the upper clamping seat and the lower clamping seat, and the upper clamping seat is fixedly connected with the lower clamping seat through bolts.
The cable body restraint sleeve comprises a support, wherein an arc-shaped lower sleeve is arranged on the support, an arc-shaped upper sleeve is hinged to one side of the lower sleeve, sliding grooves are respectively formed in the lower sleeve and the upper sleeve, a handle is arranged on the outer wall of the upper sleeve, and a locking handle for locking the handle is rotatably arranged on the support.
The guide wire die seat is vertically provided with a slot, and the guide wire die seat is also provided with a U-shaped through hole.
The middle part of the guide wire mould is provided with a constraint hole for constraining the grouting core pipe, and a plurality of constraint grooves for constraining the steel wires are uniformly arranged on the guide wire mould at intervals along the circumferential direction.
The welding assembly comprises a shield, a clamping rotating mechanism and a welding mechanism which are matched with each other are arranged in the shield, the clamping rotating mechanism comprises a chuck for clamping the end part of the cable body, the chuck is connected with a servo motor B through a reduction gearbox, the servo motor B is connected with the control system, the welding mechanism comprises a welding guide rail, a slide seat is arranged on the welding guide rail, a welding gun is arranged at the upper end of the slide seat and connected with the welding machine, a screw is arranged at the lower end of the slide seat and installed on a screw rod, the screw rod is connected with a servo motor C, and the servo motor C is connected with the control system.
The chuck includes a plurality of jack catchs, be equipped with the steel wire position sleeve on the jack catch, all the synthetic cable body position sleeve of steel wire position sleeve.
The control system comprises a control cabinet, wherein a CNC controller is arranged in the control cabinet and is connected with an operating platform.
The utility model adopts the above structure, following beneficial effect can be brought: (1) the main processes of cutting, receiving, assembling, welding two ends and the like of the steel wire are integrated on a workbench, and meanwhile, structural design optimization is carried out on each part of mechanism in order to save space, so that the main body production work of the grouting anchor cable can be quickly and efficiently completed only by two workers; (2) the steel wire is cut off towards the material receiving mechanism by the aid of the cutting machine, and meanwhile, the steel wire guide rail is of a V-shaped groove steel structure, so that an impact force to the material receiving mechanism can be applied to the steel wire while the steel wire is cut off by the aid of the cutter, the steel wire can be pushed out of the V-shaped groove steel and falls onto the material receiving mechanism, material receiving is achieved, seamless connection between the cutting and the material receiving mechanism can be achieved through the structural design, and a material taking mechanism or manpower is not additionally added; (3) through the design of the cable body constraint sliding mechanism, not only are the multi-strand steel wires and the grouting core pipe placed together conveniently, but also the multi-strand steel wires can slide to two sides as a slide way, and then the multi-strand steel wires are quickly installed on the welding assembly for welding.
Description of the drawings:
fig. 1 is a schematic structural view of the molding machine of the present invention;
FIG. 2 is a schematic structural view of a straightener of the present invention;
fig. 3 is a schematic structural view of the tractor of the present invention;
fig. 4 is a schematic structural view of the cutting machine of the present invention;
fig. 5 is a schematic structural diagram of the positioning sensor of the present invention;
fig. 6 is a schematic structural view of the material receiving frame of the present invention;
FIG. 7 is a schematic structural view of the cable body restraining sleeve of the present invention;
fig. 8 is a schematic structural view of the guide wire mold seat and the guide wire mold of the present invention;
fig. 9 is a schematic structural view of the steel wire clip of the present invention;
fig. 10 is a schematic structural view of the chuck of the present invention;
FIG. 11 is a schematic view of the welding mechanism of the present invention;
fig. 12 is a schematic structural diagram of a conventional grouting anchor cable;
in the figure, 1, a frame, 2, a steel wire fixed length cutting mechanism, 201, a straightener, 2011, a straightening seat, 2012, a lower roller, 2013, an upper roller, 2014, a straightening adjusting screw rod, 202, a tractor, 2021, a traction seat, 2022, a lower traction wheel, 2023, an upper traction wheel, 2024, a servo motor A, 2025, a traction adjusting screw rod, 2026, a traction adjusting handle, 203, a cutter, 2031, a cutting base, 2032, a cutting support seat, 2033, a cutter, 2034, a steel wire through hole, 2035, a hydraulic cylinder, 204, a steel wire guide rail, 205, a fixed length sensor, 2051, a support seat, 2052, a support rod, 2053, a baffle, 2054, a photoelectric sensor, 3, a receiving mechanism, 301, a receiving support, 302, an arc plate, 4, a cable body constraint sliding mechanism, 401, a cable body constraint sleeve, 4011, a support, 4012, a lower sleeve, 4013, an upper sleeve, 4014, a 4016, a sliding rail, a 4017 and a handle locking handle, 402. the device comprises a guide wire die seat, 4021, a slot, 4022, a U-shaped through hole, 403, a guide wire die, 4031, a restriction hole, 4032, a restriction groove, 5, a welding assembly, 501, a clamping positioning mechanism, 5011, a chuck, 5012, a reduction gearbox, 5013, a servo motor B, 5014, a jaw, 5015, a steel wire positioning sleeve, 4016, a cable body positioning sleeve, 502, a welding mechanism, 5021, a welding guide rail, 5022, a sliding seat, 5023, a welding gun, 5024, a screw nut, 5025, a lead screw, 5026, a servo motor C, 503, a shield, 6, a control system, 7, a steel wire discharge frame, 8, a steel wire, 9, a steel wire clamp, 10, a cable body, 11, a grouting core pipe, 12, a grouting head, 13, a seamless steel pipe, 14, a grouting end, 15 and a grout outlet end.
The specific implementation mode is as follows:
in order to more clearly explain the overall concept of the invention, the following detailed description is given by way of example in conjunction with the accompanying drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and therefore the scope of the present invention is not limited by the specific embodiments disclosed below.
The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments.
Furthermore, the terms "upper", "lower", "both sides", "end", "a", "B", "C", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the location of the indicated technical feature.
In the present invention, unless otherwise expressly stated or limited, the terms "provided", "disposed", "communicated", "connected", and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; may be a mechanical connection; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, it should be noted that the structure of the existing grouting anchor cable mainly includes a cable body 10, a grout stop plug, an anchor cable lock, a grouting head 12, and the like, wherein the cable body 10 includes a grouting core tube 11 and a plurality of steel wires 8 wound thereon, and in the production of the grouting anchor cable, the main work is to assemble the cable body 10 and weld a grouting end 14 and a grout outlet 15 at both ends of the cable body, the cable body assembly mainly means to wind the plurality of steel wires 8 around the grouting core tube, the grouting end 14 welding mainly means to weld the front end of the steel wire 8 on the grouting head 12, and the grout outlet 15 welding mainly means to weld the rear end of the steel wire 8 on the seamless steel tube 13.
As shown in fig. 1-12, a slip casting anchor cable forming machine comprises a frame 1, wherein the frame can be a cuboid structure and is formed by welding square pipes, a steel wire fixed-length cutting mechanism 2, a material receiving mechanism 3 and a cable body constraint sliding mechanism 4 are sequentially arranged on the frame 1 at intervals along a direction perpendicular to a moving direction of a steel wire 8, the steel wire fixed-length cutting mechanism 2 is used for conveying and fixed-length cutting of the steel wire 12, the steel wire fixed-length cutting mechanism 2 cuts the steel wire 8 and simultaneously provides a large thrust force for the cut steel wire 8, so that the cut steel wire 8 can break away from the constraint of a steel wire guide rail 204 and fall onto the material receiving mechanism 3, the material receiving mechanism 3 is used for receiving the steel wire 8 cut from the steel wire fixed-length cutting mechanism 2, welding assemblies 5 are respectively arranged at two ends of the cable body constraint sliding mechanism 4, and the welding assemblies 5 can realize end welding of a grouting end and a grout outlet, one of the welding assemblies 5 is used for welding a grouting end of a grouting anchor cable, the other welding assembly 5 is used for welding a grout outlet end of the grouting anchor cable, two welding assemblies are arranged, the fact that the length of the anchor cable is generally 6-10 meters is mainly considered, reversing is inconvenient, reversing welding is avoided by adopting the two welding assemblies, labor is reduced, labor intensity is reduced, and production efficiency can be improved at the same time, a control system 6 is further arranged on the rack 1, and the control system 6 is respectively connected with the steel wire fixed-length cutting mechanism 2 and the welding assemblies 5. The main processes of cutting off steel wires, receiving materials, assembling, welding two ends and the like in the production of the grouting anchor cable are integrated on a workbench, meanwhile, structural design optimization is carried out on each part of the mechanism in order to save space, and then the main body production work of the grouting anchor cable can be quickly and efficiently completed only by two workers.
And a steel wire feeding frame 7 is arranged on one side of the frame 1. The whole bundle of steel wires can be conveniently placed.
The steel wire fixed-length cutting mechanism 2 comprises a straightener 201, a tractor 202, a cutting machine 203 and a steel wire guide rail 204 which are sequentially arranged on the rack 1 at intervals along the advancing direction of the steel wire 8, and a fixed-length sensor 205 is further arranged on the rack 1. The automatic conveying and feeding of the steel wire are realized, and the steel wire is straightened and cut to a fixed length.
Straightener 201 includes straightening seat 2011, edge on the straightening seat 2011 8 advancing direction of steel wire is equipped with a plurality of lower gyro wheels 2012, straightening seat 2011 still be equipped with a plurality of with last gyro wheel 2013 of lower gyro wheel 2012 cooperation straightening, be equipped with straightening adjusting screw 2014 on going up gyro wheel 2013, straightening adjusting screw 2014 upper end is equipped with straightening adjusting handle 2015. The straightening device can straighten the steel wires which are not straight (the steel wires are bundled and have certain bending).
The tractor 202 comprises a traction base 2021, a lower traction wheel 2022 is arranged on the traction base 2021, an upper traction wheel 2023 matched with the lower traction wheel 2022 is further arranged on the traction base 2021, the upper traction wheel 2023 is connected with a servo motor A2024, the upper traction wheel 2023 is connected with a traction adjusting screw 2025, a traction adjusting screw handle 2026 is arranged at the upper end of the traction adjusting screw 2025, and the servo motor A2024 is connected with the control system 6. The steel wire conveying power is provided, and the conveying is ensured to be rapid and efficient.
The cutting machine 203 comprises a cutting base 2031, a cutting support 2032 and a horizontally arranged cutter 2033 which are mutually matched and cut off are arranged on the cutting base 2031, a steel wire through hole 2034 is formed in the cutting support 2032, the cutter 2033 is connected with a hydraulic cylinder 2035, the cutter 2033 cuts off the material receiving mechanism in the direction of 3, and the hydraulic cylinder 2035 is connected with a control system 6. The steel wire can be ejected out when being cut off rapidly.
The steel wire guide rail 204 is a V-shaped channel steel, and the V-shaped channel steel is installed on the rack 1 through a support. The V-shaped groove steel structure has the advantages of simple structure and low cost.
The V-shaped channel steel is obliquely arranged towards one side close to the material receiving mechanism 3. Have and can effectively retrain the steel wire and advance along V type channel-section steel when guaranteeing normal transport, and be convenient for release V type channel-section steel with steel wire 8 after cutter 203 cuts off steel wire 8 and make it fall into receiving mechanism 3 on.
The fixed-length sensor 205 comprises a support 2051, a support rod 2052 is arranged on the support 2051, a baffle 2053 is rotatably arranged on the support rod 2052, the distance between the lower end of the baffle 2053 and the steel wire guide rail 204 is smaller than the diameter of the steel wire 8, a photoelectric sensor 2054 matched with the baffle 2053 is arranged at the upper end of the support 2051, and the photoelectric sensor 2054 is connected with the control system 6. Can detect whether the end of the steel wire reaches the set position in time, thereby giving the cutting machine 203 the signal for cutting the steel wire 8 with fixed length and realizing the fixed length cutting.
The cable body restraint sliding mechanism 4 comprises a plurality of cable body restraint sleeves 401 and a guide wire mold seat 402 which are arranged on the rack 1 in a collinear mode, a guide wire mold 403 is detachably arranged on the guide wire mold seat 402, a sliding groove 4014 for placing a cable body is formed in the cable body restraint sleeve 401, and the sliding groove 4014 forms a cable body sliding rail 4015. Can be convenient for place slip casting core pipe and stranded steel wire 8 as the support in spout 4014 through setting up a plurality of cable body restraint cover 401, be convenient for the artifical slip casting assembly of installing, a plurality of spouts 4014 can regard as cable body slide rail 4015 to use again, are convenient for remove about the slip casting assembly of installing and get into welding assembly 5 and weld.
The cable body constraint sliding mechanism 4 further comprises a steel wire clamp 9 for clamping the welded cable body, the steel wire clamp 9 comprises a lower clamp seat 901 and an upper clamp seat 902, grooves 903 are respectively arranged on the upper clamp seat 902 and the lower clamp seat 901, and the upper clamp seat 902 and the lower clamp seat 901 are detachably connected through bolts 904.
Cable body restraint cover 401 includes support 4011, be equipped with circular-arc lower cover 4012 on the support 4011, lower cover 4012 one side articulates there is circular-arc upper cover 4013, be equipped with spout 4014 on lower cover 4012 and the upper cover 4013 respectively, be equipped with handle 4016 on the upper cover 4013 outer wall, it is equipped with the locking to rotate on the support 1 the locking handle 4017 of handle 4016. The cable body restraining sleeve 401 is simple and practical in structure and convenient to lock, and steel wires are prevented from jumping during welding and twisting.
The guide wire die holder 402 is vertically provided with an inserting groove 4021, and the guide wire die holder 402 is also provided with a U-shaped through hole 4022. The guide wire die 403 can be quickly installed in the guide wire die holder 402 by providing the slots 4021.
The middle of the guide wire mold 403 is provided with a restriction hole 4031 for restricting a grouting core tube, and a plurality of restriction grooves 4032 for restricting steel wires are uniformly arranged on the guide wire mold 403 at intervals along the circumferential direction. The constraint hole 4031 is used for positioning the grouting core pipe, and the constraint groove 4032 is convenient for steel wires to be placed and can be aligned for limiting, so that the grouting core pipe is wrapped by the constraint groove 4032, and a grouting assembly is convenient to mount.
The chuck 5011 comprises a plurality of jaws 5014, steel wire locating sleeves 5015 and all steel wire locating sleeves 5015 are arranged on the jaws 5014 and combined into a cable body locating sleeve 5016. The steel wire positioning sleeve 5015 is designed on the clamping jaw to realize the steel wire positioning effect, and then welding and twisting quality is guaranteed.
The control system 6 comprises a control cabinet, wherein a CNC controller is arranged in the control cabinet, and the CNC controller is connected with an operating table.
The application makes up machine's working process:
the application is described by taking an example that a grouting anchor cable is made of 8 steel wires, and the forming machine generally only needs two persons.
Firstly, adjusting the position of a fixed-length sensor 2054 according to the length requirement of a customer on a grouting anchor cable, then placing a whole bundle of steel wires 8 on a steel wire feeding frame 7, then sequentially penetrating the end part of the steel wires 8 into a straightener 201, a tractor 202 and a cutter 203, then starting the tractor 202, enabling the steel wires 8 to enter a steel wire guide rail 204 to advance under the action of the tractor 202, when the end part of the steel wire 8 impacts and rotates a baffle 2053 of the fixed-length sensor 2054 to enable the upper end of the baffle 2053 to deviate from the photoelectric sensor 2054, detecting a signal by the photoelectric sensor 2054 and transmitting the signal to a control system 6, then stopping the tractor 202, starting the cutter 203 to work, driving a cutter 2033 by a hydraulic cylinder 5 to cut the steel wires 8, simultaneously pushing the cut steel wires 8 to enable the cut steel wires 8 to be separated from the steel wire guide rail 204 and fall onto the material receiving frame 3, and after the cut steel wires 8 are pushed out, enabling the baffle 205, then the tractor 202 continues to work and repeats the above steps to continuously cut 8 steel wires, the cutting is suspended, then two persons place 8 steel wires 8 on the lower sleeve sliding groove 4014 of the cable body restraining sleeve 401, and install the grouting pipe assembly (mainly installing the grouting core pipe, the steel wires and the grouting head together), firstly weld the grouting end, push the grouting pipe assembly into the welding assembly for welding the grouting end, then lock the chuck 5011, arrange the steel wires 8 in sequence, install the steel wires 8 and the grouting core pipe on the guide wire mold 403, then install the guide wire mold 403 on the slot 4021 of the guide wire mold seat 402, then install the tail rod assembly and the support ring, lock the steel wire restraining sleeve 401 after installation, then start the welding mechanism to weld, after welding one steel wire 8, the chuck 5011 rotates a certain angle to weld the next steel wire 8, after welding of 8 steel wires 8, stopping welding, driving the chuck 5011 to rotate for multiple circles by the servo motor B5013 to perform twisting molding, after the process is completed, locking the cable body by using the steel wire clamp 9 at a preset position (generally at a position close to the grout outlet end), then opening the steel wire restraining sleeve 401, taking down the wire guide mold 403 to detach the steel wire 8, then sending the molded cable body to the grout outlet end welding assembly, welding the grout outlet end, after the welding is completed, loosening the steel wire clamp 9, checking a processed product, and placing the product on a finished product rack after the product is free of defects.
The above-mentioned specific embodiments can not be regarded as the restriction to the scope of protection of the utility model, to technical personnel in this technical field, it is right the utility model discloses any replacement improvement or transform that embodiment made all fall within the scope of protection of the utility model.
The parts of the present invention not described in detail are the known techniques of those skilled in the art.
Claims (10)
1. A slip casting anchor rope make-up machine which characterized in that: the automatic grouting machine comprises a frame, be equipped with steel wire fixed length shutdown mechanism, receiving mechanism and cable body restraint sliding mechanism along perpendicular to steel wire advancing direction interval in proper order in the frame, steel wire fixed length shutdown mechanism is used for carrying the steel wire and fixed length cuts off, receiving mechanism is used for receiving the follow the steel wire that cuts off in the steel wire fixed length shutdown mechanism, cable body restraint sliding mechanism both ends are equipped with the welding assembly respectively, one of them the welding assembly is used for the welding of slip casting anchor rope slip casting end, another the welding assembly is used for the welding of slip casting anchor rope grout outlet end, still be equipped with control system in the frame, control system respectively with steel wire fixed length shutdown mechanism and welding assembly are connected.
2. The slip casting anchor cable forming machine according to claim 1, wherein: one side of the rack is provided with a steel wire feeding frame, the steel wire fixed-length cutting mechanism comprises a straightener, a tractor, a cutting machine and a steel wire guide rail which are sequentially arranged on the rack at intervals along the advancing direction of the steel wire, and the rack is also provided with a fixed-length sensor.
3. A slip casting anchor cable forming machine as claimed in claim 2, wherein: the straightener includes the straightening seat, follow on the straightening seat the steel wire advancing direction is equipped with a plurality of lower gyro wheels, still be equipped with on the straightening seat a plurality of with the last gyro wheel of lower gyro wheel cooperation aligning, it is connected with aligning adjusting screw to go up the gyro wheel, aligning adjusting screw upper end is equipped with aligning adjustment handle, the tractor includes the traction seat, be equipped with down the traction wheel on the traction seat, still be equipped with on the traction seat with lower traction wheel complex on the traction wheel, it is connected with servo motor A to go up the traction wheel, it is connected with and pulls adjusting screw to go up the traction wheel, it is equipped with and pulls adjustment screw handle to pull adjusting screw upper end, servo motor A with control system connects.
4. A slip casting anchor cable forming machine as claimed in claim 3, wherein: the cutter is including cutting off the base, cut off the cutter that is equipped with the supporting seat that cuts off and level setting of mutually supporting on the base, be equipped with the steel wire through-hole on the supporting seat of cutting off, the cutter is connected with the pneumatic cylinder, the cutter to the receiving mechanism direction cuts off, the pneumatic cylinder with control system connects, the steel wire guide rail is V type channel-section steel, V type channel-section steel passes through the link and installs in the frame, V type channel-section steel is to being close to receiving mechanism lopsidedness sets up.
5. A slip casting anchor cable forming machine as claimed in claim 3, wherein: the fixed-length sensor comprises a support, a support rod is arranged on the support, a baffle is arranged on the support rod in a rotating mode, the lower end of the baffle is smaller than the distance between the steel wire guide rails, a photoelectric sensor matched with the baffle is arranged at the upper end of the support, and the photoelectric sensor is connected with the control system.
6. The slip casting anchor cable forming machine according to claim 1, wherein: the receiving mechanism comprises a receiving support, and a plurality of arc plates used for placing the steel wires are arranged at the upper end of the receiving support along the length direction of the receiving support.
7. The slip casting anchor cable forming machine according to claim 1, wherein: the cable body constraint sliding mechanism comprises a plurality of cable body constraint sleeves and a wire guide mold seat which are arranged on the rack in a collinear mode, a wire guide mold is detachably arranged on the wire guide mold seat, a sliding groove for placing a cable body is formed in the cable body constraint sleeve, and the sliding groove forms a cable body sliding rail.
8. The slip casting anchor cable forming machine according to claim 7, wherein: the cable body constraint sliding mechanism further comprises a steel wire clamp used for clamping a welded cable body, the steel wire clamp comprises an upper clamping seat and a lower clamping seat, grooves are formed in the upper clamping seat and the lower clamping seat respectively, the upper clamping seat is in fastening connection with the lower clamping seat through bolts, a cable body constraint sleeve comprises a support, an arc-shaped lower sleeve is arranged on the support, one side of the lower sleeve is hinged with the arc-shaped upper sleeve, sliding grooves are formed in the lower sleeve and the upper sleeve respectively, a handle is arranged on the outer wall of the upper sleeve, a locking handle for locking the handle is arranged on the support in a rotating mode, a slot is vertically formed in a guide wire mold seat, a U-shaped through hole is further formed in the guide wire mold seat, constraint holes used for constraining grouting core tubes are formed in the middle of the guide wire mold, and constraint grooves for constraining a plurality of steel wires are formed in the guide wire.
9. The slip casting anchor cable forming machine according to claim 1, wherein: the welding assembly comprises a shield, a clamping rotating mechanism and a welding mechanism which are matched with each other are arranged in the shield, the clamping rotating mechanism comprises a chuck used for clamping the end part of the cable body, the chuck is connected with a servo motor B through a reduction gearbox, the servo motor B is connected with a control system, the welding mechanism comprises a welding guide rail, a slide seat is arranged on the welding guide rail, a welding gun is arranged at the upper end of the slide seat and connected with the welding machine, a nut is arranged at the lower end of the slide seat, the nut is arranged on a lead screw, the lead screw is connected with a servo motor C, the servo motor C is connected with the control system, the chuck comprises a plurality of clamping jaws, steel wire positioning sleeves are arranged on the clamping jaws, and all the steel wire positioning sleeves are combined.
10. The slip casting anchor cable forming machine according to claim 1, wherein: the control system comprises a control cabinet, wherein a CNC controller is arranged in the control cabinet and is connected with an operating platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020634077.5U CN211965769U (en) | 2020-04-24 | 2020-04-24 | Slip casting anchor cable forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020634077.5U CN211965769U (en) | 2020-04-24 | 2020-04-24 | Slip casting anchor cable forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211965769U true CN211965769U (en) | 2020-11-20 |
Family
ID=73344581
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020634077.5U Active CN211965769U (en) | 2020-04-24 | 2020-04-24 | Slip casting anchor cable forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211965769U (en) |
-
2020
- 2020-04-24 CN CN202020634077.5U patent/CN211965769U/en active Active
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