CN221050979U - Material basket unstacking machine for electroplating line - Google Patents

Material basket unstacking machine for electroplating line Download PDF

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Publication number
CN221050979U
CN221050979U CN202322268948.2U CN202322268948U CN221050979U CN 221050979 U CN221050979 U CN 221050979U CN 202322268948 U CN202322268948 U CN 202322268948U CN 221050979 U CN221050979 U CN 221050979U
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China
Prior art keywords
basket
motor
gear
frame
moving plate
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Application number
CN202322268948.2U
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Chinese (zh)
Inventor
邓志坚
邓茜
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Dongguan C Ray Automatics Technology Co ltd
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Dongguan C Ray Automatics Technology Co ltd
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Abstract

The utility model relates to an electroplating wire basket unstacking machine which comprises a main frame, a plurality of basket conveying devices, a lifting frame, a material dividing basket manipulator and a basket conveying line, wherein the plurality of basket conveying devices are arranged in the main frame, one end of the main frame is provided with the lifting frame, one side of the lifting frame is provided with a basket inlet, the material dividing basket manipulator is arranged above the lifting frame, and one side of the lifting frame is provided with the basket conveying line.

Description

Material basket unstacking machine for electroplating line
Technical Field
The utility model relates to the field of mechanical equipment, in particular to an electroplating wire basket unstacking machine.
Background
After zinc and nickel are electroplated on the hardware product, heat treatment is carried out for a period of time, so that the screw performance is more stable, the toughness is enhanced, and the service life is prolonged. The heat treatment is generally carried out by placing the plated product into a basket and then into a furnace, the space of the furnace is limited, the furnace door is inconvenient to open frequently, the stacked baskets are required to be stacked and placed into the heat furnace, the stacked baskets are forked out of the furnace and placed on a fixed support, then the baskets are required to be detached one by one and placed on a conveying line to be sent away, the weight of one basket together with screws reaches more than one hundred kilograms, the temperature is more than two hundred degrees, and the basket is very dangerous if the basket is taken out by manpower, so that a set of equipment is required to be designed for the requirements.
Disclosure of utility model
Aiming at the defects in the prior art, the utility model aims to solve the technical problem of conveniently carrying out the material basket singly, and has the following specific technical scheme:
The utility model provides an electroplating line basket unstacker, including main frame, many basket conveyor, lifting frame, divide basket manipulator and basket transfer chain, install many basket conveyor in the main frame, main frame one end installation lifting frame, lifting frame one side is equipped with the basket entry, many basket conveyor drive a plurality of stacks of basket that are in the same place get into the lifting frame from the basket entry inside, the lifting frame top is installed and is divided the basket manipulator, and basket transfer chain is installed to lifting frame one side, divides basket manipulator to press from both sides and gets a basket transport to basket transfer chain of the uppermost layer in a plurality of baskets.
As a preferable scheme of the utility model, the multi-basket conveying device comprises a pushing mechanism, a supporting and placing machine seat and a moving mechanism, wherein the pushing mechanism is arranged at one end of the main frame, the moving mechanism is arranged in the main frame, the pushing mechanism pushes a plurality of stacked baskets to the moving mechanism, the moving mechanism moves the baskets to the supporting and placing machine seat, and the supporting and placing machine seat is positioned in the lifting frame.
As a preferable scheme of the utility model, the pushing mechanism comprises a fixed table, rollers, a pushing cylinder, a first motor and a chain transmission assembly, wherein a plurality of rollers are rotatably arranged above the fixed table, a plurality of stacked material baskets are placed on the rollers, the pushing cylinder pushes the material baskets to move forward, and the first motor drives the rollers to rotate through the chain transmission assembly.
As a preferable scheme of the utility model, the moving mechanism comprises a moving seat, a second motor, a first gear, a first rack, a screw rod lifter and a lifting table, wherein the moving seat is slidably arranged on the main frame through the matching of a sliding block and a sliding rail, the second motor is arranged in the moving seat, the first gear is arranged on an output shaft of the second motor, the first gear is meshed with the first rack, the first rack is fixedly arranged at the bottom of the main frame, the second motor drives the first gear to move leftwards or rightwards when driving the first gear to rotate forwards or reversely, the screw rod lifter is arranged in the moving seat, and the screw rod lifter drives the lifting table to move upwards and downwards, and is used for placing a basket.
As a preferable scheme of the utility model, the material separating basket manipulator comprises a left-right moving plate, a left-right moving mechanism, an up-down moving plate and a material clamping basket mechanism, wherein the left-right moving plate is slidably arranged at the top of the lifting frame, the left-right moving mechanism drives the left-right moving plate to move left and right, the up-down moving mechanism is arranged in the left-right moving plate, the up-down moving mechanism drives the up-down moving plate to move up and down, the material clamping basket mechanism is arranged in the up-down moving plate, and the material clamping basket mechanism clamps the material basket.
As a preferable scheme of the utility model, the left-right moving mechanism comprises a third motor, a second gear and a second rack, wherein the third motor is arranged in the left-right moving plate, an output shaft of the third motor is provided with the second gear, the second gear is meshed with the second rack, the second rack is transversely and fixedly arranged at the top of the lifting frame, when the third motor drives the second gear to rotate forwards or reversely, the left-right moving plate moves leftwards or rightwards, the up-down moving mechanism comprises a motor frame, a fourth motor, the third gear, the third rack and a lifting column, the motor frame is arranged on the left-right moving plate, the fourth motor is arranged on the side of the motor frame, the lifting column is slidably arranged in the motor frame, the third gear is arranged on an output shaft of the fourth motor, the third gear is meshed with the third rack, the third rack is vertically and fixedly arranged on the lifting column, and the up-down moving plate is arranged at the bottom of the lifting column.
As a preferable scheme of the utility model, the material clamping basket mechanism comprises a left clamping cylinder, a left clamping hand, a right clamping cylinder and a right clamping hand, wherein the left clamping cylinder drives the left clamping hand, and the right clamping cylinder drives the right clamping hand to clamp the material basket.
The beneficial effects are that: when the material basket unstacking machine for the electroplating line is used, the material basket conveying device drives the material baskets which are stacked together to enter the lifting frame from the material basket inlet, the material basket separating manipulator clamps one material basket at the uppermost layer of the material baskets and conveys the material basket to the material basket conveying line, so that all the material baskets are unstacked after a plurality of times, the whole process is automatically operated, the defects caused by manual operation are avoided, the practicability is high, and the production requirements are met.
Drawings
FIG. 1 is an overall perspective view of the present utility model;
FIG. 2 is a front view of the present utility model;
FIG. 3 is a perspective view of the multiple basket delivery device of the present utility model;
FIG. 4 is a perspective view of the pushing mechanism of the present utility model;
FIG. 5 is a perspective view of the movement mechanism of the present utility model;
FIG. 6 is a perspective view of another view of the movement mechanism of the present utility model;
FIG. 7 is a perspective view of the dispensing basket robot of the present utility model;
FIG. 8 is a perspective view of another view of the dispensing basket robot of the present utility model;
FIG. 9 is an exploded view of the dispensing basket robot of the present utility model;
FIG. 10 is an exploded view of the clamping basket mechanism of the present utility model.
Detailed Description
The following describes the embodiments of the present utility model further with reference to the accompanying drawings:
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the positions or elements referred to must have specific directions, be configured and operated in specific directions, and thus should not be construed as limiting the present utility model.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood as appropriate by those of ordinary skill in the art.
As shown in fig. 1-2, an electroplating line material basket unstacking machine comprises a main frame 1, a plurality of material basket conveying devices 2, a lifting frame 3, a material basket separating manipulator 4 and a material basket conveying line 5, wherein the material basket conveying devices 2 are installed in the main frame 1, the lifting frame 3 is installed at one end of the main frame 1, a material basket inlet 6 is arranged at one side of the lifting frame 3, the lifting frame 3 enables the material basket inlet 6 to have enough height for a plurality of material baskets 7 to enter, the material basket conveying devices 2 drive the material baskets 7 which are stacked together to enter the lifting frame 3 from the material basket inlet 6, the material basket separating manipulator 4 is installed above the lifting frame 3, the material basket conveying line 5 is installed at one side of the lifting frame 3, and the material basket separating manipulator 4 clamps one material basket at the uppermost layer of the material baskets and conveys the material basket into the material basket conveying line 5.
As shown in fig. 3, the multi-basket conveying device 2 comprises a pushing mechanism 21, a supporting and placing machine base 22 and a moving mechanism 23, wherein the pushing mechanism 21 is installed at one end of the main frame 1, the moving mechanism 23 is installed in the main frame 1, the pushing mechanism 21 pushes a plurality of stacked baskets to the moving mechanism 23, the moving mechanism 23 moves the baskets to the supporting and placing machine base 22, the supporting and placing machine base 22 is located in the lifting frame 3, and thus when the uppermost basket of the plurality of baskets is clamped by the basket separating manipulator 4, the plurality of baskets are stacked on the supporting and placing machine base 22.
As shown in fig. 4, the pushing mechanism 21 includes a fixed table 211, a roller 212, a pushing cylinder 213, a first motor 214 and a chain transmission assembly 215, wherein a plurality of rollers 212 are rotatably installed above the fixed table 211, a plurality of stacked baskets 7 are placed on the rollers 212, the pushing cylinder 213 pushes the baskets 7 to move forward, the first motor 214 drives the rollers 212 to rotate through the chain transmission assembly 215, and the rotation direction of the rollers 212 is perpendicular to the pushing direction of the pushing cylinder 213.
As shown in fig. 5 and 6, the moving mechanism 23 includes a moving base 231, a second motor 232, a first gear 233, a first rack 234, a screw lifter 235 and a lifting table 236, the moving base 231 is slidably mounted on the main frame 1 through the cooperation of a sliding block and a sliding rail, the second motor 232 is mounted in the moving base 231, an output shaft of the second motor is provided with the first gear 233, the first gear 233 is meshed with the first rack 234, the first rack 234 is fixedly mounted at the bottom of the main frame 1, the second motor 232 drives the first gear 233 to rotate forward or reversely, the moving base 231 moves leftwards or rightwards, the screw lifter 235 is mounted in the moving base 231, the screw lifter 235 drives the lifting table 236 to move up and down, the lifting table 236 is used for placing a basket, the lifting table 236 is in a high position when the basket 7 is moved, and when the basket is moved to the position of the placement base 22, the lifting table 236 is lowered to enable the basket 7 to be transferred and placed on the placement base 22.
As shown in fig. 7, the basket robot 4 includes a left-right moving plate 41, a left-right moving mechanism 42, a vertical moving mechanism 43, a vertical moving plate 44, and a basket clamping mechanism 45, the left-right moving plate 41 is slidably mounted on the top of the lifting frame 3, the left-right moving mechanism 42 drives the left-right moving plate 41 to move left and right, the vertical moving mechanism 43 is mounted in the left-right moving plate 41, the vertical moving mechanism 43 drives the vertical moving plate 43 to move up and down, the basket clamping mechanism 45 is mounted in the vertical moving plate 44, and the basket clamping mechanism 45 clamps the basket 7.
As shown in fig. 8 and 9, the left-right moving mechanism 42 includes a third motor 421, a second gear 422, and a second rack 423, the third motor 421 is mounted in the left-right moving plate 41, the second gear 422 is mounted on the output shaft of the third motor, the second gear 422 engages with the second rack 423, the second rack 423 is laterally and fixedly mounted on the top of the lifting frame 3, when the third motor 421 drives the second gear 422 to rotate forward or backward, the left-right moving plate 41 moves left or right, the up-down moving mechanism 43 includes a motor frame 431, a fourth motor 432, a third gear, a third rack 434, and a lifting column 435, the motor frame 431 is mounted on the left-right moving plate 41, the fourth motor 432 is mounted on the side of the motor frame 431, the lifting column 435 is slidably mounted on the motor frame 432, the third gear 43 is mounted on the output shaft of the fourth motor, the third gear engages with the third rack 434, the third rack 434 is vertically and fixedly mounted on the lifting column 435, and the up-down moving plate 44 is mounted on the bottom of the lifting column 435.
As shown in fig. 10, the clamping basket mechanism 45 includes a left clamping cylinder 451, a left clamping hand 452, a right clamping cylinder 453 and a right clamping hand 454, the left clamping cylinder 451 drives the left clamping hand 452 to shrink, the right clamping cylinder 453 drives the right clamping hand 454 to shrink, and the left clamping hand 452 and the right clamping hand 454 cooperate to clamp the basket 7.
While the utility model has been described in detail in connection with specific preferred embodiments, it is not to be construed as limited to the specific embodiments of the utility model, but rather as a matter of course, it will be understood by those skilled in the art that various modifications and substitutions can be made without departing from the spirit and scope of the utility model.

Claims (7)

1. An electroplating line basket unstacking machine which is characterized in that: including main frame, many basket conveyor, lifting frame, branch basket manipulator and basket transfer chain, install many basket conveyor in the main frame, main frame one end installation lifting frame, lifting frame one side is equipped with the basket entry, and many basket conveyor drive a plurality of stacks of basket that link together get into the lifting frame inside from the basket entry, and the branch basket manipulator is installed to lifting frame top, and basket transfer chain is installed to lifting frame one side, and the branch basket manipulator presss from both sides and gets a basket transport to basket transfer chain of uppermost layer in a plurality of baskets.
2. The plating line basket unstacker as set forth in claim 1 wherein: the multi-basket conveying device comprises a pushing mechanism, a supporting and placing machine base and a moving mechanism, wherein the pushing mechanism is installed at one end of the main frame, the moving mechanism is installed in the main frame, the pushing mechanism pushes a plurality of stacked baskets to the moving mechanism, the moving mechanism moves the baskets to the supporting and placing machine base, and the supporting and placing machine base is located inside the lifting frame.
3. A plating line basket unstacking machine according to claim 2, wherein: the pushing mechanism comprises a fixed table, rollers, a pushing cylinder, a first motor and a chain transmission assembly, wherein a plurality of rollers are rotatably arranged above the fixed table, a plurality of material baskets which are stacked together are placed on the rollers, the pushing cylinder pushes the material baskets to move forward, and the first motor drives the rollers to rotate through the chain transmission assembly.
4. A plating line basket unstacking machine according to claim 2, wherein: the moving mechanism comprises a moving seat, a second motor, a first gear, a first rack, a screw rod lifter and a lifting table, wherein the moving seat is slidably mounted on the main frame through the cooperation of a sliding block and a sliding rail, the second motor is mounted in the moving seat, the first gear is mounted on an output shaft of the second motor and meshed with the first rack, the first rack is fixedly mounted at the bottom of the main frame, the second motor drives the first gear to rotate forwards or reversely, the moving seat moves leftwards or rightwards, the screw rod lifter is mounted in the moving seat, the screw rod lifter drives the lifting table to move up and down, and the lifting table is used for placing a material basket.
5. The plating line basket unstacker as set forth in claim 1 wherein: the material distributing basket manipulator comprises a left moving plate, a right moving mechanism, an up-down moving plate and a material clamping basket mechanism, wherein the left moving plate and the right moving plate are slidably arranged at the top of the lifting frame, the left moving plate and the right moving plate are driven to move left and right by the left moving mechanism and the right moving mechanism, the up-down moving mechanism is arranged in the left moving plate, the up-down moving plate is driven to move up and down by the up-down moving mechanism, the material clamping basket mechanism is arranged in the up-down moving plate, and the material clamping basket mechanism clamps the material basket.
6. The plating line basket unstacker as set forth in claim 5 wherein: the left-right moving mechanism comprises a third motor, a second gear and a second rack, wherein a third motor is arranged in a left-right moving plate, the second gear is arranged on an output shaft of the third motor, the second gear is meshed with the second rack, the second rack is transversely and fixedly arranged at the top of the lifting frame, when the third motor drives the second gear to rotate forwards or reversely, the left-right moving plate moves leftwards or rightwards, the up-down moving mechanism comprises a motor frame, a fourth motor, a third gear, a third rack and a lifting column, the motor frame is arranged on the left-right moving plate, a fourth motor is arranged on the side of the motor frame, the lifting column is slidably arranged in the motor frame, the third gear is arranged on an output shaft of the fourth motor, the third gear is meshed with the third rack, the third rack is vertically and fixedly arranged on the lifting column, and the up-down moving plate is arranged at the bottom of the lifting column.
7. The plating line basket unstacker as set forth in claim 5 wherein: the clamping basket mechanism comprises a left clamping cylinder, a left clamping hand, a right clamping cylinder and a right clamping hand, wherein the left clamping cylinder drives the left clamping hand, and the right clamping cylinder drives the right clamping hand to clamp the basket.
CN202322268948.2U 2023-08-23 2023-08-23 Material basket unstacking machine for electroplating line Active CN221050979U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322268948.2U CN221050979U (en) 2023-08-23 2023-08-23 Material basket unstacking machine for electroplating line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322268948.2U CN221050979U (en) 2023-08-23 2023-08-23 Material basket unstacking machine for electroplating line

Publications (1)

Publication Number Publication Date
CN221050979U true CN221050979U (en) 2024-05-31

Family

ID=91198790

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322268948.2U Active CN221050979U (en) 2023-08-23 2023-08-23 Material basket unstacking machine for electroplating line

Country Status (1)

Country Link
CN (1) CN221050979U (en)

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