CN220999614U - Automatic air cooling system of distiller's grains spreading and airing bench - Google Patents
Automatic air cooling system of distiller's grains spreading and airing bench Download PDFInfo
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- CN220999614U CN220999614U CN202322654666.6U CN202322654666U CN220999614U CN 220999614 U CN220999614 U CN 220999614U CN 202322654666 U CN202322654666 U CN 202322654666U CN 220999614 U CN220999614 U CN 220999614U
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- 238000001816 cooling Methods 0.000 title claims abstract description 39
- 238000003892 spreading Methods 0.000 title claims abstract description 32
- 230000007480 spreading Effects 0.000 title claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 230000001105 regulatory effect Effects 0.000 claims abstract 2
- 238000001514 detection method Methods 0.000 claims description 6
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000007605 air drying Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 238000003908 quality control method Methods 0.000 abstract description 2
- 239000003638 chemical reducing agent Substances 0.000 description 5
- 238000005461 lubrication Methods 0.000 description 5
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 238000013124 brewing process Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000001931 thermography Methods 0.000 description 1
Landscapes
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Abstract
The utility model provides an automatic running mechanism in an automatic air cooling system of a distiller's grain spreading and airing bench, which comprises the following components: the device comprises a support bracket, a guide rail platform, a sliding mechanism, a moving platform and a driving part; the guide rail platform is arranged on the upper surface of the support bracket and is fixedly connected with the support bracket; the fixed end of the sliding mechanism is fixed on the guide rail platform; the mobile platform is fixedly connected with the sliding end of the sliding mechanism; the driving part provides a power source and drives the sliding mechanism to operate so as to drive the movable platform to horizontally move on the guide rail platform; the fan automatic regulating mechanism includes: the fan bracket, the holding device and the fan; the fan bracket is fixed on a mobile platform of the automatic running mechanism; the enclasping device is connected with the fan bracket; the fan is arranged in the enclasping device and is fixedly or detachably connected with the enclasping device. The automatic cooling and uniform cooling device has the advantages of realizing automatic cooling, uniform cooling and accurate temperature control of the distilled grains in the bench spreading and airing process, ensuring the quality control of the distilled grains, improving the production efficiency and reducing the labor intensity and the potential safety hazard of workers.
Description
Technical Field
The utility model relates to a mechanical automation device, in particular to an automatic air cooling system of a distiller's grains spreading and airing bench.
Background
Spreading and cooling the vinasse on an air-curing table is an indispensable process section in the brewing process. For economic consideration, at present, most winery air-curing platform cooling adopts manual pushing fan trolleys to cool in a full range, so that the labor intensity of workers is high, the temperature of a production workshop can be up to more than 40 ℃, and the labor sanitation and the physical health of workshop workers cannot be ensured in a high-temperature and humid environment. Meanwhile, in the manual operation mode, the vinasse cannot be cooled uniformly and rapidly, so that a large amount of miscellaneous bacteria can be bred on the air-curing table, and the quality of the wine cannot be guaranteed.
Disclosure of utility model
The utility model provides an automatic air cooling system for a distiller's grain spreading and airing bench, which realizes automatic cooling, uniform cooling and accurate temperature control of the distiller's grain spreading and airing bench, thereby ensuring the quality control of the distiller's grains, improving the production efficiency and reducing the labor intensity and the potential safety hazard of workers; solves the problems existing in the prior art.
The utility model provides an automatic air cooling system of a distiller's grain spreading and airing bench, which comprises the following components: the automatic running mechanism 100 and the automatic fan adjusting mechanism 200; the automatic running mechanism 100 includes: a support bracket 101, a rail platform 102, a slide mechanism 103, a moving platform 104, and a driving part 105; the guide rail platform 102 is arranged on the upper surface of the support bracket 101 and is fixedly connected with the support bracket; the fixed end of the sliding mechanism 103 is fixed on the guide rail platform 102; the mobile platform 104 is fixedly connected with the sliding end of the sliding mechanism 103; the driving part 105 provides a power source and drives the sliding mechanism 103 to operate so as to drive the moving platform 104 to horizontally move on the guide rail platform 102; the fan automatic adjustment mechanism 200 includes: fan bracket 201, holding device 203, fan 204; the fan bracket 201 is fixed on the mobile platform 104 of the automatic running mechanism 100; the holding device 203 is connected with the fan bracket 201; the fan 204 is arranged inside the enclasping device 203 and is fixedly or detachably connected with the enclasping device 203.
Further, the utility model provides an automatic air cooling system of a distiller's grain spreading and airing bench, which can also have the following characteristics: the sliding mechanism 103 comprises at least one guide rail 103-1 and at least one slider 103-2; the guide rail 103-1 is arranged on the upper surface of the guide rail platform 102 in parallel, and the guide rail 103-1 is fixedly connected with the guide rail platform 102; the sliding blocks 103-2 are arranged on the corresponding guide rails 103-1 and can horizontally slide on the guide rails 103-1; the moving platform 104 is fixedly connected with the slider 103-2 and then horizontally slides on the guide rail 103-1.
Further, the utility model provides an automatic air cooling system of a distiller's grain spreading and airing bench, which can also have the following characteristics: the automatic running mechanism 100 further includes: a rack 106; the rack 106 is parallel to the guide rail 103-1; the fixed gear on the output shaft of the driving section 105 meshes with the rack 106.
Further, the utility model provides an automatic air cooling system of a distiller's grain spreading and airing bench, which can also have the following characteristics: the automatic running mechanism 100 further includes: two terminal limiters 107; two terminal stoppers 107 are fixed to both ends of the rail platform 102, respectively, to limit the horizontal movement range of the moving platform 104.
Further, the utility model provides an automatic air cooling system of a distiller's grain spreading and airing bench, which can also have the following characteristics: the fan automatic adjustment mechanism 200 further includes: a clasping rotation drive section 206; two ends of the clasping device 203 are provided with rotating shafts which are rotatably connected with the fan bracket 201; the clasping rotation driving part 206 is fixed on the fan bracket 201, and the power output end is fixedly connected with the rotation shaft of the clasping device 203.
Further, the utility model provides an automatic air cooling system of a distiller's grain spreading and airing bench, which can also have the following characteristics: the two ends of the fan bracket 201 are provided with bearing assemblies 202; the bearing assembly 202 is fixed on the fan bracket 201; the rotating sleeves at both ends of the clasping device 203 are journaled in the bearing assembly 202.
Further, the utility model provides an automatic air cooling system of a distiller's grain spreading and airing bench, which can also have the following characteristics: an output shaft of the clasping rotation drive portion 206 is fixedly connected to a rotation shaft of the clasping device 203 through a coupling 205.
Further, the utility model provides an automatic air cooling system of a distiller's grain spreading and airing bench, which can also have the following characteristics: fan 204 is an axial flow fan.
Further, the utility model provides an automatic air cooling system of a distiller's grain spreading and airing bench, which can also have the following characteristics: also included is at least one temperature sensing device 300; the temperature detecting devices 300 are arranged at two sides of the distiller's grain spreading and airing bench 1.
Drawings
Fig. 1 is a schematic structural diagram of an automatic air cooling system of a distiller's grain spreading and airing bench in an embodiment.
Fig. 2 is a schematic view of the structure of the left end of the automatic running mechanism when the mobile platform is at the right limit position in the embodiment.
Fig. 3 is a schematic view of the structure of the right end of the automatic running mechanism when the mobile platform is at the right limit position in the embodiment.
Fig. 4 is a schematic structural view of the sliding mechanism in the embodiment.
Fig. 5 is a schematic structural view of a motor automatic adjusting mechanism in the embodiment.
Detailed Description
In order to more clearly illustrate the implementation of the present utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and examples. The specific examples described herein are intended to be illustrative of the present disclosure and are not intended to be limiting of the present embodiments.
Examples
In this embodiment, the automatic air cooling system of the distiller's grains spreading and airing bench comprises: the automatic running mechanism 100 and the automatic fan adjusting mechanism 200.
The automatic running mechanism 100 is arranged on the outer edge of one side of the distillers' grains spreading and airing bench 1 close to the upright post of the factory building, so that occupation of a manual operation channel is reduced as much as possible, and the requirement of working section operation is met to purge the bench in a full range. The fan automatic adjustment mechanism 200 is provided on the traveling member of the automatic traveling mechanism 100.
As shown in fig. 2, the automatic running mechanism 100 includes: a support frame 101, a rail platform 102, a slide mechanism 103, a moving platform 104, and a driving part 105.
In this embodiment, the supporting bracket 101 is composed of 14 independent brackets, which are fixedly connected with the ground through chemical bolts, the brackets are mutually parallel, and each independent bracket is provided with a height and level adjusting mechanism, and the upper surfaces of all the brackets can be ensured to be in the same horizontal plane through the adjustment of the mechanisms. After the bracket is arranged, the lower end part can be welded and connected by adopting a square pipe so as to strengthen the stability of the bracket.
The guide rail platform 102 is disposed on the upper surface of the support bracket 101 and is fixedly connected by bolts. The moving platform 104 moves horizontally and laterally on the rail platform 102 by the slide mechanism 103.
In the present embodiment, the slide mechanism 103 includes two guide rails 103-1 and four sliders 103-2. The two guide rails 103-1 are arranged on the upper surface of the guide rail platform 102 in parallel, the guide rails 103-1 are fixedly connected with the guide rail platform 102 through bolts, and a cover tape is paved on the upper surface of the guide rail 103-1. The four sliding blocks 103-2 are divided into two groups, are respectively arranged on the corresponding guide rails 103-1, and can horizontally slide on the guide rails 103-1. The moving platform 104 is fixedly connected with the four sliders 103-2 by bolts, and then horizontally slides on the guide rail 103-1.
The driving part 105 provides a power source to drive the sliding mechanism 103 to operate, so as to drive the moving platform 104 to horizontally move on the guide rail platform 102. In this embodiment, the driving portion 105 has a servo motor and a precision speed reducer that are fixed to each other, wherein the servo motor and the precision speed reducer are fixedly connected to each other by bolts, the precision speed reducer is fixedly connected to the moving platform 104 by bolts, an absolute encoder is provided on the servo motor, and the accuracy of the movement positioning of the moving platform 104 can be ensured by controlling the servo and the encoder.
In this embodiment, the automatic running mechanism 100 further includes: a rack 106. The rack 106 is parallel to the guide rails 103-1 and is disposed between the two guide rails 103-1. The fixed gear on the output shaft of the driving section 105 meshes with the rack 106. In the embodiment, the combination of the rack and the guide rail not only effectively saves space, but also avoids secondary adjustment during installation.
In this embodiment, the automatic running mechanism 100 further includes: two end stops 107. The two terminal limiters 107 are respectively located at two ends of the guide rail platform 102 and are fixedly connected by bolts, so as to control the movement range of the moving platform 104. The end stop 107 may be an extreme position end hydraulic buffer and an electrical soft stop for securing a safe trip.
The automatic running mechanism 100 adopts a full-automatic lubrication system, the lubrication interval can be controlled by manual operation, and timing automatic lubrication can also be set, and the grease adopts food-grade grease. Meanwhile, the periphery of the mechanism is provided with a totally-enclosed protective cover, all the lubrication pipelines are uniformly distributed inside the protective cover, so that not only is the pollution of lubrication to vinasse effectively avoided, but also the corrosion of the vinasse to equipment is effectively avoided.
In this embodiment, the automatic fan adjusting mechanism 200 includes: fan support 201, hug device 203, fan 204 and hug rotary drive portion 206.
The fan bracket 201 is disposed on the upper surface of the moving platform 104 of the automatic running mechanism 100, and is fixedly connected by bolts. The two ends of the holding device 203 are provided with rotating shafts 203a which are rotatably connected with the fan bracket 201. Preferably, the fan bracket 201 has bearing assemblies 202 at both ends thereof, and is fastened to the fan bracket 201 by bolts. Preferably, the bearing assembly 202 is a pair of outer spherical ball bearings with vertical seats. The enclasping device 203 can be realized by adopting an anchor ear structure, and two symmetrical anchor ears are wrapped outside the fan 204 and are fixed through bolts.
The rotating shafts 203a at the two ends of the clasping device 203 are sleeved in the bearing assembly 202, and the fan 204 is arranged inside the clasping device 203. In this embodiment, the enclasping device 203 has an internal space range adjusting function, which not only facilitates the installation and disassembly of the axial flow fan, but also is suitable for the installation of fans with different sizes. Preferably, the fan 204 is an axial flow fan, frequency conversion control is adopted, a speed regulation function is provided, and control is integrated in the system.
The enclasping rotation driving part 206 is fixed on the upper surface of the fan bracket 201 through bolts, and the power output end is fixedly connected with the rotation shaft of the enclasping device 203 through a coupler 205, so as to drive the whole enclasping device 203 to rotate, thereby adjusting the angle of the fan 204. The clasping rotation driving part 206 adopts a servo motor and a precision speed reducer which are mutually fixed, the servo motor and the precision speed reducer are mutually fixedly connected through bolts, an absolute value encoder is arranged on the servo motor, and the accuracy of the swinging angle positioning of the clasping device 203 and the fan 204 can be ensured through servo and encoder control. In this embodiment, the coupling 205 is a diaphragm coupling, so that the influence of vibration on the clasping rotation driving portion 206 during the operation of the axial flow fan can be effectively alleviated.
In this embodiment, the automatic air cooling system of the distiller's grains spreading and airing bench further comprises two temperature detection devices 300. Two temperature detecting devices 300 are arranged on two sides of the distillers' grain spreading and airing bench 1. The temperature detection device 300 is based on an infrared thermal imaging technology, and the temperature detection device 300 can perform temperature measurement on a surface temperature field of the air-table vinasse material layer. The two temperature detection devices 300 can be matched with a control system for on-line monitoring and data analysis, remote monitoring is provided for production operators, data support is provided for the operation of an automatic air cooling system of a distiller's grains spreading and airing platform, the stable and efficient operation of the system is ensured, the temperature control precision is improved, and the purposes of improving the product quality, saving energy and reducing emission are achieved.
The automatic air cooling system of the distiller's grain spreading and airing platform provided in the embodiment can be provided with an intelligent operation management control system. The control system can comprise a computing model of a temperature field of a clotheshorse, a cooling and blowing control model of a fan, automatic walking, positioning and navigation, fan health management and group control. And the system is in communication connection with a primary control system and a secondary management system of the factory.
The control system may have any one or several of the following operations: operation 1: the local manual mode operation comprises any one of manual control equipment running and manual control of fan purging; operation 2: local automatic mode operation; operation 3: remote control mode operation; operation 4: operating in a remote intelligent mode, and starting an intelligent blowing and cooling of the distillers' grains airing and airing platform by one key. It should be noted that the automatic air cooling system of the distiller's grain spreading and airing platform can be provided with an intelligent operation management control system, but the control system is not in the technical scheme of the utility model.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. An automatic forced air cooling system of lees stand sunning platform, its characterized in that: comprises an automatic running mechanism (100) and a fan automatic adjusting mechanism (200);
Wherein the automatic running mechanism (100) comprises: a support bracket (101), a guide rail platform (102), a sliding mechanism (103), a moving platform (104) and a driving part (105);
The guide rail platform (102) is arranged on the support bracket (101) and is fixedly connected with the support bracket; the fixed end of the sliding mechanism (103) is fixed on the guide rail platform (102); the mobile platform (104) is fixedly connected with the sliding end of the sliding mechanism (103);
The driving part (105) provides a power source to drive the sliding mechanism (103) to operate and drive the moving platform (104) to horizontally move on the guide rail platform (102);
The fan automatic adjustment mechanism (200) includes: a fan bracket (201), a holding device (203) and a fan (204);
The fan bracket (201) is fixed on the mobile platform (104) of the automatic running mechanism (100); the enclasping device (203) is connected with the fan bracket (201); the fan (204) is arranged inside the enclasping device (203) and is fixedly or detachably connected with the enclasping device (203).
2. The distillers' grain spreading and airing bench automatic air cooling system according to claim 1, wherein:
wherein the sliding mechanism (103) comprises at least one guide rail (103-1) and at least one sliding block (103-2);
The guide rail (103-1) is arranged on the upper surface of the guide rail platform (102) in parallel, and the guide rail (103-1) is fixedly connected with the guide rail platform (102);
The sliding blocks (103-2) are arranged on the corresponding guide rails (103-1) and can horizontally slide on the guide rails (103-1);
The moving platform (104) is fixedly connected with the sliding block (103-2) and then horizontally slides on the guide rail (103-1).
3. The distillers' grain spreading and airing bench automatic air cooling system according to claim 1, wherein:
Wherein the automatic running mechanism (100) further comprises: a rack (106);
The rack (106) is parallel to the guide rail (103-1); a fixed gear on an output shaft of the driving part (105) is meshed with the rack (106).
4. The distillers' grain spreading and airing bench automatic air cooling system according to claim 1, wherein:
wherein the automatic running mechanism (100) further comprises: two terminal limiters (107);
Two terminal limiters (107) are respectively fixed at two ends of the guide rail platform (102) to limit the horizontal movement range of the moving platform (104).
5. The distillers' grain spreading and airing bench automatic air cooling system according to claim 1, wherein:
wherein, fan automatic regulating mechanism (200) still includes: a clasping rotation driving part (206);
two ends of the enclasping device (203) are provided with rotating shafts (203 a) which are rotatably connected with the fan bracket (201);
The enclasping rotation driving part (206) is fixed on the fan bracket (201), and the power output end of the enclasping rotation driving part (206) is fixedly connected with the rotating shaft (203 a) of the enclasping device (203).
6. The automated distillers' grain stand air-cooling system of claim 5, wherein:
Wherein, both ends of the fan bracket (201) are provided with bearing assemblies (202); the bearing assembly (202) is fixed on the fan bracket (201);
The rotating shaft at two ends of the enclasping device (203) is sleeved in the bearing assembly (202).
7. The automated distillers' grain stand air-cooling system of claim 5, wherein: the output shaft of the enclasping rotation driving part (206) is fixedly connected with the rotation shaft of the enclasping device (203) through a coupler (205).
8. The distillers' grain spreading and airing bench automatic air cooling system according to claim 1, wherein: wherein, fan (204) is axial fan.
9. The distillers grains air-drying station automatic air-cooling system according to any one of claims 1 to 8, wherein:
Further comprising at least one temperature detection device (300);
the temperature detection devices (300) are arranged on two sides of the distiller's grain spreading and airing bench (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322654666.6U CN220999614U (en) | 2023-09-28 | 2023-09-28 | Automatic air cooling system of distiller's grains spreading and airing bench |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322654666.6U CN220999614U (en) | 2023-09-28 | 2023-09-28 | Automatic air cooling system of distiller's grains spreading and airing bench |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220999614U true CN220999614U (en) | 2024-05-24 |
Family
ID=91112946
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322654666.6U Active CN220999614U (en) | 2023-09-28 | 2023-09-28 | Automatic air cooling system of distiller's grains spreading and airing bench |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220999614U (en) |
-
2023
- 2023-09-28 CN CN202322654666.6U patent/CN220999614U/en active Active
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