CN104465861A - Silica gel type solar cell assembly full-automatic flow production line - Google Patents
Silica gel type solar cell assembly full-automatic flow production line Download PDFInfo
- Publication number
- CN104465861A CN104465861A CN201310443569.0A CN201310443569A CN104465861A CN 104465861 A CN104465861 A CN 104465861A CN 201310443569 A CN201310443569 A CN 201310443569A CN 104465861 A CN104465861 A CN 104465861A
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- China
- Prior art keywords
- automatic
- automatically
- subsystem
- production line
- silica gel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 15
- 239000000741 silica gel Substances 0.000 title claims abstract description 15
- 229910002027 silica gel Inorganic materials 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title abstract description 22
- 238000012360 testing method Methods 0.000 claims abstract description 53
- 238000004140 cleaning Methods 0.000 claims abstract description 22
- 239000011521 glass Substances 0.000 claims abstract description 22
- 238000007711 solidification Methods 0.000 claims abstract description 16
- 230000008023 solidification Effects 0.000 claims abstract description 16
- 238000003475 lamination Methods 0.000 claims abstract description 15
- 238000009434 installation Methods 0.000 claims description 12
- 238000010924 continuous production Methods 0.000 claims description 11
- 238000010030 laminating Methods 0.000 claims description 9
- 238000011179 visual inspection Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- 238000005476 soldering Methods 0.000 claims description 6
- 238000003801 milling Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 3
- 238000006748 scratching Methods 0.000 abstract 1
- 230000002393 scratching effect Effects 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 238000012546 transfer Methods 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 7
- 238000005457 optimization Methods 0.000 description 5
- 239000013464 silicone adhesive Substances 0.000 description 3
- 239000003292 glue Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000013100 final test Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Joining Of Glass To Other Materials (AREA)
Abstract
The invention relates to a silica gel type solar cell assembly full-automatic flow production line. The production line comprises glass, a battery piece automatic stacking sub-system, an automatic lamination sub-system, an automatic edge scratching, frame installing and wiring sub-system, an automatic movement solidification sub-system, a mobile cleaning device, an automatic movement constant temperature device, a product testing sub-system and a sorting robot which are all connected in sequence. Compared with the prior art, the production line has the advantages that the full-process automatic flow characteristic is achieved, cost performance is high, occupied area is small, product quality is substantially improved, and production efficiency is substantially improved.
Description
Technical field
The present invention relates to a kind of solar module production line, especially relate to a kind of silica gel type solar module whole course automatic continuous production line.
Background technology
At present, silica gel type solar module production model is from manual operations to semi-automatic, automation development, and automatic production line has several as follows substantially:
1, the semi-automatic flow production line of the automatic stand-alone device+part automatic transmission platform of part is adopted.
2, the part automatic streamline production line of automatic stand-alone device+automatic transmission platform is adopted.
3, the part automatic streamline production line of automatic stand-alone device+robotic transfer is adopted.
This several modes still can not be formed puts into from cell piece the whole-course automation Production line that assembly output, automaticity are high, automatic conveying device is distributed rationally, and main cause is as follows:
1, laminate and aluminium frame adopt one-component silicone adhesive to encapsulate, and leave standstill 5-10 hour, silicone adhesive is solidified substantially, just can carry out washing and cleaning operation after encapsulation, on-the-spot fixed venue must be adopted to solidify or the solidification of solidifying room.
2, module testing technological requirement, aptitude test when component palette temperature reaches 25 ± 2 DEG C.At present, Special constant temperature room, test cabinet off-line test is still adopted.
3, auxiliary material processing fails to realize on-line automaticization, the sorting of assembly final test fails to realize on-line automaticization.
4, adopt automatic transmission platform+robotic transfer to fail realization to distribute rationally.
Above reason causes automatic production line domestic at present to exist, and product line structure is bad, product line floor space is large, and automaticity is not high, and transfer matic high cost and production efficiency wait problems such as improving.
Summary of the invention
Object of the present invention be exactly provide a kind of whole course automatic continuous feature to overcome defect that above-mentioned prior art exists, cost performance is high, floor space is few, product quality and production efficiency significantly improve silica gel type solar module whole course automatic continuous production line.
Object of the present invention can be achieved through the following technical solutions:
A kind of silica gel type solar module whole course automatic continuous production line, it is characterized in that, comprise the glass that connects successively and cell piece and automatically arrange folded subsystem, automatically lamination subsystem, automatically draw a limit and to frame up wiring subsystems, automatically mobile solidification subsystem, movable cleaning device, automatic mobile thermostat, product test subsystem and sorting machine people.
Described glass and cell piece are automatically arranged folded subsystem and are comprised automatic cleaning device for glass, cell piece automatic soldering device, Automatic Typesetting machine people, mobile build up device, automatic lifting visual inspection apparatus and an EL automatic testing equipment, described automatic cleaning device for glass, cell piece automatic soldering device are connected with Automatic Typesetting machine people respectively, described Automatic Typesetting machine people, mobile build up device, automatic lifting visual inspection apparatus, an EL automatic testing equipment, automatically lamination subsystem connect successively.
Described automatic lamination subsystem is by multiple laminating machine be set up in parallel, and the input of each laminating machine is connected with an EL automatic testing equipment, output and automatically draw the limit wiring subsystems that frames up and be connected.
The described limit wiring subsystems that frames up of automatically drawing comprises connecting successively and automatically draws limit device, automatic turning visual inspection apparatus, frame automatic installation apparatus, automatically group frame group angle apparatus, automatically milling angle device and terminal box automatic installation apparatus, a described limit device input of automatically drawing is connected with each laminating machine output respectively, and described terminal box automatic installation apparatus output solidifies subsystem with automatic movement and is connected.
Described automatic cleaning device for glass input, terminal box automatic installation apparatus and automatic movement are solidified between subsystem, automatic mobile solidification between subsystem and movable cleaning device all has material moving machine device people.
Described product test subsystem comprises the I-V automatic testing equipment, automatic voltage withstanding testing apparatus, the 2nd EL automatic testing equipment and the automatic insulated test device that connect successively, described I-V automatic testing equipment input is connected with automatic mobile thermostat, and described automatic insulated test device output is connected with sorting machine people.
Compared with prior art, the present invention has the following advantages:
1, this streamline achieves the silica gel assembly whole production process automatic streamline from glass cleaning to automatic sorting, and the automaticity making automation component produce line improves, and has filled up the blank of assembly whole course automatic continuous line.
2, traditional cured in place or the solidification of solidifying room is changed; Change conventional dedicated thermostatic chamber constant temperature and special test room off-line test.
3, this streamline make produce line structure optimization, to produce line floor space few, product quality, production efficiency significantly improve.
4, this streamline has the optimization reasonable disposition of band to band transfer module+robotic transfer's mode, produces line cost low.
5, compared with the automatic streamline production line of home and abroad, there is whole course automatic continuous feature, cost performance advantages of higher.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is flow chart of the present invention.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Embodiment
As shown in Figure 1, a kind of silica gel type solar module whole course automatic continuous production line, comprises the glass that connects successively and cell piece and automatically arranges folded subsystem, automatically lamination subsystem 2, automatically draws a limit and to frame up wiring subsystems, automatically mobile solidification subsystem 4, movable cleaning device 5, automatic mobile thermostat 6, product test subsystem and sorting machine people 8.
Described glass and cell piece are automatically arranged folded subsystem and are comprised automatic cleaning device for glass 11, cell piece automatic soldering device 12, Automatic Typesetting machine people 13, mobile build up device 14, automatic lifting visual inspection apparatus 15 and an EL automatic testing equipment 16, described automatic cleaning device for glass 11, cell piece automatic soldering device 12 are connected with Automatic Typesetting machine people 13 respectively, described Automatic Typesetting machine people 13, mobile build up device 14, automatic lifting visual inspection apparatus 15, an EL automatic testing equipment 16, automatically lamination subsystem 2 connect successively.
Described automatic lamination subsystem 2 is by multiple laminating machine be set up in parallel, and the input of each laminating machine is connected with an EL automatic testing equipment 16, output and automatically draw the limit wiring subsystems that frames up and be connected.
The described limit wiring subsystems that frames up of automatically drawing comprises connecting successively and automatically draws limit device 31, automatic turning visual inspection apparatus 32, frame automatic installation apparatus 33, automatically group frame group angle apparatus 34, automatically milling angle device 35 and terminal box automatic installation apparatus 36, described limit device 31 input of automatically drawing is connected with each laminating machine output respectively, and described terminal box automatic installation apparatus 36 output solidifies subsystem 4 with automatic movement and is connected.
Described automatic cleaning device for glass 11 input, terminal box automatic installation apparatus 36 and automatic movement are solidified between subsystem 4, automatic mobile solidification between subsystem 4 and movable cleaning device 5 all has material moving machine device people 9.
Described product test subsystem comprises the I-V automatic testing equipment 71, automatic voltage withstanding testing apparatus 72, the 2nd EL automatic testing equipment 73 and the automatic insulated test device that connect successively, described I-V automatic testing equipment 71 input is connected with automatic mobile thermostat, and described automatic insulated test device output is connected with sorting machine people.
As shown in Figure 2, the present invention tested by the cleaning of glass flowing water, automatic welding, Automatic Typesetting, flowing water lamination, the inspection of the flowing water space of a whole page, automatically EL, automatically space of a whole page inspection, flowing water rim frame after lamination, flowing water storehouse, flowing water deburring, layer, frame plays glue, glue played by automatic connection box automatically, group frame group angle, flowing water fill terminal box automatically, the unit such as flowing water solidification, flowing water cleaning, automatic constant-temperature, I-V test automatically, the automatic EL test of finished product, automatic Insulation test, flowing water visual examination, finished product automatic sorting and link form.
Adopt based on band to band transfer module+artificially auxiliary process the move mode of machine, the upper and lower solidification streamline of glass material loading, assembly, finished product sorting adopt robot to realize, and it is mobile that other unit and link adopt band to band transfer module to realize.Reduce the cost from movable property line, produce line structure succinct, compact.
Glass cleans automatically+and robot material loading realizes the cleaning of glass on-line automaticization; Adopt guide tracked robot to carry out assembly sorting in product line terminal, eliminated moved by hand mode, substantially increased the automation of product line, mechanization degree.
Automatic mobile solidification subsystem adds that automatic mobile thermostat makes assembly achieve Production line after group frame, thus achieves the omnidistance Production line of whole line.
Automatic mobile solidification subsystem is made up of multiple stage linear transmission platform; Linear transmission platform can change length or number of units according to product line productive temp, the technological requirement of curing time, and the upper and lower solidification streamline of assembly adopts robot docking, can reach the optimization of producing line and arranging, carries out the minimized streamline solidification of land area.Linear transmission platform structure is simple, cost is lower.
Assembly was placed on solidification streamline with 20/every pallet, and solidification streamline moves with a pallet position beat, according to lamination production capacity design in 10 hours.Namely assembly solidified and arrived cleaning line afterwards 10 hours (maximum curing time).When premature cure appears in climate change or a silicone adhesive batch difference, quickly discharging can be carried out.
Single component is with the speed of about 20mm/S from automatic mobile thermostat top incoming terminal, and evenly heating up (winter) or lower the temperature (summer) in assembly top and bottom, reaches the probe temperature of 25 ± 2 DEG C, the test mass of Reliable guarantee product.
Automatic mobile thermostat makes the temperature control requirement of workshop reduce, and air-conditioning power consumption reduces greatly, and the temperature of Production Regional is between 16-30 DEG C.
Adopt EL to test before lamination and after finished product test, reach cell piece power optimization and assembly sliver, the hidden monitoring split.
Assembly carries out voltage-withstand test, EL test, I-V test in product line terminal, after test, test result is transferred to guide tracked robot, and robot carries out power, the differentiation of withstand voltage and EL, point holder after making tag scan to assembly.
Adopt EL to test before lamination and after finished product test, reach cell piece power optimization and assembly sliver, the hidden monitoring split.
The links such as automatic welding, automatically group frame group angle, robot finished product automatic sorting and band to band transfer module+robot automatic transmission greatly reduce operative employee.
Assembly module is transmit with the glass surface of assembly all the time in whole process, stops assembly notacoria completely and scratches.
Claims (6)
1. a silica gel type solar module whole course automatic continuous production line, it is characterized in that, comprise the glass that connects successively and cell piece and automatically arrange folded subsystem, automatically lamination subsystem, automatically draw a limit and to frame up wiring subsystems, automatically mobile solidification subsystem, movable cleaning device, automatic mobile thermostat, product test subsystem and sorting machine people.
2. a kind of silica gel type solar module whole course automatic continuous production line according to claim 1, it is characterized in that, described glass and cell piece are automatically arranged folded subsystem and are comprised automatic cleaning device for glass, cell piece automatic soldering device, Automatic Typesetting machine people, move and build up device, automatic lifting visual inspection apparatus and an EL automatic testing equipment, described automatic cleaning device for glass, cell piece automatic soldering device is connected with Automatic Typesetting machine people respectively, described Automatic Typesetting machine people, move and build up device, automatic lifting visual inspection apparatus, one EL automatic testing equipment, automatic lamination subsystem connects successively.
3. a kind of silica gel type solar module whole course automatic continuous production line according to claim 2, it is characterized in that, described automatic lamination subsystem is by multiple laminating machine be set up in parallel, the input of each laminating machine is connected with an EL automatic testing equipment, output and automatically draw the limit wiring subsystems that frames up and be connected.
4. a kind of silica gel type solar module whole course automatic continuous production line according to claim 3, it is characterized in that, the described limit wiring subsystems that frames up of automatically drawing comprises connecting successively and automatically draws limit device, automatic turning visual inspection apparatus, frame automatic installation apparatus, automatically group frame group angle apparatus, automatically milling angle device and terminal box automatic installation apparatus, a described limit device input of automatically drawing is connected with each laminating machine output respectively, and described terminal box automatic installation apparatus output solidifies subsystem with automatic movement and is connected.
5. a kind of silica gel type solar module whole course automatic continuous production line according to claim 4, it is characterized in that, described automatic cleaning device for glass input, terminal box automatic installation apparatus and automatically mobilely solidify between subsystem, automatically movement solidify between subsystem and movable cleaning device all there is material moving machine device people.
6. a kind of silica gel type solar module whole course automatic continuous production line according to claim 1, it is characterized in that, described product test subsystem comprises the I-V automatic testing equipment, automatic voltage withstanding testing apparatus, the 2nd EL automatic testing equipment and the automatic insulated test device that connect successively, described I-V automatic testing equipment input is connected with automatic mobile thermostat, and described automatic insulated test device output is connected with sorting machine people.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310443569.0A CN104465861A (en) | 2013-09-25 | 2013-09-25 | Silica gel type solar cell assembly full-automatic flow production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310443569.0A CN104465861A (en) | 2013-09-25 | 2013-09-25 | Silica gel type solar cell assembly full-automatic flow production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104465861A true CN104465861A (en) | 2015-03-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310443569.0A Pending CN104465861A (en) | 2013-09-25 | 2013-09-25 | Silica gel type solar cell assembly full-automatic flow production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN104465861A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105836237A (en) * | 2016-05-31 | 2016-08-10 | 苏州英达瑞机器人科技有限公司 | Automatic grading and encasement packaging system for solar cell modules |
| CN106004137A (en) * | 2016-05-31 | 2016-10-12 | 宁夏银星能源光伏发电设备制造有限公司 | Method for controlling silk-screen printing quality and production process based on EL detection |
| CN106935684A (en) * | 2017-04-28 | 2017-07-07 | 江苏弘德科技发展有限公司 | A kind of preparation method of solar cell module |
| CN108188755A (en) * | 2018-02-09 | 2018-06-22 | 天普新能源科技有限公司 | A kind of solar energy large flat heat collector manufacturing method and equipment |
| CN109950362A (en) * | 2019-03-29 | 2019-06-28 | 苏州携创新能源科技有限公司 | A kind of processing method of photovoltaic module |
| CN113611775A (en) * | 2021-08-02 | 2021-11-05 | 浙江宏阳新能源科技有限公司 | Efficient solar cell panel production system |
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| WO2011131345A1 (en) * | 2010-04-21 | 2011-10-27 | Muehlbauer Ag | Method and device for producing a solar module with flexible thin-film solar cells and solar module comprising flexible thin-film solar cells |
| CN102683470A (en) * | 2011-03-10 | 2012-09-19 | 亚格莱德新能源装备科技（无锡）有限公司 | Integrated type closed loop solar energy photovoltaic assembly automatic production line |
| CN102751376A (en) * | 2011-04-19 | 2012-10-24 | 中电电气(上海)太阳能科技有限公司 | Whole process automatic continuous production device of solar battery components |
-
2013
- 2013-09-25 CN CN201310443569.0A patent/CN104465861A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011131345A1 (en) * | 2010-04-21 | 2011-10-27 | Muehlbauer Ag | Method and device for producing a solar module with flexible thin-film solar cells and solar module comprising flexible thin-film solar cells |
| CN102683470A (en) * | 2011-03-10 | 2012-09-19 | 亚格莱德新能源装备科技（无锡）有限公司 | Integrated type closed loop solar energy photovoltaic assembly automatic production line |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105836237A (en) * | 2016-05-31 | 2016-08-10 | 苏州英达瑞机器人科技有限公司 | Automatic grading and encasement packaging system for solar cell modules |
| CN106004137A (en) * | 2016-05-31 | 2016-10-12 | 宁夏银星能源光伏发电设备制造有限公司 | Method for controlling silk-screen printing quality and production process based on EL detection |
| CN106004137B (en) * | 2016-05-31 | 2018-05-15 | 宁夏银星能源光伏发电设备制造有限公司 | The method that control silk-screen printing quality and production process are detected based on EL |
| CN106935684A (en) * | 2017-04-28 | 2017-07-07 | 江苏弘德科技发展有限公司 | A kind of preparation method of solar cell module |
| CN108188755A (en) * | 2018-02-09 | 2018-06-22 | 天普新能源科技有限公司 | A kind of solar energy large flat heat collector manufacturing method and equipment |
| CN108188755B (en) * | 2018-02-09 | 2023-09-15 | 天普新能源科技有限公司 | Manufacturing method and equipment for solar large-sized flat plate collector |
| CN109950362A (en) * | 2019-03-29 | 2019-06-28 | 苏州携创新能源科技有限公司 | A kind of processing method of photovoltaic module |
| CN113611775A (en) * | 2021-08-02 | 2021-11-05 | 浙江宏阳新能源科技有限公司 | Efficient solar cell panel production system |
| CN113611775B (en) * | 2021-08-02 | 2024-04-05 | 浙江宏阳新能源科技股份有限公司 | Efficient solar cell panel production system |
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Application publication date: 20150325 |