CN220962622U - Industrial robot operation and operation maintenance training equipment - Google Patents
Industrial robot operation and operation maintenance training equipment Download PDFInfo
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- CN220962622U CN220962622U CN202323037711.XU CN202323037711U CN220962622U CN 220962622 U CN220962622 U CN 220962622U CN 202323037711 U CN202323037711 U CN 202323037711U CN 220962622 U CN220962622 U CN 220962622U
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- 238000012549 training Methods 0.000 title claims abstract description 131
- 238000012423 maintenance Methods 0.000 title claims description 10
- 238000005303 weighing Methods 0.000 claims abstract description 73
- 238000001514 detection method Methods 0.000 claims abstract description 44
- 238000004891 communication Methods 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 7
- 230000000007 visual effect Effects 0.000 claims description 6
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- 230000007246 mechanism Effects 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 238000005488 sandblasting Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
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- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
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Abstract
The utility model provides industrial robot operation and operation training equipment, which comprises a training platform, an industrial robot seventh shaft, an industrial robot and control system, a PLC control module, an HMI module and a training module, wherein the industrial robot seventh shaft is arranged on the training platform, the industrial robot and control system comprises an industrial robot body, a control cabinet and a demonstrator which are electrically connected in sequence, the industrial robot body is arranged on the industrial robot seventh shaft, the control cabinet is arranged in the training platform cabinet below the industrial robot body, the demonstrator is arranged on a hook on the left side of the training platform, the PLC control module is arranged in the front side cabinet of the training platform, the HMI module is arranged on the right front side of the training platform through a rotatable bracket, and the training module comprises a clamp quick-change module, a detection and weighing adjustment module, a part overturning module, an assembly platform adjustment module and a stacking module which are arranged on the training platform. The utility model can simulate various robot application scenes and provide real skill training practical training for operators.
Description
Technical Field
The utility model relates to the technical field of teaching equipment, in particular to industrial robot operation and operation training equipment.
Background
The intelligent industrial robot practical training device has the advantages that the requirements on design, manufacturing, assembly, debugging, operation and maintenance and technical support post talent are large, the number of employment posts is newly increased each year, the number of practitioners is large, the skill improvement and training requirements of the practitioners are vigorous, the robot industry is developed at a high speed, and only the skills such as basic operation and the like of the existing industrial robot are learned to not meet the long-term professional development requirements after the student graduation, so that the practical training device of the industrial robot is innovatively provided for providing practical training of the skill training for operators.
Disclosure of utility model
Aiming at the technical problem of how to innovatively provide an industrial robot practical training device for providing skill training practical training for operators, the utility model provides the industrial robot operation and operation maintenance practical training device.
In order to solve the technical problems, the utility model adopts the following technical scheme:
The industrial robot operation and operation training device comprises a training platform, an industrial robot seventh shaft, an industrial robot and control system, a PLC control module, an HMI module and a training module; wherein,
The intelligent training platform comprises a training platform, wherein a cabinet body is arranged below the table top of the training platform, cabinet doors are arranged on the front side, the right side and the rear side of the training platform, two drawers are arranged on the left part of the front side of the training platform, the bottom of the training platform is fixedly connected with a power supply start button, a stop button and an emergency stop button for controlling equipment to operate a power supply, a plurality of electric public interfaces are arranged on the right side wall of the training platform, each electric public interface comprises a path of air channel output interface, a path of 24V power supply interface, a path of network RJ45 interface and a path of SUB bus interface, and an air source interface is arranged on the rear side of the training platform;
The industrial robot seventh shaft is arranged on the table top of the practical training table, the servo motor is driven by a servo driver supporting Profinet bus communication, the servo motor drives a screw rod module, the screw rod module is provided with a left limit sensor, a right limit sensor and a zero point sensor, and the servo driver is arranged in a cabinet body below the table top of the practical training table and is in communication connection with the PLC control module;
The industrial robot and the control system comprise an industrial robot body, a control cabinet and a demonstrator, wherein the industrial robot body is arranged on a seventh shaft of the industrial robot, the control cabinet is arranged in a training platform cabinet body below the industrial robot body, the demonstrator is arranged on a hook on the left side of the training platform, and the demonstrator, the control cabinet and the industrial robot body are electrically connected in sequence;
The PLC control module is arranged in the front side cabinet body of the training platform and is provided with a power switch and a multi-channel bus electrical interface, and is provided with an emergency stop button, an operation button, a stop button, an operation indicator lamp, a stop indicator lamp and a buzzer;
The HMI module is arranged on the right front side of the training platform through a rotatable bracket, and is configured with an HMI power switch and an emergency stop button;
The training module comprises a clamp quick-change module, a detection and weighing adjustment module, a part overturning module, an assembly table adjustment module and a stacking module, wherein the clamp quick-change module is fixedly arranged on the table top of the training table through bolts, the detection and weighing adjustment module, the part overturning module, the assembly table adjustment module and the stacking module are respectively provided with a quick locking device, the quick locking devices are interlocked with cam sleeves correspondingly arranged on the table top of the training table, and the detection and weighing adjustment module, the part overturning module and the assembly table adjustment module are respectively and electrically connected with a plurality of electric public interfaces configured on the table top of the training table in a one-to-one correspondence manner.
Furthermore, the training platform is built by adopting a profile frame, the table top is formed by adopting aluminum material processing, and the surface of the training platform is oxidized by sand blasting.
Further, the fixture quick-change module is arranged on the left rear table surface of the practical training table, the fixture quick-change module comprises a supporting platform which is fixedly arranged on the practical training table through bolts, five fixture placement positions are arranged on the supporting platform, pneumatic clamping jaws, suckers, teaching pens, glue guns and polishing head fixtures are correspondingly placed on the five fixture placement positions, quick-change tool discs are respectively installed on each fixture, and the quick-change tool discs can be in butt joint with a quick-change main disc installed at the front end of the tail end of a sixth shaft of the industrial robot body.
Further, the detection and weighing adjustment module is provided with an industrial visual detection system and a weighing system, the weighing system comprises a weighing base, a weighing table, a controller and a remote IO module, the weighing base is arranged on a left front side table top of a practical training table through a quick locking device, a weighing sensor and a visual detection bracket are installed on the surface of the weighing base, the weighing table is installed on the weighing sensor, four stations are arranged on the surface of the weighing table, the controller is installed on the visual detection bracket through a fixing piece and can adjust the installation height up and down, the remote IO module is installed at the top of the controller, the output end of the weighing sensor is electrically connected with the controller, the controller displays the current weight, and the output end of the controller is electrically connected with the remote IO module; the industrial vision detection system comprises a camera, a lens, a light source and a light source support, wherein the camera is fixedly arranged at the top of the vision detection support through the camera support, the lens is arranged on the camera, the light source is arranged on the vision detection support through the light source support, and the light source and the camera lens are coaxial in the vertical direction.
Further, spare part upset module includes upset base, upset support, revolving cylinder and fixture, the upset base passes through quick locking device to be set up on the mesa of real standard platform, upset support installs on the upset base, revolving cylinder installs on the upset support, fixture includes parallel clamping jaw and clamping support, the clamp finger is installed to the end of parallel clamping jaw, parallel clamping jaw installs on the clamping support that can adapt to two kinds of different size specification work pieces, clamping support and revolving cylinder's revolving unit fixed connection.
Further, the assembly table dress transfers the module and includes assembly base, assembly stand, assembly table, biax cylinder, locating part and positioning baffle, the assembly base passes through quick locking device to be set up on the mesa of real standard platform, the assembly table passes through four assembly stand fixed mounting on the assembly base, biax cylinder is installed on the assembly mesa, the piston rod fixed connection of locating part and biax cylinder, positioning baffle installs on the assembly mesa and disposes relatively with the locating part.
Further, the pile up neatly module includes pile up neatly base, pile up neatly stand, pile up neatly platform, the pile up neatly base passes through quick locking device to be set up on the mesa of real standard platform, pile up neatly platform passes through four pile up neatly stand fixed mounting on the pile up neatly base, pile up neatly platform surface is equipped with a plurality of raw materials bin and finished product bin.
Compared with the prior art, when the industrial robot operation and operation training device is used, the device is firstly electrified and initialized, a seventh shaft of the industrial robot returns to the zero point, then the seventh shaft of the industrial robot runs to the left 0cm, a clamp is replaced by a pneumatic clamping jaw clamp, the seventh shaft of the industrial robot runs to a stacking module after replacement, the robot clamps a workpiece A from the stacking module by using the pneumatic clamping jaw clamp, the seventh shaft of the industrial robot runs to a detection and weighing adjustment module, the robot places the workpiece A to the detection and weighing adjustment module for detection, whether the workpiece A is overturned or not according to the condition (whether the reverse surface of the workpiece A exists or not) after detection, if the workpiece A needs to be overturned, the workpiece A needs to be carried from the detection and weighing adjustment module to the part overturning module, and then the workpiece A needs to be carried from the part overturning module to the assembly table adjustment module, and if the workpiece A does not need to be overturned, the workpiece A needs to be carried from the detection and weighing adjustment module to the assembly table adjustment module directly; then the seventh shaft of the industrial robot runs to the position of 0cm on the left, the clamp is replaced by a sucker clamp, the seventh shaft of the industrial robot runs to the stacking module after replacement, the sucker clamp is used by the robot to suck the workpiece B from the stacking module, the seventh shaft of the industrial robot runs to the detecting and weighing adjustment module, the robot places the workpiece B to the detecting and weighing adjustment module to detect, whether the workpiece B is overturned according to the situation after detection, the workpiece B is required to be carried from the detecting and weighing adjustment module to the part overturning module if the workpiece B is required to be overturned, the workpiece B is carried from the part overturning module to the assembly table adjustment module after the workpiece B is overturned, and the workpiece B is directly carried from the detecting and weighing adjustment module to the assembly table adjustment module to be put into the workpiece A to complete assembly if the workpiece B is not overturned; and then the seventh shaft of the industrial robot is operated to the left 0cm position, the replacing clamp is a pneumatic clamping jaw clamp, the seventh shaft of the industrial robot is operated to the assembling table assembling and adjusting module after the replacing, the robot clamps the workpiece AB from the assembling table assembling and adjusting module, carries the workpiece AB to the detecting and weighing and adjusting module and puts down the workpiece AB, and clamps the workpiece AB from the detecting and weighing and adjusting module after the workpiece AB is detected by the detecting and weighing and adjusting module, the seventh shaft of the industrial robot is operated to the stacking module, and the finished workpiece is put into a finished product bin of the stacking module. The practical training equipment is equipment simulating the real robot industrial environment on the assembly and maintenance site, has complete practical training objects and comprehensive functions, can complete the work of assembling, debugging, calibrating and the like of robots, can improve the working skills of students, can simulate various robot application scenes, and can enable the students to contact with the real robot system in the laboratory environment, so that the practical training equipment can be widely applied to the fields of industrial robot training schools, enterprise internal training and the like.
Drawings
FIG. 1 is a schematic diagram of a left side view structure of an industrial robot operation and operation training device provided by the utility model.
FIG. 2 is a schematic diagram of a right side view structure of the industrial robot operation and operation training apparatus provided by the present utility model.
In the figure, 1, a practical training platform; 11. a cabinet door; 12. a drawer; 13. a fuma wheel; 14. a start button; 15. a stop button; 16. an electrical common interface; 2. a seventh axis of the industrial robot; 3. an industrial robot and a control system; 31. an industrial robot body; 32. a demonstrator; 33. quickly replacing a main disc; 4. an HMI module; 5. a clamp quick-change module; 51. a support platform; 52. the clamp is placed on the position; 53. quick-change tool tray; 6. the detection and weighing adjustment module; 60. a weighing base; 61. a weighing table; 62. a controller; 63. a remote IO module; 64. a weighing sensor; 65. a visual inspection support; 66. a camera; 67. a lens; 68. a light source; 69. a light source support; 7. the component overturning module; 71. overturning a base; 72. overturning the bracket; 73. a rotary cylinder; 74. parallel clamping jaws; 75. a clamping bracket; 8. the assembly table is provided with an adjusting module; 81. assembling a base; 82. assembling an upright post; 83. an assembly table; 84. a biaxial cylinder; 85. a positioning member; 86. positioning a baffle; 9. a stacking module; 91. stacking a base; 92. stacking the upright posts; 93. a stacking platform; 10. a quick locking device.
Detailed Description
The utility model is further described with reference to the following detailed drawings in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the implementation of the utility model easy to understand.
In the description of the present utility model, it should be understood that the terms "longitudinal," "radial," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships that are based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1 and 2, the present utility model provides an industrial robot operation and maintenance training apparatus, which includes a training platform 1, an industrial robot seventh shaft 2, an industrial robot and control system 3, a PLC control module, an HMI module 4 and a training module; wherein,
The automatic training device comprises a training platform 1, wherein a cabinet body is arranged below the table top of the training platform 1, cabinet doors 11 are arranged on the front side, the right side and the rear side of the training platform 1, two drawers 12 are arranged on the left part of the front side of the training platform 1, the drawers 12 are used for storing modules or tools and the like, four fuma wheels 13 are fixedly connected to the bottom of the training platform 1, a power start button 14, a stop button 15 and an emergency stop button for controlling an equipment operation power supply are arranged on the right side wall of the training platform 1, a plurality of electric public interfaces 16, a module installation hole site and a mechanical public interface are arranged on the table top of the training platform 1, each electric public interface 16 comprises a path of air channel output interface, a path of 24V power source interface, a path of network RJ45 interface and a path of SUB bus interface, the rear side of the training platform 1 is provided with an air channel interface, an air channel inlet of the air source interface is connected with an external existing source, and an air channel outlet of the air source interface is connected with an input interface of the electric public interface 16;
The industrial robot seventh shaft 2 is arranged on the table top of the practical training table 1, the industrial robot seventh shaft 2 drives a servo motor by a servo driver supporting Profinet bus communication, the servo motor drives a screw rod module, the screw rod module is provided with a left limit sensor, a right limit sensor and a zero point sensor, and the servo driver is arranged in a cabinet body below the table top of the practical training table 1 and is in communication connection with a PLC control module;
The industrial robot and control system 3 comprises an industrial robot body 31, a control cabinet and a demonstrator 32, wherein the industrial robot body 31 is arranged on a seventh industrial robot shaft 2, the control cabinet is arranged in a cabinet body of the practical training platform 1 below the industrial robot body 31, the demonstrator 32 is arranged on a hook on the left side of the practical training platform 1, and the demonstrator 32, the control cabinet and the industrial robot body 31 are electrically connected in sequence; the industrial robot body 31 may specifically be an existing six-joint industrial robot, which can support various fieldbus communications, such as PN communications, modBusTCP;
The PLC control module (not shown in the figure) is arranged in the cabinet body at the front side of the training platform 1, is provided with a power switch and a multi-path bus electrical interface, and is provided with an emergency stop button, an operation button, a stop button, an operation indicator lamp, a stop indicator lamp and a buzzer; the PLC control module is realized by an S7-1200 series controller such as an S7-1215 DCDCDC controller, which supports 12-point digital input, 10-point transistor output, 2-path analog input, 16-path digital input expansion and 16-path relay output;
The HMI (Human MACHINE INTERFACE, human-machine interface) module 4 is arranged on the right front side of the training platform 1 through a rotatable bracket so as to adapt to different angle display and viewing, and the HMI module 4 is configured with an HMI power switch and an emergency stop button; the HMI module 4 preferably adopts a 9-inch TFT touch display screen with 800 x 480 pixels and supports PROFINET/industrial Ethernet;
The training module comprises a clamp quick-change module 5, a detection and weighing adjustment module 6, a part overturning module 7, an assembly table adjustment module 8 and a stacking module 9, wherein the clamp quick-change module 5 is fixedly arranged on the table top of the training table 1 through bolts, the detection and weighing adjustment module 6, the part overturning module 7, the assembly table adjustment module 8 and the stacking module 9 are respectively provided with a quick locking device 10, the quick locking device 10 is interlocked with a cam sleeve correspondingly arranged on the table top of the training table 1, each training module can be quickly replaced without tools, and the detection and weighing adjustment module 6, the part overturning module 7 and the assembly table adjustment module 8 are also respectively and electrically connected with a plurality of electric public interfaces 16 correspondingly arranged on the table top of the training table 1, namely, each training module is correspondingly provided with one electric public interface 16.
As a specific embodiment, the training platform 1 is built by a section frame, the table top is formed by processing aluminum materials, and the surface of the table top is subjected to sand blasting oxidation, so that an oxide layer, corrosion, stains, burrs and the like of the table top can be removed, and the purpose of changing the appearance and texture of the metal surface is achieved.
As a specific embodiment, please refer to fig. 1 and 2, the fixture quick-change module 5 is disposed on the left rear table surface of the practical training platform 1, the fixture quick-change module 5 includes a support platform 51 fixedly disposed on the practical training platform 1 by bolts, five fixture placement positions 52 are disposed on the support platform 51, pneumatic clamping jaws, suction cups, teaching pens, glue guns and polishing head fixtures are correspondingly disposed on the five fixture placement positions 52, a quick-change tool disc 53 is respectively mounted on each fixture, the quick-change tool disc 53 can be in butt joint with a quick-change master disc 33 mounted on the front end of the sixth shaft end of the industrial robot body 31, and the quick-change master disc 33 has an air-break self-locking function, so that the robot can quickly replace different fixtures to clamp workpieces according to actual scene needs.
As a specific embodiment, please refer to fig. 1 and 2, the detection and weighing adjustment module 6 is provided with an industrial vision detection system and a weighing system, the weighing system includes a weighing base 60, a weighing table 61, a controller 62 and a remote IO module 63, the weighing base 60 is disposed on a front left table top of the training table 1 through the quick locking device 10, a weighing sensor 64 and a vision detection bracket 65 are mounted on a surface of the weighing base 60, the weighing table 61 is mounted on the weighing sensor 64, four stations are disposed on a surface of the weighing table 61, the controller 62 is mounted on the vision detection bracket 65 through a fixing member and can adjust a mounting height up and down, the remote IO module 63 is mounted on top of the controller 62, an output end of the weighing sensor 64 is electrically connected with the controller 62, and the controller 62 displays a current weight and the output end is electrically connected with the remote IO module 63; the industrial vision inspection system comprises a camera 66, a lens 67, a light source 68 and a light source bracket 69, wherein the camera 66 is fixedly arranged on the top of the vision inspection bracket 65 through the camera bracket, the lens 67 is arranged on the camera 66, the light source 68 is arranged on the vision inspection bracket 65 through the light source bracket 69, and the light source 68 and the camera lens are coaxial in the vertical direction, so that a photographing light source can be well provided for the camera lens. With the detection and weighing adjustment module 6 provided in this embodiment, a workpiece placed on a station can be weighed and visually detected.
As a specific embodiment, please refer to fig. 1 and 2, the component overturning module 7 includes an overturning base 71, an overturning bracket 72, a rotary cylinder 73 and a clamping mechanism, the overturning base 71 is disposed on the table top of the training table 1 through the quick locking device 10, the overturning bracket 72 is mounted on the overturning base 71, the rotary cylinder 73 is mounted on the overturning bracket 72, the clamping mechanism includes a parallel clamping jaw 74 and a clamping bracket 75, the tail end of the parallel clamping jaw 74 is provided with a clamping finger, the parallel clamping jaw 74 is mounted on the clamping bracket 75, and the clamping bracket 75 can adapt to workpieces of two different sizes, so that different workpieces can be overturned by one overturning mechanism, and the clamping bracket 75 is fixedly connected with the rotary component of the rotary cylinder 73. With the component overturning module 7 provided in this embodiment, the workpiece clamped by the parallel clamping jaw 74 can be overturned in the forward and reverse directions by the rotary cylinder 73.
As a specific embodiment, please refer to fig. 1 and 2, the assembling stand adjusting module 8 includes an assembling base 81, an assembling upright 82, an assembling stand 83, a dual-shaft cylinder 84, a positioning component 85 and a positioning baffle 86, the assembling base 81 is disposed on the table top of the training table 1 through the quick locking device 10, the assembling stand 83 is fixedly mounted on the assembling base 81 through four assembling uprights 82, the dual-shaft cylinder 84 is mounted on the surface of the assembling stand 83, the positioning component 85 is fixedly connected with a piston rod of the dual-shaft cylinder 84, and the positioning baffle 86 is mounted on the surface of the assembling stand 83 and is configured opposite to the positioning component 85, so that under the driving of the dual-shaft cylinder 84, a material placed at the positioning component 85 can be pushed out to the positioning baffle 86, and a positioning clamping function is realized on the material through the positioning component 85 and the positioning baffle 86.
As a specific embodiment, please refer to fig. 1 and 2, the stacking module 9 includes a stacking base 91, stacking columns 92, and a stacking platform 93, the stacking base 91 is disposed on the table top of the practical training platform 1 through the quick locking device 10, the stacking platform 93 is fixedly mounted on the stacking base 91 through four stacking columns 92, a plurality of raw material bins and finished product bins are disposed on the surface of the stacking platform 93, and specifically, 4 a type raw material bins, 4B type raw material bins, 6C type raw material bins, and 2 finished product bins are disposed on the surface of the stacking platform 93. By adopting the stacking module 9 provided in the embodiment, the raw material warehouse and the finished product warehouse can be simulated to carry out practical training contents such as stacking and carrying.
Compared with the prior art, when the industrial robot operation and operation training device is used, the device is firstly electrified and initialized, a seventh shaft of the industrial robot returns to the zero point, then the seventh shaft of the industrial robot runs to the left 0cm, a clamp is replaced by a pneumatic clamping jaw clamp, the seventh shaft of the industrial robot runs to a stacking module after replacement, the robot clamps a workpiece A from the stacking module by using the pneumatic clamping jaw clamp, the seventh shaft of the industrial robot runs to a detection and weighing adjustment module, the robot places the workpiece A to the detection and weighing adjustment module for detection, whether the workpiece A is overturned or not according to the condition (whether the reverse surface of the workpiece A exists or not) after detection, if the workpiece A needs to be overturned, the workpiece A needs to be carried from the detection and weighing adjustment module to the part overturning module, and then the workpiece A needs to be carried from the part overturning module to the assembly table adjustment module, and if the workpiece A does not need to be overturned, the workpiece A needs to be carried from the detection and weighing adjustment module to the assembly table adjustment module directly; then the seventh shaft of the industrial robot runs to the position of 0cm on the left, the clamp is replaced by a sucker clamp, the seventh shaft of the industrial robot runs to the stacking module after replacement, the sucker clamp is used by the robot to suck the workpiece B from the stacking module, the seventh shaft of the industrial robot runs to the detecting and weighing adjustment module, the robot places the workpiece B to the detecting and weighing adjustment module to detect, whether the workpiece B is overturned according to the situation after detection, the workpiece B is required to be carried from the detecting and weighing adjustment module to the part overturning module if the workpiece B is required to be overturned, the workpiece B is carried from the part overturning module to the assembly table adjustment module after the workpiece B is overturned, and the workpiece B is directly carried from the detecting and weighing adjustment module to the assembly table adjustment module to be put into the workpiece A to complete assembly if the workpiece B is not overturned; and then the seventh shaft of the industrial robot is operated to the left 0cm position, the replacing clamp is a pneumatic clamping jaw clamp, the seventh shaft of the industrial robot is operated to the assembling table assembling and adjusting module after the replacing, the robot clamps the workpiece AB from the assembling table assembling and adjusting module, carries the workpiece AB to the detecting and weighing and adjusting module and puts down the workpiece AB, and clamps the workpiece AB from the detecting and weighing and adjusting module after the workpiece AB is detected by the detecting and weighing and adjusting module, the seventh shaft of the industrial robot is operated to the stacking module, and the finished workpiece is put into a finished product bin of the stacking module. The practical training equipment is equipment simulating the real robot industrial environment on the assembly and maintenance site, has complete practical training objects and comprehensive functions, can complete the work of assembling, debugging, calibrating and the like of robots, can improve the working skills of students, can simulate various robot application scenes, and can enable the students to contact with the real robot system in the laboratory environment, so that the practical training equipment can be widely applied to the fields of industrial robot training schools, enterprise internal training and the like.
Finally, it is noted that the above embodiments are only for illustrating the technical solution of the present utility model and not for limiting the same, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the technical solution of the present utility model, which is intended to be covered by the scope of the claims of the present utility model.
Claims (7)
1. The industrial robot operation and operation training device is characterized by comprising a training platform, an industrial robot seventh shaft, an industrial robot and control system, a PLC control module, an HMI module and a training module; wherein,
The intelligent training platform comprises a training platform, wherein a cabinet body is arranged below the table top of the training platform, cabinet doors are arranged on the front side, the right side and the rear side of the training platform, two drawers are arranged on the left part of the front side of the training platform, the bottom of the training platform is fixedly connected with a power supply start button, a stop button and an emergency stop button for controlling equipment to operate a power supply, a plurality of electric public interfaces are arranged on the right side wall of the training platform, each electric public interface comprises a path of air channel output interface, a path of 24V power supply interface, a path of network RJ45 interface and a path of SUB bus interface, and an air source interface is arranged on the rear side of the training platform;
The industrial robot seventh shaft is arranged on the table top of the practical training table, the servo motor is driven by a servo driver supporting Profinet bus communication, the servo motor drives a screw rod module, the screw rod module is provided with a left limit sensor, a right limit sensor and a zero point sensor, and the servo driver is arranged in a cabinet body below the table top of the practical training table and is in communication connection with the PLC control module;
The industrial robot and the control system comprise an industrial robot body, a control cabinet and a demonstrator, wherein the industrial robot body is arranged on a seventh shaft of the industrial robot, the control cabinet is arranged in a training platform cabinet body below the industrial robot body, the demonstrator is arranged on a hook on the left side of the training platform, and the demonstrator, the control cabinet and the industrial robot body are electrically connected in sequence;
The PLC control module is arranged in the front side cabinet body of the training platform and is provided with a power switch and a multi-channel bus electrical interface, and is provided with an emergency stop button, an operation button, a stop button, an operation indicator lamp, a stop indicator lamp and a buzzer;
The HMI module is arranged on the right front side of the training platform through a rotatable bracket, and is configured with an HMI power switch and an emergency stop button;
The training module comprises a clamp quick-change module, a detection and weighing adjustment module, a part overturning module, an assembly table adjustment module and a stacking module, wherein the clamp quick-change module is fixedly arranged on the table top of the training table through bolts, the detection and weighing adjustment module, the part overturning module, the assembly table adjustment module and the stacking module are respectively provided with a quick locking device, the quick locking devices are interlocked with cam sleeves correspondingly arranged on the table top of the training table, and the detection and weighing adjustment module, the part overturning module and the assembly table adjustment module are respectively and electrically connected with a plurality of electric public interfaces configured on the table top of the training table in a one-to-one correspondence manner.
2. The industrial robot operation and maintenance training device according to claim 1, wherein the training platform is built by a profile frame, the platform surface is formed by processing aluminum materials, and the surface is oxidized by sand blasting.
3. The industrial robot operation and maintenance training device according to claim 1, wherein the fixture quick-change module is arranged on a left rear table surface of the training table, the fixture quick-change module comprises a supporting platform fixedly arranged on the training table through bolts, five fixture placement positions are arranged on the supporting platform, pneumatic clamping jaws, sucking discs, teaching pens, glue guns and polishing head fixtures are correspondingly placed on the five fixture placement positions, and quick-change tool discs are respectively installed on each fixture and can be in butt joint with a quick-change main disc installed at the front end of the sixth shaft end of the industrial robot body.
4. The industrial robot operation and operation training device according to claim 1, wherein the detection and weighing adjustment module is provided with an industrial visual detection system and a weighing system, the weighing system comprises a weighing base, a weighing table, a controller and a remote IO module, the weighing base is arranged on a left front side table top of the training table through a quick locking device, a weighing sensor and a visual detection bracket are arranged on the surface of the weighing base, the weighing table is arranged on the weighing sensor, four stations are arranged on the surface of the weighing table, the controller is arranged on the visual detection bracket through a fixing piece and can adjust the installation height up and down, the remote IO module is arranged on the top of the controller, the output end of the weighing sensor is electrically connected with the controller, the controller displays the current weight, and the output end of the controller is electrically connected with the remote IO module; the industrial vision detection system comprises a camera, a lens, a light source and a light source support, wherein the camera is fixedly arranged at the top of the vision detection support through the camera support, the lens is arranged on the camera, the light source is arranged on the vision detection support through the light source support, and the light source and the camera lens are coaxial in the vertical direction.
5. The industrial robot operation and operation training device according to claim 1, wherein the component overturning module comprises an overturning base, an overturning bracket, a rotary cylinder and a clamping mechanism, the overturning base is arranged on a table top of the practical training table through a quick locking device, the overturning bracket is arranged on the overturning base, the rotary cylinder is arranged on the overturning bracket, the clamping mechanism comprises parallel clamping jaws and a clamping bracket, clamping fingers are arranged at the tail ends of the parallel clamping jaws, the parallel clamping jaws are arranged on the clamping bracket which can adapt to workpieces of two different sizes, and the clamping bracket is fixedly connected with a rotary component of the rotary cylinder.
6. The industrial robot operation and maintenance training device according to claim 1, wherein the assembly table adjustment module comprises an assembly base, an assembly upright post, an assembly table, a double-shaft air cylinder, a positioning component and a positioning baffle plate, the assembly base is arranged on a table top of the training table through a quick locking device, the assembly table is fixedly arranged on the assembly base through four assembly upright posts, the double-shaft air cylinder is arranged on the assembly table top, the positioning component is fixedly connected with a piston rod of the double-shaft air cylinder, and the positioning baffle plate is arranged on the assembly table top and is opposite to the positioning component.
7. The industrial robot operation and operation training device according to claim 1, wherein the stacking module comprises a stacking base, stacking columns and a stacking platform, the stacking base is arranged on a table top of the practical training table through a quick locking device, the stacking platform is fixedly arranged on the stacking base through four stacking columns, and a plurality of raw material storage spaces and finished product storage spaces are formed in the surface of the stacking platform.
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CN202323037711.XU CN220962622U (en) | 2023-11-09 | 2023-11-09 | Industrial robot operation and operation maintenance training equipment |
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CN202323037711.XU CN220962622U (en) | 2023-11-09 | 2023-11-09 | Industrial robot operation and operation maintenance training equipment |
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2023
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