CN220830856U - Corn peeling machine tray conveying device and corn peeling machine - Google Patents
Corn peeling machine tray conveying device and corn peeling machine Download PDFInfo
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- CN220830856U CN220830856U CN202322488522.8U CN202322488522U CN220830856U CN 220830856 U CN220830856 U CN 220830856U CN 202322488522 U CN202322488522 U CN 202322488522U CN 220830856 U CN220830856 U CN 220830856U
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- Harvesting Machines For Specific Crops (AREA)
Abstract
The application provides a corn peeling machine tray conveying device, which is used for bearing and conveying corn on a corn peeling machine and is characterized by comprising the following components: a transfer device; the trays are long, one end of each tray is a straight end, the other end of each tray is an arc end, and the trays are sequentially arranged on the conveying device in parallel; the baffle is arranged on one side of the arc end of the tray and is at a certain distance from the arc end. The corn peeling machine tray conveying device can improve the labor efficiency and enhance the mechanical stability, thereby reducing the labor cost and improving the processing efficiency. The application also provides a corn peeling machine comprising the corn peeling machine tray conveying device.
Description
Technical Field
The application relates to the field of agricultural product processing, in particular to a corn peeling machine tray conveying device and a corn peeling machine comprising the corn peeling machine tray conveying device.
Background
At present, the demand of people for fresh corns is larger and larger, a great deal of manpower can be consumed by peeling all the fresh corns by manual work, the efficiency is lower, a great deal of time can be consumed, the production efficiency is lower, and the daily demand cannot be met. If a machine for peeling by adopting pipelining operation can be designed, the processing efficiency of fresh corn can be greatly improved, and thus, the yield can be greatly improved. Whereas a streamlined peeling machine necessarily requires a highly efficient pallet conveyor.
Disclosure of Invention
In order to solve the above problems, the present application provides a tray transporting device of a corn peeling machine, for carrying and transporting corn on the corn peeling machine, comprising: a transfer device; the trays are long, one end of each tray is a straight end, the other end of each tray is an arc end, and the trays are sequentially arranged on the conveying device in parallel; the baffle is arranged on one side of the arc end of the tray and is at a certain distance from the arc end.
By adopting the specific structure, the tray is arc-shaped, one end is a straight end, and the other end is an arc end. When the workman put into the tray with the maize, the maize point is put in circular arc end one side, and the maize root is put in straight end one side, can improve workman's stacking efficiency to improve production efficiency. Meanwhile, in the subsequent process of the corn peeling machine, corn on the tray is cut, and the cut corn sections can slide out of the tray from the arc end, so that the influence on the subsequent process is reduced, and the processing quality is improved. The baffle is used for limiting corns, and when workers put corns, the corn tips can be directly placed against the baffle, so that the labor efficiency is improved.
As one possible implementation, the transmitting device includes: the driving roller is provided with a first driving wheel and a second driving wheel; the driven roller is provided with a first driven wheel and a second driven wheel; the first chain is arranged on the first driving wheel and the first driven wheel; and the second chain is arranged on the second driving wheel and the second driven wheel.
As one possible implementation, the straight ends of the plurality of trays are disposed on the first chain; the arc ends of the plurality of trays are arranged on the second chain.
As a possible implementation manner, the tray is made of plastic, and the baffle is made of metal.
With the possible implementation, the tray is only used for providing support for corn, and higher requirements on hardness and toughness are not needed, so that the cost can be saved due to the adoption of the plastic tray.
As one possible implementation, a plurality of protrusions are provided on the upper surface of the tray, the protrusions extend from the flat end side to the circular arc end side, and the protrusions are spaced apart by a space.
By adopting the possible implementation manner, the plurality of protrusions can play a certain limiting function on the corn, so that the position state of the corn on the tray is more stable.
The application also provides a corn peeling machine comprising the structure and all the realization modes.
Drawings
The respective technical features of the present application and their relationships are further described below with reference to the drawings. The drawings are exemplary, some technical features are not shown in actual proportion, and some technical features that are conventional in the technical field to which the present application pertains and that are not essential to understanding and realizing the present application may be omitted from some drawings, or technical features that are not essential to understanding and realizing the present application are additionally shown, that is, the combination of the various technical features shown in the drawings is not intended to limit the present application. In addition, throughout the present application, the same reference numerals are used to designate the same. The specific drawings are as follows:
FIG. 1 is a front view of a corn peeling machine in accordance with an embodiment of the present application;
FIG. 2 is a schematic view of a corn peeling machine according to an embodiment of the present application;
FIG. 3 is a top view of a corn peeling machine in accordance with an embodiment of the present application;
FIG. 4 is a right side view of a corn peeling machine in accordance with an embodiment of the present application;
FIG. 5 is a left side view of a corn peeling machine in accordance with an embodiment of the present application;
FIG. 6 is a schematic view of a corn peeling machine tray transport apparatus in accordance with an embodiment of the present application;
FIG. 7 is an enlarged schematic view of a corn stripper tray transport unit tray according to an embodiment of the present application;
FIG. 8 is a front view of an anti-falling and scattering device of a corn peeling machine according to an embodiment of the present application;
Fig. 9 is a schematic view of a corn peeling machine rolling brush whisker cleaning device according to an embodiment of the application.
Reference numerals illustrate: 1-a feeding unit; 2-a corn peeling machine tray conveying device; 3-first cutting unit position; 4-a second cutting unit position; 5-a frame body; 6-clamping and holding units; 601-a drive wheel; 602-driven wheel; 603-a first track; 6031-first track change; 6032-second track change; 604-a second track; 6041-third track change; 6042-fourth track change; 605-jacking; 606-underwire; 607—a drill bit; 608—conveyor tracks; 7-air-blowing the peeling unit position; 8-a rubber roll peeling unit; 9-a waste material conveying unit; 901-rubber surface conveyor belt; 10-blanking units; 1001-a finished conveyor belt; 20-a conveyor; 21-a drive roller; 211-a first driving wheel; 212-a second driving wheel; 22-driven roller; 221-a first driven wheel; 222-a second driven wheel; 23-a first chain; 24-a second chain; 30-a tray; 31-arc end; 32-straight ends; 33-bump; 40-baffle plates; 100-a falling-off and scattering preventing device of a corn peeling machine; 110-an anti-drop assembly; 120-supporting structure; 111-discs; 112-a connecting rod; 113-supporting rods; 114-compressing the spring; 300-a corn peeling machine rolling brush whisker cleaning device; 310-a roller brush device; 311-rolling shafts; 312-roller; 313-rolling brush; 320-supporting frame.
Detailed Description
Hereinafter, embodiments of the present application will be specifically described with reference to the drawings.
As shown in fig. 1, the application provides a corn peeling machine, which comprises a feeding unit 1, a first cutting unit, a second cutting unit 4, a frame body 5, a clamping unit 6, an air-blowing peeling unit 7, a rubber roll peeling unit 8, a waste conveying unit 9 and a blanking unit 10. In addition, the corn husker tray conveying device 2, the corn husker falling-off and scattering preventing device 100 and the corn husker rolling brush whisker cleaning device 300 are also included. The corn peeling machine can automatically finish corn peeling work.
Wherein, the feeding unit 1 is used for conveying corn to the corn peeling machine tray conveying device 2, wherein, as shown in fig. 3, the feeding unit comprises a feeding hopper, a slideway is arranged in the feeding hopper, and the end of the slideway is the corn peeling machine tray conveying device 2. The corn is put into the feeding hopper and slides to two sides of the pallet conveyor 2 of the corn peeling machine along the slide way, and then the corn is put into the pallet by workers according to the direction.
Wherein, a first cutting unit (not shown) is arranged in the running way of the corn peeling machine tray conveying device 2. The corn peeling machine comprises two first cutting tools, wherein the two first cutting tools are respectively arranged at two sides of a tray of a corn peeling machine tray conveying device 2, and in the process of conveying corn by the tray, the tip and the root of the first cutting tools are contacted with the first cutting tools in the rotating action, and are cut off simultaneously; and the compressing device is arranged above the tray and used for compressing the corn on the tray so as to facilitate the first cutting tool to cut. The compacting apparatus may include rollers to compact the corn. In addition, in the direction of the root-tip of the corn, the roller is closer to one side of the first cutting tool for cutting the tip of the two first cutting tools, so that the corn is reliably pressed, and short corn is prevented from being pressed or compacted. The first cutting unit 3 cuts the corn so as to effectively perform subsequent air blowing peeling. In addition, the root is cut at the same time of cutting the tip, so that the hard heel of the overlong corn can be prevented from being collided with the base 606 in the transportation direction in the subsequent clamping and holding process, and is blocked, or reliable clamping and holding cannot be finished. Here, it is understood that for shorter corn, the root may not be cut by the first cutter.
The frame 5, as shown in fig. 2, is a metal frame structure and is used for bearing most units of the corn peeling machine, and the tail end of the tray conveying device 2 of the corn peeling machine extends into the left end of the frame 5.
Wherein, as shown in fig. 2 and 3, the clamping unit 6 is arranged on the frame body 5, and the front end of the clamping unit 6 is arranged at the tail end of the corn peeling machine tray conveying device 2. The clamping unit 6 comprises a transmission device, the transmission device comprises four driving wheels 601 and four driven wheels 602, the four driving wheels 601 and the four driven wheels 602 are oppositely arranged and divided into two groups of transmission mechanisms, and the two groups of transmission mechanisms are respectively arranged on two sides of the tray. Four conveying tracks 608 are annular tracks and are respectively arranged on two transmission mechanisms, one track closest to the tray is provided with a plurality of jacking brackets 605 in sequence, the other track closest to the tray on the opposite side is provided with a plurality of jacking brackets 606 corresponding to the jacking brackets 605, and a plurality of jacking brackets 606 corresponding to the jacking brackets 605. On the conveyor belt 608 on the side of the shoe 606 remote from the pallet, a plurality of drills 607 are provided corresponding to the shoe 606. The four driving wheels 601 drive the four tracks to synchronously move, and the drill bit 607 can simultaneously rotate in the running process of the clamping unit 6.
In this embodiment, the through holes are circular, and the diameter size is smaller than that of common corns.
The transmission device comprises two groups of transmission mechanisms, wherein one group of transmission mechanisms is responsible for carrying the jacking 605 to move, and the other group of transmission mechanisms is responsible for carrying the jacking 606 and the drill bit 607 to move. The transmission drives the four conveying tracks 608 to rotate, and the jacking 605, the bottom support 606 and the drill 607 are matched, so that the clamping unit 6 is provided with a function of clamping corn and can move the corn along with the rotation of the transmission, and the corn can pass through a subsequent processing unit.
When the corn is transported by the tray to the end of the corn-peeling machine tray transporting device 2, the jack 605 approaches and pushes the corn from the tip of the corn, and (a part of) the root of the corn protrudes from the shoe 606 in a direction away from the jack 605 through the through hole. Thus, the corn is supported by the jacking 605 in cooperation with the bottom 606 and follows the movement of the clasping unit 6.
Wherein, the second cutting unit (not shown) is arranged at the left side of the frame body 5, and comprises a second cutting tool, the second cutting tool is arranged at the root side of the corn on the tray, and when the corn enters the clamping unit 6, the part (part) of the root of the corn, which extends out of the through hole (the part not with corn grains, but the connecting part between the corn grains and the straw) is cut off by the second cutting tool. That is, the second cutter cuts off the root of the corn in a state where the pinching unit 6 pinches the corn.
In addition, after passing through the second cutting unit, the drill 607 of the clamping unit 6 approaches the corn root and drills corn from the corn root through the through hole in the shoe 606. The jacking 605 and the drill 607 clamp (clamp and clamp) the corn firmly from the two ends of the corn, and meanwhile, along with the drilling of the drill 607, the corn husks can be peeled off from the corn root by the heel-cutting edge so as to facilitate the corn husks to be removed in the subsequent process. As shown in fig. 3 and 5, a first track 603 and a second track 604 are respectively provided on the frame 5, and cooperate with the clamping unit 6 to control the jacking 605 and the drill 607 to move along the root-tip direction of the corn. The first track 603 is positioned at one side of a transmission mechanism responsible for controlling the jacking 605 and is matched with the transmission mechanism to control the jacking 605; the second rail 604 is on the side of the transmission mechanism responsible for controlling the shoe 606 and the drill bit 607, and cooperates with the transmission mechanism to control the shoe 606 and the drill bit 607.
As shown in fig. 3, a first rail transition portion 6031 is provided on the first rail 603, when the jacking 605 moves to the first rail transition portion 6031, the jacking 605 approaches the corn and clamps the corn according to the variation of the first rail 603, and then maintains a clamping state; the first track 603 is further provided with a second track changing position 6032, and when the jacking 605 moves to the second track changing position 6032, the jacking 605 is separated from the clamping state and is far away from the corn according to the change of the first track 603. Through the above process, the duty cycle of the jacking 605 is achieved.
Wherein, as shown in fig. 3, the second track 604 is provided with a third track change position 6041, when the drill 607 moves to the third track change position 6041, the drill 607 approaches the corn and drills in from the root of the corn according to the change of the second track 604; the second track 604 is also provided with a fourth track changing position 6042, when the drill 607 moves to the fourth track changing position 6042, according to the change of the second track 604, the drill 607 is pulled out from the corn root, and the corn which loses the support of the drill 607 falls into the blanking unit. Through the above process, the duty cycle of the drill 607 is achieved.
The anti-falling off flying device 100 of the corn peeling machine is arranged below the clamping unit 6, and a specific position of the anti-falling off flying device is located below the second rail-changing position 6032 and is used for supporting corn and preventing the corn from accidentally falling off when the corn is released from the clamping unit 6. The clamping unit 6 releases the clamping action as: the top support 605 moves away from the bottom support 606, and the corn is released from being pushed, and at this time, the corn can be left on the bottom support 606 with the drill 607 as a support.
The air-blowing peeling unit (not shown) is disposed at the bottom end of the middle of the frame 5, and includes a high-pressure air nozzle for blowing high-pressure air to the corn on the bottom bracket 606. When the corn which is opened and pointed and released from clamping passes through the air blowing peeling unit, corn husks attached to the corn can be blown off by high-pressure air in the high-pressure air tap. The high-pressure air nozzle is connected with a high-pressure air bottle, and the input air pressure can be 0.55MPa to 0.7MPa.
In this embodiment, the number of high-pressure air nozzles is set to one. Additionally, in other embodiments, a plurality of high pressure gas nozzles may be provided, for example, 2, 3, or 4.
As shown in fig. 3, the rubber roll peeling unit 8 includes a plurality of first rubber roll bars, which are disposed parallel to the traveling direction of the conveyor belt 608, and are disposed below the base 606 and contact with the corn surface. The first rubber roller sticks continue to rotate, the rotation directions of every adjacent first rubber roller sticks are opposite, corn husks on corn can be stained with the rubber roller sticks, and therefore the peeling effect is achieved.
In this embodiment, the number of the first rubber roller bars is two. Additionally, in other embodiments, the first glue roller may be of other numbers, such as: 3. 4 or 5.
As shown in fig. 3 and 4, the corn peeling machine roller brush whisker removing device 300 is arranged in the frame body 5 and is arranged above the rubber roller peeling unit 8 and peeled corn, and the roller brush 313 is contacted with the corn for removing corn silk on the surface of the corn.
As shown in fig. 1-5, the waste conveying unit 9 is disposed at the bottom of the frame 5 and is a rubber surface conveyor belt 901, and the running direction of the rubber surface conveyor belt 901 is the same as the running direction of the conveyor belt 608 of the clamping unit 6. The rubber surface conveyor 901 runs through the lower side of the frame body 5 in length and has a certain width, when corn husks fall from the frame body 5, the corn husks can fall on the rubber surface conveyor 901, and are discharged out of the corn husker through the movement of the rubber surface conveyor 901.
In this embodiment, a baffle is disposed on the side of the waste conveying unit 9 near the top support 605, so as to prevent the corn husks and other waste blown by the high-pressure gas in the high-pressure air nozzle or the corn silk splashed by the corn husker rolling brush cleaning device 300 from flying out of the corn husker, thereby polluting the environment.
As shown in fig. 1, 2 and 3, the blanking unit 10 is disposed on the upper portion of the frame 5, and includes a blanking hopper, and is obliquely disposed on the upper portion of the corn peeling machine, and is configured to receive the processed corn, and a rubber roller hopper is disposed on the lower side of the blanking hopper and is coupled with the lower end of the blanking hopper, where a plurality of second rubber roller rods are disposed. After the corn is processed by the units, the corn is conveyed to a blanking hopper in a blanking unit 10 by a clamping unit 6 and then slides into a rubber roller hopper, a plurality of second rubber roller rods in the rubber roller hopper also rotate, the rotation directions of every two adjacent second rubber roller rods are opposite, and the second rubber roller rods can dip corn husks remained on the corn.
In this embodiment, a product conveyor 1001 is provided in the drop hopper for conveying corn dropped into the drop hopper into the glue roller hopper. Additionally, in other embodiments, other means of feeding corn into the roller hopper may be used, such as using a chute in place of the product conveyor 1001, with the difference in height being used to slide corn into the roller hopper.
In this embodiment, the corn peeling machine further includes a master control device, where the master control device is electrically connected to each unit or device, and an operator can use the master control device to individually switch on or off any unit or device, and also can uniformly switch on or off all units or devices. The master control apparatus also includes an emergency shutdown button.
< Pallet conveyor 2 of corn peeling machine >
Wherein, corn peeling machine tray conveyer 2 for bear and transport corn on the corn peeling machine, can improve manual efficiency and machining efficiency. The corn stripper tray transport apparatus 2 includes a conveyor 20 and a tray 30 and a baffle 40 mounted on the conveyor 20.
As shown in fig. 6, the transfer device 20 includes: a driving roller 21, wherein a first driving wheel 211 and a second driving wheel 212 are arranged on the driving roller 21; the driven roller 22, the driven roller 22 is provided with a first driven roller 221 and a second driven roller 222; a first chain 23 provided on the first driving wheel 211 and the first driven wheel 221; the second chain 24 is disposed on the second driving wheel 212 and the second driven wheel 222. The driving roller 21 drives the first driving wheel 211 and the second driving wheel 212 to rotate, and drives the driven roller 22 to rotate through the first chain 23 and the second chain 24, so that the first driven wheel 221 and the second driven wheel 222 rotate.
As shown in fig. 7, the tray 30 is elongated, and has a flat end 32 at one end and a circular arc end 31 at the other end, and a plurality of discs are sequentially arranged on the conveying device 20 in parallel. The bottom of the tray 30 is respectively connected with the first chain 23 and the second chain 24 by bolts. Gaps which are far smaller than the width of the corn exist between the trays 30, so that the corn is prevented from falling from the gaps between the trays 30 when the corn is placed.
Wherein the baffle 40 is welded to the conveyor 20 and is parallel to the first chain 23 and the second chain 24. And, a baffle 40 is provided at a side adjacent to the circular arc end 31 of the tray 30 for limiting the corn on the tray 30.
In actual operation, the present application provides an embodiment of a corn peeler pallet transport device 2 that requires a worker to place corn to be processed on a pallet 30 in a specific and identical position and orientation for subsequent processing.
In this embodiment, the tray 30 is arc-shaped, so that corn can be conveniently stored, and the corn can be always kept at the bottom of the tray 30 in the transportation process, so that the transportation is more stable.
In this embodiment, the tray 30 is further provided with a plurality of protrusions 33 extending from the flat end 32 side to the circular arc end 31 side, and a certain interval is provided between the protrusions 33. The protrusions 33 on the tray 30 can play a certain role in limiting, positioning and skid resistance on the corn, so that the position state of the corn on the tray 30 is more stable in the operation process of the tray conveying device 2 of the corn peeling machine.
In this embodiment, the tray 30 has a straight end 32 at one end and a rounded end 31 at the other end. Workers can intuitively place the corn tip at the arc end 31 and the corn root at the straight end 32 when placing corn. Thereby greatly improving the manual efficiency. In addition, in the subsequent corn cutting process, the cut corn scraps more easily fall out of the tray 30 from the arc end 31, so that the influence on the subsequent process is reduced, and the stability of the processing machine is increased.
In this embodiment, the baffle 40 is disposed at the near-arc end 31, so that when a worker places corn on the tray 30, the tip of the corn can simply abut against the baffle 40, thereby saving the time for aligning and adjusting the position of the corn, and increasing the labor efficiency.
In summary, according to the tray transporting device 2 for corn peeling machine provided by the application, the tray 30 with the arc end 31 and the baffle 40 are arranged, so that the labor efficiency and the stability of the processing machine can be greatly increased, and the cost is saved and the processing efficiency is improved.
< Anti-falling off flying device of corn peeling machine 100>
As shown in fig. 8, the anti-falling off flying device 100 of the corn peeling machine is used for preventing corn from accidentally falling off the bottom support and the drill 607. In fig. 1, the corn peeling machine anti-falling off flying device 100 is not illustrated, the position of the reference numeral 100 is a position where the corn peeling machine anti-falling off flying device 100 is disposed on the corn peeling machine, and the corn peeling machine anti-falling off flying device 100 includes:
And the upper end of the supporting structure 120 is welded at the lower end of the jade peeling machine. The supporting structure 120 is a metal frame body, and a connecting shaft is arranged at the upper part of the metal frame body and used for connecting other structures; the lower part of the box body is provided with a plurality of through holes.
In the present embodiment, the support structure 120 is a metal frame. In addition, in other embodiments, the support structure 120 may be other structures, such as a metal box or a metal cylinder.
The plurality of anti-falling assemblies 110 are disposed on the supporting structure 120, and the number of through holes is the same as the number of the anti-falling assemblies 110. The anti-drop assembly 110 specifically includes:
The rotatable disc 111 is a metal disc with external circular teeth. The outer circle of the disc 111 is provided with a protection device which is used for preventing the outer circle teeth from scratching corn;
In this embodiment, the protection device is a protection sleeve matching with the shape of the outer circular teeth, and the protection sleeve is made of plastic or rubber, is ring-shaped, and can be sleeved on the disc 111 to cover the outer circular teeth. Or the surface of the disc 111 is covered with a rubber coating to form a protective device, and the rubber coating can cover the whole disc 111 or only cover the outer circular teeth.
In this embodiment, the anti-falling off flying device 100 of the corn peeling machine further has a pair of transparent covers, which may be made of transparent plastic, disposed on the downstream side of the disk 111 in the corn conveying direction, may be located on both sides of the high pressure air nozzle, and the corn passes between the pair of transparent covers, and the transparent covers can prevent the corn husks from scattering when peeled by the high pressure air nozzle blowing. Moreover, the workers can observe the conditions inside the transparent cover from the outside, for example, when corn falls off from the bottom support and the drill 607, and corn husks are hung in gaps and the like, the workers can deal with the conditions in time, and adverse effects are avoided.
The transparent cover is sized to cover not only the blowing position of the high pressure air tap but also the disc 111. The transparent cover is also provided with a notch for avoiding the movement track of the jacking 605, and the jacking 605 moves in a direction away from the base 606 through the notch when the clamping is released.
In the present embodiment, the disc 111 has a certain thickness.
In this embodiment, the tooth shape of the outer circular tooth is circular arc.
The connecting rod 112 is an angle connecting rod 112 and comprises a cross rod and a vertical rod, one end of the cross rod is connected with the disc 111 in an axial manner, and the angle end of the cross rod is connected with the supporting structure 120 in an axial manner;
In this embodiment, the included angle between the cross bar and the vertical bar of the angle-shaped link 112 is 90 degrees, and the angle end is connected with the connecting shaft of the supporting structure 120, so that the angle-shaped link 112 can rotate around the connecting shaft as a center of a circle.
And one end of the supporting rod 113 is connected with one end of the vertical rod in a shaft way, and the other end of the supporting rod passes through a through hole on the supporting structure 120. When the connecting rod 112 rotates, the supporting rod 113 can be driven to horizontally move;
The compression spring 114 is nested on the support rod 113, one end of the compression spring 114 is propped against the inner side of the lower part of the support structure 120, and the other end is propped against the connecting structure of the connecting rod 112 and the support rod 113. When the support rod 113 moves horizontally, the compression spring 114 is compressed, and can give a rebound force to the support rod 113, so that the support rod 113 transmits the force to the connecting rod 112, and the disc 111 can be closely attached to the corn to be processed at any time.
Further, in order to increase the range of action of the anti-drop device, the cross bars on the connecting rods 112 of the anti-drop assemblies 110 are different in length, so that the discs 111 can be staggered against the lower ends of the corn to be processed.
In the present embodiment, the number of the falling off prevention members 110 is two. Additionally, in other embodiments, the number of anti-drop assemblies 110 may be other than two, for example, three or four.
In summary, by designing the disc 111 to have a certain thickness and designing the outer teeth to be circular arc-shaped and providing the protection device, the anti-falling off flying device 100 of the corn peeling machine provided by the application can provide support for the corn to be processed and simultaneously does not scratch the corn.
< Rolling brush whisker-cleaning device of corn peeling machine 300>
As shown in fig. 9, the corn husker rolling brush silk-cleaning device 300 is disposed in the corn husker and is used for adding corn silk-cleaning function to the corn husker. In the corn peeling line, the sequence of the beard removing process is after the peeling process. The corn peeling machine roller brush whisker cleaning device 300 comprises:
The supporting frame 320, as shown in fig. 4, has a columnar structure, the upper end is a fixed end, the lower end is a connecting end, and the fixed end is connected to the lower end of the corn peeling machine.
In the embodiment, the fixed end is fixedly connected with the corn peeling machine through bolts. In addition, in other embodiments it may not be, for example: riveting, welding, or the like
In this embodiment, the support frame 320 includes a telescoping device that can be extended or shortened as desired. In addition, in other embodiments it may not be, for example: the split structure can be assembled as required.
In this embodiment, the connection end is a rotating joint with a horizontal interface, and can rotate around the main body columnar structure of the support 320. In addition, in other embodiments it may not be, for example: a universal joint with an interface.
The roller brush device 310, as shown in fig. 4, is installed on the supporting frame 320 by being connected to a connection end, for brushing corn silk from corn, and includes: the rolling shaft 311 is in a cylindrical structure and is arranged on the supporting frame 320; the roller 312 is sleeved outside the roller 311 and fixedly connected with the roller; a roller brush 313 provided on the drum 312 and protruding from an outer side surface of the drum 312; the driving device is a servo motor and is used for driving the rolling shaft 311 to rotate; and the control device is electrically connected with the driving device.
In this embodiment, the roller brush 313 is made of a bristle brush. In addition, in other embodiments it may not be, for example: cleaning brushes, horse brushes, etc.
In this embodiment, the driving device is a servo motor. In addition, in other embodiments it may not be, for example: fuel motors, pneumatic devices, etc.
In this embodiment, the control device is a single-on single-control switch. In addition, in other embodiments it may not be, for example: the laser sensor is integrated on the main switch of the corn peeling machine.
In the process of removing the beard, the rolling brush device 310 is located above the corn processed by the rolling brush device 310, the rolling brush 313 on the rolling brush device 310 is contacted with the surfaces of the peeled corn at the same time, and as shown in fig. 4 and 9, the axial direction of the rolling brush 313 of the rolling brush device 310 is placed at a certain angle with the corn in the horizontal plane, which can enable the rolling brush 313 to be contacted with the surface of the whole corn, so that the beard removing operation is more thorough. Meanwhile, the rubber roll peeling unit 8 is arranged below the corn and contacts the corn from below the corn; the roller brush device 310 is disposed above the corn, contacting the corn from above the corn. The corn is clamped by the rubber roller peeling unit 8 and the rolling brush device 310 from the upper side and the lower side, so that the pressure of the rubber roller peeling unit and the rolling brush device on the corn can be increased, the rolling brush beard cleaning effect is improved, and the rubber roller peeling effect is also improved.
In this embodiment, the roller brush 313 of the roller brush device 310 is axially angled 15 degrees in the horizontal plane from the direction of travel of the corn on the corn peeling machine conveyor belt 608. In addition, in other embodiments it may not be, for example: 20 degrees, 30 degrees, etc. By providing the roller brush 313 with such an inclination, corn silk can be effectively removed.
In this embodiment, the length of the roller 311 is 75 cm. In addition, in other embodiments it may not be, for example: 77 cm, 70 cm, etc.
Preferably, according to different characteristics of the corn varieties to be processed, the contact area and pressure between the rolling brush 313 on the rolling brush device 310 and the corn surface can be changed by lifting or lowering the supporting frame 320, so that the corn silk cleaning effect can be adjusted.
< Action of corn peeling machine >
Next, the processing actions of the corn peeling machine on corn will be specifically described in actual order.
Firstly, corn is put into a feeding unit 1, and is conveyed to two sides of a corn peeling machine conveying device through the feeding unit 1; next, placing the corn on a tray by a worker and pushing the tip of the corn against a baffle; then, the corn on the tray is conveyed to a first cutting unit, the corn is compressed by a compressing device, and the tip and the overlong root of the corn are cut off by saw blades respectively arranged at two sides of the compressing device at a certain distance; next, the corn on the tray is transported to the clamping unit 6, and pushed by the jacking 605, so that the corn root stretches into the jacking 606; the corn is then released from the tray and moved to the second cutting unit with the movement of the gripper unit 6 to transfer the tracks 608; next, a second cutting unit cuts off the corn roots of the corn extending from the shoe 606; then, the drill 607 drills into the corn root, and the root cutting edge at the root of the drill 607 peels the corn husks of the corn root from the corn along with the rotation of the drill 607; next, the jacking 605 is withdrawn from the corn tip, at which time the corn moves along with the conveyor belt 608 and passes through the corn stripper anti-drop fly device, which is primarily used to provide support for the corn as the jacking 605 is withdrawn; then, the corn moves along with the conveying crawler 608 and passes through the air blowing peeling unit, and high-pressure air is sprayed from the high-pressure air nozzle to blow off the corn husks peeled by the heel-off blades from the corn; next, the corn moves along with the conveyor belt 608 and passes through the rubber roller peeling unit 8, and the rotating rubber roller contacts the lower end of the corn, so that the residual corn rubber can be rolled off; simultaneously, the corn moves along with the conveying crawler 608 and passes through a corn peeling machine rolling brush silk cleaning device, and the rolling brush device contacts the corn to brush off corn silk on the corn; meanwhile, the blown and rolled corn husks and the brushed corn silk fall on the waste conveying unit 9 and are discharged out of the corn husker through the rubber surface conveyor belt 901; finally, when the treated corn is transported to the blanking hopper of the blanking unit 10, the drill 607 withdraws from the corn, the corn falls into the blanking hopper and enters the rubber roller hopper through the product conveyor belt 1001, and the residual corn husks and corn silk on the corn are removed by the plurality of rubber roller sticks in the rubber roller hopper.
In conclusion, the corn peeling machine provided by the embodiment of the application can effectively peel and remove the beard of corn. And after the corn is put on the tray conveying device 2 of the corn peeling machine, the subsequent process is fully automatic, and manual interference is not needed, so that the corn peeling efficiency can be improved, 10000-12000 ears can be processed per hour, and the labor cost can be reduced.
The term "comprising" as used throughout the present application should not be construed as limited to what is listed thereafter; it does not exclude other elements or steps.
It will be appreciated that those skilled in the art may implement the application in any suitable manner combining features of one or more embodiments mentioned throughout the application with features of other embodiments.
Note that the above is only a preferred embodiment of the present application and the technical principle applied. It will be understood by those skilled in the art that the present application is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the application. Therefore, although the present application has been described in detail by way of the above embodiments, the present application is not limited to the above embodiments, and may include many other equivalent embodiments without departing from the technical spirit of the present application, which fall within the scope of the present application.
Claims (6)
1. A corn peeling machine tray conveyer for bear and transport corn on the corn peeling machine, characterized in that, include:
A transfer device;
The trays are long, one end of each tray is a straight end, the other end of each tray is an arc end, and the trays are sequentially arranged on the conveying device in parallel;
The baffle is arranged on one side of the arc end of the tray and is at a certain distance from the arc end.
2. The corn peeling machine tray transport device of claim 1, wherein the conveyor comprises:
The driving roller is provided with a first driving wheel and a second driving wheel;
the driven roller is provided with a first driven wheel and a second driven wheel;
the first chain is arranged on the first driving wheel and the first driven wheel;
and the second chain is arranged on the second driving wheel and the second driven wheel.
3. The corn peeling machine tray transport device of claim 2, wherein the straight ends of a plurality of the trays are disposed on the first chain; the arc ends of the plurality of trays are arranged on the second chain.
4. The corn peeling machine tray transport device of claim 1, wherein the tray is a plastic part and the baffle is a metal part.
5. A corn peeling machine pallet transport device as in claim 1, wherein a plurality of protrusions are provided on an upper surface of the pallet, the protrusions extending from the flat end side to the circular arc end side, and the plurality of protrusions being spaced apart by a space.
6. A corn peeling machine characterized by having a corn peeling machine pallet transport device according to any one of claims 1-5.
Priority Applications (1)
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CN202322488522.8U CN220830856U (en) | 2023-09-13 | 2023-09-13 | Corn peeling machine tray conveying device and corn peeling machine |
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CN202322488522.8U CN220830856U (en) | 2023-09-13 | 2023-09-13 | Corn peeling machine tray conveying device and corn peeling machine |
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CN202322488522.8U Active CN220830856U (en) | 2023-09-13 | 2023-09-13 | Corn peeling machine tray conveying device and corn peeling machine |
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