CN110180735B - Cleaning, rust-proof and material collecting integrated machine for rubber roll shaft processing - Google Patents
Cleaning, rust-proof and material collecting integrated machine for rubber roll shaft processing Download PDFInfo
- Publication number
- CN110180735B CN110180735B CN201910518959.7A CN201910518959A CN110180735B CN 110180735 B CN110180735 B CN 110180735B CN 201910518959 A CN201910518959 A CN 201910518959A CN 110180735 B CN110180735 B CN 110180735B
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- roll shaft
- rust
- rubber roll
- shaft
- annular
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- 238000004140 cleaning Methods 0.000 title claims abstract description 21
- 238000012545 processing Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 title claims description 31
- 239000007788 liquid Substances 0.000 claims abstract description 96
- 230000005540 biological transmission Effects 0.000 claims abstract description 72
- 238000002791 soaking Methods 0.000 claims abstract description 49
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 32
- 238000000227 grinding Methods 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 claims description 4
- 230000001154 acute effect Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 230000002265 prevention Effects 0.000 claims 5
- 238000000034 method Methods 0.000 abstract description 6
- 239000002904 solvent Substances 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 238000001035 drying Methods 0.000 abstract description 2
- 230000008901 benefit Effects 0.000 description 5
- 230000003449 preventive effect Effects 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 230000003014 reinforcing effect Effects 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 231100000206 health hazard Toxicity 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/09—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
- B05C3/10—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles the articles being moved through the liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/10—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed before the application
Landscapes
- Cleaning By Liquid Or Steam (AREA)
- Coating Apparatus (AREA)
Abstract
The invention relates to a cleaning, rust-preventing and material-collecting integrated machine for processing a rubber roll shaft, which comprises a roll shaft collecting groove, an air knife, a rust-preventing treatment device and a transmission device, wherein the rust-preventing treatment device comprises a rust-preventing liquid soaking groove, a transmission mechanism and a guide mechanism, wherein the transmission mechanism can be used for fishing out the rubber roll shaft from the rust-preventing liquid one by one and transmitting the rubber roll shaft to the top of the rust-preventing liquid soaking groove so as to leach the rust-preventing liquid on the surface of the rubber roll shaft; the guiding mechanism takes out the rubber roll shaft from the transmission mechanism after the rust-proof liquid is leached out and guides the rubber roll shaft to the roll shaft collecting groove. According to the invention, on one hand, the air knife is arranged, so that the process of solvent cleaning and drying is not needed after the roll shaft is processed, and the surface cleaning of the roll shaft can be realized; on the other hand, under the premise of not needing manual work to contact with the antirust liquid, the roller shaft is automatically soaked, drained and boxed, so that the working efficiency is high, the loss of the antirust liquid is greatly reduced, the cost is reduced, and meanwhile, the structure is simple, and the implementation is convenient.
Description
Technical Field
The invention belongs to the field of rubber roll shaft processing equipment, and particularly relates to a cleaning, rust-preventing and material collecting integrated machine for rubber roll shaft processing.
Background
The centerless grinder grinding is a common mode for high-precision roll shaft production, the post treatment and collection of the processed products in the working procedure are indispensable links in the production process, and the common method comprises the following steps: the conveying belt leads the roll shaft out of the machine body, and the material trays are gathered and placed; the cleaning and draining are carried out off-line manually; soaking in the antirust liquid for antirust treatment, and finally taking out and boxing.
The operation flow occupies more man-hour; the waste liquid of the cleaning solvent is large in production amount, and dripping is generated in the operation; human body contacts with the solvent, thereby bringing health hazard; and the offline operation is performed, the production period is prolonged, and the occupied space is large.
Meanwhile, the belt is conveyed by dead weight to roll down after the roll shaft is ground, the belt is gathered and placed in a material tray, the belt is manually taken and cleaned and drained (offline operation is needed), then the belt is manually soaked in antirust liquid, and the belt is taken out and placed in a box after being soaked. However, after the roll shaft is taken out from the rust-proof liquid, a large amount of rust-proof liquid can be adsorbed on the surface of the roll shaft, if the roll shaft is not drained, a large amount of rust-proof liquid is contained in the boxing, so that not only is the waste of the rust-proof liquid caused, but also the roll shaft is not beneficial to taking materials one by one in the subsequent processing of the roll shaft (because a plurality of roll shafts are easy to adhere together), and meanwhile, the roll shaft is manually contacted with cleaning agent and the rust-proof liquid for a long time, so that certain occupational hazard is caused.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects of the prior art and providing a novel cleaning, rust-preventing and material collecting integrated machine for processing a rubber roll shaft.
In order to solve the technical problems, the invention adopts the following technical scheme:
The utility model provides a clean, rust-resistant and all-in-one of receipts material that rubber roller processing was used which includes:
a roll shaft collecting tank;
The air knife is arranged at the discharging end part of the grinding machine and can remove scraps on the surface of the rubber roll shaft, and meanwhile, the surface of the rubber roll shaft is air-dried;
The rust-proof treatment device comprises a rust-proof liquid soaking tank, a transmission mechanism and a guide mechanism, wherein the rust-proof liquid soaking tank is internally filled with rust-proof liquid, the transmission mechanism and the guide mechanism are arranged on the rust-proof liquid soaking tank, and the transmission mechanism can be used for fishing out the rubber roll shafts from the rust-proof liquid one by one and transmitting the rubber roll shafts to the top of the rust-proof liquid soaking tank so as to drain the rust-proof liquid on the surfaces of the rubber roll shafts; the guiding mechanism takes out the rubber roll shaft from the transmission mechanism after the rust-preventive liquid is leached out and guides the rubber roll shaft to the roll shaft collecting groove;
And the conveying device is used for conveying the rubber roll shafts after the air knives are cleaned into the antirust liquid soaking tank one by one.
Preferably, the conveying device comprises an annular conveying belt extending along the conveying direction of the rubber roller shaft in the air knife, a driver for driving the annular conveying belt to operate, a feeding plate connected with the side edge of the antirust liquid soaking tank from one side of the annular conveying belt, and a material taking part capable of taking the rubber roller shaft out of the annular conveying belt and conveying the rubber roller shaft to the feeding plate, wherein the annular conveying belt is located above the side edge of the antirust liquid soaking tank, the feeding plate is obliquely arranged, the upper end part of the feeding plate is in butt joint with the side edge of the annular conveying belt, the lower end part of the feeding plate is in butt joint with the side edge of the antirust liquid soaking tank, and the rubber roller shaft can freely roll down into the antirust liquid soaking tank along the inclined plane of the feeding plate under the self weight.
According to a specific implementation and preferred aspect of the present invention, two strips are wound on the endless conveyor, wherein an arc-shaped groove is formed between the two strips, the opening of which is arranged towards the outside of the endless conveyor, a rubber roll shaft transferred from the air knife is erected on the arc-shaped groove, and the material taking member ejects the rubber roll shaft from the arc-shaped groove to the upper end portion of the material feeding plate.
Specifically, get material and hold up the top including setting up in the annular conveyor belt and with the ejecting module that the delivery sheet set up that corresponds, wherein ejecting module and rubber roller shaft contact surface's extending direction with the arc groove length extending direction form the contained angle be the acute angle, and extend along annular conveyor belt transfer direction by one side of arc groove to middle part or opposite side and set up. Namely, the rubber roll shaft is ejected out of the arc-shaped groove in a gradual ejection mode, all the roll shafts are ejected out of the arc-shaped groove at the position of the feeding plate, and the roll shafts roll down to the lower antirust liquid soaking groove along the inclined plane of the feeding plate under the self weight.
Preferably, the orthographic projection of the ejection module on the endless conveyor belt is in a right trapezoid shape, wherein the oblique side is arranged right above the arc-shaped groove, and the ejection module can be movably and adjustably arranged along the width direction of the arc-shaped groove. The advantage of setting like this is that after the roller external diameter changes, through the position of the ejecting module of suitable adjustment, also can realize the ejecting of roller to the practicality of reinforcing gets the material.
Preferably, the cross section of the strip is semicircular, and two strips are arranged in a manner of abutting each other. The rubber roll shaft sent out from the air knife is tangential to the two strips, and the diameter of the semicircle can be selected according to the outer diameter of the roll shaft, so that the rubber roll shaft can be used universally if the outer diameters of the roll shafts are not different.
According to still another specific implementation and preferred aspect of the present invention, the transmission mechanism includes at least two sets of annular transmission sprockets arranged side by side and spaced apart, a hook member arranged on each set of annular transmission sprockets, and a driving member for driving the annular transmission sprockets to rotate synchronously, the annular transmission sprockets being arranged obliquely from top to bottom, wherein the lower part of the annular transmission sprockets is arranged near the discharge end and below the level of the anti-rust liquid in the anti-rust liquid soaking tank; the upper part is close to the roll shaft collecting groove and is positioned above the liquid level of the antirust liquid.
Specifically, the annular conveying chain wheels are provided with two groups, each group of annular conveying chain wheels comprises a transmission gear positioned at the upper part, a driven gear positioned at the lower part and a transmission chain sleeved on the transmission gear and the driven gear, two adjacent transmission gears are rotationally connected to two opposite sides of the anti-rust liquid soaking tank through a transmission shaft, two adjacent driven gears are rotationally connected to two opposite sides of the anti-rust liquid soaking tank through a connecting shaft, a plurality of hook pieces are uniformly distributed around the circumference of the transmission chain, and the hook pieces on two adjacent transmission chains are in one-to-one correspondence; the driving piece is used for driving the transmission shaft or the connecting shaft to rotate.
Preferably, the transmission gear is capable of moving along the length direction of the transmission shaft to adjust the arrangement; the driven gear can move along the length direction of the connecting shaft to adjust the arrangement. To meet the transfer of rolls of different lengths.
According to a further specific and preferred aspect of the invention, the hooking members comprise a blocking piece corresponding to each outer chain link of the transmission chain and extending outwards of the transmission chain, the blocking pieces on two adjacent outer chain links and the corresponding connected inner chain links form a hooking zone, and when the rubber roll shafts are fished, the rubber roll shafts are erected in the hooking zones with aligned two sides from two ends.
Preferably, the two side pieces of each outer chain link are respectively provided with a baffle piece, and the baffle pieces are perpendicular to the side pieces of the outer chain links.
According to a further specific implementation and preferred aspect of the invention, the guiding mechanism comprises at least two guiding rods which are inclined from top to bottom and are arranged side by side, wherein the upper surfaces of the two or more guiding rods are flush to form an inclined conveying surface, the upper end part of each guiding rod is connected with the transmission shaft in a relative rotation way, the lower end part of each guiding rod can be detachably positioned at the side edge of the roll shaft collecting groove, when the hook piece hooks the rubber roll shaft to approach the conveying surface gradually, the conveying surface is contacted with the rubber roll shaft on the corresponding hook piece and gradually ejected along with the movement of the hook piece, and the rubber roll shaft rolls down to the roll shaft collecting groove along the inclined conveying surface under the dead weight.
Preferably, the number of the guide rods is two, and the guide rods are correspondingly arranged on the opposite outer sides of the two groups of annular conveying chain wheels.
Preferably, the upper end part of the guide rod is movably and adjustably arranged on the transmission shaft; the lower end part of the guide rod is arranged at the side edge of the roll shaft collecting groove and extends into the roll shaft collecting groove.
In addition, the upper end of the conveying surface is positioned right above the antirust liquid soaking tank. The superfluous antirust liquid on the surface of the roll shaft can be drained back to the antirust liquid soaking tank, and the waste of the antirust liquid is reduced.
Due to the implementation of the technical scheme, compared with the prior art, the invention has the following advantages:
According to the invention, on one hand, the air knife is arranged, so that the process of solvent cleaning and drying is not needed after the roll shaft is processed, and the surface cleaning of the roll shaft can be realized; on the other hand, under the premise of not needing manual work to contact with the antirust liquid, the roller shaft is automatically soaked, drained and boxed, so that the working efficiency is high, the loss of the antirust liquid is greatly reduced, the cost is reduced, and meanwhile, the structure is simple, and the implementation is convenient.
Drawings
FIG. 1 is a schematic diagram of a cleaning, rust preventing and material receiving integrated machine (ejection module omitted) for machining a roll shaft;
FIG. 2 is a schematic top view of FIG. 1;
FIG. 3 is a schematic view of a part of the structure of FIG. 1;
FIG. 4 is a schematic top view of FIG. 3;
wherein: A. a roll shaft collecting tank;
B. An air knife;
C. An anti-rust treatment device; 1. a roll shaft collecting tank; 2. a transmission mechanism; 20. an endless transfer sprocket; 200. a transmission gear; 201. a driven gear; 202. a drive chain; 203. a transmission shaft; 204. a connecting shaft; a. an outer link; b. an inner link; 21. a hook member; 210. a baffle; 22. a driving member; 3. a guide mechanism; 30. a material guide rod;
D. A transmission device; d1, an annular conveyor belt; d2, a driver; d3, a feeding plate; d4, a material taking piece; d40, ejecting out the module; d5, a belt strip;
G. Rubber roll shafts (roll shafts);
q, hooking area.
Detailed Description
The present invention will be described in detail with reference to the drawings and the detailed description, so that the above objects, features and advantages of the present invention can be more clearly understood. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the invention, whereby the invention is not limited to the specific embodiments disclosed below.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact through an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
It will be understood that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
As shown in fig. 1, the cleaning, rust preventing and material collecting integrated machine for rubber roller shaft processing according to the present embodiment includes a roller shaft collecting tank a, an air knife B, a rust preventing treatment device C and a conveying device D.
Specifically, the air knife B has the main principle that the surface of the processed rubber roll shaft G is cleaned by scouring or adsorbing air flow, which belongs to common products in the field, and can be directly purchased externally in the market, and the air knife B is not explained in detail herein.
However, the applicant intends to express that the surface of the rubber roll shaft G after passing through the air knife B is clean (no chips or the like) while the surface of the rubber roll shaft G is in a dry state. And the self-sharpening machine tool enters the air knife B one by one for cleaning. That is, the use of an air knife has the advantage that no manual solvent cleaning is required and then draining is performed, resulting in significant efficiency.
Referring to fig. 2, the rust-proof treatment device C includes a rust-proof liquid soaking tank 1 in which rust-proof liquid is contained, a transmission mechanism 2 and a guide mechanism 3 which are arranged on the rust-proof liquid soaking tank 1, wherein the transmission mechanism 2 can fish out the rubber roll shaft G from the rust-proof liquid one by one and drive the rubber roll shaft G to the top of the rust-proof liquid soaking tank 1 so as to drain the rust-proof liquid on the surface of the rubber roll shaft G; the guide mechanism 3 takes out the rubber roller shaft G from which the rust preventive liquid is leached out from the transmission mechanism 2 and guides it to the roller shaft collecting groove a.
And the conveying device D is used for conveying the rubber roll shafts G after the air knives B are cleaned into the antirust liquid soaking tank 1 one by one.
Specifically, the conveying device D includes an endless conveyor belt D1 extending along a conveying direction of the rubber roll shaft G from the air knife B, a driver D2 driving the endless conveyor belt D1 to run, a feeding plate D3 connected to a side of the anti-rust liquid soaking tank 1 from one side of the endless conveyor belt D1, and a material taking member D4 capable of taking out the rubber roll shaft G from the endless conveyor belt D1 and conveying to the feeding plate D3, wherein the endless conveyor belt D1 is located above a side of the anti-rust liquid soaking tank 1, the feeding plate D3 is obliquely arranged, an upper end portion is abutted to a side of the endless conveyor belt D1, a lower end portion is abutted to a side of the anti-rust liquid soaking tank 1, and the rubber roll shaft G can freely roll down into the anti-rust liquid soaking tank 1 along an inclined plane of the feeding plate D3 under its own weight.
In this example, two tapes d5 are wound around the endless belt d1, and an arc-shaped groove (not shown but not easily understood) is formed between the tapes d5, which is opened to the outside of the endless belt, and the rubber roll shaft G transferred from the air knife B is installed in the arc-shaped groove, and the take-out member d4 ejects the rubber roll shaft G from the arc-shaped groove to the upper end portion of the feed plate d 3.
As for the driver d2, it is constituted by a driving wheel, a driven wheel and a driving motor which are commonly used in the art, and it is a very common means in the endless conveyor field, and it is not described in detail herein.
Specifically, the material taking part d4 comprises an ejection module d40 which is arranged above the annular conveying belt d1 and corresponds to the feeding plate d3, wherein an included angle formed by the extending direction of the contact surface of the ejection module d40 and the rubber roll shaft G and the length extending direction of the arc-shaped groove is an acute angle, and the ejection module d40 is arranged from one side to the middle or the other side of the arc-shaped groove in an extending manner along the conveying direction of the annular conveying belt d 1. Namely, the rubber roll shaft is ejected out of the arc-shaped groove in a gradual ejection mode, all the roll shafts are ejected out of the arc-shaped groove at the position of the feeding plate, and the roll shafts roll down to the lower antirust liquid soaking groove along the inclined plane of the feeding plate under the self weight.
In this example, the orthographic projection of the ejection module d40 on the endless conveyor belt d1 is in a right trapezoid shape, wherein the oblique side is disposed right above the arc-shaped slot, and the ejection module can be movably adjusted along the width direction of the arc-shaped slot. The advantage of setting like this is that after the roller external diameter changes, through the position of the ejecting module of suitable adjustment, also can realize the ejecting of roller to the practicality of reinforcing gets the material.
Meanwhile, the section of the strip is semicircular, and two strips are in abutting arrangement. The rubber roll shaft sent out from the air knife is tangential to the two strips, and the diameter of the semicircle can be selected according to the outer diameter of the roll shaft, so that the rubber roll shaft can be used universally if the outer diameters of the roll shafts are not different.
As shown in fig. 3 and 4, the antirust liquid immersion tank 1 is connected to the endless conveyor belt d1 and internally holds antirust liquid.
In this example, the rust preventive liquid soaking tank 1 is a square body having an opening at the top.
The roll shaft collecting tank a is located on the left side of the rust preventive liquid soaking tank 1 and is used for accommodating the rubber roll shaft G after the rust preventive treatment.
And the transmission mechanism 2 is arranged in the anti-rust liquid soaking tank 1 and can be used for fishing out the rubber roll shaft G from the anti-rust liquid one by one and transmitting the rubber roll shaft G to the top of the anti-rust liquid soaking tank 1 so as to leach the anti-rust liquid on the surface of the rubber roll shaft.
And a guiding mechanism 3 which is butted with the transmission mechanism 2 and is used for taking out the rubber roll shaft G from the transmission mechanism 2 after the rust-preventive liquid is leached out and guiding the rubber roll shaft G to the roll shaft collecting groove A.
The transmission mechanism 2 comprises two groups of annular conveying chain wheels 20 which are arranged side by side and at intervals, a hook piece 21 arranged on each group of annular conveying chain wheels 20, and a driving piece 22 for driving the annular conveying chain wheels 20 to synchronously rotate.
The annular conveying chain wheel 20 is obliquely arranged from top to bottom, and the lower part of the annular conveying chain wheel is close to the discharge end and is positioned below the liquid level of the antirust liquid in the antirust liquid soaking tank 1; the upper part is close to the roll shaft collecting groove A and is positioned above the liquid level of the antirust liquid.
In this example, each group of the annular transmission sprockets 20 includes a transmission gear 200 located at an upper portion, a driven gear 201 located at a lower portion, and a transmission chain 202 sleeved on the transmission gear 200 and the driven gear 201, two adjacent transmission gears 200 are rotatably connected to opposite sides of the anti-rust liquid soaking tank 1 through a transmission shaft 203, and two adjacent driven gears 201 are rotatably connected to opposite sides of the anti-rust liquid soaking tank 1 through a connection shaft 204.
The plurality of hook pieces 21 are uniformly distributed around the circumference of the transmission chains 202, and the hook pieces 21 on two adjacent transmission chains 202 are arranged in a one-to-one correspondence manner; the driving member 22 is used for driving the transmission shaft 203 to rotate.
The transmission gear 200 can move along the length direction of the transmission shaft 203 to adjust the arrangement; the driven gear 201 can be moved in the longitudinal direction of the connecting shaft 204 to be adjusted. To meet the transfer of rolls of different lengths.
The hooking member 21 includes a blocking piece 210 corresponding to each outer link a of the driving chain 202 and extending outward of the driving chain 202, and the blocking pieces on two adjacent outer links a and the corresponding connected inner links b form a hooking area Q, and when the rubber roll shaft G is fished, the rubber roll shaft G is erected in the hooking area Q aligned at two sides from two ends.
The two side pieces of each outer chain link a are respectively provided with a baffle piece 210, and the baffle pieces 210 are perpendicular to the side pieces of the outer chain links a.
The guiding mechanism 3 comprises two guiding rods 30 which are inclined from top to bottom and are arranged side by side, wherein the upper surfaces of the two guiding rods 30 are flush to form an inclined conveying surface.
The upper end of each guide bar 30 is rotatably connected to the drive shaft 203, and the lower end is detachably positioned at the side edge of the roller shaft collecting groove a, and when the hook member 21 hooks the rubber roller shaft G gradually toward the conveying surface, the conveying surface contacts the rubber roller shaft G on the corresponding hook member 21 and is gradually ejected along with the movement of the hook member 21, and the rubber roller shaft G rolls down to the roller shaft collecting groove a along the inclined conveying surface under the dead weight.
Specifically, the upper end of the guide rod 30 is movably and adjustably arranged on the transmission shaft 203; the lower end portion of the guide bar 30 is installed at the side edge of the roller collecting groove a and extends into the roller collecting groove a.
At the same time, two guide bars 30 are located on opposite outer sides of the two sets of endless conveyor sprockets 20.
In addition, the upper end of the conveying surface is located directly above the rust preventive liquid soaking tank 1. The superfluous antirust liquid on the surface of the roll shaft can be drained back to the antirust liquid soaking tank 1, so that the waste of the antirust liquid is reduced.
In summary, the implementation process of this embodiment is as follows:
The rubber roll shaft after grinding processing of the centerless grinder is cleaned by an air knife, supported and driven by an annular arc groove, gradually moves towards and slowly abuts against the inclined surface of the ejection module until the ejection module completely ejects the rubber roll shaft from the arc groove of the rubber roll shaft, rolls down along the inclined surface of the feeding plate under self weight into a hooking area formed by the lower part of an annular conveying chain wheel in an antirust liquid soaking groove, is soaked, is erected in the two corresponding hooking areas from two ends, is then driven by the annular conveying chain wheel, gradually drives the hooking area upwards and drags out from the antirust liquid to drain the surface until the hooking area runs to the position of a conveying surface, and in the annular movement process of the hooking area, the drained rubber roll shaft is ejected from the hooking area by the conveying surface, and rolls down to a roll shaft collecting groove along the inclined conveying surface under self weight.
The present invention has been described in detail with the purpose of enabling those skilled in the art to understand the contents of the present invention and to implement the same, but not to limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.
Claims (7)
1. The utility model provides a clean, rust-resistant and all-in-one of receipts material that rubber roller processing was used which characterized in that: it comprises the following steps:
a roll shaft collecting tank;
The air knife is arranged at the discharging end part of the grinding machine and can remove scraps on the surface of the rubber roll shaft, and meanwhile, the surface of the rubber roll shaft is air-dried;
The rust-proof treatment device comprises a rust-proof liquid soaking tank, a transmission mechanism and a guide mechanism, wherein the rust-proof liquid soaking tank is internally filled with rust-proof liquid, the transmission mechanism and the guide mechanism are arranged on the rust-proof liquid soaking tank, and the transmission mechanism can be used for fishing out the rubber roll shaft from the rust-proof liquid one by one and transmitting the rubber roll shaft to the top of the rust-proof liquid soaking tank so as to drain the rust-proof liquid on the surface of the rubber roll shaft; the guiding mechanism takes out the rubber roll shaft from which the antirust liquid is leached out from the transmission mechanism and guides the rubber roll shaft to the roll shaft collecting groove;
the conveying device is used for conveying the rubber roll shafts after the air knives are cleaned into the antirust liquid soaking tank one by one; the conveying device comprises an annular conveying belt, a driver, a feeding plate and a material taking piece, wherein the annular conveying belt extends along the conveying direction of a rubber roller shaft in an air knife, the driver drives the annular conveying belt to operate, the feeding plate is connected with the side edge of an anti-rust liquid soaking groove from one side of the annular conveying belt, the material taking piece can take out the rubber roller shaft from the annular conveying belt and convey the rubber roller shaft to the feeding plate, the material taking piece comprises an ejection module which is arranged above the annular conveying belt and corresponds to the feeding plate, two strips are wound on the annular conveying belt, an arc-shaped groove with an opening towards the outside of the annular conveying belt is formed between the two strips, the rubber roller shaft conveyed from the air knife is erected on the arc-shaped groove, an included angle formed by the extending direction of the contact surface of the ejection module and the rubber roller shaft and the length extending direction of the arc-shaped groove is an acute angle, and the ejection module extends from one side of the arc-shaped groove to the middle or the other side of the arc-shaped groove along the conveying direction of the annular conveying belt; the orthographic projection of the ejection module on the annular conveyor belt is in a right trapezoid shape, wherein the inclined side is arranged right above the arc-shaped groove, and the ejection module can be movably and adjustably arranged along the width direction of the arc-shaped groove; the material taking piece ejects the rubber roller shaft from the arc groove to the upper end part of the feeding plate, the section of the strip is semicircular, and the two strips are in contact with each other; the transmission mechanism comprises at least two groups of annular transmission chain wheels which are arranged side by side and at intervals, a hook piece arranged on each group of annular transmission chain wheels, and a driving piece for driving the annular transmission chain wheels to synchronously rotate, wherein the annular transmission chain wheels are obliquely arranged from top to bottom, and the lower part of the annular transmission chain wheels is close to the discharge end and is positioned below the liquid level of the antirust liquid in the antirust liquid soaking tank; the upper part is close to the roll shaft collecting groove and is positioned above the liquid level of the antirust liquid; the guide mechanism comprises at least two guide rods which are inclined from top to bottom and are arranged side by side, wherein the upper surfaces of the two or more guide rods are flush to form inclined conveying surfaces, the upper end part of each guide rod is connected with a transmission shaft of the annular conveying chain wheel in a relative rotating way, the lower end part of each guide rod can be detachably positioned at the side edge of the roll shaft collecting groove, when the hook piece hooks the rubber roll shaft gradually towards the conveying surface, the conveying surfaces are contacted with the rubber roll shaft on the corresponding hook piece and gradually push out along with the movement of the hook piece, and under the dead weight, the rubber roll shaft rolls down to the roll shaft collecting groove along the inclined conveying surface.
2. The integrated machine for cleaning, rust prevention and material collection for rubber roll shaft processing according to claim 1, wherein: the annular conveyor belt is positioned above the side of the antirust liquid soaking tank, the feeding plate is obliquely arranged, the upper end part of the feeding plate is in butt joint with the side edge of the annular conveyor belt, the lower end part of the feeding plate is in butt joint with the side edge of the antirust liquid soaking tank, and the rubber roll shaft can freely roll down to the antirust liquid soaking tank along the inclined plane of the feeding plate under the dead weight.
3. The integrated machine for cleaning, rust prevention and material collection for rubber roll shaft processing according to claim 1, wherein: the annular conveying chain wheels comprise two groups, wherein each group of annular conveying chain wheels comprises a transmission gear positioned at the upper part, a driven gear positioned at the lower part and a transmission chain sleeved on the transmission gear and the driven gear.
4. The cleaning, rust preventing and material collecting integrated machine for processing a rubber roll shaft according to claim 3, wherein: two adjacent transmission gears are rotatably connected to two opposite sides of the antirust liquid soaking tank through a transmission shaft.
5. The integrated machine for cleaning, rust prevention and material collection for rubber roll shaft processing according to claim 4, wherein: two adjacent driven gears are rotatably connected to two opposite sides of the antirust liquid soaking groove through a connecting shaft.
6. The integrated machine for cleaning, rust prevention and material collection for rubber roll shaft processing according to claim 5, wherein: the plurality of the hook pieces are uniformly distributed around the circumference of the transmission chain, and the hook pieces on two adjacent transmission chains are arranged in a one-to-one correspondence manner; the driving piece is used for driving the transmission shaft or the connecting shaft to rotate.
7. The integrated machine for cleaning, rust prevention and material collection for rubber roll shaft processing of claim 6, wherein: the hook piece comprises a baffle plate corresponding to each outer chain link of the transmission chain and extending outwards of the transmission chain, the baffle plates on two adjacent outer chain links and the inner chain links correspondingly connected with the baffle plates form a hooking area, and when a rubber roll shaft is fished, the rubber roll shaft is erected in the hooking area with the two aligned sides from two ends.
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| CN201910518959.7A CN110180735B (en) | 2019-06-16 | 2019-06-16 | Cleaning, rust-proof and material collecting integrated machine for rubber roll shaft processing |
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| CN201910518959.7A CN110180735B (en) | 2019-06-16 | 2019-06-16 | Cleaning, rust-proof and material collecting integrated machine for rubber roll shaft processing |
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| CN110180735B true CN110180735B (en) | 2024-04-26 |
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| CN112621424B (en) * | 2020-11-24 | 2022-01-21 | 福州市长乐区顺亨实业有限公司 | Tubular pile end plate conveying, positioning and processing equipment |
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| CN110180735A (en) | 2019-08-30 |
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