CN220578393U - Automatic feeding and transferring machine - Google Patents

Automatic feeding and transferring machine Download PDF

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Publication number
CN220578393U
CN220578393U CN202322278512.1U CN202322278512U CN220578393U CN 220578393 U CN220578393 U CN 220578393U CN 202322278512 U CN202322278512 U CN 202322278512U CN 220578393 U CN220578393 U CN 220578393U
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China
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tray
material taking
module
assembly
transplanting
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CN202322278512.1U
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Chinese (zh)
Inventor
吴云松
陈国坚
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Shenzhen Dacheng Automation Equipment Co ltd
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Shenzhen Dacheng Automation Equipment Co ltd
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Abstract

The utility model discloses an automatic feeding and transferring machine, which comprises a rack, wherein a material taking station for placing a lamp bead tray and a material discharging station for placing a mould strip are arranged on the rack; the material taking mechanism comprises a support, a material taking head, a transplanting module and a rotating module, wherein the support is arranged on a frame, the material taking head and the rotating module are both arranged on the transplanting module, the rotating module is used for driving the material taking head to rotate, the transplanting module is arranged on the support, and the transplanting module is used for driving the material taking head to move from a material taking station to a material discharging station; the camera component is arranged on the frame, is positioned between the material taking station and the material discharging station, is used for photographing and positioning the lamp bead pins and transmitting signals to the rotary module, and controls the rotation angle of the material taking head. Compared with manual calibration assembly, the utility model can greatly improve the working efficiency.

Description

Automatic feeding and transferring machine
Technical Field
The utility model relates to the field of feeding equipment, in particular to an automatic feeding and transferring machine.
Background
In the conventional LED lamp processing, it is necessary to put the lamp beads (7) in the mold bar (8) (see fig. 9) and then weld and fix them. Because the pins of the lamp beads (7) are five, and the shapes formed by the five pins are irregular, the lamp beads (7) in the tray are required to be manually positioned and are arranged in the mounting holes of the mould strip (8) one by one, so that the production efficiency is greatly reduced.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model provides an automatic feeding and transferring machine so as to improve the working efficiency of loading the lamp beads by the mould strips.
The technical scheme adopted for solving the technical problems is as follows:
an automatic feeding transfer machine, comprising:
the device comprises a rack, wherein a material taking station for placing a lamp bead tray and a material discharging station for placing a mould strip are arranged on the rack;
the material taking mechanism comprises a bracket, a material taking head, a transplanting module and a rotating module, wherein the bracket is arranged on a frame, the material taking head and the rotating module are both arranged on the transplanting module, the rotating module is used for driving the material taking head to rotate, the transplanting module is arranged on the bracket, and the transplanting module is used for driving the material taking head to move from a material taking station to a material discharging station;
the camera component is arranged on the frame, is positioned between the material taking station and the material discharging station, is used for photographing and positioning the lamp bead pins and transmitting signals to the rotary module, and controls the rotation angle of the material taking head.
As a further improvement of the technical scheme, the transplanting module comprises a horizontal transplanting assembly and a vertical transplanting assembly, the material taking head is arranged on the vertical transplanting assembly, the vertical transplanting assembly drives the material taking head to lift, the vertical transplanting assembly is arranged on the horizontal transplanting assembly, the horizontal transplanting assembly is arranged on the support, the horizontal transplanting assembly drives the vertical transplanting assembly to horizontally move, and the material taking head moves along with the vertical transplanting assembly synchronously and horizontally.
As a further improvement of the above technical solution, the automatic feeding and transferring machine further includes a tray picking and placing mechanism, where the tray picking and placing mechanism is used to move the tray to the material picking station or move the tray from the material picking station.
As a further improvement of the technical scheme, the tray taking and placing mechanism comprises a tray storage assembly and a tray feeding assembly, wherein the tray storage assembly comprises a tray storage rack and a tray lifting module for driving the tray storage rack to lift, and the tray storage rack is provided with a plurality of layers of storage spaces for storing trays along the vertical direction; the tray feeding assembly comprises a tray clamping piece and a tray taking and placing power module which drives the tray clamping piece to move back and forth in the storage space and the material taking station.
As a further improvement of the technical scheme, the clamping piece comprises a material taking plate, the width of the material taking plate is smaller than that of the tray, two supporting blocks are arranged on the tray storage rack, and the distance between the two supporting blocks is larger than that of the material taking plate and smaller than that of the tray.
As a further improvement of the technical scheme, one side, close to the tray storage rack, of the material taking plate is provided with a stop block, the other side of the material taking plate is provided with a supporting piece, and the tray is located between the stop block and the supporting piece.
As a further improvement of the above technical solution, the automatic feeding and transferring machine further comprises a die strip taking and placing mechanism for moving the die strip to the discharging station or moving the die strip from the discharging station.
As a further improvement of the technical scheme, the mould strip taking and placing mechanism comprises a mould strip storage assembly and a mould strip processing platform, wherein the mould strip storage assembly comprises a mould strip storage rack and a mould strip lifting module for driving the mould strip storage rack to lift; the mould strip processing platform comprises a mould strip supporting frame and a mould strip taking and placing power module, wherein the mould strip taking and placing power module is used for driving the mould strip to move between the mould strip supporting frame and the mould strip storage frame.
As a further improvement of the technical scheme, the die strip supporting frame is provided with a limiting chute, and the die strip is in sliding connection with the limiting chute.
The beneficial effects of the utility model are as follows: the lamp beads in the tray at the material taking station are taken out through the material taking mechanism and moved to the material discharging station, when the lamp beads are moved to the position right above the camera assembly, the camera assembly is used for photographing and positioning, the rotating module is used for controlling the rotating angle of the material taking head, namely, the angle of the pins of the lamp beads is the same as the angle of the mounting holes in the mold strip after rotating, and the material taking mechanism can be just inserted into the mounting holes of the mold strip when driving the lamp beads to move downwards.
Drawings
The utility model will be further described with reference to the drawings and examples.
FIG. 1 is an assembly schematic of an automatic loading and transfer machine of the present utility model;
FIG. 2 is a top view of an automatic loading and transfer machine according to the present utility model;
FIG. 3 is a schematic view of a first direction of a tray pick-and-place mechanism of an automatic feeding and transferring machine according to the present utility model;
FIG. 4 is a schematic view of a tray pick-and-place mechanism in a second direction of an automatic loading and transferring machine according to the present utility model;
FIG. 5 is a schematic structural view of a reclaimer mechanism of an automatic loading and transfer machine according to the present utility model;
FIG. 6 is a schematic structural view of a molding processing platform of an automatic feeding and transferring machine according to the present utility model;
FIG. 7 is a schematic view of a first direction of a strip storage assembly of an automatic loading and transfer machine according to the present utility model;
FIG. 8 is a schematic view of a second orientation of a strip storage assembly of an automatic loading and transfer machine according to the present utility model;
fig. 9 is a schematic diagram of a structure of a lamp bead and a mold strip in the background art of the utility model.
Reference numerals: 1. a frame; 2. a tray taking and placing mechanism; 3. a material taking mechanism; 4. a die strip processing platform; 5. a molding storage assembly; 6. a camera assembly; 7. a lamp bead; 8. molding;
21. a tray storage assembly; 211. a tray storage rack; 212. a connecting bracket; 213. a sliding support; 214. a sliding block; 215. a first motor; 216. a first screw rod; 217. a first lead screw nut;
22. a tray feeding assembly; 221. the tray taking and placing power module; 222. a material taking plate; 223. a stop block; 224. a holding member;
31. a gantry bracket; 32. a horizontal transplanting assembly; 33. a connecting plate; 34. a material taking head; 35. an electrical slip ring; 36. a rotating module; 37. a vertical transplanting assembly; 38. a positioning plate;
41. a mould strip supporting frame; 42. a first avoidance port; 43. a limit bar; 44. a push plate; 45. a push plate driving assembly;
51. a mould strip storage rack; 52. a fixed bracket; 53. a second avoidance port; 54. a storage bin; 55. a die strip lifting module; 551. a second motor; 552. a coupling; 553. a second screw rod; 554. a second lead screw nut; 555. a slide block; 556. a slide rail; 557. and a bearing frame.
Detailed Description
The conception, specific structure, and technical effects produced by the present utility model will be clearly and completely described below with reference to the embodiments and the drawings to fully understand the objects, features, and effects of the present utility model. It is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments, and that other embodiments obtained by those skilled in the art without inventive effort are within the scope of the present utility model based on the embodiments of the present utility model. In addition, all the coupling/connection relationships referred to in the patent are not direct connection of the single-finger members, but rather, it means that a better coupling structure can be formed by adding or subtracting coupling aids depending on the specific implementation. The technical features in the utility model can be interactively combined on the premise of no contradiction and conflict.
Referring to fig. 1 and 2, an automatic feeding and transferring machine comprises a frame 1, a tray taking and placing mechanism 2, a mould strip taking and placing mechanism, a taking mechanism 3 and a camera assembly 6, wherein a taking station for placing a lamp bead tray and a discharging station for placing a mould strip are arranged on the frame 1; the material taking mechanism 3 is used for carrying the lamp beads from the material taking station to the material discharging station, and the material taking mechanism 3 is provided with a rotary module 36 which can drive the lamp beads to rotate; the camera component 6 is installed on the frame 1, is located between the material taking station and the material discharging station, is used for photographing and positioning the lamp bead pins and transmitting signals to the rotating module 36, the rotating module 36 controls the rotating angle of the material taking head 34, namely, the angle of the lamp bead pins is the same as the angle of the mounting holes in the mold strip after rotating, and the material taking mechanism 3 can be just inserted into the mounting holes of the mold strip when driving the lamp beads to move downwards.
Referring to fig. 5, the material taking mechanism 3 includes a support, a material taking head 34, a transplanting module and a rotating module 36, the support adopts a gantry support 31 and is fixedly installed on the frame 1, the material taking head 34 and the rotating module 36 are both installed on the transplanting module, the rotating module 36 is used for driving the material taking head 34 to rotate, the transplanting module is installed on the support, the transplanting module is used for driving the material taking head 34 to move from a material taking station to a material discharging station, in the embodiment, the material taking head 34 adopts a vacuum adsorption mode to absorb the head of the lamp bead, and the lamp bead is inserted into an installation hole of the mold strip and then subjected to vacuum breaking release.
Further, the transplanting module comprises a horizontal transplanting assembly 32 and a vertical transplanting assembly 37, the material taking head 34 is arranged on the vertical transplanting assembly 37, the vertical transplanting assembly 37 drives the material taking head 34 to lift, the vertical transplanting assembly 37 is arranged on the horizontal transplanting assembly 32, the horizontal transplanting assembly 32 is arranged on a support, the horizontal transplanting assembly 32 drives the vertical transplanting assembly 37 to horizontally move, and the material taking head 34 moves horizontally along with the vertical transplanting assembly 37 synchronously.
Specifically, the moving process of the pick head 34 is as follows: the horizontal transplanting assembly 32 operates to drive the material taking head 34 to move to the material taking station, the vertical transplanting assembly 37 drives the material taking head 34 to move downwards to absorb the lamp beads, the upward movement is reset, then the horizontal transplanting assembly 32 operates to drive the material taking head 34 to move to the material discharging station, the vertical transplanting assembly 37 drives the material taking head 34 to move downwards to insert the lamp beads into the mounting holes of the mold strips, the upward movement is reset, thus one material taking and discharging action is completed, and the lamp beads in the trays can be sequentially mounted on the mold strips by repeating the actions.
In this embodiment, the horizontal transplanting assembly 32 may be a linear sliding module such as a linear motor, the vertical transplanting assembly 37 may be a linear reciprocating mechanism such as an air cylinder or a motor conveyor belt, a connecting plate 33 is fixed on a movable portion of the horizontal transplanting assembly 32, and the vertical transplanting assembly 37 is mounted on the connecting plate 33, so that the movable portion of the horizontal transplanting assembly 32 can drive the vertical transplanting assembly 37 to move horizontally when moving, thereby driving the material taking head 34 to move horizontally.
In this embodiment, a fixed plate is fixed on the movable portion of the vertical transplanting assembly 37, an electrical slip ring 35 is fixedly connected to the fixed plate, the material taking head 34 is mounted on the electrical slip ring 35, the material taking head 34 is rotatable relative to the electrical slip ring 35, in addition, the rotating module 36 is fixedly mounted on the fixed plate, specifically, the rotating module 36 can drive the material taking head 34 to rotate by adopting a motor combined with a belt transmission mode, a controller of the motor is electrically connected with the camera assembly 6 through a processor, and the processor sends an instruction to the motor controller according to photographing information of the camera assembly 6, so that the rotating angle of the material taking head 34 is accurately controlled.
Still further, a positioning plate 38 is further disposed on the fixing plate, a positioning hole is disposed on the positioning plate 38, the positioning hole is located right below the material taking head 34, and the diameter of the positioning hole is larger than that of the material taking head 34.
In this embodiment, the tray picking and placing mechanism 2 is used to move the tray to the picking station or to move the tray from the picking station. Referring to fig. 3 and 4, the tray picking and placing mechanism 2 includes a tray storage assembly 21 and a tray loading assembly 22, the tray storage assembly 21 includes a tray storage rack 211 and a tray lifting module for driving the tray storage rack to lift, and the tray storage rack 211 has multiple layers of storage spaces for storing trays along a vertical direction; the tray lifting module comprises a sliding support 213, a connecting support 212 and a lifting power source, wherein the connecting support 212 is connected to the sliding support 213 in a sliding manner in the vertical direction through a sliding block 214, and the tray storage rack 211 is fixedly arranged on the connecting support 212, so that the connecting support 212 drives the tray storage rack 211 to lift when sliding on the sliding support 213.
Further, the lifting power source may be a ball screw module, and specifically, the lifting power source includes a first motor 215, a first screw rod 216 and a first screw rod nut 217, the first screw rod 216 is vertically disposed, when the first motor 215 drives the first screw rod 216 to rotate, the first screw rod nut 217 is driven to move up and down on the first screw rod 216, and the first screw rod nut 217 is fixedly connected with the sliding block 214, so as to drive the connecting bracket 212 and the tray storage rack 211 to move up and down.
In this embodiment, the tray loading assembly 22 includes a tray clamping member and a tray picking and placing power module 221 for driving the tray clamping member to move back and forth in the storage space and the material taking station. Specifically, the clamping member includes a material taking plate 222, the width of the material taking plate 222 is smaller than the width of the tray, two supporting blocks are disposed on the tray storage rack 211, and the distance between the two supporting blocks is greater than the width of the material taking plate 222 and smaller than the width of the tray. When the tray is stored in the storage space of the tray storage rack 211, the two support blocks simultaneously support the two sides of the tray, so that the tray can be stored.
Specifically, the tray loading and unloading process comprises the following steps: the tray taking and placing power module 221 drives the taking plate 222 to move to the lower part of the tray stored in the storage space, the tray storage rack 211 moves upwards, the taking plate 222 receives the tray, the tray is separated from the supporting block, and then the tray taking and placing power module 221 drives the taking plate 222 to move back for resetting to drive the tray to move to the taking station; after the lamp beads on the tray are taken (when the material taking mechanism 3 takes the lamp beads, as the lamp beads in the tray are placed in a rectangular array mode, the horizontal moving component of the material taking mechanism 3 drives the material taking heads 34 to take the lamp beads in the same row in sequence, and when the lamp beads in the same row are taken, the material taking plate 222 and the tray are driven to move by the tray material taking and placing power module 221, the specific moving distance control can set a displacement sensor (the tray lifting, the mould strip moving/lifting and the material taking head 34 moving/lifting are the same), which is not repeated here, the conventional technical means is adopted), the tray material taking and placing power module 221 drives the material taking plate 222 to move to a storage space, the tray is located above the supporting blocks at the moment, the tray storage frame 211 moves downwards, the supporting blocks catch the tray, so that the tray is placed on the tray storage frame 211, and then the tray material taking and placing power module 221 drives the material taking plate 222 to reset; and repeating the above actions to sequentially finish the loading and unloading work of the tray.
Further, a stop block 223 is disposed on a side of the material taking plate 222 near the tray storage rack 211, so that when the material taking of the tray is performed, the stop block 223 can prevent the friction failure between the tray and the material taking plate 222 from moving; in addition, the other side of the material taking plate 222 is provided with a supporting piece 224, the supporting piece 224 can adopt an air cylinder, the supporting plate is supported on the stop block 223 through the supporting piece 224, and when the material taking plate 222 is used for feeding and discharging materials, the stability of the tray in the moving process of the material taking plate 222 is further improved.
In this embodiment, the die strip picking and placing mechanism is used for moving the die strip to the discharging station or moving the die strip from the discharging station. Specifically, the mold strip picking and placing mechanism comprises a mold strip storage assembly 5 and a mold strip processing platform 4, and referring to fig. 7 and 8, the mold strip storage assembly 5 comprises a mold strip storage rack 51 and a mold strip lifting module 55 for driving the mold strip storage rack to lift. More specifically, referring to fig. 6, the molding processing platform 4 includes a molding support 41 and a molding picking and placing power module, two parallel limiting bars 43 are disposed on the molding support 41, a limiting chute is formed between the two limiting bars 43, the molding is slidably connected in the limiting chute, and the molding picking and placing power module is used for driving the movement of the molding between the limiting chute and the molding storage rack 51.
Further, the mould strip is got and is put power module and is included push pedal 44 and push pedal drive assembly 45, be located spacing spout department on the mould strip support frame 41 and be provided with first mouthful 42 of dodging, the first width of dodging mouthful 42 is less than the width of mould strip, and the mould strip can not influence its slip in spacing spout because of first mouthful 42 of dodging, push pedal 44 can slide in first mouthful 42 of dodging, be provided with vacuum chuck on the push pedal 44, push pedal drive assembly 45 can straight line reciprocating mechanism such as cylinder or motor conveyor, push pedal drive assembly 45's movable part and push pedal 44 fixed connection.
Specifically, the feeding and discharging process of the die strip comprises the following steps: the die strip lifting module 55 drives the die strip storage rack 51 to lift, the die strip storage rack 51 is provided with a plurality of layers of storage grooves for storing die strips along the vertical direction, when one storage groove is detected to be in the same horizontal plane with the limiting chute through a correlation sensor arranged on the die strip support rack 41, the push plate driving assembly 45 drives the push plate 44 to move towards the die strip storage rack 51, the vacuum chuck adsorbs the die strips in the storage groove, the push plate 44 moves back, and then drives the die strips to move into the limiting chute and stop when moving to the material taking station, then the material taking head 34 loads the lamp beads into mounting holes on the die strips, and after one lamp bead is mounted, the push plate 44 drives the die strips to move for a certain distance, so that the next mounting hole is positioned right below the material taking head 34, and the lamp beads can be mounted successively; after the lamp beads are fully installed on the mold strips, the push plate driving assembly 45 drives the push plate 44 to move towards the mold strip storage rack 51, the mold strips are pushed into the limiting grooves, the vacuum chuck breaks vacuum, and accordingly the mold strips are placed in the limiting grooves, and the push plate 44 is reset. The above actions are repeated, and the feeding and discharging work of the multilayer mold strip can be completed.
In this embodiment, referring to fig. 7 and 8, the molding storage assembly 5 further includes a fixing support 52 and a storage bin 54, the molding storage rack 51 is slidably connected to the fixing support 52, a second avoiding opening 53 is provided on the fixing support 52, and the push plate 44 may extend from the second avoiding opening 53 to the storage tank, so as to achieve taking and placing of the molding, and in addition, the storage bin 54 is used for storing the molding storage rack 51.
In this embodiment, the die lifting module 55 adopts a ball screw module, and specifically includes a second motor 551, a coupling 552, a second screw rod 553 and a second screw rod nut 554, a vertically arranged slide rail 556 is provided on the fixed support 52, a slide block 555 is slidably connected on the slide rail 556, the slide block 555 is fixedly connected with the second screw rod nut 554, a bearing frame 557 is slidably connected on the fixed support 52, and the bearing frame 557 is fixedly connected with the second screw rod nut 554. Through the arrangement, when the second motor 551 drives the second screw rod 553 to rotate, the second screw rod nut 554 moves up and down along the length direction of the second screw rod 553, so as to drive the bearing frame 557 and the mold strip storage frame 51 to move up and down, and in addition, the stability of movement is increased through the sliding rail 556 and the sliding block 555.
While the preferred embodiment of the present utility model has been described in detail, the present utility model is not limited to the embodiments, and those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present utility model, and these equivalent modifications or substitutions are included in the scope of the present utility model as defined in the appended claims.

Claims (9)

1. An automatic feeding and transferring machine, which is characterized by comprising:
the device comprises a rack, wherein a material taking station for placing a lamp bead tray and a material discharging station for placing a mould strip are arranged on the rack;
the material taking mechanism comprises a bracket, a material taking head, a transplanting module and a rotating module, wherein the bracket is arranged on a frame, the material taking head and the rotating module are both arranged on the transplanting module, the rotating module is used for driving the material taking head to rotate, the transplanting module is arranged on the bracket, and the transplanting module is used for driving the material taking head to move from a material taking station to a material discharging station;
the camera component is arranged on the frame, is positioned between the material taking station and the material discharging station, is used for photographing and positioning the lamp bead pins and transmitting signals to the rotary module, and controls the rotation angle of the material taking head.
2. The automatic feeding and transferring machine according to claim 1, wherein the transplanting module comprises a horizontal transplanting assembly and a vertical transplanting assembly, the material taking head is installed on the vertical transplanting assembly, the vertical transplanting assembly drives the material taking head to lift, the vertical transplanting assembly is installed on the horizontal transplanting assembly, the horizontal transplanting assembly is installed on the support, the horizontal transplanting assembly drives the vertical transplanting assembly to horizontally move, and the material taking head moves horizontally with the vertical transplanting assembly synchronously.
3. An automatic loading transfer machine according to any one of claims 1-2 and also comprising a tray pick and place mechanism for moving the tray to or from the pick and place station.
4. The automatic feeding and transferring machine according to claim 3, wherein the tray taking and placing mechanism comprises a tray storage assembly and a tray feeding assembly, the tray storage assembly comprises a tray storage rack and a tray lifting module for driving the tray storage rack to lift, and the tray storage rack is provided with a plurality of layers of storage spaces for storing trays along the vertical direction; the tray feeding assembly comprises a tray clamping piece and a tray taking and placing power module which drives the tray clamping piece to move back and forth in the storage space and the material taking station.
5. The automatic feeding and transferring machine according to claim 4, wherein the clamping member comprises a material taking plate, the width of the material taking plate is smaller than that of the tray, two supporting blocks are arranged on the tray storage rack, and the distance between the two supporting blocks is larger than that of the material taking plate and smaller than that of the tray.
6. The automatic feeding and transferring machine according to claim 5, wherein a stop block is arranged on one side of the material taking plate, which is close to the tray storage rack, and a supporting piece is arranged on the other side of the material taking plate, and the tray is located between the stop block and the supporting piece.
7. An automatic loading transfer machine according to any one of claims 1-2 and also comprising a die bar pick and place mechanism for moving the die bar to or from the discharge station.
8. The automatic feeding and transferring machine according to claim 7, wherein the mould strip taking and placing mechanism comprises a mould strip storage assembly and a mould strip processing platform, and the mould strip storage assembly comprises a mould strip storage rack and a mould strip lifting module for driving the mould strip storage rack to lift; the mould strip processing platform comprises a mould strip supporting frame and a mould strip taking and placing power module, wherein the mould strip taking and placing power module is used for driving the mould strip to move between the mould strip supporting frame and the mould strip storage frame.
9. The automatic feeding and transferring machine according to claim 8, wherein the die strip supporting frame is provided with a limiting chute, and the die strip is slidably connected in the limiting chute.
CN202322278512.1U 2023-08-23 2023-08-23 Automatic feeding and transferring machine Active CN220578393U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322278512.1U CN220578393U (en) 2023-08-23 2023-08-23 Automatic feeding and transferring machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322278512.1U CN220578393U (en) 2023-08-23 2023-08-23 Automatic feeding and transferring machine

Publications (1)

Publication Number Publication Date
CN220578393U true CN220578393U (en) 2024-03-12

Family

ID=90112331

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322278512.1U Active CN220578393U (en) 2023-08-23 2023-08-23 Automatic feeding and transferring machine

Country Status (1)

Country Link
CN (1) CN220578393U (en)

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