CN220569696U

CN220569696U - Photovoltaic module dress frame production line

Info

Publication number: CN220569696U
Application number: CN202322036198.6U
Authority: CN
Inventors: 庞玉豪; 毛晨
Original assignee: Suzhou Shengcheng Solar Equipment Co Ltd
Current assignee: Suzhou Shengcheng Solar Equipment Co Ltd
Priority date: 2023-07-31
Filing date: 2023-07-31
Publication date: 2024-03-08
Anticipated expiration: 2033-07-31

Abstract

The utility model belongs to the technical field of semiconductor device assembly equipment, and relates to a photovoltaic module framing production line, which comprises a feeding conveying table, a correcting table, a frame transferring device, a sizing table, a frame arranging device and a framing machine, wherein a long frame and a short frame are mixed and arranged on a frame conveying tray in sequence, the correcting table comprises a pair of belt conveying lines, a pair of front-back correcting mechanisms positioned at the front side and the back side of the belt conveying lines and a pair of left-right correcting mechanisms positioned at the left side and the right side of the belt conveying lines, each of the front-back correcting mechanisms and the left-right correcting mechanisms comprises two correcting wheels and a driving piece for driving the two correcting wheels to synchronously move along the correcting direction, and the frame transferring device is provided with a portal frame, a three-coordinate moving mechanism arranged on the portal frame and a pair of clamping jaw mechanisms driven to move by the three-coordinate moving mechanism. The production line has compact structure, the feeding of the frame can be completed without relying on manpower, the automation degree of the production line is improved, the manpower is saved, and the working rhythm is reasonable.

Description

Photovoltaic module dress frame production line

Technical Field

The utility model relates to the technical field of semiconductor device assembly equipment, in particular to a photovoltaic module framing production line.

Background

The photovoltaic module is formed by assembling a panel and a frame, wherein the panel is a flat plate formed by stacking parts such as glass, a front adhesive film, a battery piece, a rear adhesive film, a back plate and the like, and the frame is assembled to the side edge of the panel by means of a frame mounting machine after being glued.

Chinese patent CN203589058U discloses an automatic gluing and frame arranging system for solar cell modules, which comprises a gluing platform, a gluing mechanism, a frame arranging manipulator and a frame closing machine. The gluing platform moves the frame to the lower part of the gluing mechanism through the carrying manipulator, and after gluing is finished, the frame arranging manipulator moves the frame to the frame closing machine to finish framing. Here frame material loading needs the staff to accomplish by hand, leads to equipment always to need leave the staff to carry out the material loading, and the staff must keep higher working strength to guarantee the work rhythm of equipment moreover, and degree of automation receives the restriction.

There is therefore a need for an improved device architecture to address the above issues.

Disclosure of Invention

The utility model mainly aims to provide a photovoltaic module framing production line which can automatically complete the processes of panel feeding, frame gluing and assembly of a photovoltaic module, and has the advantages of compact structure and reasonable working rhythm.

The utility model realizes the aim through the following technical scheme: the photovoltaic module framing production line comprises a feeding conveying table, a correcting table, a frame transferring device, a sizing table, a frame arranging device and a framing machine, wherein the feeding conveying table is used for transferring the frame conveying tray onto the correcting table, the frame conveying tray is used for mixing and arranging long frames and short frames in sequence, the correcting table comprises a pair of belt conveying lines connected with the feeding conveying table, a pair of front-back correcting mechanisms positioned at the front side and the back side of the belt conveying lines and a pair of left-right correcting mechanisms positioned at the left side and the right side of the belt conveying lines, the frame transfer device comprises a portal frame, a three-coordinate moving mechanism and a pair of clamping jaw mechanisms, wherein the portal frame is arranged between the righting platform and the rubberizing platform in a straddling mode, the three-coordinate moving mechanism is arranged on the portal frame, the clamping jaw mechanisms are driven to move by the three-coordinate moving mechanism, and four rubberizing stations are arranged on the rubberizing platform side by side.

Specifically, the pendulum frame device includes to stride in the rubberizing platform with the support frame of dress frame machine top, locate horizontal migration module on the support frame, by horizontal migration module driven vertical lift module, by vertical lift module driven crane and activity set up in a pair of minor face fixture and a pair of long limit fixture of crane lower part, the crane is the cross structure, be equipped with under the crane and drive two minor face fixture to the first moving mechanism of left and right sides separation and drive two long limit fixture to the second moving mechanism of both sides separation and rotation 90 around.

Specifically, the framing machine includes adsorption mechanism, two long limit frame pressing mechanism and two minor face frame pressing mechanism, and two long limit frame pressing mechanism are located adsorption mechanism's front and back both sides, two minor face frame pressing mechanism are located adsorption mechanism's left and right sides.

Further, the righting table, the frame transfer device, the sizing table, the frame swinging device and the frame loading machine are all located in a fence, a frame inlet is formed in the fence, and the feeding conveying table and the righting table are located on two opposite sides of the frame inlet.

Further, the framing machine further comprises a plate moving mechanism, the plate moving mechanism is located above the adsorption mechanism, a panel inlet and a finished product outlet are formed in the fence, and the panel inlet and the finished product outlet are located on two opposite sides of the framing machine and are located in the inlet and outlet directions of the plate moving mechanism respectively.

The technical scheme of the utility model has the beneficial effects that:

the production line utilizes the frame conveying tray as a positioning bearing tool of a long frame and a short frame, and uses the righting table to right after the frame conveying tray is righted, the frame is grabbed by the frame transferring device and then is placed on the gluing table for gluing. The feeding of frame can not rely on the manual work to accomplish, improves the degree of automation of production line, has saved the manual work, compact structure, work rhythm is reasonable.

Drawings

FIG. 1 is a top view of an embodiment photovoltaic module framing line in operation;

FIG. 2 is a perspective view of an embodiment photovoltaic module framing line in operation;

FIG. 3 is a perspective view of the normalization station in operation;

fig. 4 is a perspective view of the frame transfer device;

FIG. 5 is a perspective view of a pendulum frame assembly;

fig. 6 is a perspective view of the framing machine.

The figures represent the numbers:

the device comprises a 1-photovoltaic module framing production line, an 11-feeding conveying table, a 12-righting table, a 121-belt conveying line, a 122 a-front-back righting mechanism, a 122 b-left-right righting mechanism, a 1221-righting wheel, 1222-driving parts, a 13-frame transfer device, a 131-portal frame, a 132-three-coordinate moving mechanism, a 133-clamping jaw mechanism, a 14-sizing table, a 15-frame swinging device, a 151-supporting frame, a 152-horizontal moving module, a 153-vertical lifting module, a 154-lifting frame, a 155-short side clamping mechanism, a 156-long side clamping mechanism, a 157-first moving mechanism, a 158-second moving mechanism, a 16-framing machine, a 161-board moving mechanism, a 162-adsorbing mechanism, a 163-long side frame pressing mechanism, a 164-short side frame pressing mechanism, a 17-fence, a 171-frame inlet, a 172-panel inlet and a 173-finished product outlet;

2 a-long border, 2 b-short border;

3-frame conveying tray.

Detailed Description

The present utility model will be described in further detail with reference to specific examples.

Examples:

as shown in fig. 1 and 2, a photovoltaic module framing production line 1 of the present utility model includes a feeding and conveying table 11, a normalization table 12, a frame transfer device 13, a sizing table 14, a frame arranging device 15 and a framing machine 16, which are sequentially arranged. The righting table 12, the frame transfer device 13, the gluing table 14, the frame arranging device 15 and the frame loading machine 16 are all positioned in the fence 17, the fence 17 is provided with a frame inlet 171, a panel inlet 172 and a finished product outlet 173, the feeding conveying table 11 and the righting table 12 are positioned on two opposite sides of the frame inlet 171, and the panel inlet 172 and the finished product outlet 173 are positioned on two opposite sides of the frame loading machine 16.

The fence 17 can avoid foreign matters entering the working area when the photovoltaic module framing production line 1 works, so as to avoid accidents caused by the collision of the moving frame transfer device 13 and the swinging frame device 15. The panels used during assembly are transferred from the panel inlet 172 into the framing machine 16. The frame that uses during the equipment can get into from feeding transport table 11 along with frame transport tray 3, passes frame entry 171 and gets into to return to normal platform 12 and return to normal, then the frame is picked up by frame transfer device 13 and put to rubberizing platform 14 and accomplish rubberizing, then put on the dress frame machine 16 with four frames of accomplishing rubberizing again to pendulum frame device 15, dress frame machine 16 can install four sides of panel with four frames automatically, forms photovoltaic module, and photovoltaic module shifts out from finished product export 173 again.

As shown in fig. 1 and 3, the feed conveying stage 11 serves to transfer the frame conveying tray 3 onto the rectifying stage 12, and the frame conveying tray 3 mixes and places the long frames 2a and the short frames 2b in this order.

The long frame 2a and the short frame 2b are placed on the frame conveying tray 3 in advance, and the frame conveying tray 3 is moved onto the righting table 12 together as a positioning carrier for the long frame 2a and the short frame 2b. The placement of the long frames 2a and the short frames 2b on the frame conveying tray 3 can be completed by other equipment, so that the automation degree of the production line is improved, and the labor is saved.

As shown in fig. 3, the aligning table 12 includes a pair of belt conveyor lines 121 that engage the feed conveyor table 11, a pair of front-rear aligning mechanisms 122a located on the front-rear sides of the belt conveyor lines 121, and a pair of left-right aligning mechanisms 122b located on the left-right sides of the belt conveyor lines 121, and each of the front-rear aligning mechanisms 122a and the left-right aligning mechanisms 122b includes two aligning wheels 1221 and a driving member 1222 that drives the two aligning wheels 1221 to move in synchronization in the aligning direction.

The righting stage 12 performs a righting operation with the frame transfer tray 3 as an object, and then positions the long frame 2a and the short frame 2b so that the frame transfer device 13 grips the long frame 2a and the short frame 2b at the same time. The specific operation mode of the normalization is as follows: the belt conveyor line 121 moves the frame conveying tray 3 to the middle part of the righting table 12, then all the righting wheels 1221 are located on the periphery of the frame conveying tray 3, the righting wheels 1221 can be located at the same height position of the periphery of the frame conveying tray 3 in a mode that the front-back righting mechanism 122a and the left-right righting mechanism 122b are lifted or in a mode that the frame transferring device 13 is lowered, then the driving piece 1222 drives the righting wheels 1221 to clamp the frame conveying tray 3, the righting is completed, all the frames are identical in direction, and the frame transferring device 13 is convenient to take materials.

As shown in fig. 4, the frame transfer device 13 includes a gantry 131 straddling between the aligning stage 12 and the sizing stage 14, a three-coordinate moving mechanism 132 provided on the gantry 131, and a pair of jaw mechanisms 133 driven to move by the three-coordinate moving mechanism 132, and four sizing stations (not shown) provided side by side are provided on the sizing stage 14.

The three-coordinate moving mechanism 132 can adjust the front-back, left-right, up-down, and three mutually perpendicular directions, so that the jaw mechanism 133 can move between the material taking position on the frame conveying tray 3 and the position of the glue station. The two clamping jaw mechanisms 133 clamp a long frame 2a and a short frame 2b from the frame conveying tray 3 at the same time, then transfer to two gluing stations of the gluing table 14 to finish gluing, then clamp a long frame 2a and a short frame 2b, transfer to the other two gluing stations of the gluing table 14 to finish gluing, and use two gluing heads for two gluing, so that the cost of parts can be saved. In addition, the total time of the two sizing steps is relatively close to the framing time in terms of the working rhythm of the framing machine 16, so that the transfer of the long frame 2a and the short frame 2b by using the two clamping jaw mechanisms 133 is also relatively matched with the above rhythms.

As shown in fig. 5, the frame swinging device 15 includes a supporting frame 151 straddling the gluing table 14 and the frame loader 16, a horizontal moving module 152 disposed on the supporting frame 151, a vertical lifting module 153 driven by the horizontal moving module 152, a lifting frame 154 driven by the vertical lifting module 153, a pair of short side clamping mechanisms 155 and a pair of long side clamping mechanisms 156 movably disposed at the lower part of the lifting frame 154, wherein the lifting frame 154 has a cross structure, and a first moving mechanism 157 for driving the two short side clamping mechanisms 155 to separate to the left and right sides and a second moving mechanism 158 for driving the two long side clamping mechanisms 156 to separate to the front and rear sides and rotate by 90 ° are disposed under the lifting frame 154.

The two long side frames 2a and the two short side frames 2b are in parallel relation on the glue station 14 with the two long side frames 2a in the middle and the two short side frames 2b on the left and right sides. The short side holding mechanism 155 is used to hold the short side frame 2b, and the long side holding mechanism 156 is used to hold the long side frame 2a. After the four frames are clamped by the frame swinging device 15, the relative positions of the short side clamping mechanism 155 and the long side clamping mechanism 156 are adjusted by the first moving mechanism 157 and the second moving mechanism 158, so that the two long frames 2a and the two short frames 2b are arranged in a rectangular shape with the ends connected. Then the horizontal movement module 152 and the vertical lifting module 153 control the positions of the lifting frames 154 so that the four frames are correctly placed on the framing machine 16, and the framing machine 16 assembles the two long frames 2a and the two short frames 2b together with the panel.

As shown in fig. 6, the framing machine 16 includes a plate moving mechanism 161, an adsorption mechanism 162, two long-side frame pressing mechanisms 163, and two short-side frame pressing mechanisms 164, the plate moving mechanism 161 being located above the adsorption mechanism 162, the two long-side frame pressing mechanisms 163 being located on front and rear sides of the adsorption mechanism 162, the two short-side frame pressing mechanisms 164 being located on left and right sides of the adsorption mechanism 162. The panel inlet 172 and the product outlet 173 are located in the inlet-outlet direction of the plate moving mechanism 161, respectively.

The panel is moved to the upper side of the adsorption mechanism 162 from the outside of the panel inlet 172 by the panel moving mechanism 161, then sucked, the two long-side frame pressing mechanisms 163 accept the long frame 2a and turn towards the panel, the two short-side frame pressing mechanisms 164 accept the short frame 2b and turn towards the panel, then the two long frames 2a and the two short frames 2b are pressed to the four sides of the panel together, and the adhesion is completed by glue, so that the photovoltaic module is obtained. Finally, the plate moving mechanism 161 moves the photovoltaic module out of the finished product outlet 173. In practical applications, the framing machine 16 may not have the plate moving mechanism 161, but an external manipulator is used to complete the positioning of the panel and the removal of the photovoltaic module.

What has been described above is merely some embodiments of the present utility model. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the utility model.

Claims

1. A photovoltaic module dress frame production line, its characterized in that: including feeding delivery table, returning to right the platform, frame moves and carries device, rubberizing platform, pendulum frame device and dress frame machine, feeding delivery table is used for transferring the frame delivery tray to return to right on the platform, the frame delivery tray mixes in proper order and puts long frame and minor face frame, return to right the platform including linking a pair of belt transfer chain of feeding delivery table, be located a pair of mechanism of returning to right sides around the belt transfer chain and be located a pair of mechanism of returning to right sides around the belt transfer chain, return to right the mechanism around with return to right the mechanism all includes two return wheels and drive two drive piece that return to right the synchronous edge return direction movement of return to right, the frame device have stride and return to right the platform with the portal frame between the rubberizing platform, locate three-dimensional moving mechanism on the portal frame and by three-dimensional moving mechanism drive removes a pair of clamping jaw mechanism, be equipped with four rubberizing stations that set up side by side on the rubberizing platform.

2. The photovoltaic module framing production line of claim 1, wherein: the frame swinging device comprises a supporting frame, a horizontal moving module, a vertical lifting module, a lifting frame, a pair of short side clamping mechanisms and a pair of long side clamping mechanisms, wherein the supporting frame is arranged above the gluing table and the frame loader in a straddling mode, the horizontal moving module is arranged on the supporting frame, the vertical lifting module is driven by the horizontal moving module, the lifting frame is driven by the vertical lifting module, the pair of short side clamping mechanisms and the pair of long side clamping mechanisms are movably arranged at the lower part of the lifting frame, the lifting frame is of a cross structure, and a first moving mechanism for driving the two short side clamping mechanisms to separate towards the left side and the right side and a second moving mechanism for driving the two long side clamping mechanisms to separate towards the front side and the back side and rotate by 90 degrees are arranged below the lifting frame.

3. The photovoltaic module framing production line of claim 1, wherein: the framing machine comprises an adsorption mechanism, two long-side frame pressing mechanisms and two short-side frame pressing mechanisms, wherein the two long-side frame pressing mechanisms are positioned on the front side and the rear side of the adsorption mechanism, and the two short-side frame pressing mechanisms are positioned on the left side and the right side of the adsorption mechanism.

4. A photovoltaic module framing line according to claim 3, characterized in that: the frame transfer device, the sizing table, the frame swinging device and the frame loading machine are all located in a fence, the fence is provided with a frame inlet, and the feeding conveying table and the reforming table are located on two opposite sides of the frame inlet.

5. The photovoltaic module framing production line of claim 4, wherein: the framing machine further comprises a plate moving mechanism, the plate moving mechanism is located above the adsorption mechanism, a panel inlet and a finished product outlet are formed in the fence, and the panel inlet and the finished product outlet are located on two opposite sides of the framing machine and are located in the inlet and outlet directions of the plate moving mechanism respectively.