CN220418399U - Induction trigger device for auto-parts examines utensil - Google Patents
Induction trigger device for auto-parts examines utensil Download PDFInfo
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Abstract
The application relates to an induction triggering device for an automobile part gauge, and relates to the field of automobile gauge, comprising a leveling mechanism, a control mechanism and a control mechanism, wherein the leveling mechanism is positioned between a frame and a mounting top plate and used for adjusting the position of the mounting top plate; the horizontal sensing module is fixedly connected with the rack and used for sensing the inclination of the mounting top plate and outputting a horizontal sensing signal when the mounting top plate is in a horizontal position; the accessory sensing module is fixedly connected with the rack, senses accessories and outputs accessory sensing signals after the accessories to be detected are fixed on the support frame of the detection tool; the signal input end of the control module is connected with the accessory sensing module and the horizontal sensing module in a signal way and is used for receiving accessory sensing signals and horizontal sensing signals at the same time and outputting first control signals; the signal output end of the control module is in signal connection with a clamping mechanism on the rack, and the clamping mechanism receives the first control signal and clamps the accessory. The application has the effect of promoting and examining a detection precision.
Description
Technical Field
The application relates to the field of automobile inspection tools, in particular to an induction triggering device for an automobile accessory inspection tool.
Background
In the automobile assembly process, the precision requirement on the mounting and fixing positions of the automobile is very high so as to meet the assembly requirement of parts, and therefore, in the automobile production process, the detection tool is required to be used for detecting various parameters in advance.
The gauge is a simple tool for controlling various sizes (such as aperture and space size) of products in industrial production enterprises, improves production efficiency, controls detection precision, is suitable for mass production of products such as parts of automobiles, and replaces professional measuring tools such as a smooth plug gauge, a thread plug gauge, an outer diameter caliper gauge and the like.
The common gauge mainly comprises a rack, one end of the rack, which is far away from the ground, is fixedly connected with a mounting top plate through welding, a plurality of supporting frames are fixedly welded on the mounting top plate according to the shape and the size of a fitting, clamping mechanisms are arranged on the mounting top plate normally according to the trend of the fitting, the clamping mechanisms mainly comprise pneumatic clamping jaws and telescopic cylinders (electric cylinders), before detection, operators place the fitting to be detected on the supporting frames, the pneumatic clamping jaws or the electric cylinders clamp and fix the fitting on the supporting frames, and then, a size detection mechanism, a flatness detection mechanism, a through hole position detection mechanism and the like on the gauge detect various parameters on the fitting.
In order to reduce the operation of frequent start-up closing the gauge of operating personnel, promote the operating personnel and use the convenience of gauge, be equipped with infrared sensor on the common gauge, after operating personnel places the accessory of waiting to detect on the support, infrared sensor control fixture fixes the accessory of waiting to detect in the frame, then, the various detection mechanism execution detection operation on the gauge is examined in the infrared sensor control.
However, in the process of detecting the automobile parts by using the detecting tool, the inventor finds that the detecting tool has higher requirements on workshop environment, if the workshop floor is uneven, the parts to be detected erected on the supporting frame are easy to incline towards the side with lower position, at the moment, the data errors detected by various detecting tool mechanisms in the detecting tool are larger, the detecting precision is lower, and improvement exists.
Disclosure of Invention
In order to improve the detection precision of examining the utensil, this application provides an auto-parts examines utensil and uses response trigger device.
The application provides an auto-parts examines utensil and adopts following technical scheme with response trigger device:
an inductive triggering device for an auto-part inspection tool, comprising:
the leveling mechanism is positioned between the frame and the mounting top plate and used for adjusting the position of the mounting top plate;
the horizontal sensing module is fixedly connected with the rack and used for sensing the inclination of the mounting top plate and outputting a horizontal sensing signal when the mounting top plate is in a horizontal position;
the accessory sensing module is fixedly connected with the rack, senses accessories and outputs accessory sensing signals after the accessories to be detected are fixed on the support frame of the detection tool;
the signal input end of the control module is in signal connection with the accessory sensing module and the horizontal sensing module and is used for simultaneously receiving the accessory sensing signal and the horizontal sensing signal and outputting a first control signal;
the signal output end of the control module is in signal connection with a clamping mechanism on the rack, and the clamping mechanism receives the first control signal and clamps the accessory.
By adopting the technical scheme, in the process of detecting accessories by using the detecting tool by an operator, the horizontal sensing module senses the inclination of the mounting top plate, and when the mounting top plate is positioned at the horizontal position, the horizontal sensing module outputs a horizontal sensing signal; subsequently, an operator can fix the accessory to be detected on the rack through the support frame on the mounting top plate, the accessory induction module inducts the accessory and outputs an accessory induction signal, the control module simultaneously receives the horizontal induction signal, the accessory induction signal and outputs a first control signal, and the clamping mechanism clamps the accessory after receiving the first control signal, so that the technical effects of automatically inducing and clamping the accessory are realized. The leveling mechanism and the horizontal sensing module are matched with each other for use, an operator can perform leveling operation on the detection tool before using the detection tool, so that the installation top plate is positioned at a horizontal position, the requirement of the detection tool on the flatness of the floor of a workshop is reduced, and the follow-up clamping and detection operation can be performed only when the rack is adjusted to the position that the installation top plate is positioned at the horizontal position, so that when the detection tool detects the accessory, the accessory does not have position offset on the support frame, and the accuracy of detecting each parameter of the accessory by the detection tool is effectively improved.
Preferably, the leveling mechanism comprises four leveling bolts, and the four leveling bolts are respectively arranged between four corners of the frame and the mounting top plate.
Through adopting above-mentioned technical scheme, through leveling bolt, the inclination of installation roof is adjustable to operating personnel to make the installation roof be in horizontal position.
Preferably, a mounting bracket is fixedly connected to the mounting top plate, a single swing rod is rotatably connected to the mounting bracket, the horizontal sensing module comprises a first infrared correlation sensor, and the first infrared correlation sensor comprises a first transmitting end and a first receiving end;
the first transmitting end is fixedly connected with the mounting bracket, the first receiving end is fixedly connected with the single swing rod, when the mounting top plate is in a horizontal position, the first transmitting end and the first receiving end are oppositely arranged, and the first receiving end outputs the horizontal induction signal;
the signal output end of the first receiving end is in signal connection with a light emitting diode, the light emitting diode is fixedly connected with the mounting top plate, and the light emitting diode receives the horizontal induction signal and emits light.
Through adopting above-mentioned technical scheme, if the installation roof slope, the single pendulum rod skew installing support, the infrared ray that the first transmitting end sent can not be received by first receiving terminal, when operating personnel passes through leveling bolt and adjusts the position of installation roof for when installation roof level, first transmitting end is relative with first receiving terminal, the infrared ray that the first transmitting end sent is received by first receiving terminal, first receiving terminal output level induction signal, emitting diode receives level induction signal and give out light, operating personnel carries out the level to the gauge, accessible emitting diode judges the state of installation roof, promote operating personnel and carry out the convenience of leveling operation to the gauge, the gauge is in the accuracy that level state can promote gauge detection accessory each item parameter.
Preferably, the end part of the single swing rod, which is close to the mounting top plate, is fixedly connected with spherical metal.
By adopting the technical scheme, the spherical metal can lower the gravity center of the single swing rod, so that the single swing rod can quickly return to a stable state.
Preferably, the accessory sensing module comprises a second infrared correlation sensor, the second infrared correlation sensor comprises a second transmitting end and a second receiving end, the second transmitting end is fixedly connected with a mounting top plate, the second receiving end is fixedly connected with the mounting bracket, and the second transmitting end and the second receiving end are oppositely arranged;
when the accessory is placed on the support frame and is shielded between the second transmitting end and the second receiving end, the second receiving end outputs the accessory induction signal.
Through adopting above-mentioned technical scheme, under the normal condition that does not shelter from, the infrared ray that the second transmitting end sent can be received by the receiving terminal, and after the accessory that waits to detect erects and places on the support frame, the infrared ray that the second transmitting end sent can not be received by the second receiving terminal, and the second receiving terminal outputs accessory response signal, realizes the technical effect of auto-induction accessory.
Preferably, the control module comprises an and gate chip, a signal input end of the and gate chip is in signal connection with the first receiving end and the second receiving end, and the and gate chip receives the accessory induction signal and the horizontal induction signal and outputs the first control signal.
By adopting the technical scheme, the door chip can enable the detection tool to detect only after the mounting top plate is in a horizontal position and the accessory is fixedly erected on the support frame, so that the accuracy of detecting various parameters of the accessory by the detection tool is improved.
Preferably, the clamping mechanism is in signal connection with the second receiving end, and the clamping mechanism receives the accessory induction signal and clamps the accessory;
the clamping mechanism is provided with a pressure sensor, and the pressure sensor senses the pressure between the clamping mechanism and the accessory and outputs a clamping pressure signal;
the signal output end of the pressure sensor is in signal connection with a singlechip, the singlechip receives and compares the clamping pressure signals, and when the clamping pressure reaches a set value, the singlechip outputs a second control signal;
the signal output end of the singlechip is in signal connection with the clamping mechanism and the detection mechanism, the clamping mechanism receives the second control signal and stops, and the detection mechanism receives the second control signal and executes detection operation.
Through adopting above-mentioned technical scheme, mutually overlap and use between pressure sensor and the singlechip for clamping mechanism is in moderate level to the clamping force size that the accessory applyed, reduces the condition that the excessive pressure of clamping mechanism application of force caused the damage to the accessory and takes place, and simultaneously when pressure sensor sensed the pressure reaches the settlement pressure value, can judge that the clamping mechanism centre gripping finishes, control detection mechanism carries out the detection operation, avoids detecting the parameter of accessory under the condition of incomplete centre gripping, promotes the accuracy that the gauge detected.
To sum up, the application comprises the following beneficial technical effects of at least one induction triggering device for an automobile accessory inspection tool:
1. through mutually overlapping and using the leveling bolts arranged between the frame and the mounting top plate, the first infrared correlation sensor, the second infrared correlation sensor and the door chip arranged on the mounting top plate, before using the checking fixture to detect the accessory, an operator can perform leveling operation on the checking fixture, the occurrence of the position deviation of the accessory on the mounting top plate can be reduced, and the accuracy of detecting the accessory by the checking fixture is improved;
2. through mutual match and use between pressure sensor and the singlechip, can realize the clamping force size that auto-induction fixture applyed the accessory, avoid the clamping force to applyed the clamping force too big condition emergence that causes the damage to the accessory, and realize automatic triggering detection mechanism's technological effect, promote the degree of automation of examining the utensil.
Drawings
Fig. 1 is a schematic diagram for showing an overall structure of a gauge according to an embodiment of the present application.
Fig. 2 is an enlarged view a of fig. 1, mainly for showing the mounting position of the pressure sensor.
Fig. 3 is a schematic diagram of an embodiment of the present application for showing leveling bolt connection structure.
Fig. 4 is a schematic diagram of an embodiment of the present application for illustrating internal signaling of an inductive triggering device.
Reference numerals illustrate: 1. a frame; 11. leveling bolts; 111. a screw; 112. a nut; 113. installing a bolt; 2. a fitting; 3. installing a top plate; 31. installing a screw hole; 32. a mounting bracket; 33. a single swing rod; 34. ball-type metal; 35. a light emitting diode; 4. a support frame; 5. a clamping mechanism; 6. a detection mechanism; 7. a first infrared correlation sensor; 71. a first transmitting end; 72. a first receiving end; 8. a second infrared correlation sensor; 81. a second transmitting end; 82. a second receiving end; 9. a pressure sensor.
Detailed Description
The present application is described in further detail below in conjunction with figures 1-4.
Examples
The embodiment of the application discloses auto-parts examines utensil and uses response trigger device. Referring to fig. 1 and 4, the leveling device mainly comprises a leveling mechanism, a horizontal sensing module, a fitting 2 sensing module and a control module.
Referring to fig. 1 and 3, the leveling mechanism is composed of four leveling bolts 11, and the four leveling bolts 11 are disposed between four corners of the frame 1 of the gauge and the mounting top plate 3.
The leveling bolt 11 comprises a screw rod 111 and a nut 112, the screw rod 111 is fixed on the frame 1 through a mounting bolt 113, a mounting screw hole 31 matched with the screw rod 111 is formed in the mounting top plate 3, and the end part of the screw rod 111 extends into the mounting screw hole 31; the nut 112 is coaxially sleeved on the screw 111, and one end of the nut 112 away from the frame 1 abuts against the bottom of the mounting top plate 3.
An operator can screw the nut 112 to enable the nut 112 to move towards a direction approaching or separating from the frame 1, so that the technical effect of adjusting the position of the mounting top plate 3 can be achieved.
Referring to fig. 1, the mounting bracket 32 is fixedly connected to the mounting top plate 3 by welding, and the horizontal sensing module includes a first infrared correlation sensor 7, where the first infrared correlation sensor 7 includes a first transmitting end 71 and a first receiving end 72.
Wherein, the mounting bracket 32 is rotatably connected with a single swing rod 33 through a mounting shaft, the first transmitting end 71 is fixed on the mounting bracket 32 through a screw, the first receiving end 72 is fixed on the single swing rod 33 through a screw, when the mounting top plate 3 is horizontal, the single swing rod 33 is vertical to the mounting top plate 3, and the first transmitting end 71 is opposite to the first receiving end 72; on the contrary, when the mounting ceiling 3 is tilted, the infrared rays emitted from the first emitting end 71 cannot be received by the first receiving end 72.
The signal output end signal of the first receiving end 72 is connected with the light emitting diode 35, the light emitting diode 35 is fixed on the mounting top plate 3 through welding, the first receiving end 72 outputs a horizontal induction signal, the light emitting diode 35 receives the horizontal induction signal and emits light, an operator can judge the state of the mounting top plate 3 through the light emitting diode 35 when leveling the detection tool, the convenience of the operator for leveling the detection tool is improved, and the detection tool in the horizontal state can improve the accuracy of detecting various parameters of the accessory 2.
Reference is made to fig. 1. The end part of the single swing rod 33, which is close to the mounting top plate 3, is integrally and fixedly connected with a spherical metal 34, the spherical metal 34 is made of a material with higher density, and the spherical metal 34 can lower the gravity center of the single swing rod 33, so that the single swing rod 33 can quickly return to a stable state.
Referring to fig. 1, the induction module of the fitting 2 includes a second infrared correlation sensor 8, the second infrared correlation sensor 8 includes a second transmitting end 81 and a second receiving end 82, the second transmitting end 81 is embedded and welded on the mounting top plate 3, the second receiving end 82 is fixed on the mounting bracket 32 by welding, and the second transmitting end 81 and the second receiving end 82 are disposed opposite to each other.
Under the normal condition of no shielding, the infrared rays emitted by the second transmitting end 81 can be received by the receiving end, when the accessory 2 to be detected is erected and placed on the support frame 4, the infrared rays emitted by the second transmitting end 81 cannot be received by the second receiving end 82, and the second receiving end 82 outputs an accessory 2 induction signal, so that the technical effect of automatically sensing the accessory 2 is realized.
In this embodiment of the present application, the control module includes an and gate chip, two input ends of the and gate chip are respectively connected with the signal output ends of the first receiving end 72 and the second receiving end 82, and the signal output end of the and gate chip is connected with the clamping mechanism 5 by signals.
The door chip can enable the detection tool to perform detection operation only after the mounting top plate 3 is in a horizontal position and the accessory 2 is fixedly erected on the support frame 4, so that the accuracy of detecting various parameters of the accessory 2 by the detection tool is improved.
The leveling mechanism and the horizontal sensing module are matched with each other for use, an operator can perform leveling operation on the detection tool before using the detection tool, so that the installation top plate 3 is positioned at a horizontal position, the requirement of the detection tool on the flatness of the floor of a workshop is reduced, and the follow-up clamping and detection operation can be performed only when the frame 1 is adjusted to the installation top plate 3 positioned at the horizontal position, so that the detection tool is ensured to detect the accessory 2, the accessory 2 has no position offset on the support frame 4, and the accuracy of detecting each parameter of the accessory 2 is effectively improved.
Referring to fig. 1 and 2, the present application takes a triangular fitting 2 as an example, a clamping mechanism 5 on the gauge is composed of pneumatic clamping jaws, wherein a pressure sensor 9 is fixedly embedded on one of the pneumatic clamping jaws, and the pressure sensor 9 is a film type pressure sensor 9.
The signal output end signal connection of the pressure sensor 9 is formed by a singlechip, when the clamping mechanism 5 receives a first control signal and clamps the accessory 2, the pressure sensor 9 senses the pressure between the pneumatic clamping jaw and the accessory 2 and outputs a clamping pressure signal, the singlechip receives the clamping pressure signal and compares the clamping pressure signal with a set value, and when the clamping pressure reaches the set value, the singlechip outputs a second control signal.
The signal output end of the singlechip is connected with the pneumatic clamping jaw and the detection mechanism 6 in a signal way, the pneumatic clamping jaw receives the second control signal and stops, and the detection mechanism 6 receives the second control signal and executes detection operation.
The pressure sensor 9 and the singlechip are mutually matched and used, so that the clamping force applied to the accessory 2 by the clamping mechanism 5 is at a moderate level, damage to the accessory 2 caused by overlarge force applied by the clamping mechanism 5 is reduced, meanwhile, when the pressure sensed by the pressure sensor 9 reaches a set pressure value, the clamping of the clamping mechanism 5 can be judged to be finished, the detection mechanism 6 is controlled to execute detection operation, parameters of the accessory 2 are prevented from being detected under the condition of incomplete clamping, and the detection accuracy of the detection tool is improved.
The implementation principle of the induction triggering device for the auto part inspection tool of the embodiment of the application is as follows: through the mutual overlapping and use of the leveling bolt 11 arranged between the frame 1 and the mounting top plate 3, the first infrared correlation sensor 7, the second infrared correlation sensor 8 and the door chip arranged on the mounting top plate 3, before the detection tool is used for detecting the accessory 2, an operator can perform leveling operation on the detection tool, the occurrence of the position deviation of the accessory 2 on the mounting top plate 3 can be reduced, and the precision of the detection tool for detecting the accessory 2 is improved; through mutual match and use between pressure sensor 9 and the singlechip, can realize the clamping force size that auto-induction fixture 5 applyed accessory 2, avoid fixture 5 to applyed the excessive condition emergence that causes the damage to accessory 2 of clamping force, and realize the technical effect of automatic triggering detection mechanism 6, promote the degree of automation of examining the utensil.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (7)
1. An induction triggering device for an auto-parts inspection tool, comprising:
the leveling mechanism is positioned between the frame (1) and the mounting top plate (3) and is used for adjusting the position of the mounting top plate (3);
the horizontal sensing module is fixedly connected with the frame (1) and is used for sensing the inclination of the mounting top plate (3) and outputting a horizontal sensing signal when the mounting top plate (3) is positioned at a horizontal position;
the accessory (2) induction module is fixedly connected with the rack (1), and after the accessory (2) to be detected is fixed on the support frame (4) of the detection tool, the accessory (2) is induced and an accessory (2) induction signal is output;
the signal input end of the control module is in signal connection with the accessory (2) induction module and the horizontal induction module and is used for simultaneously receiving the accessory (2) induction signal and the horizontal induction signal and outputting a first control signal;
the signal output end of the control module is in signal connection with a clamping mechanism (5) on the frame (1), and the clamping mechanism (5) receives the first control signal and clamps the accessory (2).
2. The induction triggering device for the auto-parts inspection tool according to claim 1, wherein the leveling mechanism comprises four leveling bolts (11), and the four leveling bolts (11) are respectively arranged between four corners of the frame (1) and the mounting top plate (3).
3. The induction triggering device for the auto part inspection tool according to claim 2, wherein a mounting bracket (32) is fixedly connected to a mounting top plate (3), a single swing rod (33) is rotatably connected to the mounting bracket (32), the horizontal induction module comprises a first infrared correlation sensor (7), and the first infrared correlation sensor (7) comprises a first transmitting end (71) and a first receiving end (72);
the first transmitting end (71) is fixedly connected with the mounting bracket (32), the first receiving end (72) is fixedly connected with the single swing rod (33), when the mounting top plate (3) is in a horizontal position, the first transmitting end (71) and the first receiving end (72) are oppositely arranged, and the first receiving end (72) outputs the horizontal induction signal;
the signal output end of the first receiving end (72) is connected with a light emitting diode (35) in a signal mode, the light emitting diode (35) is fixedly connected with the mounting top plate (3), and the light emitting diode (35) receives the horizontal induction signal and emits light.
4. An induction triggering device for an automobile fitting inspection tool according to claim 3, wherein the end part of the single swing rod (33) close to the mounting top plate (3) is fixedly connected with a spherical metal (34).
5. An induction triggering device for an automobile fitting inspection tool according to claim 3, wherein the fitting (2) induction module comprises a second infrared correlation sensor (8), the second infrared correlation sensor (8) comprises a second transmitting end (81) and a second receiving end (82), the second transmitting end (81) is fixedly connected with a mounting top plate (3), the second receiving end (82) is fixedly connected with the mounting bracket (32), and the second transmitting end (81) and the second receiving end (82) are oppositely arranged;
when the accessory (2) is placed on the support frame (4) and is shielded between the second transmitting end (81) and the second receiving end (82), the second receiving end (82) outputs an induction signal of the accessory (2).
6. The induction triggering device for an automobile accessory inspection tool according to claim 5, wherein the control module comprises an and gate chip, a signal input end of the and gate chip is connected with the first receiving end (72) and the second receiving end (82) in a signal manner, and the and gate chip receives the accessory (2) induction signal and the horizontal induction signal at the same time and outputs the first control signal.
7. The induction triggering device for an automobile accessory inspection tool according to claim 5, wherein a clamping mechanism (5) is in signal connection with the second receiving end (82), and the clamping mechanism (5) receives the induction signal of the accessory (2) and clamps the accessory (2);
the clamping mechanism (5) is provided with a pressure sensor (9), and the pressure sensor (9) senses the pressure between the clamping mechanism (5) and the accessory (2) and outputs a clamping pressure signal;
the signal output end of the pressure sensor (9) is connected with a single chip microcomputer in a signal manner, the single chip microcomputer receives and compares the clamping pressure signals, and when the clamping pressure reaches a set value, the single chip microcomputer outputs a second control signal;
the signal output end of the singlechip is in signal connection with the clamping mechanism (5) and the detection mechanism (6), the clamping mechanism (5) receives the second control signal and stops, and the detection mechanism (6) receives the second control signal and executes detection operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321831781.XU CN220418399U (en) | 2023-07-12 | 2023-07-12 | Induction trigger device for auto-parts examines utensil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321831781.XU CN220418399U (en) | 2023-07-12 | 2023-07-12 | Induction trigger device for auto-parts examines utensil |
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| Publication Number | Publication Date |
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| CN220418399U true CN220418399U (en) | 2024-01-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202321831781.XU Active CN220418399U (en) | 2023-07-12 | 2023-07-12 | Induction trigger device for auto-parts examines utensil |
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| Country | Link |
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| CN (1) | CN220418399U (en) |
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- 2023-07-12 CN CN202321831781.XU patent/CN220418399U/en active Active
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