CN219882513U - Cooling device of inspection robot in high-temperature operation environment - Google Patents
Cooling device of inspection robot in high-temperature operation environment Download PDFInfo
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- CN219882513U CN219882513U CN202321319295.XU CN202321319295U CN219882513U CN 219882513 U CN219882513 U CN 219882513U CN 202321319295 U CN202321319295 U CN 202321319295U CN 219882513 U CN219882513 U CN 219882513U
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- temperature
- robot
- cooling
- fan
- circulating pump
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- 238000001816 cooling Methods 0.000 title claims abstract description 68
- 238000007689 inspection Methods 0.000 title claims description 16
- 239000000110 cooling liquid Substances 0.000 claims abstract description 63
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 36
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 23
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 23
- 239000000428 dust Substances 0.000 claims description 8
- 230000017525 heat dissipation Effects 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 6
- 230000001276 controlling effect Effects 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000002826 coolant Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
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Abstract
The utility model relates to a cooling device of a patrol robot in a high-temperature operation environment, which comprises a circulating pump, a cooling device and a cooling device, wherein the circulating pump is arranged on a robot body and is provided with a water inlet and a water outlet; a cooling liquid tank for providing cooling liquid; the cold head is directly contacted with the heat source and is used for absorbing heat of parts of the robot body; the circulating pump pumps the cooling liquid in the cooling liquid tank to the cold head to cool the parts of the robot body; the cooling aluminum plate is used for cooling the cooling liquid, the water inlet of the cooling aluminum plate is communicated with the cold head, and the water outlet of the cooling aluminum plate is communicated with the cooling liquid tank; the temperature sensor is used for detecting the temperature of parts of the robot body; the robot control module is used for controlling the circulating pump, and a temperature threshold value is preset in the robot control module; the temperature value detected by the temperature sensor is transmitted to the robot control module. The temperature of each part in the robot body is controlled through the circulating pump, the cooling liquid tank, the cold head, the fan and the heat-dissipating aluminum plate.
Description
Technical Field
The utility model relates to the technical field of robots, in particular to a cooling device of a patrol robot in a high-temperature operation environment.
Background
The high-temperature operation environment is bad, related equipment is easy to damage, the robot is required to carry out inspection on the equipment under the high-temperature operation environment, but the robot is easy to break down due to long-term high-temperature operation, and a cooling system is required to be additionally arranged on the robot. At present, when the inspection robot works in the existing high-temperature working environment, the working temperature of the motor, the gear box, the control system main board and other parts is often higher, the heat dissipation performance is poor, and the service life of the robot is greatly influenced; meanwhile, most of inspection robots in high-temperature operation environments are charged robots, the electric quantity is fixed, a cooling system consumes a considerable part of the electric quantity, and the working time of the robots is shortened.
Therefore, the cooling system is very important for the inspection robot in a high-temperature operation environment.
Disclosure of Invention
In view of the above, the present utility model provides a cooling device for a inspection robot in a high-temperature operation environment, so as to achieve efficient cooling and energy saving for a cooling system of the robot.
The utility model provides a cooling device of a patrol robot in a high-temperature operation environment, which adopts the following technical scheme:
a cooling device for a patrol robot in a high-temperature operation environment, comprising:
the circulating pump is arranged on the robot body and is provided with a water inlet and a water outlet;
a cooling liquid tank for providing cooling liquid;
the cold head is directly contacted with the heat source and is used for absorbing heat of parts of the robot body;
the circulating pump pumps the cooling liquid in the cooling liquid tank to the cold head to cool the parts of the robot body;
the cooling aluminum plate is used for cooling the cooling liquid, a water inlet of the cooling aluminum plate is communicated with the cold head, and a water outlet of the cooling aluminum plate is communicated with the cooling liquid tank;
the temperature sensor is used for detecting the temperature of parts of the robot body;
the robot control module is used for controlling the circulating pump, and a temperature threshold value is preset in the robot control module;
and the temperature value detected by the temperature sensor is transmitted to the robot control module.
Optionally, the device also comprises a reversing valve, and the water outlet of the circulating pump is communicated with the water inlet of the reversing valve through a hose pipeline; and the cold head is communicated with the water inlet of the heat-dissipating aluminum plate through a reversing valve.
Optionally, the robot further comprises a fan arranged on the robot body, the fan comprises an air inlet fan and an air outlet fan, the air inlet fan is used for sucking cooling air, and the air outlet fan is used for discharging hot air.
Optionally, the wind power of the fan is adjustable.
Optionally, the three gears of the fan are respectively a low gear, a medium gear and a high gear; when the temperature of the robot body shell is too high but does not exceed the working temperature of the components, the fan is controlled to start and adjust to a low gear, and high-temperature air in the robot body is discharged out of the robot body; when the temperature of a main board of a robot control system of the robot body, a gear box or a single component of a driving motor exceeds the rated working temperature, starting a circulating pump and a fan, regulating the circulating pump and the fan to a middle gear, opening a cooling channel corresponding to a reversing valve, and cooling the overheat component through cooling liquid and air in the robot body and external circulation; when the temperature of the reaction parts of the temperature sensors of the parts exceeds the rated working temperature, the circulating pump and the fan are started, the circulating pump and the fan are adjusted to a high gear, the reversing valve is opened corresponding to the cooling channel, and the cooling liquid and the air in the machine body circulate to cool the overheated parts.
Optionally, a dust cover is arranged on the air inlet fan.
Optionally, the temperature sensor is a temperature patch sensor, and the temperature sensor is arranged on the surface and inside of the part to be cooled of the robot body.
Optionally, the cold head is provided with a plurality of parts, the cold heads are connected in parallel, and the water inlet and the water outlet of the cold head are communicated with the reversing valve.
Optionally, the cooling liquid tank is arranged at the tail of the robot body.
Optionally, the circulating pump is arranged at the left lower part of the robot body and is positioned at the bottom of the cooling liquid tank.
In summary, the present utility model includes at least one of the following beneficial technical effects: the intelligent cooling of the inspection robot in the high-temperature operation environment is realized, and the temperature of each part in the robot body is controlled through the circulating pump, the cooling liquid tank, the cold head, the fan and the heat dissipation aluminum plate.
Drawings
Fig. 1 is a schematic overall structure of an embodiment of the present utility model.
Reference numerals illustrate: 1. a circulation pump; 2. a cooling liquid tank; 3. a hose line; 4. a reversing valve; 5. a cold head; 6. a fan; 7. a dust cover; 8. a heat-dissipating aluminum plate; 9. a temperature sensor; 10. a robot control module; 11. a robot gear box; 12. a robot driving motor; 13. a robot body.
Detailed Description
The present utility model will be described in further detail with reference to fig. 1.
The embodiment of the utility model discloses a cooling device of a patrol robot in a high-temperature operation environment.
Referring to fig. 1, a cooling device of a patrol robot in a high-temperature operation environment comprises a circulating pump 1, a cooling liquid tank 2, a hose pipeline 3, a reversing valve 4, a cold head 5, a fan 6, a dust cover 7, a heat radiation aluminum plate 8, a temperature sensor 9 and a robot control module 10, wherein the circulating pump 1 is arranged on a robot body 13, and the circulating pump 1 is provided with a water inlet and a water outlet; a coolant tank 2 for supplying a coolant; the cold head 5 is directly contacted with a heat source and is used for absorbing heat of parts of the robot body 13; the circulating pump 1 pumps cooling liquid in the cooling liquid tank 2 to the cold head 5 to cool parts of the robot body 13; the cooling aluminum plate 8 is used for cooling the cooling liquid, a water inlet of the cooling aluminum plate 8 is communicated with the cold head 5, and a water outlet of the cooling aluminum plate 8 is communicated with the cooling liquid tank 2; the temperature sensor 9 is used for detecting the temperature of parts of the robot body 13; the robot control module 10 is used for controlling the circulating pump 1, and a temperature threshold value is preset in the robot control module 10; the temperature value detected by the temperature sensor 9 is transmitted to the robot control module 10. The intelligent cooling of the inspection robot in the high-temperature operation environment is realized, and the temperature of each part in the robot body can be controlled through the circulating pump, the cooling liquid tank, the cold head, the fan and the heat dissipation aluminum plate.
In the embodiment, the cooling liquid tank 2 is arranged at the tail part of the left side of the robot body 13 to provide cooling liquid, and the cooling liquid tank is arranged at the tail part without influencing the work of other monitoring parts of the inspection robot;
the circulating pump 1 is arranged at the left lower part of the robot body 13 and at the bottom of the cooling liquid tank 2, the water inlet of the circulating pump 1 is communicated with the bottom of the cooling liquid tank 2, the water outlet of the circulating pump 1 is connected and communicated with the reversing valve 4 through the hose pipeline 3, and the cooling liquid can be pumped into the robot body 13 to cool parts of the robot body 13; the components of the robot body 13 are also heat sources.
The hose line 3 is connected to the cold head 5, the number of cold heads 5 being related to the number of parts to be cooled, which in this embodiment comprises a robot control system motherboard 10, a gearbox 11, a drive motor 12.
The reversing valve 4 comprises an inlet cooling liquid heat absorption reversing valve and an outlet cooling liquid recovery reversing valve, the outlet of the inlet cooling liquid heat absorption reversing valve is communicated with a plurality of cold heads 5 through a hose pipeline 3, whether the inlet cooling liquid heat absorption reversing valve is communicated with a single/a plurality of cooling channels or not is determined according to the temperature of each part to be cooled, the cooling effect of the single/a plurality of parts is ensured, and the number of oil ports of the reversing valve 4 is related to the number of cooling parts; the outlet cooling liquid recovery reversing valve is connected with the heat-dissipating aluminum plate 8.
The cold head 5 is directly contacted with a heat source and is responsible for absorbing heat of the robot parts, the heat is dissipated by the cooling liquid flowing to the heat dissipating aluminum plate 8, the cold heads of the parts are connected in parallel due to different working temperatures of the robot parts, the water inlet and the water outlet of the cold head 5 are communicated with the reversing valve 4,
the fan 6 comprises an air inlet fan and an air outlet fan which are respectively arranged at the left upper part and the right upper part of the robot body 13, the air inlet fan sucks cooling air, the air outlet fan discharges the sucked hot air, and the fan 6 is provided with a plurality of gears, so that different cooling effects can be provided to control the temperature inside the robot body; in this embodiment, there are three gears, including a low gear, a medium gear, and a high gear, and the corresponding wind speeds increase sequentially.
The dust cover 7 is arranged above the air inlet fan 6 and is used for removing dust from cold air entering the robot body 13;
the heat radiation aluminum plate 8 is arranged right above the robot body 13, the water inlet is communicated with the outlet cooling liquid recovery reversing valve of the reversing valve 4 through the pipeline 3, the water outlet is the same as the cooling liquid tank 2, the heat radiation structure is comb-shaped, and the cooling liquid is discharged into the cooling liquid tank 2 after being cooled;
the temperature sensor 9 is a temperature patch sensor, and is installed on the surface of a part to be cooled of the robot body 13 and inside a shell of the robot body 13, and in this embodiment, is responsible for collecting the temperatures of the control system main board 10, the gear box 11, the driving motor 12 and the robot body 13 of the robot body 13;
the robot control module 10 is arranged inside the robot body 13 and is responsible for controlling the robot body 13 and controlling the temperature, so as to realize the cooling energy-saving effect, and the cooling energy consumption is maximally reduced by regulating the temperature of the machine body through the circulating pump and the fan.
In the embodiment, when all the temperature sensors 9 in the robot body 13 collect temperatures in the working temperature range, the robot temperature control module 10 controls the circulating pump 1 and the fan 6 to stop, so that the cooling liquid and the air in the robot body are not circulated with the outside, and unnecessary cooling energy consumption is avoided; when the temperature of the shell of the robot body 13 is too high but does not exceed the working temperature of the components, the fan 6 is controlled to be started and adjusted to a low gear, and high-temperature air in the machine body is discharged out of the machine body; when the temperature of a main board 10, a gear box 11 or a driving motor 12 of the robot control system exceeds the rated working temperature, the circulating pump 1 and the fan 6 are started, the circulating pump 1 and the fan 6 are adjusted to a middle gear, the reversing valve 4 is opened corresponding to a cooling channel, and the cooling liquid and the air in the machine body circulate with the outside to cool the overheat components; when the temperature of the reaction parts of the temperature sensors 9 of the components exceeds the rated working temperature, the circulating pump 1 and the fan 6 are started, the circulating pump 1 and the fan 6 are adjusted to a high gear, the reversing valve 4 is opened corresponding to the cooling channel, and the cooling liquid and the air in the machine body circulate to cool the overheating parts.
The water inlet of the circulating pump 1 is communicated with the bottom of the cooling liquid tank 2, and the water outlet of the circulating pump 1 is communicated with the reversing valve 4 through hose connection, so that the cooling liquid can be pumped into the robot body 13 to cool the heat source; the cooling liquid is stored through the cooling liquid tank 2, and the cooling liquid is arranged at the tail part without influencing the work of other monitoring parts of the inspection robot; cooling liquid is controlled to flow to the cooled part through the reversing valve 4 so as to realize cooling of the inspection robot; the parallel cold head 5 is directly contacted with a heat source to absorb the heat of the robot component; the temperature inside the machine body is controlled by providing different cooling effects through the multi-gear fan 6; dust is removed from cold air entering the robot body 13 through the dust cover 7; the cooling device is characterized in that the cooling device is arranged right above a robot body 13 through a cooling aluminum plate 8, a water inlet is communicated with a reversing valve 4 through a pipeline, a water outlet is communicated with a cooling liquid tank 2, and the cooling liquid is cooled and discharged into the cooling liquid tank 2; the temperature sensor 9 is used for collecting the temperatures of the components and the robot body 13, so that the cooling energy-saving effect is realized, and the cooling energy consumption is reduced to the greatest extent.
The above embodiments are not intended to limit the scope of the present utility model, so: all equivalent changes in structure, shape and principle of the utility model should be covered in the scope of protection of the utility model.
Claims (10)
1. The utility model provides a cooling device of inspection robot under high temperature operation environment which characterized in that: comprising the following steps:
the circulating pump (1) is arranged on the robot body (13), and the circulating pump (1) is provided with a water inlet and a water outlet;
a cooling liquid tank (2) for supplying cooling liquid;
the cold head (5) is directly contacted with the heat source and is used for absorbing heat of parts of the robot body (13);
the circulating pump (1) pumps cooling liquid in the cooling liquid tank (2) to the cold head (5) to cool parts of the robot body (13);
the cooling aluminum plate (8) is used for cooling the cooling liquid, a water inlet of the cooling aluminum plate (8) is communicated with the cold head (5), and a water outlet of the cooling aluminum plate (8) is communicated with the cooling liquid tank (2);
a temperature sensor (9) for detecting the temperature of a component of the robot body (13);
the robot control module (10) is used for controlling the circulating pump (1), and a temperature threshold value is preset in the robot control module (10);
the temperature value detected by the temperature sensor is transmitted to the robot control module (10).
2. The cooling device for a patrol robot in a high-temperature working environment according to claim 1, wherein: the water outlet of the circulating pump (1) is communicated with the water inlet of the reversing valve (4) through a hose pipeline (3); the cold head (5) is communicated with a water inlet of the heat dissipation aluminum plate (8) through the reversing valve (4).
3. The cooling device for a patrol robot in a high-temperature working environment according to claim 1, wherein: the robot is characterized by further comprising a fan arranged on the robot body (13), wherein the fan (6) comprises an air inlet fan and an air outlet fan, the air inlet fan is used for sucking cooling air, and the air outlet fan is used for discharging hot air.
4. A cooling device for a inspection robot in a high-temperature working environment according to claim 3, wherein: the wind power of the fan (6) is adjustable.
5. The cooling device for inspection robot in high-temperature working environment according to claim 4, wherein: the three gears of the fan are respectively a low gear, a medium gear and a high gear; when the temperature of the shell of the robot body (13) is too high but does not exceed the working temperature of the components, the fan (6) is controlled to start and adjust to a low gear, and high-temperature air in the machine body is discharged out of the machine body; when the temperature of a single component of a robot control module (10), a gear box (11) or a driving motor (12) of a robot body (13) exceeds the rated working temperature, a circulating pump (1) and a fan (6) are started, the circulating pump (1) and the fan (6) are adjusted to a middle gear, a cooling channel corresponding to a reversing valve (4) is opened, and cooling liquid and air in a machine body circulate with the outside to cool the overheat component; when the temperature of the reaction parts of the temperature sensors (9) of the components exceeds the rated working temperature, the circulating pump (1) and the fan (6) are started, the circulating pump (1) and the fan (6) are adjusted to a high gear, the reversing valve (4) is opened corresponding to the cooling channel, and the cooling liquid and the air in the machine body circulate to cool the overheat components.
6. A cooling device for a inspection robot in a high-temperature working environment according to claim 3, wherein: a dust cover (7) is arranged on the fan (6).
7. The cooling device for a patrol robot in a high-temperature working environment according to claim 1, wherein: the temperature sensor (9) is a temperature patch sensor, and the temperature sensor (9) is arranged on the surface and inside of a part, which needs to be cooled, of the robot body (13).
8. The cooling device for a patrol robot in a high-temperature working environment according to claim 2, wherein: the cold head (5) is provided with a plurality of parts, the cold heads (5) are connected in parallel, and the water inlet and the water outlet of the cold head (5) are communicated with the reversing valve (4).
9. The cooling device for a patrol robot in a high-temperature working environment according to claim 1, wherein: the cooling liquid tank (2) is arranged at the tail part of the robot body (13).
10. The cooling device for a patrol robot in a high-temperature working environment according to claim 9, wherein: the circulating pump (1) is arranged at the left lower part of the robot body (13) and is positioned at the bottom of the cooling liquid tank (2).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321319295.XU CN219882513U (en) | 2023-05-26 | 2023-05-26 | Cooling device of inspection robot in high-temperature operation environment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321319295.XU CN219882513U (en) | 2023-05-26 | 2023-05-26 | Cooling device of inspection robot in high-temperature operation environment |
Publications (1)
Publication Number | Publication Date |
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CN219882513U true CN219882513U (en) | 2023-10-24 |
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ID=88409147
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202321319295.XU Active CN219882513U (en) | 2023-05-26 | 2023-05-26 | Cooling device of inspection robot in high-temperature operation environment |
Country Status (1)
Country | Link |
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CN (1) | CN219882513U (en) |
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2023
- 2023-05-26 CN CN202321319295.XU patent/CN219882513U/en active Active
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