CN219329189U - Automatic continuous winding processing equipment for directional double coils - Google Patents
Automatic continuous winding processing equipment for directional double coils Download PDFInfo
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- CN219329189U CN219329189U CN202223605672.4U CN202223605672U CN219329189U CN 219329189 U CN219329189 U CN 219329189U CN 202223605672 U CN202223605672 U CN 202223605672U CN 219329189 U CN219329189 U CN 219329189U
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Abstract
The utility model discloses a directional double-coil automatic continuous winding processing device, which sequentially comprises the following components according to the processing feeding direction: the wire feeding unit, the first wire winding unit, the second wire winding unit and the wire pulling unit; a group of cutting units are arranged between the first winding unit and the second winding unit; a group of product storage belts are arranged at the side end positions of the second winding units, and a material transferring unit is arranged between the second winding units and the product storage belts. This equipment can full-automatic completion whole double-coil's wire winding process, need not artificial participation in the in-process of processing to can realize after accomplishing the delivery of first coil processing at the in-process of processing, equipment need not wait for the processing of second coil can carry out the processing of next group's product, can realize two sets of products simultaneous processing simultaneously, compare in traditional processing equipment, double-coil processing's processing cycle can shorten half process time, machining efficiency is higher, accords with the market trade demand at present more.
Description
Technical Field
The utility model belongs to the technical field of winding processing equipment, and relates to automatic continuous winding processing equipment for a directional double coil.
Background
In the coil processing industry, processing is realized to the processing work of double-coil product, basically, adopts the mode of front and back duplex equipment station, inserts the processing of another coil in the second equipment after first processing equipment winds first coil, and first processing equipment can't carry out processing work alone when coiling second coil, leads to whole machining efficiency to reduce to, and, because the problem in gyration space still need bend the transition line of first coil after just can carry out the wire winding work of second coil, machining efficiency is lower.
Disclosure of Invention
In order to solve the technical problems, the utility model adopts the following technical scheme:
automatic continuous winding processing equipment of direction double coil includes according to processing feeding direction in proper order: the wire feeding unit, the first wire winding unit, the second wire winding unit and the wire pulling unit;
a group of cutting units are arranged between the first winding unit and the second winding unit;
a group of product storage belts are arranged at the side end positions of the second winding units, and a material transferring unit is arranged between the second winding units and the product storage belts.
As a further scheme of the utility model: and a full material alarm unit is arranged on the product storage belt.
As a further scheme of the utility model: the inlet wire unit includes: the wire pushing device comprises a wire inlet channel formed by a plurality of wire pieces and wire wheels, a wire rail connected to the tail end of the wire inlet channel and a wire pushing mechanism acting on the wire rail;
the push wire mechanism includes: the wire pushing sliding module is arranged at the lower end of the wire guide rail, and the working direction of the wire pushing sliding module is parallel to the feeding direction of the wire guide rail; the wire pushing sliding module is provided with a wire pushing rack which is of a double-layer structure, a lower end rack layer is arranged on the wire pushing sliding module, and an upper end rack layer is arranged at the upper end position of the wire guide rail;
a group of wire pushing lifting modules are arranged on the upper layer of the wire pushing rack, and a wire pushing seat is arranged on the wire pushing lifting modules.
As a further scheme of the utility model: the first winding unit and the second winding unit both comprise: the winding machine table is provided with a winding guide plate, a winding notch formed at the tail end of the winding guide plate, a winding spindle and a rotating block which are arranged in the winding notch;
the winding notch is of a three-quarter circular sector structure and consists of an initial area of a right-angle sector and a semicircular sector forming area;
the rotating block is in a right-angle fan-shaped structure and is arranged in the initial area of the winding notch, and the winding main shaft and the winding notch are concentrically arranged;
a wire column is arranged at the position of the right upper end of the winding spindle, and a wire cylinder for driving the wire column to descend towards the winding spindle is arranged at the position of the right upper end of the winding spindle;
further comprises: the winding driving module is used for driving the winding spindle to rotate and driving the rotating block to reciprocate along the forming area of the winding slot hole.
As a further scheme of the utility model: the first winding unit and the second winding unit are provided with optical fiber sensing devices for realizing calculation of precise winding machining quantity.
As a further scheme of the utility model: the wire winding board of first coiling unit open end position still is provided with the line ball clamp plate and is used for driving the line ball actuating cylinder of this line ball clamp plate push down.
As a further scheme of the utility model: the second winding unit also comprises a group of wire pressing mechanisms arranged at the side end of the winding machine table, and the wire pressing mechanisms comprise: the wire pressing base is used for driving the wire pressing base to move to the wire pressing traversing module at the upper end of the wire winding machine table of the second wire winding unit;
the wire pressing base is provided with a plurality of groups of guide clamping jaws for clamping wires and at least one group of wire pressing cylinders for pressing the wires.
As a further scheme of the utility model: the cutting unit includes: the wire cutting machine comprises a cutting material table arranged at the tail end of a first winding unit winding machine table, and a wire cutting tool used for achieving cutting work, a cutting transverse sliding module used for driving the cutting material table to transversely move, and a cutting cylinder group used for driving the wire cutting tool to achieve cutting action.
As a further scheme of the utility model: the stay wire unit includes: the wire drawing device comprises a group of wire drawing material channels, rack rails and wire drawing clamps, wherein the wire drawing material channels are consistent with the feeding direction of the wire inlet units, the rack rails are arranged along the length direction of the wire drawing material channels, and the wire drawing clamps are arranged on the rack rails; this anchor clamps act as go-between includes: the clamp seat is provided with a gear motor module which is in transmission fit with the rack rail, and the gear motor module drives the clamp seat to slide along the rack rail;
the lower end position of the clamp seat extends to the position of the wire drawing material channel and is provided with a wire clamping jaw and a clamping jaw motor for driving the wire clamping jaw to open and close.
As a further scheme of the utility model: the material transferring unit comprises: the device comprises a group of discharging transverse moving modules which transversely span between a winding machine table of the second winding unit and a product storage belt, discharging lifting modules arranged on the discharging transverse moving modules and discharging clamping claws arranged on the discharging lifting modules.
The utility model has the beneficial effects that:
1. the device can realize the full-automatic winding process of the whole double coil, does not need to participate in the processing process, can realize the processing of the next group of products without waiting for the processing of the second coil after the delivery of the processing of the first coil is completed in the processing process, can realize the simultaneous processing of two groups of products, and compared with the traditional processing device, the processing period of the double coil processing can shorten half of the processing time, has higher processing efficiency and meets the requirements of the current market industry;
2. the device can accurately ensure that the distance error between two coils is less than 0.1 through the mode of optical fiber detection, and improves the overall processing quality.
3. The automatic storage device has the automatic storage function, no personnel is on duty in the production process of the product, the automatic alarm can be given when the product storage belt is full, and the operator can process the product again, so that one operator can manage a plurality of processing devices at the same time, and the labor efficiency is improved.
Drawings
Fig. 1 is a schematic diagram of the structure of the present utility model.
Fig. 2 is a schematic structural diagram of a wire-feeding unit and a first wire-winding unit in the present utility model.
Fig. 3 is a schematic diagram of the internal structure of the winding machine in the present utility model.
Fig. 4 is a schematic structural view of a wire pressing mechanism in the present utility model.
Fig. 5 is a schematic diagram of a cable unit structure according to the present utility model.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it should be understood that the described embodiments are only some embodiments of the present application, but not all embodiments, and the present application is not limited by the example embodiments described herein. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the present disclosure, are within the scope of the present disclosure.
In the description of the present utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the embodiments of the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured" and the like are to be construed broadly and include, for example, either permanently connected, removably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
The utility model provides referring to fig. 1 to 5, in an embodiment of the utility model, a directional double-coil automatic continuous winding processing device sequentially comprises: a wire inlet unit 1, a first wire winding unit 2, a second wire winding unit 4 and a wire pulling unit 7;
a group of cutting units 3 are arranged between the first winding unit 2 and the second winding unit 4;
a group of product storage belts 6 are arranged at the side end positions of the second winding units 4, and a material transferring unit 5 is arranged between the second winding units 4 and the product storage belts 6.
In the specific implementation, the wire to be processed is fed into the first winding unit 2 through the feeding unit, the first winding unit 2 is used for winding the first group of coils, the wire feeding unit 1 is used for driving the wire to be fed into the second winding unit 4 after the processing is finished, and the wire pulling unit 7 is used for clamping the first group of coils in the second winding unit 4 and pulling the first group of coils along the feeding direction of the wire feeding unit 1 to a preset length; then, the cutting unit 3 cuts the wires of the first winding unit 2 and the second winding unit 4;
then, the second winding unit 4 performs winding work to complete winding work of the second group of coils, and the first winding unit 2 starts new winding work; thus realizing continuous processing action. Finally, the product in the second winding unit 4 is sent out to a product storage belt 6 through a material transferring unit 5 to realize discharging work; and be provided with full material alarm unit on the product storage belt 6, when the condition of full material appears on product storage belt 6, full material alarm unit sends the warning, the operator again handle can, no longer need arrange specific receipts material personnel.
Further, the incoming line unit 1 includes: the wire feeding device comprises a wire feeding channel 13 formed by a plurality of wire pieces 11 and wire wheels 12, a wire guide rail 14 connected to the tail end of the wire feeding channel 13 and a wire pushing mechanism acting on the wire guide rail 14;
the push wire mechanism includes: the wire pushing sliding module 15 is arranged at the lower end of the wire guide rail 14, and the working direction of the wire pushing sliding module 15 is parallel to the feeding direction of the wire guide rail 14; the wire pushing sliding module 15 is provided with a wire pushing rack 17, the wire pushing rack 17 is of a double-layer structure, a lower end frame layer is arranged on the wire pushing sliding module 15, and an upper end frame layer is arranged at the upper end position of the wire guide rail 14;
the upper layer of the wire pushing frame 17 is provided with a group of wire pushing lifting modules 18, the wire pushing lifting modules 18 are provided with wire pushing seats 16, the wire pushing lifting modules 18 drive the wire pushing seats 16 to push down to be in contact with wires in the wire feeding processing process, and then the wire pushing sliding modules 15 drive the wire pushing seats 16 to push forwards, so that the wire pushing action is realized.
Further, the first winding unit 2 and the second winding unit 4 each include: a winding machine 21, wherein a winding guide plate 24, a winding notch 28 formed at the tail end of the winding guide plate 24, a winding spindle 29 arranged in the winding notch 28 and a rotating block 20 are arranged on the winding machine 21;
wherein the winding notch 28 has a three-quarter circular sector structure and consists of an initial area of a right-angle sector and a molding area of a semicircular sector;
the rotating block 20 is in a right-angle fan-shaped structure, is arranged in the initial area of the winding notch 28, and the winding main shaft 29 is arranged concentrically with the winding notch 28;
a wire column 27 is arranged at the position of the right upper end of the winding main shaft 29, and a wire cylinder 26 for driving the wire column 27 to descend towards the winding main shaft 29 is arranged at the right upper end of the winding main shaft;
further comprises: a spindle driving module 22 for driving the winding spindle 29 to rotate and a winding driving module 23 for driving the rotating block 20 to reciprocally rotate along the forming area of the winding slot;
further, optical fiber sensing devices for calculating the precise winding machining amount are arranged in the first winding unit 2 and the second winding unit 4.
Further, a wire pressing plate is further disposed at the beginning of the winding machine 21 of the first winding unit 2, and a wire driving cylinder is used for driving the wire pressing plate to press down.
Further, the second winding unit 4 further includes a set of wire pressing mechanisms 211 disposed at the side ends of the winding machine 21, and the wire pressing mechanisms 211 include: the wire pressing base 214 and the wire pressing traversing module 215 are used for driving the wire pressing base 214 to move to the upper end of the wire winding machine table 21 of the second wire winding unit 4;
the wire pressing base 214 is provided with a plurality of groups of guide clamping jaws 212 for clamping wires and at least one group of wire pressing cylinders 213 for pressing the wires.
When the wire winding work is performed, the wire is pulled in by the wire inlet unit 1 or the wire pulling unit 7, the wire is fixed by the wire pressing plate or the wire pressing mechanism 211, the open end of the wire is tightened, the wire winding driving module 23 drives the rotating block 20 to rotate 180 degrees around the winding main shaft 29 along the forming area of the winding slot hole, the wire is driven by the rotating block 20 to rotate around the winding main shaft 29 and is formed into a square coil structure, the wire pressing plate or the wire pressing mechanism 211 releases the limitation on the wire, the wire cylinder 26 drives the wire post 27 to descend and is sleeved in the square coil to serve as a central point wire; the rotary block 20 is continuously operated to achieve winding, resulting in a coil product.
Further, the cutting unit 3 includes: the wire cutting machine comprises a cutting material platform 32 arranged at the tail end of a wire winding machine platform 21 of a first wire winding unit 2, a wire cutting tool 33 used for achieving cutting work, a cutting transverse sliding module 31 used for driving the cutting material platform 32 to transversely move, and a cutting cylinder group used for driving the wire cutting tool 33 to achieve cutting action.
Further, the wire drawing unit 7 includes: a group of wire drawing material channels 76 which are consistent with the feeding direction of the wire inlet unit 1, rack rails 75 which are arranged along the length direction of the wire drawing material channels 76, and wire drawing clamps 71 which are arranged on the rack rails 75; the wire clamp 71 includes: the clamp seat 73 is provided with a gear motor module 72 which is in transmission fit with the rack rail 75, and the clamp seat 73 is driven to slide along the rack rail 75 through the gear motor module 72;
the lower end of the clamp seat 73 extends to the position of the wire drawing channel 76 and is provided with a wire clamping jaw 74 and a jaw motor for driving the wire clamping jaw 74 to open and close;
in the process of pulling wire, the gear motor module 72 drives the clamp seat 73 to slide to the position of the winding machine table 21 of the second winding unit 4 along the rack rail 75, the wire clamping jaw 74 clamps the first group of coils, the gear motor module 72 drives the clamp seat 73 to move backwards to pull the wire into the wire pulling material channel 76 until the wire passing through the second winding unit 4 is enough to perform winding of the second group of coils, specific length calculation is realized by the existing optical fiber sensing device, and the wire clamping jaw 74 releases the first group of coils for the second winding unit 4 to perform winding.
Further, the material transferring unit 5 includes: a group of discharge traversing modules 52 spanning between the winding machine table 21 of the second winding unit 4 and the product storage belt 6, a discharge lifting module 51 installed on the discharge traversing modules 52, and a discharge clamping jaw 53 installed on the discharge lifting module 51; through the work cooperation of ejection of compact sideslip module 52 and ejection of compact lifting die set 51, drive ejection of compact clamping jaw 53 press from both sides the product that accomplishes the wire winding processing on the coiling board 21 in the second coiling unit 4 and get into product storage belt 6 and carry out ejection of compact work.
It is further noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. Automatic continuous winding processing equipment of direction double coil, its characterized in that includes according to processing feeding direction in proper order: the wire feeding unit, the first wire winding unit, the second wire winding unit and the wire pulling unit;
a group of cutting units are arranged between the first winding unit and the second winding unit;
a group of product storage belts are arranged at the side end positions of the second winding units, and a material transferring unit is arranged between the second winding units and the product storage belts.
2. The automatic continuous winding machining device for the double-coil directional coil according to claim 1, wherein the product storage belt is provided with a full material alarm unit.
3. A directional double coil automated continuous winding processing apparatus according to claim 1, wherein the incoming line unit comprises: the wire pushing device comprises a wire inlet channel formed by a plurality of wire pieces and wire wheels, a wire rail connected to the tail end of the wire inlet channel and a wire pushing mechanism acting on the wire rail;
the push wire mechanism includes: the wire pushing sliding module is arranged at the lower end of the wire guide rail, and the working direction of the wire pushing sliding module is parallel to the feeding direction of the wire guide rail; the wire pushing sliding module is provided with a wire pushing rack which is of a double-layer structure, a lower end rack layer is arranged on the wire pushing sliding module, and an upper end rack layer is arranged at the upper end position of the wire guide rail;
a group of wire pushing lifting modules are arranged on the upper layer of the wire pushing rack, and a wire pushing seat is arranged on the wire pushing lifting modules.
4. A directional double coil automated continuous winding machine according to claim 3, wherein the first winding unit and the second winding unit each comprise: the winding machine table is provided with a winding guide plate, a winding notch formed at the tail end of the winding guide plate, a winding spindle and a rotating block which are arranged in the winding notch;
the winding notch is of a three-quarter circular sector structure and consists of an initial area of a right-angle sector and a semicircular sector forming area;
the rotating block is in a right-angle fan-shaped structure and is arranged in the initial area of the winding notch, and the winding main shaft and the winding notch are concentrically arranged;
a wire column is arranged at the position of the right upper end of the winding spindle, and a wire cylinder for driving the wire column to descend towards the winding spindle is arranged at the position of the right upper end of the winding spindle;
further comprises: the winding driving module is used for driving the winding spindle to rotate and driving the rotating block to reciprocate along the forming area of the winding slot hole.
5. A directional double-coil automatic continuous winding processing apparatus according to claim 3, wherein optical fiber sensing devices for realizing calculation of precise winding processing amount are arranged in the first winding unit and the second winding unit.
6. The automatic continuous winding equipment for the directional double coils as set forth in claim 3, wherein the wire winding machine table of the first wire winding unit is further provided with a wire pressing plate and a wire pressing driving cylinder for driving the wire pressing plate to press down.
7. A directional double-coil automatic continuous winding machine according to claim 3, wherein the second winding unit further comprises a set of wire pressing mechanisms disposed at the side ends of the winding machine, the wire pressing mechanisms comprising: the wire pressing base is used for driving the wire pressing base to move to the wire pressing traversing module at the upper end of the wire winding machine table of the second wire winding unit;
the wire pressing base is provided with a plurality of groups of guide clamping jaws for clamping wires and at least one group of wire pressing cylinders for pressing the wires.
8. A directional double-coil automated continuous winding processing apparatus according to claim 1, wherein the cutting unit comprises: the wire cutting machine comprises a cutting material table arranged at the tail end of a first winding unit winding machine table, and a wire cutting tool used for achieving cutting work, a cutting transverse sliding module used for driving the cutting material table to transversely move, and a cutting cylinder group used for driving the wire cutting tool to achieve cutting action.
9. A directional double-coil automated continuous winding processing apparatus according to claim 1, wherein the wire drawing unit comprises: the wire drawing device comprises a group of wire drawing material channels, rack rails and wire drawing clamps, wherein the wire drawing material channels are consistent with the feeding direction of the wire inlet units, the rack rails are arranged along the length direction of the wire drawing material channels, and the wire drawing clamps are arranged on the rack rails; this anchor clamps act as go-between includes: the clamp seat is provided with a gear motor module which is in transmission fit with the rack rail, and the gear motor module drives the clamp seat to slide along the rack rail;
the lower end position of the clamp seat extends to the position of the wire drawing material channel and is provided with a wire clamping jaw and a clamping jaw motor for driving the wire clamping jaw to open and close.
10. The automated continuous winding machine for directional double coils as set forth in claim 1, wherein the transfer unit includes: the device comprises a group of discharging transverse moving modules which transversely span between a winding machine table of the second winding unit and a product storage belt, discharging lifting modules arranged on the discharging transverse moving modules and discharging clamping claws arranged on the discharging lifting modules.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223605672.4U CN219329189U (en) | 2022-12-30 | 2022-12-30 | Automatic continuous winding processing equipment for directional double coils |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223605672.4U CN219329189U (en) | 2022-12-30 | 2022-12-30 | Automatic continuous winding processing equipment for directional double coils |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219329189U true CN219329189U (en) | 2023-07-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223605672.4U Active CN219329189U (en) | 2022-12-30 | 2022-12-30 | Automatic continuous winding processing equipment for directional double coils |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219329189U (en) |
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2022
- 2022-12-30 CN CN202223605672.4U patent/CN219329189U/en active Active
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