CN210692352U - Automatic winding machine of four-axis segmentation robot - Google Patents
Automatic winding machine of four-axis segmentation robot Download PDFInfo
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- CN210692352U CN210692352U CN201921234742.5U CN201921234742U CN210692352U CN 210692352 U CN210692352 U CN 210692352U CN 201921234742 U CN201921234742 U CN 201921234742U CN 210692352 U CN210692352 U CN 210692352U
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Abstract
The utility model discloses a four-axis segmentation robot automatic coil winding machine, include: a workbench, wherein a stacking type feeding track is arranged at the side end of the workbench, a feeding manipulator is arranged at the side end of the stacking type feeding track, the middle part of the workbench is provided with a central winding device, the two sides of the central winding device are respectively provided with a first winding mechanism and a second winding mechanism, the winding seat of the stacking type feeding track is arranged on the central winding device by virtue of a feeding manipulator, and is matched with the first winding mechanism and the second winding mechanism by virtue of the rotation action of the central winding device, the enameled copper wire is wound in sequence, the mechanization of the winding process is realized, the manual winding mode adopted in most of the existing factories is replaced, the production quality of the inductance coil is improved, meanwhile, each winding seat can be wound with two sections of different wires, so that the fault tolerance rate of production and future use and the wire capacity of each winding seat of the bracket are improved.
Description
Technical Field
The utility model belongs to the technical field of mechanical equipment and specifically relates to a four-axis segmentation robot automatic coil winding machine is related to.
Background
At present, along with the gradual popularization of the integrated point application, the yield is larger and larger, the efficiency of a manual winding mode is low, the contradiction of poor quality and reliability of the wound coil product is prominent, the labor intensity of workers is high, in the winding process, in order to ensure that winding groups are arranged tightly, the winding workers need to apply high pressure on the wire, so that the workers are easy to cause human fatigue and can not concentrate, the problems that the winding of the number of turns of the coil is inaccurate, the winding quality of the coil does not meet the requirements and the like are caused, and the rejection rate and the rework rate of the product are high.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an it is not enough to overcome above-mentioned condition, aims at providing the technical scheme that can solve above-mentioned problem.
A four-axis segment robot automatic winding machine comprises: the workstation, the workstation side is provided with stacks formula material loading track, the orbital side of formula material loading that stacks is provided with material loading manipulator, the middle part of workstation is provided with central winding device, and central winding device's both sides are provided with first wire winding mechanism and second wire winding mechanism respectively.
As a further aspect of the present invention: first wire winding mechanism and second wire winding mechanism include: the device comprises a clamping driving mechanism and a line feeding mechanism, wherein the line feeding mechanism is arranged at the upper end of the clamping driving mechanism.
As a further aspect of the present invention: the center winding device includes: the seat is rotated to 360 pivoted squares can carry out, all be provided with the fixed rod seat on four sides on rotation seat top, be provided with the dead lever that a plurality of extends forward on the terminal surface that the fixed rod seat outwards, the dead lever facial make-up accompanies the wire winding seat, the end of the terminal surface of fixed rod seat outwards is provided with the driven lever of rectangular shape, the dead lever all is provided with the rear end that can drive dead lever and driven lever pivoted and rotates synchromesh gear with the driven lever, goes up nested synchronous belt between two adjacent rotation synchromesh gears.
As a further aspect of the present invention: the mechanism of going up the line includes: the wire winding device comprises an XYZ sliding table, wherein a fixing frame is fixedly mounted on the XYZ sliding table, a wire feeder used for feeding wires is arranged at the top of the fixing frame, an electric sliding rail capable of sliding up and down is arranged at the middle position of the fixing frame, a wire winding plate is slidably mounted on the electric sliding rail, a plurality of pneumatic wire cutters are arranged at the front end of the wire winding plate, and a plurality of wire guide needles are arranged at the bottom end of the fixing frame.
As a further aspect of the present invention: the centre gripping drive mechanism includes: supporting platform, the last guide rail that is provided with two parallels of supporting platform, install on the guide rail and to the gliding fixing base in workstation middle part, be provided with a plurality of connecting rods on the fixing base terminal surface outwards, fixing base terminal surface end outwards still is provided with the initiative and presss from both sides, the connecting rod extends to the fixing base other end with the rear end that the initiative pressed from both sides, be provided with on the connecting rod and the rear end that the initiative pressed from both sides the connecting rod and the initiative and drive the coaxial group of pivoted simultaneously, the supporting platform rear end still is provided with driving motor and push motor, driving motor and coaxial group link drive its rotation, push motor is connected with the fixing base, and the promotion fixing base slides on the slide rail.
As a further aspect of the present invention: and the front end of the connecting rod on the clamping driving mechanism in the first winding mechanism is provided with an air clamping jaw.
As a further aspect of the present invention: the coaxial group includes: the gear is nested at the rear end of the connecting rod and the driving clamp, the belt is nested between two adjacent gears, one of the gears is connected with the driving motor, and therefore the single gear drives the multiple gears.
As a further aspect of the present invention: the top of the front end of the driving clamp is provided with a clamping jaw type clamping sleeve, and the clamping sleeve can clamp the driven rod.
As a further aspect of the present invention: the number of the fixing rods, the number of the thread cutters, the number of the thread guiding needles and the number of the connecting rods are the same, and the number of the fixing rods, the number of the thread cutters, the number of the thread guiding needles and the number of the connecting rods are all 4.
As a further aspect of the present invention: the wire winding seat comprises: the base plate and the I-shaped winding posts, the winding posts are installed on the bottom plate, and four line angles for winding are arranged at the four corners of the bottom plate.
Compared with the prior art, the beneficial effects of the utility model are that: the winding seats of the stacked feeding tracks are arranged on the central winding device by means of the feeding mechanical arm, the central winding device is matched with the first winding mechanism and the second winding mechanism by virtue of the rotation effect of the central winding device, the enameled copper wires are wound successively, the mechanization of the winding process is realized, the manual winding mode adopted by most of the existing factories is replaced, the production quality of the inductance coil is improved, meanwhile, the winding of two sections of different wires can be realized on each winding seat, and the fault tolerance rate of production and future use and the line capacity of each winding seat of the bracket are improved.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the center winding device of the present invention.
Fig. 3 is a schematic structural view of the wire feeding mechanism of the present invention.
Fig. 4 is a schematic structural diagram of the middle clamping driving mechanism of the present invention.
Fig. 5 is a schematic structural view of the middle wire winding seat of the present invention.
In the figure: 1. the automatic wire winding machine comprises a workbench, 2, a feeding mechanical arm, 3, a stacked feeding rail, 4, a central winding device, 5, a first winding mechanism, 6, a second winding mechanism, 7, a seat plate, 8, a wire port, 9, a winding post, 41, a rotating seat, 42, a rotating synchronous gear, 43, a synchronous belt, 44, a fixed rod, 45, a driven rod, 46, a winding seat, 51, a support, 52, an XYZ sliding table, 53, a fixed frame, 54, a wire feeder, 55, an electric sliding rail, 56, a winding plate, 57, a wire cutter, 58, a wire guide needle, 61, a supporting platform, 62, a guide rail, 63, a driving clamp, 64, an air clamping claw, 65, a connecting rod, 66, a fixed seat, 67, a coaxial group, 68, a driving motor, 69 and a pushing motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be understood that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-5, in an embodiment of the present invention, an automatic winding machine of a four-axis segment robot includes: workstation 1, 1 side of workstation is provided with stacks formula material loading track 3, the side that stacks formula material loading track 3 is provided with material loading manipulator 2, the middle part of workstation 1 is provided with central winding device 4, and the both sides of central winding device 4 are provided with first wire winding mechanism 5 and second wire winding mechanism 6 respectively.
The first winding mechanism 5 and the second winding mechanism 6 include: the device comprises a clamping driving mechanism and a line feeding mechanism, wherein the line feeding mechanism is arranged at the upper end of the clamping driving mechanism.
The center winding device 4 includes: the seat 41 is rotated to 360 pivoted squares can carry out, all be provided with dead lever 44 seats on four sides on seat 41 top rotates, dead lever 44 seats are provided with the dead lever 44 that a plurality of extends forward on the terminal surface outwards, and dead lever 44 facial make-up accompanies wire winding seat 46, the terminal of dead lever 44 seats terminal surface outwards is provided with the driven lever 45 of rectangular shape, the rear end of dead lever 44 and driven lever 45 all is provided with can drive dead lever 44 and driven lever 45 pivoted rotation synchronizing gear 42, goes up nested synchronous belt 43 between two adjacent rotation synchronizing gear 42.
The mechanism of going up the line includes: the device comprises an XYZ sliding table 52, wherein a fixed frame 53 is fixedly installed on the XYZ sliding table 52, a wire feeder 54 for feeding wires is arranged at the top of the fixed frame 53, an electric slide rail 55 capable of sliding up and down is arranged at the middle position of the fixed frame 53, a wire winding plate 56 is installed on the electric slide rail 55 in a sliding manner, a plurality of pneumatic wire cutters 57 are arranged at the front end of the wire winding plate 56, and a plurality of wire guide needles 58 are arranged at the bottom end of the fixed frame 53.
The centre gripping drive mechanism includes: supporting platform 61, be provided with two parallel guide rails 62 on supporting platform 61, it can be on guide rail 62 to the gliding fixing base 66 in workstation 1 middle part to install on guide rail 62, fixing base 66 is provided with a plurality of connecting rods 65 on the terminal surface outwards, fixing base 66 outside terminal surface end still is provided with the initiative and presss from both sides 63, connecting rod 65 extends the fixing base 66 other end with the rear end that the initiative pressed from both sides 63, connecting rod 65 and initiative are provided with on pressing from both sides the rear end of 63 and are driven the coaxial group 67 of pivoted with connecting rod 65 and initiative clamp 63 simultaneously, supporting platform 61 rear end still is provided with drive motor 68 and push motor 69, drive motor 68 and coaxial group 67 and be connected, drive its rotation, push motor 69 is connected with fixing base 66, promotes fixing base 66 and slides on the slide rail.
And an air clamping jaw 64 is arranged at the front end of a connecting rod 65 on the clamping and driving mechanism in the first winding mechanism 5.
The coaxial group 67 includes: the gears and the belt 43 are nested at the rear ends of the connecting rod 65 and the driving clamp 63, the belt 43 is nested between two adjacent gears, one of the gears is connected with the driving motor 68, and therefore the single gear drives the multiple gears.
The top of the front end of the driving clamp 63 is provided with a clamping jaw type clamping sleeve, and the clamping sleeve can clamp the driven rod 45.
The number of the fixing rods 44, the thread cutters 57, the thread guiding needles 58 and the connecting rods 65 is the same, and the number of the fixing rods 44, the thread cutters 57, the thread guiding needles 58 and the connecting rods 65 is 4.
The winding seat 46 includes: the seat plate 7 and the I-shaped winding posts 9, the winding posts 9 are installed on the bottom plate, and four line angles 8 for winding are arranged at the four-edge angles of the bottom plate.
The utility model discloses a theory of operation is: during the winding operation, the winding seat 46 for winding enters the workbench 1 through the stacking type feeding rail 3, then the winding seat 46 is clamped on the fixing rod 44 of the central winding device 4 through the feeding manipulator 2, after the 4 fixing rods 44 are all provided with the winding seats 46, the rotating seat 41 rotates the winding seat to the front end of the first winding mechanism 5, then the XYZ sliding table 52 drives the winding plate 56 to drive the wire guiding needle 58 to wind, during the winding operation, the pushing motor 69 of the clamping driving mechanism in the first winding mechanism 5 pushes the fixing seat 66 forward, so that the driving clamp 63 can clamp the driven rod 45, the air clamping jaw 64 can clamp the front half section of the winding post 9, then the motor 68 is driven to rotate to drive the coaxial group 67, so as to drive the driving clamp 63 and the air clamping jaw 64 to rotate, and simultaneously drive the driven rod 45 in the central winding device 4 to rotate together with the winding seat 46, the wire winding work of the front half section of the wire winding column 9 is carried out, the wire is cut through the pneumatic wire shearing knife 57 during the wire winding process, then the central wire winding device 4 rotates again, the second wire winding is carried out on the rear half section of the wire winding column 9 through the second wire winding mechanism 6, and the wire winding process of the two sections is completed.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. The utility model provides a four-axis segmentation robot automatic coil winding machine which characterized in that includes: the workstation, the workstation side is provided with stacks formula material loading track, the orbital side of formula material loading that stacks is provided with material loading manipulator, the middle part of workstation is provided with central winding device, and central winding device's both sides are provided with first wire winding mechanism and second wire winding mechanism respectively.
2. The automatic winding machine of a four-axis segment robot as claimed in claim 1, wherein the first winding mechanism and the second winding mechanism comprise: the device comprises a clamping driving mechanism and a line feeding mechanism, wherein the line feeding mechanism is arranged at the upper end of the clamping driving mechanism.
3. The four-axis segment robot automatic winder of claim 2, wherein the center winding device comprises: the seat is rotated to 360 pivoted squares can carry out, all be provided with the fixed rod seat on four sides on rotation seat top, be provided with the dead lever that a plurality of extends forward on the terminal surface that the fixed rod seat outwards, the dead lever facial make-up accompanies the wire winding seat, the end of the terminal surface of fixed rod seat outwards is provided with the driven lever of rectangular shape, the dead lever all is provided with the rear end that can drive dead lever and driven lever pivoted rotating gear with the driven lever, goes up nested belt between two adjacent rotating gear.
4. The automatic winding machine of the four-axis segment robot of claim 3, wherein the feeding mechanism comprises: the wire winding device comprises an XYZ sliding table, wherein a fixing frame is fixedly mounted on the XYZ sliding table, a wire feeder used for feeding wires is arranged at the top of the fixing frame, an electric sliding rail capable of sliding up and down is arranged at the middle position of the fixing frame, a wire winding plate is slidably mounted on the electric sliding rail, a plurality of pneumatic wire cutters are arranged at the front end of the wire winding plate, and a plurality of wire guide needles are arranged at the bottom end of the fixing frame.
5. The automatic winding machine of the four-axis segment robot of claim 4, wherein the clamping driving mechanism comprises: supporting platform, the last guide rail that is provided with two parallels of supporting platform, install on the guide rail and to the gliding fixing base in workstation middle part, be provided with a plurality of connecting rods on the fixing base terminal surface outwards, fixing base terminal surface end outwards still is provided with the initiative and presss from both sides, the connecting rod extends to the fixing base other end with the rear end that the initiative pressed from both sides, be provided with on the connecting rod and the rear end that the initiative pressed from both sides the connecting rod and the initiative and drive the coaxial group of pivoted simultaneously, the supporting platform rear end still is provided with driving motor and push motor, driving motor and coaxial group link drive its rotation, push motor is connected with the fixing base, and the promotion fixing base slides on the slide rail.
6. The automatic winding machine of the four-axis segment robot as claimed in claim 5, wherein the first winding mechanism is provided with an air clamping jaw at the front end of a connecting rod on the clamping driving mechanism.
7. The automatic winding machine of a four-axis segment robot according to claim 5, wherein the coaxial group comprises: the gear is nested at the rear end of the connecting rod and the driving clamp, the belt is nested between two adjacent gears, one of the gears is connected with the driving motor, and therefore the single gear drives the multiple gears.
8. The automatic winding machine of a four-axis segment robot as claimed in claim 5, wherein the front end of the driving clamp is provided with a jaw type collet, and the collet can clamp the driven rod.
9. The automatic winding machine of the four-axis segment robot of claim 5, wherein the number of the fixed rods, the thread cutters, the thread guiding needles and the connecting rods is the same, and the number of the fixed rods, the thread cutters, the thread guiding needles and the connecting rods is 4.
10. The automatic winding machine of a four-axis segment robot as claimed in claim 3, wherein the winding base comprises: the base plate and the I-shaped winding posts, the winding posts are installed on the bottom plate, and four line angles for winding are arranged at the four corners of the bottom plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921234742.5U CN210692352U (en) | 2019-08-01 | 2019-08-01 | Automatic winding machine of four-axis segmentation robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921234742.5U CN210692352U (en) | 2019-08-01 | 2019-08-01 | Automatic winding machine of four-axis segmentation robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210692352U true CN210692352U (en) | 2020-06-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921234742.5U Active CN210692352U (en) | 2019-08-01 | 2019-08-01 | Automatic winding machine of four-axis segmentation robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210692352U (en) |
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2019
- 2019-08-01 CN CN201921234742.5U patent/CN210692352U/en active Active
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Effective date of registration: 20230224 Address after: 418000 No. 16, Fazhan Road, Industrial Development Zone, High-tech Industrial Park, Huaihua City, Hunan Province (in Hunan Hongshengyuan Oiltea Technology Co., Ltd.) Patentee after: Dayan Intelligent Robot (Huaihua) Co.,Ltd. Address before: 523283 Room 102, building 2, No.1, Luxi Yintong Road, Gaopo Town, Dongguan City, Guangdong Province Patentee before: DONGGUAN DAYAN AUTOMATION EQUIPMENT Co.,Ltd. |