CN218753142U - Automatic tray system that fills up of ton bag - Google Patents
Automatic tray system that fills up of ton bag Download PDFInfo
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- CN218753142U CN218753142U CN202223052389.3U CN202223052389U CN218753142U CN 218753142 U CN218753142 U CN 218753142U CN 202223052389 U CN202223052389 U CN 202223052389U CN 218753142 U CN218753142 U CN 218753142U
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Abstract
The utility model relates to an automatic tray system that fills up of ton bag. The utility model comprises a ton bag conveying unit, which comprises a ton bag horizontal conveying channel; the pallet unit comprises an upper layer horizontal conveying channel and a lower layer horizontal conveying channel, the upper layer horizontal conveying channel is connected with the ton bag horizontal conveying channel, and the lower layer horizontal conveying channel is provided with a first tray detection unit; the tray conveying unit comprises a first tray horizontal conveying channel connected with the lower layer horizontal conveying channel, the upper layer horizontal conveying channel is provided with a ton bag detection unit, the first tray horizontal conveying channel is provided with a second tray detection unit and a third tray detection unit, and the second tray detection unit is arranged at the tail end, far away from the upper layer horizontal conveying channel, of the first tray horizontal conveying channel; and the tray sending unit comprises a second tray horizontal conveying channel connected with the first tray horizontal conveying channel, and the third tray detecting unit is arranged on one side close to the second tray horizontal conveying channel. The utility model discloses can accomplish automatically and give ton bag pad tray, improve the transfer efficiency.
Description
Technical Field
The utility model belongs to the technical field of ton packing transport technique and specifically relates to indicate an automatic tray system that fills up of ton bag.
Background
Often can need to use the material of shape such as a large amount of pieces, powder in the production field, need use the ton bag as packaging container, for convenient handling transportation fill up a tray below the ton bag usually, the direct fork pallet of fork truck has both improved handling efficiency, has avoided the ton bag again to contact the damage that causes with fork truck in the transportation.
In the prior art, the following two ways are mostly adopted for providing a ton bag pad tray: 1. before the ton bags are filled with materials, a tray is placed under the ton bags in advance; 2. after the ton bags are filled, the ton bags are lifted by a forklift and then placed on the tray. The first method needs to manually supply the ton bag pad tray, so that the labor cost is high and the efficiency is low; and the second method is that the forklift is in direct contact with the ton bag, and the forklift is easy to contact with the ton bag to cause damage in the process of transferring the ton bag.
Disclosure of Invention
Therefore, the utility model aims to solve the technical problem that the cost of labor is great, efficiency is lower and transport ton bag in-process fork truck easily and the ton bag contact and cause damaged problem when overcoming among the prior art for ton bag pad tray.
In order to solve the technical problem, the utility model provides an automatic tray system that fills up of ton bag, include:
a ton bag conveying unit comprising a ton bag horizontal conveying path;
the pallet unit comprises an upper layer horizontal conveying channel and a lower layer horizontal conveying channel, the upper layer horizontal conveying channel is connected with the ton bag horizontal conveying channel, and a first pallet detection unit is arranged on one side, close to the ton bag horizontal conveying channel, of the lower layer horizontal conveying channel;
the tray conveying unit comprises a first tray horizontal conveying channel connected with a lower layer horizontal conveying channel, a ton bag detection unit is arranged on one side, close to the first tray horizontal conveying channel, of the upper layer horizontal conveying channel, a second tray detection unit and a third tray detection unit are arranged on the first tray horizontal conveying channel, and the second tray detection unit is arranged at the tail end, far away from the upper layer horizontal conveying channel, of the first tray horizontal conveying channel;
and the tray sending unit comprises a second tray horizontal conveying channel connected with the first tray horizontal conveying channel, and the third tray detection unit is arranged on one side close to the second tray horizontal conveying channel.
The utility model discloses an in the embodiment, upper horizontal conveyer way and ton bag horizontal conveyer way lower floor's horizontal conveyer way and first tray horizontal conveyer way parallel arrangement.
In an embodiment of the present invention, the first tray horizontal transportation path is perpendicular to the second tray horizontal transportation path.
In an embodiment of the present invention, the first tray detecting unit and the ton bag detecting unit are opposite photoelectric switches.
In an embodiment of the present invention, the second tray detecting unit and the third tray detecting unit are both diffuse reflection photoelectric switches.
In an embodiment of the present invention, the ton bag conveying unit is a chain plate machine.
In an embodiment of the present invention, the upper horizontal conveying path and the lower horizontal conveying path are roller tables.
In an embodiment of the present invention, the tray conveying unit is a roller machine.
In an embodiment of the present invention, the tray sending unit is a chain conveyor.
Compared with the prior art, the technical scheme of the utility model have following advantage:
an automatic tray system that fills up of ton bag, can accomplish automatically and fill up the tray for ton bag, saved the manual work and give the process of ton bag pad tray, improved work efficiency greatly to fork truck not with ton bag direct contact, avoided the damage that fork truck and ton bag contact caused in the transportation, can improve transportation efficiency, reduction in production cost and improve production efficiency.
Drawings
In order to make the content of the present invention more clearly understood, the present invention will be described in further detail with reference to the following embodiments of the present invention, in conjunction with the accompanying drawings.
Fig. 1 is the utility model discloses automatic tray system composition schematic diagram that fills up of ton bag.
Figure 2 is the utility model discloses automatic tray system that fills up of ton bag overlooks the structure chart.
The specification reference numbers indicate: 100. a first tray detecting unit; 200. a ton bag detection unit; 300. a second tray detecting unit; 400. a third tray detecting unit; 500. ton bag; 600. a tray; 1. a ton bag conveying unit; 11. a ton bag horizontal conveying way; 2. a saucer unit; 21. an upper horizontal conveying path; 22. a lower horizontal conveying path; 3. a tray conveying unit; 31. a first tray horizontal transfer lane; 4. a tray sending unit; 41. a second tray horizontal transport lane; 5. a support; 6. a conveying roller; 7. a sprocket; 8. a servo motor; 9. and a chain.
Detailed Description
The present invention is further described with reference to the following drawings and specific embodiments so that those skilled in the art can better understand the present invention and can implement the present invention, but the embodiments are not to be construed as limiting the present invention.
Referring to fig. 1 to 2, the utility model discloses an automatic tray system that fills up of ton bag, include:
a ton bag conveying unit 1, wherein the ton bag conveying unit 1 comprises a ton bag horizontal conveying path 11, and the ton bag horizontal conveying path 11 is used for conveying ton bags 500;
the pallet unit 2 comprises an upper-layer horizontal conveying channel 21 and a lower-layer horizontal conveying channel 22, the upper-layer horizontal conveying channel 21 is connected with the ton bag horizontal conveying channel 11, and a first tray detection unit 100 is arranged on one side, close to the ton bag horizontal conveying channel 11, of the lower-layer horizontal conveying channel 22; the ton bag 500 is conveyed to the upper layer horizontal conveying way 21 by the ton bag horizontal conveying way 11;
the tray conveying unit 3 comprises a first tray horizontal conveying channel 31 connected with a lower layer horizontal conveying channel 22, a ton bag detection unit 200 is arranged on one side, close to the first tray horizontal conveying channel 31, of the upper layer horizontal conveying channel 21, a second tray detection unit 300 and a third tray detection unit 400 are arranged on the first tray horizontal conveying channel 31, and the second tray detection unit 300 is arranged at the tail end, far away from the upper layer horizontal conveying channel 21, of the first tray horizontal conveying channel 31;
the tray sending unit 4 comprises a second tray horizontal conveying channel 41 connected with the first tray horizontal conveying channel 31, and the third tray detecting unit 400 is arranged on one side close to the second tray horizontal conveying channel 41; the tray 600 is transferred to the tray transfer unit 3 by the tray delivery unit 4, and transferred to the lower horizontal transfer path 22 by the tray transfer unit 3, and the ton bag pallet is completed by the movement of the ton bag 500 on the upper horizontal transfer path 21 and the tray 600 on the lower horizontal transfer path 22.
Specifically, the upper horizontal conveying path 21 and the ton bag horizontal conveying path 11 are arranged in parallel, the lower horizontal conveying path 22 and the first tray horizontal conveying path 31 are arranged in parallel, and the first tray horizontal conveying path 31 and the second tray horizontal conveying path 41 are arranged vertically.
Specifically, the first tray detection unit 100 and the ton bag detection unit 200 are both opposed photoelectric switches.
Specifically, the second tray sensing unit 300 and the third tray sensing unit 400 are both diffuse reflection photoelectric switches.
Specifically, in this embodiment, the ton bag conveying unit 1 is a chain plate machine in the prior art, and because the weight of the ton bag is large, the conveying capacity of the chain plate machine is large, and the transportation is stable;
the cushion disc unit 2 comprises a support 5, the upper horizontal conveying channel 21 and the lower horizontal conveying channel 22 are both arranged on the support 5, the upper horizontal conveying channel 21 and the lower horizontal conveying channel 22 are roller ways, and each of the upper horizontal conveying channel 21 and the lower horizontal conveying channel 22 comprises a conveying roller 6 rotatably connected to the support 5, a chain wheel 7 connected to the conveying roller 6, a servo motor 8 and a chain 9 driven by the servo motor 8, the chain 9 is connected with the chain wheel 7, and the upper horizontal conveying channel 21 and the lower horizontal conveying channel 22 can be stably transported by the driving of the servo motor 8; the tray conveying unit can adopt a roller machine, and a chain wheel is driven by a servo motor to drive a chain to move so as to enable the conveying roller to rotate; the tray sending unit 4 is a chain conveyor in the prior art. The chain conveyor has large conveying capacity and is mainly used for conveying pallets, large turnover boxes and the like.
The first tray detection unit 100, the second tray detection unit 300, the third tray detection unit 400 and the ton bag detection unit 200 are all connected with a programmable logic controller. The operations of the ton bag conveying unit 1, the pallet unit 2, the pallet conveying unit 3, and the pallet sending unit 4 are also controlled by the programmable logic controller.
The programmable logic controller operates the ton bag horizontal conveying path 11 in the forward direction, the upper layer horizontal conveying path 21 and the lower layer horizontal conveying path 22 in the forward rotation and the reverse rotation, and the first tray horizontal conveying path 31 in the forward rotation and the reverse rotation.
The utility model discloses a theory of operation: detecting whether a tray 600 is present in the lower horizontal conveying path 22 by the first tray detecting unit 100;
if the lower horizontal conveying path 22 does not have the tray 600, the controller controls the tray sending unit 4 to send a tray to the first tray horizontal conveying path 31 of the tray conveying unit 3, the third tray detecting unit 400 detects the tray, the controller controls the lower horizontal conveying path 22 to reversely rotate, the first tray horizontal conveying path 31 of the tray conveying unit 3 reversely rotates to send the tray from the first tray horizontal conveying path 31 to the lower horizontal conveying path 22, the first tray detecting unit 100 detects the tray, and the controller controls the lower horizontal conveying path 22 and the tray conveying unit 3 to stop operating;
after the ton bags 500 are filled, an operator gives a starting instruction to the controller through a starting button, the controller controls the ton bag horizontal conveying channel 11 and the upper layer horizontal conveying channel 21 to rotate forwards, the ton bags 500 are conveyed to the upper layer horizontal conveying channel 21 through the ton bag horizontal conveying channel 11, the ton bag detection unit 200 of the upper layer horizontal conveying channel 21 detects the ton bags 500, and the controller controls the upper layer horizontal conveying channel 21 and the ton bag horizontal conveying channel 11 to stop operating;
ton bag detecting element 200 of upper horizontal conveyer way 21 department detects ton bag 500 and the first tray detecting element 100 of lower horizontal conveyer way 22 department detects the tray simultaneously, the corotation operation of first tray horizontal conveyer way 31 is controlled to the controller, upper horizontal conveyer way 21, corotation operation simultaneously of lower horizontal conveyer way 22, ton bag is also being carried forward when the tray is carried forward, the slowly little point of ton bag falls on the tray, last ton bag falls completely on the tray after and the tray transports toward first tray horizontal conveyer way 31 together, second tray detecting element 300 detects the tray, controller control upper horizontal conveyer way 21, lower horizontal conveyer way 22 and tray conveying element 3 bring to a halt. At this moment, the forklift worker can transport the pallet and the ton bag together by directly forking the pallet.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the examples, those skilled in the art should understand that the technical solutions of the present invention can be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the scope of the claims of the present invention.
Claims (8)
1. An automatic tray system that fills up of ton bag which characterized in that includes:
a ton bag conveying unit (1), the ton bag conveying unit (1) comprising a ton bag horizontal conveying path (11);
the pallet unit (2), the pallet unit (2) comprises an upper layer horizontal conveying channel (21) and a lower layer horizontal conveying channel (22), the upper layer horizontal conveying channel (21) is connected with the ton bag horizontal conveying channel (11), and a first pallet detection unit (100) is arranged on one side, close to the ton bag horizontal conveying channel (11), of the lower layer horizontal conveying channel (22);
the tray conveying unit (3) comprises a first tray horizontal conveying channel (31) connected with a lower layer horizontal conveying channel (22), a ton bag detection unit (200) is arranged on one side, close to the first tray horizontal conveying channel (31), of the upper layer horizontal conveying channel (21), a second tray detection unit (300) and a third tray detection unit (400) are arranged on the first tray horizontal conveying channel (31), and the second tray detection unit (300) is arranged at the tail end, far away from the upper layer horizontal conveying channel (21), of the first tray horizontal conveying channel (31);
the tray sending unit (4) comprises a second tray horizontal conveying channel (41) connected with the first tray horizontal conveying channel (31), and the third tray detecting unit (400) is arranged on one side close to the second tray horizontal conveying channel (41).
2. The automatic ton bag pallet system according to claim 1, wherein the upper horizontal conveyor (21) and the ton bag horizontal conveyor (11) are arranged in parallel, and the lower horizontal conveyor (22) and the first pallet horizontal conveyor (31) are arranged in parallel.
3. The ton bag automatic dunnage tray system of claim 1, characterized in that the first tray horizontal conveyor lane (31) is disposed vertically to the second tray horizontal conveyor lane (41).
4. The ton bag automatic dunnage tray system of claim 1, wherein the first pallet detection unit (100) and the ton bag detection unit (200) are both opposed-type photoelectric switches.
5. The ton bag automatic dunnage tray system of claim 1, wherein the second tray inspection unit (300) and the third tray inspection unit (400) are each diffusely reflective photoelectric switches.
6. The ton bag automated dunnage tray system of claim 1, characterized in that the ton bag conveyor unit (1) is a chain slat machine.
7. The automatic ton bag pallet system according to claim 1, wherein the upper horizontal conveying path (21) and the lower horizontal conveying path (22) are roller tables.
8. An automatic ton bag pallet system according to claim 1, characterized in that the pallet sending unit (4) is a chain conveyor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223052389.3U CN218753142U (en) | 2022-11-16 | 2022-11-16 | Automatic tray system that fills up of ton bag |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223052389.3U CN218753142U (en) | 2022-11-16 | 2022-11-16 | Automatic tray system that fills up of ton bag |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218753142U true CN218753142U (en) | 2023-03-28 |
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ID=85649294
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223052389.3U Active CN218753142U (en) | 2022-11-16 | 2022-11-16 | Automatic tray system that fills up of ton bag |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218753142U (en) |
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2022
- 2022-11-16 CN CN202223052389.3U patent/CN218753142U/en active Active
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