CN117485892B

CN117485892B - Intelligent efficient loading system

Info

Publication number: CN117485892B
Application number: CN202410001161.6A
Authority: CN
Inventors: 王亚辉
Original assignee: Hebei Outstanding Mechanical Equipment Co ltd
Current assignee: Hebei Outstanding Mechanical Equipment Co ltd
Priority date: 2024-01-02
Filing date: 2024-01-02
Publication date: 2024-03-15
Anticipated expiration: 2044-01-02
Also published as: CN117485892A

Abstract

The invention discloses an intelligent efficient loading system, relates to the technical field of intelligent loading, and aims to solve the problem of poor adaptability of the existing automatic truss loading system; the unstacking manipulator is used for grabbing materials input by the roller device; the input end of the conveying line is arranged corresponding to the unstacking manipulator; the input end of the telescopic conveying device is arranged corresponding to the output end of the conveying line, and the output end of the conveying line is arranged at the same height as the input end of the telescopic conveying device; the lifting platform is arranged at the output end of the telescopic conveying device, a crawler is arranged on the lifting platform, and a distributing device is arranged on the crawler; the truss device is arranged on one side, deviating from the telescopic conveying device, of the lifting platform, and is connected with a discharging manipulator in a sliding mode, and the discharging manipulator is arranged corresponding to the distributing device.

Description

Intelligent efficient loading system

Technical Field

The invention relates to the technical field of intelligent loading, in particular to an intelligent efficient loading system.

Background

In traditional logistics loading and unloading, loading workers often carry out loading and unloading manually, but during the peak period of delivery, the physical strength of the workers cannot keep up, the loading labor intensity is high, the loading efficiency is low, the delivery efficiency is seriously affected, and the risks such as falling and heatstroke occur easily in the loading process of the workers.

Along with the continuous progress of automation technology, storage warehouses of many logistics all tend to be intelligent and automatic, and more enterprises also adopt the automatic warehouses to store, load and unload and turnover goods, so that the personnel cost can be reduced, and the working efficiency can be improved.

However, the current automatic truss loading system is mainly used for loading bagged commodities, such as cement, flour, feed and the like, and the packing size of the same type of bagged commodities is unified, but the loading scheme for film-packed commodities is less, the film-packed commodities are mainly used for packing beverage and food and the like by using a heat shrinkage film, the packing specifications of the film-packed commodities are many, the sizes are different, even the similar commodities are packed in different specifications, the current automatic truss loading system cannot achieve the purpose of being general for all the specifications of film-packed commodities, meanwhile, the automatic truss loading system is greatly influenced by the height and the size of a carriage, so that the use of the automatic truss loading system is limited, and the adaptability is poor.

Disclosure of Invention

In order to solve the problems, namely the problem of poor adaptability of the existing automatic truss loading system, the invention provides an intelligent efficient loading system which comprises a roller device for inputting materials; the unstacking manipulator is used for grabbing materials input by the roller device; the input end of the conveying line is arranged corresponding to the unstacking manipulator; the input end of the telescopic conveying device is arranged corresponding to the output end of the conveying line, and the output end of the conveying line is arranged at the same height as the input end of the telescopic conveying device; the lifting platform is arranged at the output end of the telescopic conveying device, a screw rod lifter for jacking the lifting platform is arranged below the lifting platform, a crawler is arranged on the lifting platform, and a distributing device is arranged on the crawler; the bottle arranging line comprises a fixed conveying channel, wherein the fixed conveying channel is fixedly connected to the lifting device, the fixed conveying channel is arranged in the middle of the lifting device, the bottle arranging line further comprises two movable conveying channels, the two movable conveying channels are respectively arranged on two sides of the fixed conveying channel, the movable conveying channels are in sliding connection with the lifting device, and a telescopic cylinder for driving the movable conveying channels to slide is arranged below the movable conveying channels; a wheel frame is arranged between the movable conveying channel and the fixed conveying channel, the wheel frame is connected with the movable conveying channel through a connecting rod, the wheel frame is also rotationally connected with the fixed conveying channel, an auxiliary wheel is rotationally connected to the wheel frame, and the axis of the auxiliary wheel is perpendicular to the sliding direction of the movable conveying channel; the truss device is arranged on one side, deviating from the telescopic conveying device, of the lifting platform, and is connected with a discharging manipulator in a sliding mode, and the discharging manipulator is arranged corresponding to the distributing device.

The invention is further provided with: the lifting device comprises a lifting plate, two sets of scissor type lifting mechanisms are arranged on the lower surface of the lifting plate, a screw rod is connected to the bottom of each scissor type lifting mechanism in a threaded mode, and a first driving device used for driving the screw rod to rotate is installed on the tracked vehicle.

The invention is further provided with: the telescopic cylinder is rotationally connected to the lifting plate, and the output end of the telescopic cylinder is rotationally connected with the movable conveying channel.

The invention is further provided with: electric rollers are arranged at two ends of the fixed conveying channel, and the two electric rollers are respectively corresponding to the two movable conveying channels.

The invention is further provided with: a jacking conveying mechanism is arranged below the fixed conveying channel and comprises a plurality of jacking frames, and the lower surfaces of the jacking frames are connected with a jacking cylinder; the lifting frame is rotationally connected with synchronous belts, a plurality of synchronous belts are connected with a second driving device through a main shaft, the second driving device is used for driving the synchronous belts to rotate, and the movement direction of the synchronous belts is the same as the movement direction of the shunt line.

The invention is further provided with: the output of buffer line is provided with the baffle, the baffle corresponds the reposition of redundant personnel line sets up, the baffle bottom is connected with promotes the cylinder, promote the cylinder and be used for promoting the baffle reciprocates.

The invention is further provided with: the unloading manipulator comprises a cross beam, the cross beam is connected to the truss device in a sliding manner, and a driving device III for driving the cross beam to move is arranged on the cross beam; the transverse beam is connected with a carrier plate in a sliding manner, a driving device IV for driving the carrier plate to slide is mounted on the carrier plate, a vertical beam is connected onto the carrier plate in a sliding manner, the vertical beam is perpendicular to the transverse beam, and a driving device V for driving the vertical beam to move up and down is mounted on the carrier plate; the bottom of the vertical beam is rotationally connected with a discharging mechanical claw, and the bottom of the vertical beam is also provided with a driving device six for driving the discharging mechanical claw to rotate.

The invention is further provided with: the discharging mechanical claw comprises a right-angle main frame, and a plurality of material taking cuttings are arranged at the bottom edge of the main frame; install on the main frame and push away the material cylinder, the output of pushing away the material cylinder is connected with the pushing away the flitch, the pushing away the flitch perpendicular to get the material cutting setting, still install on the main frame and press the material cylinder, the output of pressing the material cylinder is connected with the pressure flitch, the pressure flitch be on a parallel with get the material cutting setting.

The beneficial effects of the invention are as follows:

1. through the cooperation of feed divider and unloading manipulator, can realize carrying out the purpose of quick pile up neatly loading to the material, and the multi freedom setting of unloading manipulator can make it satisfy and carry out pile up neatly loading to different specification material commodity to can also adapt to various parking errors, simultaneously, the bottle line can be according to the material commodity of different specifications and carry out adaptability adjustment, can satisfy the material commodity of different specifications and carry out the transshipment, can adapt to different carriage widths again, and the unloading manipulator can be according to different material commodity and carriage width planning pile up neatly mode, further make this system can adapt to different specification material commodity and different size carriages, the adaptability is stronger.

2. Through setting up lift platform, can make this system adapt to the carriage of not co-altitude, further reinforcing adaptability.

Drawings

Fig. 1 shows a schematic structure of the present invention.

Fig. 2 shows a schematic structural view of the unstacking robot.

Fig. 3 shows a schematic structural view of the unstacking gripper.

Fig. 4 shows a schematic structural diagram of the conveyor line.

Fig. 5 shows a schematic structural view of the telescopic conveyor.

Fig. 6 shows a schematic structural view of the lifting platform.

Fig. 7 shows a partial enlarged view at a.

Fig. 8 shows a front view of the lifting platform.

Fig. 9 shows a schematic structural view of the lifting device.

Fig. 10 shows a top view of the lifting device.

Fig. 11 shows a front view of the lifting device.

Fig. 12 shows a schematic structural view of the truss apparatus.

Fig. 13 shows a schematic structural view of the discharging manipulator.

Fig. 14 shows a second schematic structural view of the discharge robot.

Fig. 15 shows a schematic view of the structure of the discharge gripper.

Fig. 16 shows a second schematic structural view of the discharge gripper.

Reference numerals: 1. a roller device; 2. unstacking manipulator; 21. a unstacking mechanical claw; 211. a vacuum chuck; 3. a conveying line; 31. a low conveyor belt; 32. lifting the conveyor belt; 33. a high conveyor belt; 4. a telescopic conveying device; 5. a support table; 51. a support frame; 52. a driving device seven; 6. a lifting platform; 61. a screw elevator; 62. a crawler; 63. a material distributing device; 631. a buffer line; 6311. a baffle; 63111. a pushing cylinder; 632. a split line; 7. truss means; 71. truss columns; 8. a lifting device; 81. a lifting plate; 82. a scissor type lifting mechanism; 83. a first driving device; 84. a bottle line; 841. fixing a conveying channel; 8411. an electric roller; 8412. a jacking frame; 84121. a synchronous belt; 8413. jacking the air cylinder; 8414. a second driving device; 842. a movable conveyor track; 8421. a telescopic cylinder; 8422. a driving device eight; 85. a wheel carrier; 851. an auxiliary wheel; 9. a discharging manipulator; 91. a cross beam; 911. a third driving device; 912. a carrier plate; 9121. a fifth driving device; 9122. a driving device IV; 92. a vertical beam; 921. a driving device six; 93. a discharge gripper; 931. a main frame; 9311. a pushing cylinder; 9312. a pushing plate; 9313. a material pressing cylinder; 9314. a pressing plate; 932. and taking the cuttings.

Detailed Description

Preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are merely for explaining the technical principles of the present invention, and are not intended to limit the scope of the present invention.

The invention provides an intelligent efficient loading system which comprises a roller device 1, wherein the roller device 1 utilizes rollers to convey materials, a tray with materials and commodities is placed on the roller device 1 by a forklift, and the roller device 1 is used for conveying the tray.

The output end of the roller device 1 is provided with an unstacking manipulator 2 for clamping the material commodity conveyed on the roller device 1, and the unstacking manipulator 2 is an outsourcing four-degree-of-freedom manipulator, so that redundant description is omitted here. The unstacking mechanical arm 2 is provided with the vacuum chuck 211 on the unstacking mechanical arm 21, and when the unstacking mechanical arm is grabbed, the vacuum chuck 211 can adsorb material commodities, and the unstacking mechanical arm 21 plays a fixed auxiliary role, so that the falling problem caused by the fact that the vacuum chuck 211 is not firmly adsorbed is avoided.

Still including transfer chain 3, transfer chain 3's input corresponds unstacking manipulator 2 setting, unstacking manipulator 2 can snatch the material commodity by roller device 1 and place on the transfer chain 3. The conveyor line 3 includes two low conveyors 31, one rising conveyor 32 and one and high conveyor 33, and the two low conveyors 31, one rising conveyor 32 and one high conveyor 33 are arranged in this order for conveying the material commodity.

The output of transfer chain 3 is provided with flexible conveyor 4, and flexible conveyor 4's input and the output of transfer chain 3 are to the butt joint to the output of transfer chain 3 and flexible conveyor 4's input equal altitude setting, so that the material commodity on the transfer chain 3 can be carried flexible conveyor 4 on. The telescopic conveyor 4 is an outsourcing conveyor belt with a telescopic length, and will not be described here again.

The below of flexible conveyor 4 is provided with supporting bench 5, flexible conveyor 4 installs on supporting bench 5, the below of flexible conveyor 4 output is provided with support frame 51, one end of support frame 51 rotates and is connected with the horizontal pole, horizontal pole and supporting bench 5 sliding connection, the other end and the flexible conveyor 4 of support frame 51 rotate and are connected, still fixedly connected with drive arrangement seventh 52 on the supporting bench 5, drive arrangement seventh 52 selects for use driving motor, drive arrangement seventh 52 passes through the lead screw and is connected with support frame 51, the one end that the lead screw deviates from drive arrangement seventh 52 rotates with supporting bench 5 to be connected, lead screw and horizontal pole threaded connection. The input end of the telescopic conveying device 4 is rotationally connected with the supporting table 5, and when the driving device seven 52 drives the screw rod to rotate, the cross rod can slide along the direction of the screw rod, and then the supporting frame 51 is driven to change the inclination angle so as to support the output end of the telescopic conveying device 4.

The output of flexible conveyor 4 is provided with lift platform 6, and lift platform 6's below is provided with two lead screw lifters 61, and the top of lead screw lifter 61 rotates with lift platform 6's roof to realize driving the roof and reciprocate, and then realize the purpose of lift.

The lifting platform 6 is arranged below the supporting table 5; the lifting platform 6 is provided with a crawler 62, and the crawler 62 is provided with a distributing device 63.

Can rise crawler 62 to with waiting to load the carriage bottom equal height through lift platform 6, and then make crawler 62 can move to the carriage inside, and through flexible function of flexible conveyor 4, can make flexible conveyor 4 also stretch into in the carriage, dock with feed divider 63, carry the material commodity to feed divider 63 on, and can also adjust the output of flexible conveyor 4 of adjustment to the equal height with feed divider 63 through support frame 51, and then make this system can adapt to the carriage of not co-altitude.

The device comprises a lifting platform 6, a telescopic conveying device 4, a truss device 7, two rows of truss posts 71, a discharging manipulator 9 and a distributing device 63, wherein the truss device 7 is arranged on one side of the lifting platform 6, which is away from the telescopic conveying device 4, the two rows of truss posts 71 are connected with the discharging manipulator 9 in a sliding manner, the discharging manipulator 9 and the distributing device 63 are correspondingly arranged, so that materials are discharged from the distributing device 63 and stacked into a carriage, and the purpose of loading is achieved.

The material distributing device 63 comprises a buffer wire 631, the buffer wire 631 is fixedly connected to the crawler 62, the buffer wire 631 is a roller conveyor belt, and the roller is used for conveying material commodities. The input end of the buffer line 631 is arranged corresponding to the output end of the telescopic conveying device 4, and the material commodity on the telescopic conveying device 4 can be conveyed to the buffer line 631.

The output of buffer line 631 is provided with baffle 6311, and baffle 6311 is vertical to be set up, and the bottom of baffle 6311 is connected with the promotion cylinder 63111, promotes the vertical setting of cylinder 63111, promotes cylinder 63111 and can promote baffle 6311 and reciprocate, and then when promoting baffle 6311 to being higher than buffer line 631, can realize blockking the effect to the material commodity on the buffer line 631.

The output of buffer line 631 is provided with reposition of redundant personnel line 632, and reposition of redundant personnel line 632 fixed connection is on crawler 62, and reposition of redundant personnel line 632 is outsourcing reposition of redundant personnel conveyer belt, including three rows of flow distribution plates on the reposition of redundant personnel line 632. The pushing cylinder 63111 is provided corresponding to one of the rows of the flow dividing plates.

The output of the shunt line 632 is provided with a lifting device 8, the lifting device 8 is fixedly connected to the crawler 62, the lifting device 8 is fixedly connected with a bottle line 84, and the movement direction of the bottle line 84 is perpendicular to the movement direction of the shunt line 632.

The lifting device 8 comprises a lifting plate 81, a bottle line 84 is fixedly connected to the upper surface of the lifting plate 81, two sets of scissor lifting mechanisms 82 are mounted on the lower surface of the lifting plate 81, and the two sets of scissor lifting mechanisms 82 are symmetrically arranged about the central line of the long side of the lifting plate 81. The bottom thread of the scissor type lifting mechanism 82 is connected with a screw rod, the screw rod is connected with a first driving device 83 through a belt wheel and a belt, the first driving device 83 is a motor, and the first driving device 83 can drive the screw rod to rotate so as to drive the scissor type lifting mechanism 82 to lift.

The bottle line 84 includes a fixed conveying path 841, the fixed conveying path 841 is fixedly connected to the lifting plate 81, and the fixed conveying path 841 is disposed in the middle of the lifting plate 81, and the fixed conveying path 841 is composed of a plurality of round rollers. The bottle line 84 further includes two movable conveying paths 842, and the two movable conveying paths 842 are respectively disposed on two sides of the fixed conveying path 841. The movable conveying way 842 is in sliding connection with the lifting plate 81 through the sliding rail sliding blocks, a telescopic air cylinder 8421 is arranged below the movable conveying way 842, the bottom of the telescopic air cylinder 8421 is rotationally connected to the lifting plate 81, the output end of the telescopic air cylinder 8421 is rotationally connected with the movable conveying way 842, and then the telescopic air cylinder 8421 can drive the movable conveying way 842 to slide on the lifting plate 81.

The conveying direction of the movable conveying path 842 is perpendicular to the moving direction of the shunt line 632, a driving device eight 8422 is installed below the movable conveying path 842, the driving device eight 8422 is a motor, and the driving device eight 8422 is used for driving rollers on the movable conveying belt 842 to rotate.

A wheel frame 85 is arranged between the movable conveying channel 842 and the fixed conveying channel 841, the wheel frame 85 is connected with the movable conveying channel 842 through a connecting rod, one end of the wheel frame 85 deviating from the movable conveying channel 842 is rotationally connected with the fixed conveying channel 841, the wheel frame 85 is rotationally connected with an auxiliary wheel 851, the axis of the auxiliary wheel 851 is perpendicular to the sliding direction of the movable conveying channel 842, and further when the telescopic cylinder 8421 drives the movable conveying channel 842 to slide in the direction deviating from the fixed conveying channel 841, under the action of the connecting rod and the wheel frame 85, the auxiliary wheel 851 can be driven to move upwards, even though the auxiliary wheel 851 is as high as the fixed conveying channel 841 and the movable conveying channel 842, so that the auxiliary wheel 851 can play the role of auxiliary support, and the situation that the distance between the fixed conveying channel 841 and the movable conveying channel 842 is too large to cause large jolt when materials and commodities are conveyed is avoided.

The two ends of the fixed conveying channel 841 are respectively provided with an electric roller 8411, the two electric rollers 8411 are respectively corresponding to the two movable conveying channels 842, and the rotating direction of the electric rollers 8411 is the same as the sliding direction of the movable conveying channels 842, so that the material commodity on the fixed conveying channel 841 is respectively conveyed to the two movable conveying channels 842.

The lifting conveying mechanism is arranged below the fixed conveying channel 841 and comprises a plurality of lifting frames 8412, the lower surfaces of the lifting frames 8412 are connected to a lifting plate together, lifting cylinders 8413 are fixedly connected to the lower surfaces of the lifting plate, and the lifting cylinders 8413 can drive the lifting frames 8412 to move up and down through the lifting plate.

A lifting frame 8412 is arranged between any two adjacent round rollers on the fixed conveying channel 841; the lifting frame 8412 is rotatably connected with a synchronous belt 8421, the moving direction of the synchronous belt 8421 is the same as the moving direction of the shunt line 632, namely, the moving direction of the synchronous belt 8421 is perpendicular to the moving direction of the electric roller 8411, a plurality of synchronous belts 8421 are sleeved on a main shaft together, the main shaft is connected with a driving device II 8414 through a belt wheel and a belt, the driving device II 8414 is a motor, and the driving device II 8414 drives the synchronous belt 84121 to rotate through the main shaft.

When the material commodity on the shunt line 632 is conveyed to the fixed conveying path 841, the lifting cylinder 8413 can lift the lifting frame 8412 to a round roller higher than the fixed conveying path 841, at this time, the material commodity can be conveyed to the upper part of the fixed conveying path 841 under the action of the synchronous belt 84121, the lifting frame 8412 is lowered to a round roller lower than the fixed conveying path 841 through the lifting cylinder 8413, at this time, the material commodity can be supported to the round roller of the fixed conveying path 841, and the material commodity is respectively conveyed to the movable conveying path 842 through the flashlight roller.

The unloading manipulator 9 comprises a cross beam 91, two ends of the cross beam 91 are respectively in sliding connection with two rows of truss columns 71, a driving device three 911 is installed on the cross beam 91, the driving device three 911 is a double-shaft motor, two output ends of the driving device three 911 are connected with rotating shafts, and one end of each rotating shaft, deviating from the driving device three 911, is in sliding connection with the truss columns 71 through a gear rack, so that the purpose of driving the cross beam 91 to slide along the length direction of the truss columns 71 is achieved.

The carrier plate 912 is slidably connected to the surface of one side of the beam 91, which is close to the material distributing device 63, the carrier plate 912 is provided with the driving device IV 9122, the driving device IV 9122 is a motor, and the output end of the driving device IV 9122 is slidably connected with the beam 91 through a gear rack, so that the driving device IV 9122 can drive the carrier plate 912 to slide along the direction of the beam 91.

The vertical beam 92 is slidably connected to the carrier plate 912, the vertical beam 92 is perpendicular to the beam 91, the carrier plate 912 is provided with the driving device five 9121, the driving device five 9121 is a motor, and the output end of the driving device five 9121 is slidably connected with the vertical beam 92 through a gear rack, so that the driving device five 9121 can drive the vertical beam 92 to slide up and down.

The bottom rotation of vertical beam 92 is connected with the mechanical claw 93 of unloading, and six 921 of drive arrangement are still installed to the bottom of vertical beam 92, and six 921 of drive arrangement is the motor, and six 921 of drive arrangement's output is connected with mechanical claw 93 of unloading through two gears to make six 921 of drive arrangement can drive mechanical claw 93 of unloading and rotate relative vertical beam 92.

When the carriage is opened into the truss device 7, the discharging mechanical claw 93 can be rotated to a state parallel to the long side of the carriage, so that the discharging mechanical claw 93 is prevented from colliding with the carriage, meanwhile, when the carriage parking position deviates from the truss device 7, the discharging mechanical claw 93 can be matched with the direction of the carriage through rotating the discharging mechanical claw 93, the deviation of goods stacking in the carriage is avoided, gaps are formed between goods at the stacking position and the carriage, and the transportation safety is influenced.

The unloading mechanical claw 93 comprises a right-angle main frame 931, a plurality of material taking cuttings 932 are fixedly connected to the bottom edge of the main frame 931, two material pushing cylinders 931 are mounted on the surface of one side, away from the material distributing device 63, of the main frame 931, the output ends of the material pushing cylinders 931 are fixedly connected with material pushing plates 931 12, the material pushing plates 931 12 are perpendicular to the material taking cuttings 932, two material pressing cylinders 931 are mounted on the upper surface of the main frame 931, the output ends of the material pressing cylinders 931 are fixedly connected with material pressing plates 931, and the material pressing plates 931 are parallel to the material taking cuttings 932.

During material taking, the discharging manipulator 9 is driven to the position of the bottle arranging line 84 through the cooperation of the driving device three 911, the driving device four 9122, the driving device five 9121 and the driving device six 921, the material taking cutting 932 is inserted below the material commodity on the bottle arranging line 84, the material commodity is taken down from the bottle arranging line 84, the pressing plate 931 is pushed by the material pressing cylinder 931 to press the material commodity, then the material taking cylinder drives the pressing plate 931 to move upwards after the material commodity is conveyed to an accurate stacking position in a carriage by the discharging manipulator 9, the material pressing plate 931 is not pressed by the material pressing plate 931, the pushing cylinder 931 starts working at the moment, and the pushing plate 9312 is driven to push the material commodity to the position of the stacking in the carriage, namely, the material discharging and stacking process is completed.

The vertical beam 92 is provided with a laser sensor with a model of CLN-1030T-S, and the detection distance of the laser sensor is 0.05m-30m, so as to be used for detecting the distance between the unloading manipulator and the front end of the carriage, and further, the unloading manipulator 9 can sequentially and backwards carry out stacking and loading from the front end of the carriage.

The truss column 71 is provided with a laser sensor with the model of CHG-F1250-A, and the detection distance of the laser sensor is 0.05m-2.5m, so that the distance between the two side walls of the carriage and the truss column 71 is detected, the carriage can be accurately parked in the truss device 7, and the carriage is prevented from colliding with the truss column 71.

The discharging manipulator 9 is also provided with a laser sensor with the model of CHG-F1250-A, and the detection distance of the laser sensor is 0.05m-2.5m, so that the distance between the two side walls of the carriage and the discharging manipulator 9 is detected, the manipulator can accurately discharge materials, and the collision between the discharging manipulator 9 and the two side walls of the carriage is avoided.

The split line 632 is provided with a positioning sensor with the model number HG-C1400, and the detection distance of the positioning sensor is 0.2m-0.6m, so that before the unloading manipulator 9 performs unloading, the unloading manipulator 9 is positioned, and the unloading manipulator 9 can be accurately matched with the bottle arranging line 84 to finish unloading.

The output end of the telescopic conveying device 4 is provided with a following sensor with the model HG-C1400, the detection distance of the following sensor is 0.2m-0.6m, and the following sensor is used for detecting the distance between the telescopic conveying device 4 and the buffer line 631, so that the telescopic conveying device 4 is controlled to stretch into a carriage together according to the buffer line 631, and stable butt joint between the telescopic conveying device 4 and the buffer line 631 is ensured.

All sensors in the device receive signals by using a PLC (programmable logic controller) and control the corresponding devices to move according to the corresponding signals.

In summary, the invention can realize the purpose of stacking and loading materials through the cooperation of the material separating device and the material unloading manipulator 9, and the multi-degree-of-freedom arrangement of the material unloading manipulator 9 can enable the material unloading manipulator to meet the purpose of stacking and loading materials with different specifications, meanwhile, the bottle arranging line 84 can be adaptively adjusted according to the materials with different specifications, not only can meet the purpose of carrying out transshipment on the materials with different specifications, but also can adapt to different carriage widths, and further enables the system to adapt to the materials with different specifications and carriages with different dimensions, and has stronger adaptability. Through setting up lift platform 6, can make this system adapt to the carriage of different co-altitude, further reinforcing adaptability.

While the invention has been described with reference to a preferred embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention, and in particular, the technical features set forth in the various embodiments may be combined in any manner so long as there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions falling within the scope of the claims.

In the description of the present invention, terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like, which indicate a direction or a positional relationship, are based on the direction or the positional relationship shown in the drawings, are merely for convenience of description, and do not indicate or imply that the apparatus or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus are not to be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

Furthermore, it should be noted that, in the description of the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art according to the specific circumstances.

The terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, article, or apparatus/means that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, article, or apparatus/means.

Thus far, the technical solution of the present invention has been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of protection of the present invention is not limited to these specific embodiments. Equivalent modifications and substitutions for related technical features may be made by those skilled in the art without departing from the principles of the present invention, and such modifications and substitutions will fall within the scope of the present invention.

Claims

1. An intelligent high-efficiency loading system is characterized in that: comprises the following steps:

a roller device (1) for inputting materials;

the unstacking manipulator (2) is used for grabbing materials input by the roller device (1);

the input end of the conveying line (3) is arranged corresponding to the unstacking manipulator (2);

the input end of the telescopic conveying device (4) is arranged corresponding to the output end of the conveying line (3), and the output end of the conveying line (3) is arranged at the same height as the input end of the telescopic conveying device (4);

the lifting platform (6) is arranged at the output end of the telescopic conveying device (4), a screw rod lifter (61) for jacking the lifting platform (6) is arranged below the lifting platform (6), a crawler (62) is arranged on the lifting platform (6), and a distributing device (63) is arranged on the crawler (62); the material distributing device (63) comprises a buffer line (631), the input end of the buffer line (631) is arranged corresponding to the output end of the telescopic conveying device (4), the output end of the buffer line (631) is provided with a distribution line (632), the output end of the distribution line (632) is provided with a lifting device (8), the lifting device (8) is provided with a bottle-row line (84), and the movement direction of the bottle-row line (84) is perpendicular to the movement direction of the distribution line (632); the bottle line (84) comprises a fixed conveying channel (841), the fixed conveying channel (841) is fixedly connected to the lifting device (8), the fixed conveying channel (841) is arranged at the middle position of the lifting device (8), the bottle line (84) further comprises two movable conveying channels (842), the two movable conveying channels (842) are respectively arranged at two sides of the fixed conveying channel (841), the movable conveying channels (842) are in sliding connection with the lifting device (8), and a telescopic cylinder (8421) used for driving the movable conveying channels (842) to slide is arranged below the movable conveying channels (842); a wheel frame (85) is arranged between the movable conveying channel (842) and the fixed conveying channel (841), the wheel frame (85) is connected with the movable conveying channel (842) through a connecting rod, the wheel frame (85) is also rotationally connected with the fixed conveying channel (841), an auxiliary wheel (851) is rotationally connected to the wheel frame (85), and the axis of the auxiliary wheel (851) is perpendicular to the sliding direction of the movable conveying channel (842);

truss device (7), it sets up lift platform (6) deviate from one side of flexible conveyor (4), sliding connection has manipulator (9) of unloading on truss device (7), manipulator (9) of unloading correspond feed divider (63) set up.

2. The intelligent high-efficiency loading system of claim 1, wherein: the lifting device (8) comprises a lifting plate (81), two sets of scissor type lifting mechanisms (82) are arranged on the lower surface of the lifting plate (81), a screw rod is connected to the bottom of each scissor type lifting mechanism (82) in a threaded mode, and a first driving device (83) for driving the screw rod to rotate is arranged on the crawler (62).

3. The intelligent high-efficiency loading system of claim 2, wherein: the telescopic cylinder (8421) is rotatably connected to the lifting plate (81), and the output end of the telescopic cylinder (8421) is rotatably connected with the movable conveying channel (842).

4. The intelligent high-efficiency loading system of claim 1, wherein: electric rollers (8411) are arranged at two ends of the fixed conveying channel (841), and the two electric rollers (8411) are respectively corresponding to the two movable conveying channels (842).

5. The intelligent high-efficiency loading system of claim 1, wherein: a jacking conveying mechanism is arranged below the fixed conveying channel (841), the jacking conveying mechanism comprises a plurality of jacking frames (8412), and the lower surfaces of the jacking frames (8412) are commonly connected with a jacking cylinder (8413); the lifting frame (8412) is rotatably connected with a synchronous belt (84121), a plurality of synchronous belts (84121) are connected with a second driving device (8414) through a main shaft, the second driving device (8414) is used for driving the synchronous belt (84121) to rotate, and the moving direction of the synchronous belt (84121) is the same as the moving direction of the shunt line (632).

6. The intelligent high-efficiency loading system of claim 1, wherein: the output end of the buffer line (631) is provided with a baffle plate (6311), the baffle plate (6311) is arranged corresponding to the shunt line (632), the bottom of the baffle plate (6311) is connected with a pushing cylinder (63111), and the pushing cylinder (63111) is used for pushing the baffle plate (6311) to move up and down.

7. The intelligent high-efficiency loading system of claim 1, wherein: the unloading manipulator (9) comprises a cross beam (91), the cross beam (91) is connected to the truss device (7) in a sliding mode, and a driving device III (911) for driving the cross beam (91) to move is arranged on the cross beam (91); the transverse beam (91) is connected with a carrier plate (912) in a sliding manner, a driving device IV (9122) for driving the carrier plate (912) to slide is mounted on the carrier plate (912), a vertical beam (92) is connected onto the carrier plate (912) in a sliding manner, the vertical beam (92) is perpendicular to the transverse beam (91), and a driving device V (9121) for driving the vertical beam (92) to move up and down is mounted on the carrier plate (912); the bottom of the vertical beam (92) is rotationally connected with a discharging mechanical claw (93), and the bottom of the vertical beam (92) is also provided with a driving device six (921) for driving the discharging mechanical claw (93) to rotate.

8. The intelligent high-efficiency loading system of claim 7, wherein: the discharging mechanical claw (93) comprises a right-angle main frame (931), and a plurality of material taking cuttings (932) are arranged at the bottom edge of the main frame (931); install on main frame (931) and push away material cylinder (931), the output of pushing away material cylinder (931) is connected with pushes away flitch (931), push away flitch (931) perpendicular to get material cutting (932) setting, still install on main frame (931) and press material cylinder (931), the output of pressing material cylinder (931) is connected with pressure flitch (931), pressure flitch (931) be on a parallel with get material cutting (932) setting.