CN218481528U

CN218481528U - Vortex mixing and capping all-in-one machine

Info

Publication number: CN218481528U
Application number: CN202222396950.3U
Authority: CN
Inventors: 李鹏飞; 王磊; 宋宪振; 王广威
Original assignee: Shandong High Precision Bio Diagnostic Analysis Industry Technology Research Institute Co Ltd
Current assignee: Shandong High Precision Bio Diagnostic Analysis Industry Technology Research Institute Co Ltd
Priority date: 2022-09-09
Filing date: 2022-09-09
Publication date: 2023-02-14
Anticipated expiration: 2032-09-09

Abstract

The utility model relates to a swirl mixing spiral cover all-in-one, including the frame module and install the tight module of clamp, single tube that the frame module was gone out, scanning module, swirl mixing module, moving mechanism and the control module on the frame module, swirl mixing module and single tube are gone out and are opened the module and pass through moving mechanism integration in an organic whole, and the swirl mixing module is located the single tube and is opened the module below and the accessible moving mechanism and remove about. The utility model discloses, design science, design are ingenious, and it is integrated in an organic whole with single tube module and swirl mixing module of uncapping through moving mechanism, and screw cap and swirl mixing realize continuous automation, labour saving and time saving, and the single tube is uncapped after the swirl mixing and is effectively avoided uncapping the cross contamination problem that exists in batches, and machine size is miniaturized, can replace original two machines with the occupation of land of a machine, and the space is saved more.

Description

Vortex mixing and capping all-in-one machine

Technical Field

The utility model relates to the technical field of medical equipment, in particular to swirl mixing screw capping all-in-one.

Background

Vortex mixing and de-aeration currently typically require two machines. Taking the sample tube as an example, medical personnel often need to take another machine to uncap in batches after mixing in batches on a machine, degree of automation is low, and it is longer to consume time, and the batch uncap has cross contamination phenomenon, and the machine size is upsized partially, and to the big in size of earth's gold laboratory two machines take up an area of space great.

The invention patent with Chinese patent application number of 202011413067.X discloses a full-automatic QuECHERS experimental device and an experimental method. The device includes multi-functional arm, screw capping module and swirl mixing module etc. can automize and accomplish the sample and move and get, the interpolation of extract etc. to and action such as swirl mixing. But the distribution distance of the screw capping module and the vortex mixing module is far, and the integration level is not high.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to overcome the above-mentioned defect of prior art, provide a swirl mixing screw capping all-in-one.

The utility model discloses a realize through following technical scheme:

the utility model provides a swirl mixing screw cap all-in-one, includes the frame module and installs clamping module, single tube module of uncapping, scanning module, swirl mixing module, moving mechanism and the control module in the frame module, swirl mixing module and single tube module of uncapping are integrated in an organic whole through moving mechanism, and swirl mixing module is located single tube module below of uncapping and the accessible moving mechanism removes.

Preferably, the moving mechanism comprises a left rotating motor, a right rotating motor, a motor supporting seat I, a motor supporting seat II, a vortex gear, a vortex rack, a left moving plate, a right moving plate and a left sliding rail, the left rotating motor and the right rotating motor are installed on the motor supporting seat I and the motor supporting seat II, the vortex gear is installed on the left rotating motor and the right rotating motor and matched with the vortex rack, the vortex rack is fixed on the left moving plate and the right moving plate, the left moving plate and the right moving plate are assembled on the left sliding rail and the right sliding rail, and the vortex mixing module is installed on the left moving plate and the right moving plate.

Preferably, the frame module comprises a base, a left support and a right support are mounted on the base, a connecting section is mounted on the upper portions of the left support and the right support, and the connecting section is connected and matched with the single-pipe cover opening module.

Preferably, the base comprises a supporting seat for mounting the left support and the right support and a bottom plate for mounting the moving mechanism, and the supporting seat and the bottom plate are integrally formed.

Preferably, the clamping module comprises a clamping gear, a motor base, a stepping motor, a slide rail fixing plate, a slide rail, a moving plate, an electric clamping jaw, a pipe clamp and a clamping rack, the slide rail fixing plate is connected with the left support and the right support, the slide rail is fixedly installed above the slide rail fixing plate, the motor base is fixed below the slide rail fixing plate, the stepping motor is fixed on the motor base, the clamping gear is connected to the stepping motor and matched with the clamping rack, the stepping motor drives the clamping rack to move back and forth, the clamping rack is connected with the moving plate, the electric clamping jaw is fixed on the moving plate, and the pipe clamp is installed on the electric clamping jaw.

As optimization, the side part of the slide rail fixing plate is provided with a photoelectric device through a baffle.

Preferably, the pipe clamp is provided with a silica gel pad.

Preferably, the single-tube cover opening module comprises a clamping mechanism, a rotating mechanism arranged above the clamping mechanism and a lifting mechanism arranged on the rotating mechanism, and the single-tube cover opening module is connected with the connecting section bar through a vertical plate.

Preferably, the vortex mixing module comprises a bottom plate, a point vibration mechanism arranged on the bottom plate, an eccentric rotating mechanism arranged on the point vibration mechanism, different types of workbenches which can be clamped with the eccentric rotating mechanism, and a floating mechanism, wherein the floating mechanism comprises a spring and a spring shaft, the spring shaft is assembled on the left and right moving plates, and the left and right moving plates are connected with the bottom plate through matching with the spring.

For optimization, the number of the springs is 4, and the 4 springs are distributed in a rectangular array relative to the upper surface of the left and right moving plate.

The utility model has the advantages that:

the utility model discloses, design science, design are ingenious, and it is integrated in an organic whole with single tube module and swirl mixing module of uncapping through moving mechanism, and screw cap and swirl mixing realize continuous automation, labour saving and time saving, and the single tube is uncapped after the swirl mixing and is effectively avoided uncapping the cross contamination problem that exists in batches, and machine size is miniaturized, can replace original two machines with the occupation of land of a machine, and the space is saved more. Has better practical application value and popularization value.

Drawings

The vortex mixing and screwing integrated machine is further described with reference to the attached drawings:

FIG. 1 is an exploded view of a vortex mixing and capping machine;

FIG. 2 is an exploded view of the frame module of a vortex mixing and capping all-in-one machine;

FIG. 3 is an exploded view of the clamping module of the vortex mixing and capping machine;

FIG. 4 is an exploded view of a single tube uncap module of a vortex blending and screw capping all-in-one machine;

FIG. 5 is an exploded view of the vortex mixing module and the moving mechanism of a vortex mixing and capping all-in-one machine;

FIG. 6 is a schematic diagram of the overall structure of a vortex mixing and screw capping machine in a conventional state;

FIG. 7 is a schematic view of the overall structure of the clamping state of the vortex mixing and screw capping machine.

In the figure: 1 is a frame module, 1.1 is a base, 1.1.1 is a support base, 1.1.2 is a bottom plate, 1.2 is a left support, 1.3 is a connecting section bar, 1.4 is a right support, 2 is a clamping module, 2.1 is a clamping gear, 2.2 is a motor base, 2.3 is a stepping motor, 2.4 is a slide rail fixing plate, 2.5 is a slide rail, 2.6 is a moving plate, 2.7 is an electric clamping jaw, 2.8 is a pipe clamp, 2.9 is a silica gel pad, 2.10 is a clamping rack, 2.11 is a baffle, 2.12 is a photoelectric sensor, 3 is a single-tube cover opening module, 3.1 is a clamping mechanism, 3.2 is a rotating mechanism, 3.3 is a lifting mechanism, 3.4 is a vertical plate, 4 is a scanning module, 5 is a mixing module, 5.1 is a workbench, 5.2 is an eccentric rotating mechanism, 5.3 is a point vibrating mechanism, 5.4 is a shell, 5.5.5 is a bottom plate, 5.6 is a spring shaft, 5.6 is a spring, 6.6 is a vortex module, 1 is a left-right vortex module, 6 motor, 6 is a left-right motor, 5.6 motor is a left-right motor control module, and right motor is a motor, and left-right motor control module, 2 motor is a motor, 5.6 motor is a motor, and right motor are a motor, and left-right motor control module.

Detailed Description

In the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the description of the present invention, it is to be understood that the terms "left", "right", "front", "back", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, and are used merely for convenience of description and simplification of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

The technical solution of the present invention is further described below with specific examples, but the scope of the present invention is not limited to the following examples.

As shown in figure 1, a swirl mixing screw capping all-in-one machine, including frame module 1 and install the clamping module 2 on frame module 1, the single tube module 3 that uncaps, scanning module 4, swirl mixing module 5, moving mechanism 6 and control module 7, scanning module 4 installs and uncaps between module 3 and the clamping module 2 at the single tube, swirl mixing module 5 and single tube module 3 that uncaps are integrated in an organic whole through moving mechanism 6, swirl mixing module 5 is located single tube module 3 below of uncapping and the accessible moving mechanism 6 is removed about. So design, uncap the module with the single tube through moving mechanism and swirl mixing module is integrated in an organic whole, and twist cap and swirl mixing realize continuous automation, labour saving and time saving, and single tube uncap after the swirl mixing effectively avoids uncapping the cross contamination problem that exists in batches, and machine size is miniaturized, can replace original two machines with the occupation of land of a machine, and the space is saved more.

As shown in fig. 5-7, the moving mechanism 6 includes a left and right rotating motor 6.1, a first motor support 6.2, a second motor support 6.3, a vortex gear 6.4, a vortex rack 6.5, a left and right moving plate 6.7, and a left and right slide rail 6.6, the left and right rotating motor 6.1 is installed on the first motor support 6.2 and the second motor support 6.3, the vortex gear 6.4 is installed on the left and right rotating motor 6.1 and is matched with the vortex rack 6.5, the vortex rack 6.5 is fixed on the left and right moving plate 6.7, the left and right moving plate 6.7 is assembled on the left and right slide rail 6.6, and the vortex mixing module 5 is installed on the left and right moving plate 6.7. The left and right rotating motors 5.1 rotate to drive the vortex gear 5.4 to rotate, so that the vortex rack 5.8 drives the left and right moving plate 5.6 to move left and right. So design, screw cap and swirl mixing integrate with degree of automation higher, labour saving and time saving adopts above-mentioned moving mechanism more to be convenient for the swirl mixing after the single tube is uncapped and effectively avoids uncapping the cross contamination problem that exists in batches. After the vortex blending module completes the blending action, as shown in fig. 6, the left and right rotating motors of the moving mechanism rotate to drive the left and right moving plates to specific positions, the clamping module does not clamp the sample tube, the single-tube uncapping module moves to the position above the sample tube, as shown in fig. 7, the clamping module clamps the sample tube, and the single-tube uncapping module opens the cover of the sample tube.

As shown in fig. 2, the frame module includes a base 1.1, a left support 1.2 and a right support 1.4 are installed on the base 1.1, a connecting section bar 1.3 is installed on the upper portions of the left support 1.2 and the right support 1.4, and the connecting section bar 1.3 is connected and matched with the single-pipe cover opening module 3. The clamping module 2 and the scanning module 4 are both arranged on the left support 1-2 and the right support 1-4, and the scanning module 4 is positioned below the clamping module 2. The base 1.1 serves as a mounting structure and at the same time as a counterweight. By the design, the processing and the installation are convenient.

As shown in fig. 2, the base 1.1 includes a supporting seat 1.1.1 for mounting the left support 1.2 and the right support 1.4 and a bottom plate 1.1.2 for mounting the moving mechanism 6, and the supporting seat 1.1.1 and the bottom plate 1.1.2 are integrally formed. So design, be convenient for processing and installation, and the steadiness is better.

As shown in fig. 3, the clamping module 2 includes a clamping gear 2.1, a motor base 2.2, a stepping motor 2.3, a slide rail fixing plate 2.4, a slide rail 2.5, a moving plate 2.6, an electric clamping jaw 2.7, a pipe clamp 2.8, and a clamping rack 2.10, wherein the slide rail fixing plate 2.4 is connected with the left support 1.2 and the right support 1.4, the slide rail 2.5 is fixedly installed above the slide rail fixing plate 2.4, the motor base 2.2 is fixed below the slide rail fixing plate 2.4, the stepping motor 2.3 is fixed on the motor base 2.2, the clamping gear 2.1 is connected to the stepping motor 2.3 and is matched with the clamping rack 2.10, the stepping motor 2.3 drives the moving plate rack 2.10 to move back and forth, the clamping rack 2.10 is connected with the moving plate 2.6, the electric clamping jaw 2.7 is fixed above the moving plate 2.6, and the pipe clamp 2.8 is installed above the electric clamping jaw 2.7. By the design, the sample tube is convenient to clamp.

As shown in figure 3, the side of the slide rail fixing plate 2-4 is provided with a photoelectric device 2-12 through a baffle 2-11. By the design, the positioning is more accurate.

As shown in fig. 3, a silicone pad 2.9 is mounted on the tube holder 2.8. By the design, the sample tube is clamped more stably.

As shown in fig. 4, the single-tube cover opening module 3 has a servo clamping jaw and two rotating motors, and includes a clamping mechanism 3.1, a rotating mechanism 3.2 installed above the clamping mechanism 3.1, and a lifting mechanism 3.3 installed on the rotating mechanism 3.2, and the single-tube cover opening module 3 is connected with the connecting section bar 1.3 through a vertical plate 3.4. The clamping mechanism 3.1 comprises a servo clamping jaw and a side plate, the servo clamping jaw is mounted on the side plate, an uncovering clamp is mounted below the servo clamping jaw and comprises a clamp body and clamp fingers; the rotating mechanism 3.2 comprises a rotating motor, a cover opening main gear, a cover opening driven gear, a rotating installation seat, a rotating shaft and a rotating plate, wherein a supporting seat is fixed on the rotating installation seat and is connected with the rotating motor, the rotating motor is connected with the cover opening main gear, the cover opening main gear is matched with the cover opening driven gear, the cover opening driven gear is installed on the rotating shaft, the rotating shaft is matched with the rotating plate, and the rotating plate is provided with two side plates; the lifting mechanism 3.3 comprises a rotating motor, a supporting seat, a main belt wheel, a secondary belt wheel, a synchronous belt, a screw rod and a rotating mounting seat, wherein the rotating motor is assembled on the supporting seat, the main belt wheel is assembled on the rotating motor, the main belt wheel and the secondary belt wheel are connected and driven through the synchronous belt, the secondary belt wheel is matched with the screw rod, and the screw rod is mounted on the rotating mounting seat. According to the design, the main belt wheel is driven to rotate through rotation of the rotating motor, the kinetic energy is transmitted to the secondary belt wheel through the synchronous belt, the screw rod is driven to rotate, the up-and-down motion of the whole structure of the servo clamping jaw is achieved, the sample tube is clamped and loosened through opening and closing of the servo clamping jaw, the sample tube is opened through the rotating mechanism, the vacuum environment is broken, and the tube cap is buckled back to 1/3 and is placed on the workbench.

As shown in fig. 5, the vortex mixing module 5 includes a bottom plate 5.5, a point vibration mechanism 5.3 installed on the bottom plate 5.5, an eccentric rotation mechanism 5.2 installed on the point vibration mechanism 5.3, a workbench 5.1 of different types which can be clamped with the eccentric rotation mechanism 5.2, and a floating mechanism, wherein the floating mechanism includes a spring 5.7 and a spring shaft 5.6, the spring shaft 5.6 is assembled on the left and right moving plate 6.7, and the left and right moving plates 6.7 are connected with the bottom plate 5.5 by matching with the spring 5.7. The eccentric rotating mechanism 2 comprises a shaded pole motor, an eccentric wheel fixedly connected with a transmission shaft at the upper part of the shaded pole motor, a connecting piece rotationally connected with the eccentric wheel, and a limiting mechanism for preventing the connecting piece from rotating; the point mechanism that shakes includes the mount, with shaded pole motor lower part transmission shaft matched with micro-gap switch, micro-gap switch and shaded pole motor electricity federation just can be triggered when the transmission shaft of shaded pole motor lower part moves downwards. So design, through setting up above-mentioned floating mechanism, when the cover pole motor rotation produced moment of overturning, these moments can transmit base, bottom plate and spring on, wherein base, bottom plate can offset a part moment, and the spring can absorb remaining moment, and the energy storage of absorption is on the spring, in turn conducts again on the blending machine, when the blending in a selected speed, whole blending machine can produce a coordinated motion, and the stationarity is better.

As shown in fig. 5, the number of the springs 5.7 is 4, and the 4 springs 5.7 are distributed in a rectangular array with respect to the upper surface of the left and right moving plate 6.7. By the design, the effect is better.

When the device runs, medical staff places a sample tube on a workbench, the device starts to operate, a vortex mixing module starts to drive the workbench to rotate through the rotation of a shaded pole motor to start mixing, after sample tube mixing is completed, a left rotating motor and a right rotating motor drive a left moving plate and a right moving plate to specific positions, a single tube uncovering module vertically moves and clamps the sample tube, the sample tube rotates, meanwhile, a scanning module starts to scan and identify the bar code information of the sample tube, the clamping module horizontally moves and forwards, the sample tube opens and closes, the sample tube is clamped, the single tube uncovering module opens the sample tube through vertical movement and rotation, the vacuum environment is damaged, a tube cap is buckled back to 1/3 position on the workbench, the vortex mixing module rotationally moves to start the operation of the next sample tube, and the medical staff takes the sample tube with the cover to operate on the next step.

The foregoing description illustrates the principal features, basic principles, and advantages of the invention. It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments or examples, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The above embodiments or examples are therefore to be considered in all respects as illustrative and not restrictive. The scope of the invention is indicated by the appended claims rather than by the foregoing description, and all changes that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides a swirl mixing screw cap all-in-one which characterized in that: including the frame module and install in last clamping module, the single tube of frame module of uncapping, scanning module, swirl mixing module, moving mechanism and the control module, the swirl mixing module with the single tube module of uncapping passes through moving mechanism is integrated in an organic whole, the swirl mixing module is located the single tube module below of uncapping and accessible moving mechanism removes.

2. The vortex mixing and screwing cap all-in-one machine of claim 1, which is characterized in that: the moving mechanism comprises a left rotating motor, a right rotating motor, a motor supporting seat I, a motor supporting seat II, a vortex gear, a vortex rack, a left moving plate, a right moving plate, a left sliding rail and a right sliding rail, wherein the left rotating motor and the right rotating motor are installed on the motor supporting seat I and the motor supporting seat II, the left rotating motor and the right rotating motor are installed on the left rotating motor and the right rotating motor simultaneously, the vortex gear is matched with the vortex rack, the vortex rack is fixed on the left moving plate and the right moving plate, the left moving plate and the right moving plate are assembled on the left sliding rail and the right sliding rail, and a vortex mixing module is installed on the left moving plate and the right moving plate.

3. The vortex mixing and screw capping all-in-one machine of claim 1 or 2, which is characterized in that: the frame module comprises a base, a left support and a right support are installed on the base, connecting profiles are installed on the upper portions of the left support and the right support, and the connecting profiles are connected and matched with the single-pipe cover opening module.

4. The vortex mixing and screwing all-in-one machine of claim 3, which is characterized in that: the base is including being used for installing the supporting seat of left branch strut and right branch strut and being used for the installation moving mechanism's bottom plate, the supporting seat with bottom plate integrated into one piece.

5. The vortex mixing and screwing cap all-in-one machine of claim 3, which is characterized in that: the clamping module comprises a clamping gear, a motor base, a stepping motor, a slide rail fixing plate, a slide rail, a movable plate, an electric clamping jaw, a pipe clamp and a clamping rack, the slide rail fixing plate is connected with the left support and the right support, the slide rail is fixedly installed above the slide rail fixing plate, the motor base is fixed below the slide rail fixing plate, the stepping motor is fixed on the motor base, the clamping gear is connected to the stepping motor and matched with the clamping rack, the stepping motor rotates to drive the clamping rack to move back and forth, the clamping rack is connected with the movable plate, the electric clamping jaw is fixed on the movable plate, and the pipe clamp is installed on the electric clamping jaw.

6. The vortex mixing and screwing all-in-one machine of claim 5, wherein: the side part of the slide rail fixing plate is provided with a photoelectric device through a baffle.

7. The vortex mixing and screwing cap all-in-one machine of claim 5, which is characterized in that: and a silica gel pad is arranged on the pipe clamp.

8. The vortex mixing and screwing all-in-one machine of claim 3, which is characterized in that: the single-pipe cover opening module comprises a clamping mechanism, a rotating mechanism arranged above the clamping mechanism and a lifting mechanism arranged on the rotating mechanism, and is connected with the connecting section bar through a vertical plate.

9. The vortex mixing and screwing cap all-in-one machine of claim 2, which is characterized in that: vortex mixing module includes the bottom plate, installs the point on the bottom plate and shakes the mechanism, install the eccentric slewing mechanism on the point shakes the mechanism, can with workstation and the relocation mechanism of the different models of eccentric slewing mechanism joint, relocation mechanism includes spring, spring shaft, the spring shaft assemble in on the movable plate about, the cooperation the spring will movable plate about is connected with the bottom plate.

10. The vortex mixing and screw capping all-in-one machine of claim 9, which is characterized in that: the springs are arranged in 4 numbers, and the 4 springs are distributed in a rectangular array mode relative to the upper surface of the left and right moving plate.