CN218038842U

CN218038842U - Bidirectional winding type inductance coil winding machine

Info

Publication number: CN218038842U
Application number: CN202221808125.3U
Authority: CN
Inventors: 俞文平
Original assignee: Hangzhou Mingxin Technology Co ltd
Current assignee: Hangzhou Mingxin Technology Co ltd
Priority date: 2022-07-14
Filing date: 2022-07-14
Publication date: 2022-12-13
Anticipated expiration: 2032-07-14

Abstract

The utility model discloses a two-way wire-wound formula inductance coils coiling machine, include: the receipts magazine sets up right side of wire winding platform, just the vertical axis of installing between wire winding platform and receipts magazine of circular groove frame still includes: the winding device comprises a main cross rod, a small electric rotating shaft rod and a pressing roller rod, wherein the main cross rod is connected into a hollow circular groove of a circular groove frame in a penetrating mode at a horizontal angle, a winding drum is further installed at the right end of the main cross rod in a penetrating mode, the small electric rotating shaft rod is installed at the upper end of the right side face of the circular groove frame at a horizontal angle, the pressing roller rod is fixedly connected onto the small electric rotating shaft rod, and the pressing roller rod is parallel to the winding drum. This two-way wire winding formula inductance coils coiling machine can accomplish after the coiling coil and push away from the coil from the reel automatically to reduce the manual operation and get the operating procedure of material, effectively promoted the efficiency of coil processing, laminating reel when keeping the coil to coil simultaneously, make inductance coils's wire winding quality better.

Description

Bidirectional winding type inductance coil winding machine

Technical Field

The utility model relates to a coiling machine technical field specifically is a two-way wire-wound formula inductance coils coiling machine.

Background

An inductor is a device that winds a wire around an insulating tube in a circle, and works by electromagnetic induction, and when a current passes through a wire, an electromagnetic field is formed around the wire.

The existing winding machine is in a winding process, the wire bodies of the coils are in a state of being close to each other, therefore, when the coils with too many turns are wound, the wound wires are easily extruded and deformed, the coils can protrude and cannot be kept flat, meanwhile, after the existing inductance coils are wound, the coils need to be manually taken down from the winding machine, the use efficiency of the existing winding machine is low, and the steps of winding processing are increased.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a two-way wire winding formula inductance coils coiling machine to propose the inductance coils coiling machine that has the current use in solving above-mentioned background art, inconvenient coil automatic unloading from the coiling machine to the coiling completion, and also can't accurate automatic re-setting by release unloading back coil sleeve, consequently increased manual operation's step, the coil receives the extrusion easily and leads to the coil unsmooth when coiling simultaneously, and then is unfavorable for promoting inductance coils's machining efficiency and quality.

In order to achieve the above object, the utility model provides a following technical scheme: a bi-directional wound inductor winding machine comprising:

the material receiving box is arranged right side of the winding table, and the circular groove frame is vertically arranged on a central axis between the winding table and the material receiving box;

further comprising:

the main cross rod penetrates through the hollow circular grooves of the circular groove frame at a horizontal angle, and a winding reel is further mounted at the right end of the main cross rod in a penetrating manner;

and the small electric rotating shaft rod is arranged at the upper end of the right side surface of the circular groove frame at a horizontal angle, and is fixedly connected with a compression roller rod which is parallel to the winding reel.

When setting up of above-mentioned structure made inductance coils at the coiling machine coiling, the coil can receive the inseparable extrusion of compression roller pole and keep laminating with the bobbin, avoids unevenness's problem to appear in the coil, can also conveniently break away from the bobbin automatically with the coil of coiling completion for the coiling machine can be automatic with coil unloading and control the bobbin and reset, and then the high efficiency has promoted the machining efficiency and the quality of coiling machine.

Preferably, spool and main horizontal pole sliding connection, and the diameter of spool equals with the circular slot diameter of circular slot frame to the left end department of spool still fixedly connected with gear drum, gear drum and spool and circular slot frame through connection simultaneously, the setting up of above-mentioned structure makes the spool can be convenient for along main horizontal pole left and right sides reciprocal slip, thereby is convenient for to break away from the coil separation around on the section of thick bamboo wall.

Preferably, the diameter of the gear drum is smaller than the diameter of the circular groove frame, a bearing groove is further formed in the left side face of the gear drum, a bearing piece is further arranged in the bearing groove in an embedded mode, meanwhile, the gear drum forms a rotating structure through the bearing groove and the bearing piece, the winding drum and the gear drum can smoothly rotate in a winding mode when the winding is processed through the arrangement of the structure, and therefore winding efficiency and quality of the coil are effectively improved.

Preferably, it is provided with 2 electric telescopic handle still to the longitudinal symmetry on the left surface of bearing spare, and electric telescopic handle's left end and winding stand fixed connection to bearing spare and gear drum and reel constitute the integral structure, and reel and gear drum pass through electric telescopic handle and round slot frame simultaneously and constitute telescopic structure, the upper and lower both sides of gear drum left end department still symmetry are provided with electric gear, and the setting up of above-mentioned structure makes reel and gear drum can slide left through electric telescopic handle's drive, and then is convenient for push away the coil that is located the reel top and drops.

Preferably, electric gear and the left surface fixed connection of slot frame, and electric gear is connected with gear barrel meshing, and gear barrel and winding reel constitute revolution mechanic through electric gear's meshing transmission and main horizontal pole, still be provided with 4 electric putter around the slot array on the right flank of slot frame simultaneously, the setting up of above-mentioned structure makes the winding reel can utilize electric gear meshing to drive gear barrel pivoted mode, keep the steady smooth of spiral process, the slip lapse that also can not influence the winding reel simultaneously, make the coil can be convenient for fast and stable unloading.

Preferably, the right end of the electric push rod is further fixedly provided with a push ring, the push ring is connected with the outer wall of the winding reel in a nested mode, the push ring and the winding reel form a sliding structure through the electric push rod, the diameter of the inner ring of the push ring is equal to the diameter of the outer wall of the winding reel, and due to the arrangement of the structure, the push ring can apply force uniformly and push the coil to move, so that the coil can be separated from the winding reel accurately and efficiently.

Compared with the prior art, the beneficial effects of the utility model are that: this two-way wound-rotor inductance coils coiling machine can be convenient for separate the coil of accomplishing of convoluteing from the bobbin automatically for the coiling machine can possess the function of automatic unloading, can keep accurate and stable when the bobbin removes and resets simultaneously, so that realize big inductance coils's in batches processing, simultaneously in the coil of book, can keep the even laminating bobbin of wire, thereby the high efficiency has promoted the quality and the efficiency of spiral processing, and its concrete content is as follows:

1. according to the bidirectional winding type inductance coil winding machine, the winding reel is provided with the main cross rod, the bearing piece, the electric telescopic rod, the electric push rod and the push ring, the electric telescopic rod controls the bearing piece to pull the winding reel to slide along the left side of the main cross rod, meanwhile, the electric push rod drives the push ring to horizontally slide along the outer wall of the winding reel to the right side, so that a coil is pushed away from the winding reel and drops, and the purposes that the device can conveniently achieve automatic feeding of the winding machine and accurately control resetting of the winding reel are achieved;

2. this two-way wound-rotor inductance coils coiling machine, the top of bobbin is provided with the structure of little electronic pivot pole and compression roller pole, through compression roller pole with the even pressfitting of parallel angle at the coil surface for the section of thick bamboo wall of laminating all the time when the coil is convoluteed, and utilize little electronic pivot pole to drive the upset of compression roller pole to rotate when the unloading, and then make the compression roller pole parallel keep away from the bobbin, the realization device can effectively promote the production quality's of coiling machine function.

Drawings

FIG. 1 is a schematic view of a three-dimensional structure of the coil winding process of the present invention;

fig. 2 is a schematic view of a three-dimensional structure of the coil of the present invention when being pushed away from the winding reel;

FIG. 3 is a schematic view of the three-dimensional explosion structure of the present invention;

fig. 4 is a schematic perspective view of the connecting position of the gear cylinder and the electric gear according to the present invention;

fig. 5 is a schematic view of the three-dimensional structure of the coil of the present invention, wherein the push ring pushes away the coil on the winding reel.

In the figure: 1. a winding table; 2. a material receiving box; 3. a round slot frame; 4. a main crossbar; 5. a spool; 6. a gear drum; 7. a bearing groove; 8. a bearing member; 9. an electric telescopic rod; 10. an electric gear; 11. an electric push rod; 12. a push ring; 13. a small electric spindle rod; 14. and a compression roller rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: a bi-directional wound inductor winding machine comprising: the material receiving box 2 is arranged on the right side of the winding table 1, and the circular groove frame 3 is vertically arranged on a central axis between the winding table 1 and the material receiving box 2, and the material receiving box further comprises: the main cross rod 4 penetrates through and is connected into the hollow circular groove of the circular groove frame 3 at a horizontal angle, and a winding reel 5 penetrates through and is installed at the right end of the main cross rod 4; a small electric rotating shaft rod 13 which is arranged at the upper end of the right side surface of the circular groove frame 3 at a horizontal angle, a compression roller rod 14 is fixedly connected to the small electric rotating shaft rod 13, and the compression roller rod 14 is parallel to the winding reel 5;

when the device is used, firstly, after one end of a wire is positioned at one end of a winding reel 5 by a winding machine, the wire is automatically rotated through the winding reel 5 nested on a main cross rod 4, so that the wire is uniformly wound into a coil along the winding reel 5, at the moment, a compression roller rod 14 parallel to the winding reel 5 is tightly attached to the outer side of the wire, so that the wire can be limited during winding and tightly attached to the outer wall of the winding reel 5, after the coil is processed, redundant wires connected with the coil are cut off, then the winding reel 5 slides to the left side of a circular groove frame 3 along the main cross rod 4 in a translational mode, and the winding reel 5 is further pulled out from the coil, so that the coil finally falls into a material collecting box 2 on the right side of a winding table 1.

When a wire is wound on the winding reel 5 to form a coil, in order to keep the coil winding uniform and stable, the rotating speed of the winding reel 5 is high, specifically, as shown in fig. 3 and 4, the diameter of the gear reel 6 is smaller than the diameter of the circular groove frame 3, the left side surface of the gear reel 6 is also provided with a bearing groove 7, a bearing piece 8 is further nested in the bearing groove 7, meanwhile, the gear reel 6 forms a rotating structure with the bearing piece 8 through the bearing groove 7, an electric gear 10 is fixedly connected with the left side surface of the circular groove frame 3, the electric gear 10 is meshed with the gear reel 6, the gear reel 6 and the winding reel 5 form a rotating structure with the main cross bar 4 through the meshing transmission of the electric gear 10, meanwhile, the right side surface of the circular groove frame 3 is also provided with 4 electric push rods 11 around the circular groove array, the mode that the gear reel 5 drives the gear reel 6 to rotate through the meshing of the electric gear 10 is realized, the stable high-speed rotation is kept on the main cross bar 4, meanwhile, the center of the circular groove frame 5 is accurate for the center of the circular groove frame 3, and the coil is more accurately maintained to be embedded in the winding reel 6, when the winding reel 5 is rotated, the winding reel is more quickly and the winding reel is rotated through the electric gear 7, and the efficient telescopic rod structure, and the winding structure is prevented from being embedded in the winding reel 5;

after the coil is wound on the winding reel 5, the coil needs to be taken down to perform the next winding process, and the existing winding machine needs to manually take out the coil, so the efficiency of the coil processing is not high, specifically, as shown in fig. 3 and 5, 2 electric telescopic rods 9 are further symmetrically arranged on the left side surface of the bearing piece 8 from top to bottom, the left end of each electric telescopic rod 9 is fixedly connected with the winding table 1, the bearing piece 8, the gear reel 6 and the winding reel 5 form an integrated structure, meanwhile, the winding reel 5 and the gear reel 6 form a telescopic structure with the circular slot frame 3 through the electric telescopic rods 9, electric gears 10 are further symmetrically arranged on the upper side and the lower side of the left end of the gear reel 6, the winding reel 5 is slidably connected with the main cross rod 4, the diameter of the winding reel 5 is equal to the diameter of the circular slot frame 3, the gear reel 6 is further fixedly connected with the left end of the winding reel 5, and the gear reel 6 and the circular slot frame 3 are also slidably connected with the gear reel 5, when the coil is processed, the coil is firstly positioned on the left side of the circular slot frame 3, the winding reel 9 is pulled, and the bearing piece 7 and the winding reel 5 and the bearing piece is pulled to move along the winding reel 5 and the bearing piece from the left side along the winding reel 5;

meanwhile, the electric push rod 11 on the right side of the circular groove frame 3 is also started, and the electric telescopic rod 9 is matched to synchronously control the push ring 12 to move in a rightward translation mode, specifically, as shown in fig. 1 and 2, the push ring 12 is further fixedly arranged at the right end of the electric push rod 11, the push ring 12 is connected with the outer wall of the winding reel 5 in a nested mode, the push ring 12 and the winding reel 5 form a sliding structure through the electric push rod 11, meanwhile, the inner ring diameter of the push ring 12 is equal to the outer wall diameter of the winding reel 5, the right side face of the push ring 12 is tightly attached to the left side of the coil, and when the push ring 12 moves stably towards the right side, the winding reel 5 also moves leftwards, so that the coil is completely pushed away to the outer side of the winding reel 5, and the coil automatically falls into the material collecting box 2 to be collected.

The working principle is as follows: when the device is used, as shown in fig. 1-5, firstly, the coil is subjected to the pressing treatment of the compression roller rod 14 in the winding process, so that the winding of the coil on the winding reel 5 is more uniformly attached, when the coil needs to be fed after being processed, the compression roller rod 14 is driven by the small electric rotating shaft rod 13 to be away from the winding reel 5, meanwhile, the electric telescopic rod 9 is started and controls the winding reel 5 and the gear reel 6 to slide to the left side of the circular groove frame 3, when the winding reel 5 and the gear reel 6 slide to penetrate through the circular groove frame 3 along the main cross rod 4 to the left side, the electric push rod 11 also controls the push ring 12 to stably push the coil to slide to the right side along the outer wall of the winding reel 5, so that the coil is completely separated from the winding reel 5 and finally falls into the material receiving box 2 to be collected in a centralized manner, and the working principle of the bidirectional winding type inductance coil winding machine is realized.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a two-way wire winding formula inductance coils coiling machine, inductance coils coiling machine comprises wire winding platform, material collecting box and circular slot frame, its characterized in that includes: the material receiving box is arranged right side of the winding table, and the circular groove frame is vertically arranged on a central axis between the winding table and the material receiving box;

further comprising:

the main cross rod penetrates through and is connected into the hollow circular groove of the circular groove frame at a horizontal angle, and a winding reel is further installed at the right end of the main cross rod in a penetrating mode;

2. The machine of claim 1, wherein: the winding reel is connected with the main cross rod in a sliding mode, the diameter of the winding reel is equal to that of the circular groove frame, the left end of the winding reel is fixedly connected with a gear drum, and meanwhile the gear drum, the winding reel and the circular groove frame are in through connection.

3. The machine of claim 2, wherein: the diameter of the gear drum is smaller than that of the circular groove frame, a bearing groove is further formed in the left side face of the gear drum, a bearing piece is further arranged in the bearing groove in an embedded mode, and meanwhile the gear drum and the bearing piece form a rotating structure through the bearing groove.

4. A bi-directional wound inductor winding machine as claimed in claim 3, wherein: still the longitudinal symmetry is provided with 2 electric telescopic handle on the left surface of bearing spare, and electric telescopic handle's left end and winding table fixed connection to bearing spare and gear drum and winding reel constitute integrated structure, and winding reel and gear drum pass through electric telescopic handle and circular slot frame simultaneously and constitute extending structure, the upper and lower both sides of gear drum left end department still symmetry is provided with electric gear.

5. The machine of claim 4, wherein: electronic gear and the left surface fixed connection of slot frame, and electronic gear is connected with gear drum meshing to gear drum and winding reel constitute rotating-structure through electronic gear's meshing transmission and main horizontal pole, still are provided with 4 electric putter around the slot array on the right flank of slot frame simultaneously.

6. The machine of claim 5, wherein: the electric winding reel is characterized in that a push ring is fixedly arranged at the right end of the electric push rod and is connected with the outer wall of the winding reel in a nested mode, the push ring and the winding reel form a sliding structure through the electric push rod, and the diameter of the inner ring of the push ring is equal to that of the outer wall of the winding reel.