CN216270086U

CN216270086U - Full-automatic wire binding device

Info

Publication number: CN216270086U
Application number: CN202121833460.4U
Authority: CN
Inventors: 刘杰文
Original assignee: Nanjing Xingui Electromechanical Co ltd
Current assignee: Nanjing Xingui Electromechanical Co ltd
Priority date: 2021-08-06
Filing date: 2021-08-06
Publication date: 2022-04-12
Anticipated expiration: 2031-08-06

Abstract

The utility model discloses a full-automatic wire binding device, relates to the technical field of wire production process flows, and aims to solve the problem that the working efficiency of the device is lower because one machine can only bind a coil of wire at the same time in the conventional automatic wire binding device. The automatic positioning device is characterized in that first lead screws are arranged on two sides of the front end and the rear end of the movable base respectively, movable roller seats are arranged on the first lead screws, roller shafts are arranged on the other sides of the movable roller seats, handles are arranged at the tops of the first lead screws, first motors are arranged on two sides of the interior of the movable base respectively, conveying rollers are arranged on the other sides of the first motors and the roller shafts respectively, four positioning wheel shafts are arranged at the rear end of the movable base, and positioning rollers are arranged at the tops of the positioning wheel shafts.

Description

Full-automatic wire binding device

Technical Field

The utility model relates to the technical field of electric wire production process flows, in particular to a full-automatic electric wire binding device.

Background

The electric wire is the wire of transmission electric energy, divide bare wire, electromagnetic wire and insulated wire, its conductor is mainly the copper line, should thin insulating layer and good electric mechanical properties, and performance such as heat-resisting, dampproofing, resistant solvent, choose different insulating material for use and obtain different characteristics, after the production of electric wire is accomplished, need to its rolling packing, the packing of electric wire is including the dish dress, circle packing and artifical soft-packing, no matter be the dish dress, circle packing or artifical soft-packing, it is neat all to convolute, properly pack, the electric wire is generally longer more, the artifical rolling is comparatively loaded down with trivial details, efficiency is lower, for this reason, all kinds of automatic rolling wiring devices have appeared, automatic rolling wiring device is the most common production of electric wire and cable trade and assists and establishes.

However, the existing automatic wire binding device can only bind a coil of electric wire by one machine at the same time, which results in lower working efficiency of the device; therefore, the existing requirements are not met, and a full-automatic wire binding device is provided for the requirement.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a full-automatic wire binding device, which aims to solve the problem that the prior automatic wire binding device in the background technology can only bind a coil of wire by one machine at the same time, so that the working efficiency of the device is lower.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a full-automatic wire binding device, includes and removes the base, the both sides top front and back end that removes the base all is provided with first lead screw, be provided with on the first lead screw and remove the gyro wheel seat, the opposite side that removes the gyro wheel seat is provided with the gyro wheel axle, the top of first lead screw is provided with the handle, the inside both sides that remove the base all are provided with first motor, first motor all is provided with the conveying gyro wheel with the opposite side of gyro wheel axle, the rear end that removes the base is provided with four location shaft, the top of location shaft is provided with positioning roller.

Preferably, the front end of the movable base is provided with two pipe seats, three pipe columns are arranged on the pipe seats, positioning pipe supports are arranged between the two pipe columns at the front end, delivery pipes are arranged above the two pipe columns at the rear end, and positioning pipelines are arranged above the pipe columns and the positioning pipe supports at the front end.

Preferably, a knife rest is arranged at the front end of the movable base, and a thread cutter is arranged inside the knife rest.

Preferably, the both sides front end of knife rest all is provided with automatic ribbon mechanism, the both sides of removing the base all are provided with the pole support with one side of automatic ribbon mechanism, be provided with the second lead screw on the pole support, and the second lead screw with remove base and automatic ribbon mechanism threaded connection, the front and back end of second lead screw all is provided with the slide bar, and the slide bar with remove the base and be connected with automatic ribbon mechanism, one side of pole support is provided with drive mechanism, drive mechanism's rear end is provided with the second motor.

Preferably, a table top is arranged below the movable base, two winding rolling grooves are formed in the front end of the table top, a device base is arranged below the table top, and device supports are arranged at four corners of the bottom of the device base.

Preferably, two third motors are arranged between the two winding rolling grooves, third lead screws are arranged on two sides of each third motor, a wire pushing disc is arranged on each third lead screw, a winding disc is arranged on the other side of each wire pushing disc, a winding bar is arranged on one side of each winding disc, a wire fixing disc is arranged on one side of each third lead screw, a positioning clamp is arranged below each wire fixing disc, fourth lead screws are arranged on two sides of each wire fixing disc, a fixed transmission mechanism is arranged below the fourth lead screws on two sides of each wire fixing disc, and a fourth motor is arranged below each fixed transmission mechanism.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, two winding rolls are arranged, and the two winding rolls can work for winding wires at the same time, so that the problem that the working efficiency of the device is lower because one machine can only bind one coil of wire at the same time in the conventional automatic wire binding device is solved.

2. Set up through one side at two take-up reels and push away the drum, set up the third motor between two push away the drum to use third lead screw to connect and push away drum and third motor, the third motor starts after the coiling is accomplished, rotates the third lead screw, can promote to both sides pushing away the drum, push away the drum and can push away the line book after the packing is accomplished from the rolling rod, fall into the coiling rolling slot, need not the manual work and take off the line book, avoid manual operation occurence of failure, improve device work efficiency.

3. The fourth screw rod is arranged below the line-setting disc, and the fixed transmission mechanism and the third motor are connected, so that the line-setting disc can move up and down when the third motor rotates, the line-setting disc descends after the winding is completed, and the line coil is conveniently pushed out by the line-pushing disc.

4. By prolonging the length of the winding rod, the wire pushing disc can not fall into the winding rolling groove immediately after pushing out the wire coil, the automatic binding mechanism can conveniently move to start binding after the wire pushing disc returns to the original position, the wire pushing disc pushes out the bound wire coil after the binding is finished, and the loose falling of the unbound wire coil is avoided.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the base of the apparatus of the present invention;

FIG. 3 is a schematic diagram of a circuit transferring mechanism according to the present invention;

FIG. 4 is a schematic diagram of the internal structure of the circuit transferring mechanism of the present invention;

FIG. 5 is a schematic view of a routing plate structure of the present invention;

in the figure: 1. moving the base; 2. an automatic band-binding mechanism; 3. a first lead screw; 4. a handle; 5. moving the roller seat; 6. a first motor; 7. a conveying roller; 8. a roller shaft; 9. positioning the wheel shaft; 10. positioning the roller; 11. a tube holder; 12. a pipe string; 13. a delivery pipe; 14. a positioning tube support; 15. a wire winding roll groove; 16. positioning the pipeline; 17. a tool holder; 18. a wire cutter; 19. a rod support; 20. a transmission mechanism; 21. a second motor; 22. a table top; 23. a third motor; 24. a take-up reel; 25. pushing a wire coil; 26. a third screw rod; 27. winding a wire rod; 28. wire fixing discs; 29. positioning the card; 30. a device support; 31. a fourth screw rod; 32. fixing the transmission mechanism; 33. a fourth motor; 34. a second lead screw; 35. A slide bar; 36. a device base.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-5, an embodiment of the present invention is shown: a full-automatic wire binding device comprises a movable base 1, wherein the front end and the rear end above two sides of the movable base 1 are respectively provided with a first screw rod 3, the first screw rods 3 are respectively provided with a movable roller seat 5, the other side of the movable roller seat 5 is provided with a roller shaft 8, the top of each first screw rod 3 is provided with a handle 4, two inner sides of the movable base 1 are respectively provided with a first motor 6, the other sides of the first motor 6 and the roller shafts 8 are respectively provided with a conveying roller 7, the rear end of the movable base 1 is provided with four positioning wheel shafts 9, the top of each positioning wheel shaft 9 is provided with a positioning roller 10, the conveying roller 7 at the other side of each roller shaft 8 can move up and down by rotating the first screw rods 3, wires with different thicknesses can be conveniently adapted, the first screw rods 3 can be conveniently screwed by workers by the handles 4, the first motors 6 drive the conveying rollers 7 to rotate to convey the wires to the front end, the positioning rollers 10 can fix the transverse positions of the wires, the wire skew is prevented from falling off the conveying roller 7 when the conveying roller 7 rotates.

Further, the front end of the mobile base 1 is provided with two pipe seats 11, the pipe seats 11 are provided with three pipe columns 12, a positioning pipe support 14 is arranged between the two pipe columns 12 at the front end, a delivery pipe 13 is arranged above the two pipe columns 12 at the rear end, a positioning pipeline 16 is arranged above the pipe columns 12 at the front end and the positioning pipe support 14, the pipe seats 11, the pipe columns 12 and the positioning pipe support 14 fix the delivery pipe 13 and the positioning pipeline 16, the mobile base 1 is connected, the mobile base 1 moves with the mobile base, the coiling of the front end coiling rod 27 is uniform, a gap is reserved between the delivery pipe 13 and the positioning pipeline 16, the wire after the coiling is finished is conveniently cut off by the wire cutter 18, the rear end of the positioning pipeline 16 is thick, and after the wire cutter 18 cuts the wire, the wire in the delivery pipe 13 conveniently enters the positioning pipeline 16 again.

Further, a knife rest 17 is provided at the front end of the movable base 1, a wire cutter 18 is provided inside the knife rest 17, and the wire cutter 18 can cut the electric wire after the winding is completed.

Further, the front ends of the two sides of the knife rest 17 are provided with automatic ribbon binding mechanisms 2, the two sides of the movable base 1 and one side of each automatic ribbon binding mechanism 2 are provided with rod supports 19, second lead screws 34 are arranged on the rod supports 19, the second lead screws 34 are in threaded connection with the movable base 1 and the automatic ribbon binding mechanisms 2, the front ends and the rear ends of the second lead screws 34 are provided with slide rods 35, the slide rods 35 are connected with the movable base 1 and the automatic ribbon binding mechanisms 2, one side of each rod support 19 is provided with a transmission mechanism 20, the rear ends of the transmission mechanisms 20 are provided with second motors 21, the automatic ribbon binding mechanisms 2 can bind the wound electric wires, the second lead screws 34 can move the movable base 1 after the second motors 21 are started, the wire coils are uniform, the automatic ribbon binding mechanisms 2 are moved, and the electric wires are convenient to bind by the automatic ribbon binding mechanisms 2.

Further, a table top 22 is arranged below the movable base 1, two winding rolling grooves 15 are formed in the front end of the table top 22, a device base 36 is arranged below the table top 22, device supports 30 are arranged at four corners of the bottom of the device base 36, and the winding rolling grooves 15 enable finished wires pushed by a winding roll 24 to roll out, so that arrangement by workers is facilitated.

Further, two third motors 23 are arranged between the two winding rolling grooves 15, third lead screws 26 are arranged on two sides of each third motor 23, a wire pushing disc 25 is arranged on each third lead screw 26, a winding disc 24 is arranged on the other side of the wire pushing disc 25, a winding bar 27 is arranged on one side of each winding disc 24, a wire fixing disc 28 is arranged on one side of each third lead screw 26, a positioning clamp 29 is arranged below each wire fixing disc 28, fourth lead screws 31 are arranged on two sides of each wire fixing disc 28, a fixed transmission mechanism 32 is arranged below each fourth lead screw 31 on two sides, a fourth motor 33 is arranged below each fixed transmission mechanism 32, each third lead screw 26 can be driven by the rotation of each third motor 23, the third lead screws 26 interact with threads on the wire pushing discs 25 to push the wire pushing discs 25 to one side, the wire pushing discs 25 push the wound wires to one side, the two winding discs 24 rotate to drive the winding bars 27 to rotate, the electric wire is rolled up, the coil is fixed by the matching of the wire fixing disc 28 and the wire pushing disc 25, the coil is prevented from scattering, the positioning card 29 can clamp the wire fixing disc 28, the wire fixing disc 28 is prevented from rising too much to extrude and clamp the wire winding rod 27, the fourth motor 33 is started to rotate the two fourth screw rods 31, the wire fixing disc 28 can lift, and the wire winding is prevented from being blocked by the wire fixing disc 28 and being incapable of being taken down after the wire winding is finished.

The working principle is as follows: when the wire winder is used, two wires pass through the four positioning rollers 10, the first motor 6 starts to rotate the conveying rollers 7 to enable the wires to be conveyed forwards by the conveying rollers 7, the wires are inserted into the conveying pipe 13 and led into the positioning pipeline 16 after coming out of the conveying pipe 13, the positioning pipeline 16 leads the wires into the wire coiling rod 27, the motor drives the two wire coiling disks 24 to rotate to enable the wire coiling rod 27 to rotate to coil up the wires, the second motor 21 at the rear part is started, the second screw rod 34 moves the movable base 1 back and forth, the movable base 1 drives the conveying pipe 13, the positioning pipeline 16 and the wires to move back and forth to enable the wires coiled up by the wire coiling rod 27 to be more uniform, after the wire coiling is finished, the first motor 6, the second motor 21 and the wire coiling disks 24 stop rotating, the wire cutter 18 cuts the wires through a gap between the conveying pipe 13 and the positioning pipeline 16, the fourth motor 33 is started to lower the wire coiling disks 28, the third motor 23 is started to push the wire pushing disc 25 to one side, after the wire pushing disc 25 pushes the wire away for a distance, the third motor 23 rotates reversely to move the wire pushing disc 25 back to the original position, the second motor 21 at the front end is started to push the automatic ribbon binding mechanism 2 to the wire coil, the automatic ribbon binding mechanism 2 is started to prick the wire coil, the wire winding disc 24 starts to rotate the wire coil again, the automatic ribbon binding mechanism 2 pricks the wire once when rotating for 90 degrees, meanwhile, the rest of the wire in the positioning pipeline 16 is curled up, the automatic ribbon binding mechanism 2 returns to the original position after pricking four times of the wire, the third motor 23 is started again, so that the wire pushing disc 25 completely pushes the wire coil away from the wire winding bar 27 and falls into the wire winding rolling groove 15, the wire coil is rolled out by the gradient of the wire winding rolling groove 15, and a worker or a machine can collect the wire.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a full-automatic wire binding device, is including removing base (1), its characterized in that: the automatic positioning device is characterized in that first screw rods (3) are arranged at the front end and the rear end above the two sides of the movable base (1), movable roller seats (5) are arranged on the first screw rods (3), roller shafts (8) are arranged on the other sides of the movable roller seats (5), handles (4) are arranged at the tops of the first screw rods (3), first motors (6) are arranged on the two sides of the interior of the movable base (1), conveying rollers (7) are arranged on the other sides of the first motors (6) and the roller shafts (8), four positioning wheel shafts (9) are arranged at the rear end of the movable base (1), and positioning rollers (10) are arranged at the tops of the positioning wheel shafts (9).

2. The full-automatic wire binding device according to claim 1, wherein: the movable base is characterized in that two pipe seats (11) are arranged at the front end of the movable base (1), three pipe columns (12) are arranged on the pipe seats (11), positioning pipe supports (14) are arranged between the pipe columns (12) at the front end, conveying pipes (13) are arranged above the pipe columns (12) at the rear end, and positioning pipelines (16) are arranged above the pipe columns (12) and the positioning pipe supports (14) at the front end.

3. The full-automatic wire binding device according to claim 1, wherein: the front end of the movable base (1) is provided with a knife rest (17), and a wire cutter (18) is arranged inside the knife rest (17).

4. The full-automatic wire binding device according to claim 3, wherein: the both sides front end of knife rest (17) all is provided with automatic ribbon mechanism (2), the both sides of removing base (1) all are provided with pole support (19) with one side of automatic ribbon mechanism (2), be provided with second lead screw (34) on pole support (19), and second lead screw (34) and remove base (1) and automatic ribbon mechanism (2) threaded connection, the front and back end of second lead screw (34) all is provided with slide bar (35), and slide bar (35) are connected with removal base (1) and automatic ribbon mechanism (2), one side of pole support (19) is provided with drive mechanism (20), the rear end of drive mechanism (20) is provided with second motor (21).

5. The full-automatic wire binding device according to claim 4, wherein: the device is characterized in that a table board (22) is arranged below the movable base (1), two winding rolling grooves (15) are formed in the front end of the table board (22), a device base (36) is arranged below the table board (22), and device supports (30) are arranged at four corners of the bottom of the device base (36).

6. The full-automatic wire binding device according to claim 5, wherein: two third motors (23) are arranged between the two winding rolling grooves (15), third screw rods (26) are arranged on two sides of each third motor (23), a winding pushing disc (25) is arranged on each third screw rod (26), a winding disc (24) is arranged on the other side of each winding pushing disc (25), winding bars (27) are arranged on one side of each winding disc (24), a wire fixing disc (28) is arranged on one side of each third screw rod (26), a positioning clamp (29) is arranged below each wire fixing disc (28), fourth screw rods (31) are arranged on two sides of each wire fixing disc (28), a fixed transmission mechanism (32) is arranged below each fourth screw rod (31), and a fourth motor (33) is arranged below each fixed transmission mechanism (32).