CN216647658U - Teaching training device for electromechanical assembly and debugging of automation equipment - Google Patents
Teaching training device for electromechanical assembly and debugging of automation equipment Download PDFInfo
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- CN216647658U CN216647658U CN202122533939.2U CN202122533939U CN216647658U CN 216647658 U CN216647658 U CN 216647658U CN 202122533939 U CN202122533939 U CN 202122533939U CN 216647658 U CN216647658 U CN 216647658U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
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Abstract
The utility model discloses: a teaching and training device for electromechanical assembly and debugging of automation equipment comprises a rack, wherein a flat belt conveying line is installed above the rack, a product guide plate, a tail end in-place sensor and a tail end product baffle are installed above the flat belt conveying line, a product tray is installed on one side of the flat belt conveying line, a material detection sensor is installed at the middle position of the product tray, conveying line fixing supports are installed on two sides of the flat belt conveying line, a touch screen assembly is installed on the left front side of the flat belt conveying line, a three-shaft material taking module is installed on the rear side of the flat belt conveying line, a three-color alarm lamp is installed on the right side of the three-shaft material taking module, an electric control disc control module is installed on the inner side of the rack, an electromagnetic valve assembly is installed at the bottom of the rack, a fan, a two-way piece and a power switch are installed on the left side and the right side of the rack, and each functional module of the teaching and training device is respectively connected with a PLC controller, the utility model has the advantages of high integration level and good practical teaching effect.
Description
Technical Field
The utility model relates to the field of teaching and training devices, in particular to an electromechanical debugging teaching and training device for automation equipment.
Background
Along with the continuous expansion of the application field of the automatic equipment, the automatic production is gradually accepted by enterprises, more and more enterprises push the automatic production, the application of the automatic equipment is more and more extensive, the demand is more and more, talents with the mechanical and electrical installation and adjustment capability of the automatic equipment are very short, the traditional talent culture has the defects of heavy theory and light practice, and students can not timely practice after learning theoretical knowledge during training, so that the teaching effect is poor, and the defects of long training time and poor teaching effect of current talents with the mechanical and electrical installation and adjustment capability of the automatic equipment are caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects that the training time is long and the teaching effect is poor for the talent with the mechanical and electrical debugging skill of the automatic equipment due to the fact that no specialized training device for the mechanical and electrical debugging teaching of the automatic equipment exists at present, and provides a comprehensive device for the mechanical and electrical debugging teaching and training of the automatic equipment, which is a common mechanical structure and common electrical components of most factories. The overall size of the equipment is as follows: the length is 660mm, the width is 500mm, the height is 1300mm, the occupied area of the equipment is small, and the integration level is high. The required flat belt transfer chain of equipment integration automation technical field electromechanical dress accent, chain drive mechanism, synchronous belt drive mechanism, screw drive, the cylinder, the solenoid valve, the vacuum element, the converter, the encoder, the equipment debugging technique of three-phase asynchronous machine and step motor, pneumatic control technique, sensor technology, control regulation technique, PLC control technique, flat belt transfer chain, to this practical training set, except can developing the teaching training of automation equipment electromechanical dress accent, can also use this device as the model, carry out mechanical structure design, the teaching of electrical software control design.
The technical scheme of the utility model comprises the following contents:
the utility model provides a be used for automatic change equipment electromechanical dress to transfer teaching training set, which comprises a frame, flat belt conveyor line is installed to the frame top, the product deflector is installed to flat belt conveyor line top, the terminal inductor that targets in place, terminal product baffle, the product charging tray is installed to one side of flat belt conveyor line, the material detection inductor is installed to product charging tray intermediate position, the transfer chain fixed bolster is installed to flat belt conveyor line both sides, the touch-sensitive screen subassembly is installed in flat belt conveyor line left side the place ahead, the triaxial is installed at the rear of flat belt conveyor line and is got the material module, the triaxial is got the material module right side and is installed the three-colour alarm lamp, the frame inboard install automatically controlled dish control module, solenoid valve subassembly is installed to the bottom, the frame about install fan, two allies oneself with piece, switch.
The frame for each functional module in the installation teaching training device, the main part frame that mainly builds by the aluminium alloy, three sides installation are bent the baking finish by the panel beating and are formed shrouding about the frame, the door leaf that the baking finish formed is bent by the panel beating to the front side installation to be furnished with loose-leaf and door handle, the convenient transport removal of truckle foot cup is installed to the frame bottom, the bottom plate has the locate function in the mounted position of every functional module.
The product tray is used for manually putting products into the product tray when the teaching and training device starts to operate, then the three-shaft material taking module takes the products out of the tray one by one, the products are placed into the flat belt conveying line head and are conveyed to the tail end of the production line, after the tail end in-place sensor detects the products in place, the products are sucked by the three-shaft material taking module, then the products are placed back into the product tray after being rotated by 180 degrees, and the action is circulated all the time.
The flat belt conveying line comprises a flat belt conveying line body, a product guide plate above the line body, a tail end in-place sensor, a tail end product baffle and conveying line fixing supports on two sides of the conveying line.
The flat belt conveying line body comprises a conveying line profile frame built by aluminum profiles, a driven assembly, a driving assembly, a flat belt, a belt supporting plate and a flat belt tightness adjusting block.
The driven assembly of the flat belt conveying line body comprises driven side fixing blocks fixed on two sides of a section bar frame of the conveying line and driven shafts connected with the two driven side fixing blocks, a driven wheel and a clamp spring are mounted on the driven shafts, and driven bearings are mounted on two sides of the driven wheel.
The driving assembly of the flat belt conveying line body comprises driving side fixing blocks fixed on two sides of a section bar frame of the conveying line, driving bearings are mounted on the driving side fixing blocks on the two sides, each driving bearing is provided with a driving shaft, the two driving shafts are connected through a driving wheel, the driving assembly is controlled and driven by a three-phase asynchronous motor and a frequency converter, and the three-phase asynchronous motor is not directly connected with the driving shafts but is transferred and transmitted through a chain wheel and a chain. The position of the chain of the mounting chain wheel is provided with a mounting protective cover to prevent clamping injury.
The conveying line is from driving wheel and action wheel, the surface of two-wheeled all has to do 30 reticulations annular knurl and handles, prevents that the belt from skidding, the action wheel both ends shaft diameter is less, the surface is similar to the drum face of circular arc type.
The three-axis material taking module is used for grabbing, taking and placing products in equipment and realizing the cyclic work of the equipment and comprises a fixed support, an X-axis lead screw driving assembly, a Y-axis rodless cylinder assembly, a z-axis up-down assembly, a rotary cylinder and a vacuum chuck assembly, wherein the fixed support, the X-axis lead screw driving assembly, the Y-axis rodless cylinder assembly, the z-axis up-down assembly, the rotary cylinder and the vacuum chuck assembly are arranged above a rack.
The X axle lead screw drive assembly of material module is got to triaxial, be responsible for the product and remove the removal, including being used for driven ball, the fixing base at lead screw both ends to and the lead screw both sides are used for the linear guide of direction support, the encoder is installed to lead screw driven side end, the centre leans on the coupling joint, the terminal synchronizing wheel hold-in range of installing of lead screw fixed side, the lead screw is driven by step motor collocation synchronizing wheel hold-in range, can guarantee that the product snatchs the handling in-process and operate steadily, no shake, the precision is high.
The Y-axis rodless cylinder component of the three-axis material taking module is responsible for moving a product back and forth and is driven by the rodless cylinder, so that the installation space of the component is greatly reduced.
The Z-axis upper and lower component of the three-axis material taking module is responsible for the up-and-down movement of a product, and mainly takes a freely-installed cylinder as a power source, a guide part consists of a linear bearing matched with a guide shaft, and a floating joint connected with the cylinder shaft is also arranged, so that the structural mode can meet the precision required by a mechanism.
The vacuum chuck assembly of the three-axis material taking module is mainly responsible for absorbing products and comprises a vacuum chuck, a vacuum generator and a pressure detection switch, wherein the pressure detection switch can judge whether the vacuum chuck absorbs materials or not by detecting the negative pressure value of the pressure detection switch.
Touch-sensitive screen subassembly, include the panel beating mounting box that is formed by the panel beating baking finish of bending, 4.3 inches take the ethernet touch-sensitive screen, 1 scram switch, 1 operation is prepared (green typewriter ribbon lamp area button), 1 initial point returns (green typewriter ribbon lamp area button), 1 resets (yellow typewriter ribbon lamp area button), a manual/automatic switch-over, can control equipment whole through the touch-sensitive screen subassembly, control equipment action component, the modification corresponds product main technical parameter, the trouble in the part-time equipment operation.
The electric control panel control module comprises a PLC (FX5U-32MT/ES), an input-output module (FX5-16ET/ES) and common mainstream electrical elements (load switches, circuit devices, switching power supplies, relays, circuit breakers, filters, aviation plugs and terminal banks).
Drawings
FIG. 1 is an overall block diagram of an electromechanical setup teaching training apparatus for automation equipment according to the present application;
FIG. 2 is a schematic structural view of a flat belt conveyor line for an electromechanical adjustment teaching training device of an automated equipment according to the present application;
FIG. 3 is a schematic structural view of a flat belt conveyor line for an automatic equipment electromechanical adjustment teaching training device according to the present application;
FIG. 4 is a schematic view of a driven assembly of a flat belt conveyor line for an automated machinery electrical adjustment teaching training apparatus of the present application;
FIG. 5 is a schematic view of a driving assembly of a flat belt conveyor line for an automatic machine electrical adjustment teaching training apparatus according to the present application;
FIG. 6 is a schematic view of a three-axis material-taking module for an electromechanical assembly teaching training apparatus of an automated machine according to the present application;
FIG. 7 is a schematic view of an X-axis screw driving assembly of a three-axis feeding module for an automatic machine tool and electrical assembly teaching training apparatus of the present application;
FIG. 8 is a schematic view of the upper and lower z-axis components of a three-axis feeding module for an electromechanical assembly teaching training apparatus of an automated device according to the present application;
reference numerals:
1. the device comprises a frame, 2, a flat belt conveying line, 3, a touch screen assembly, 4, a three-axis material taking module, 5, a three-color alarm lamp, 21, a flat belt conveying line body, 22, a product guide plate, 23, an end in-place sensor, 24, an end product baffle, 25, a product tray, 26, a conveying line fixing support, 27, a material detection sensor, 211, a conveying line section frame, 212, a driven assembly, 213, a driving assembly, 214, a flat belt, 215, a flat belt elastic adjusting block, 2121, a driven side fixing block, 2122, a driven shaft, 2123, a driven wheel, 2124, a snap spring, 2125, a driven bearing, 2131, a driving side fixing block, 2132, a driving shaft, 2134, a driving wheel, 2135, a three-phase asynchronous motor, 2136, a chain wheel, 2137, a chain, 2138, an installation shield, 41, a fixing support, 42, an X-axis lead screw rod driving assembly, 43, a Y-axis rodless cylinder assembly, 44, z-axis up-down assembly, 45, rotary cylinder, 46, vacuum chuck assembly, 421, ball screw, 422, fixing seat, 423, linear guide rail, 424, encoder, 425, coupler, 426, synchronizing wheel, 427, synchronous belt, 428, step motor, 441, free-mounting cylinder, 442, linear bearing, 443, guide shaft, 444, floating joint
Detailed Description
The present invention will be described in further detail with reference to examples and drawings, but the embodiments of the present invention are not limited thereto. The embodiment discloses a teaching and training device for automatic equipment electromechanical debugging, which can be divided into the following 3 parts as shown in fig. 1-8:
(1) mechanical adjustment part of equipment
The mechanical assembling and adjusting part of the equipment comprises a flat belt conveying line, a chain transmission mechanism, a synchronous belt transmission mechanism, a screw rod transmission mechanism, a linear guide rail, a linear bearing, a cylinder, an assembling and adjusting method and skill of a vacuum assembly and the study of assembling and adjusting cautions.
(2) Electrical installation and adjustment part of equipment
The electrical installation and debugging part of the equipment comprises basic knowledge of electricians, use of electrician tools, knowledge of electrical components, basic knowledge of electrical identification maps, basic knowledge of electrical safety and knowledge of electrical assembly processes. The students can master the working tools which are frequently used by electricians in the assembly process, know the appearance structures of the working tools and master the using methods and skills of the working tools; the use of electric consumables can be mastered, and the assembly efficiency and the standardization are greatly improved.
(3) Operation steps of electromechanical debugging teaching training device for automation equipment
Example 1: the product is placed in the product charging tray according to a certain direction by the manual work, after the product is detected by the material detection sensor in the product charging tray, the first product is taken out by the three-shaft material taking module, then the first product is carried to the head position of the flat belt conveying line, then the product is placed above the conveying line, then the product is conveyed to the tail end of the conveying line by the conveying line, the guiding is carried out through the product guide plate, when the tail end is in place, the product is detected by the sensor, the conveying line stops, the three-shaft material taking module moves to take the product, then the product is placed in the product charging tray after rotating 180 degrees, and the action is circulated subsequently.
An automated equipment electro-mechanical setup teaching training apparatus it should be apparent that the described embodiments are only some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without inventive step, shall fall within the scope of protection of the present invention.
Claims (11)
1. The utility model provides a be used for automatic equipment electromechanical dress to transfer teaching training set, its characterized in that includes frame (1), flat belt transmission line (2) is installed to frame (1) top, product deflector (22) are installed to flat belt transmission line (2) top, and terminal inductor (23) that targets in place, terminal product baffle (24), product charging tray (25) are installed to one side of flat belt transmission line (2), material detection inductor (27) are installed to product charging tray (25) intermediate position, transfer line fixed bolster (26) are installed to flat belt transmission line (2) both sides, touch-sensitive screen subassembly (3) are installed to flat belt transmission line (2) left place ahead, the rear of flat belt transmission line (2) is installed the triaxial and is got material module (4), three-colour alarm lamp (5) are installed on triaxial and get material module (4) right side, the electric control panel control module is installed on the inner side of the rack (1), the electromagnetic valve assembly is installed at the bottom of the rack, and the fan, the duplex piece and the power switch are installed on the left side and the right side of the rack (1).
2. The teaching and training device for the electromechanical assembly and debugging of the automation equipment as claimed in claim 1, wherein: the frame (1) is used for installing each functional module in the teaching and training device, is mainly a main body frame built by aluminum profiles, is provided with sealing plates formed by bending baking finish by metal plates on the left side, the right side and the rear side of the frame, is provided with a hinge and a door handle for installing each page formed by bending baking finish by metal plates on the front side, is provided with a caster foot cup for convenient carrying and moving, and has a positioning function at the installation position of each functional module.
3. The teaching and training device for the electromechanical assembly and debugging of the automation equipment as claimed in claim 1, wherein: the product tray (25) is used for manually putting products into the product tray (25) when the teaching training device starts to operate, then the products in the tray are taken out one by the three-shaft taking module (4), the products are put into the flat belt conveyor line (2) and flow into the tail end of the production line, after the tail end in-place sensor (23) detects the products in place, the products are sucked by the three-shaft taking module (4), then the products are put back into the product tray (25) after rotating 180 degrees, and the action is circulated all the time.
4. The teaching and training device for the electromechanical assembly and debugging of the automation equipment as claimed in claim 1, wherein: flat belt transfer chain (2) for with the first product of line after product deflector (22) direction, transport to the line tail, and motor one side, the product is detected by terminal inductor (23) that targets in place, the assembly line is found the horse and is stopped, then supplies the triaxial to get material module (4) and get the material, including flat belt transfer chain line body (21), product deflector (22) of line body top, terminal inductor (23) that targets in place, terminal product baffle (24) to and transfer chain fixed bolster (26) of transfer chain both sides.
5. The training device for teaching electromechanical adjustment of automation equipment according to claim 4, characterized in that: the flat belt conveying line body (21) comprises a conveying line section bar frame (211) built by aluminum sections, a driven assembly (212), a driving assembly (213), a flat belt (214), a belt supporting plate and a flat belt tightness adjusting block (215).
6. The teaching and training device for the electromechanical assembly and debugging of the automation equipment as claimed in claim 5, wherein: the driven assembly (212) of the flat belt conveying line body (21) comprises driven side fixing blocks (2121) fixed to two sides of a conveying line section frame and a driven shaft (2122) connected with the two driven side fixing blocks, a driven wheel (2123) and a clamp spring (2124) are mounted on the driven shaft, and driven bearings (2125) are mounted on two sides of the driven wheel.
7. The teaching and training device for the electromechanical assembly and debugging of the automation equipment as claimed in claim 5, wherein: the driving assembly (213) of flat belt conveying line body (21) comprises driving side fixing blocks (2131) fixed on two sides of a conveying line section bar frame, driving bearings (2132) are installed on the driving side fixing blocks on the two sides, two driving bearings (2132) are respectively provided with a driving shaft (2133), the two driving shafts (2133) are connected through driving wheels (2134), the driving assembly (213) is controlled and driven by a three-phase asynchronous motor (2135) matched with a frequency converter, the three-phase asynchronous motor (2135) is not directly connected with the driving shafts (2133) but is transferred and transmitted through a chain wheel (2136) and a chain (2137), and a mounting protective cover (2138) is arranged at the position of the chain wheel and prevents clamping injury.
8. The teaching and training device for the electromechanical assembly and debugging of the automation equipment as claimed in claim 7, wherein: 30-degree anilox knurling treatment is carried out on the surface of the conveying line driving wheel (2134), so that the belt is prevented from slipping, and the surface of the conveying line driving wheel is similar to an arc-shaped drum surface.
9. The teaching and training device for the electromechanical assembly and debugging of the automation equipment as claimed in claim 1, wherein: the three-axis material taking module (4) is used for grabbing, taking and placing products in equipment and realizing the circulating work of the equipment, and comprises a fixed support (41), an X-axis lead screw driving component (42), a Y-axis rodless air cylinder component (43), a z-axis upper and lower component (44), a rotary air cylinder (45) and a vacuum chuck component (46) which are arranged above a rack.
10. The teaching and training device for the electromechanical assembly and debugging of the automation equipment as claimed in claim 6, wherein: the triaxial get X axle screw drive assembly (42) of material module (4), be responsible for the product and remove the removal, including being used for driven ball (421), fixing base (422) at lead screw both ends, and the lead screw both sides are used for linear guide (423) that the direction supported, encoder (424) are installed to lead screw driven side end, the centre is connected by shaft coupling (425), terminal synchronizing wheel (426) hold-in range (427) of installing of lead screw fixed side, the lead screw is driven by step motor (428) collocation synchronizing wheel hold-in range, can guarantee that the product snatchs and operates steadily in the handling, no shake, the precision is high.
11. The teaching and training device for the electromechanical assembly and debugging of the automation equipment as claimed in claim 6, wherein: the Z-axis up-and-down component (44) of the three-axis material taking module (4) is responsible for up-and-down movement of a product, mainly takes a freely-installed cylinder (441) as a power source, a guide part consists of a linear bearing (442) matched with a guide shaft (443), and a floating joint (444) connected with the cylinder shaft is further arranged, so that the structural mode can meet the precision required by the mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122533939.2U CN216647658U (en) | 2021-10-20 | 2021-10-20 | Teaching training device for electromechanical assembly and debugging of automation equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122533939.2U CN216647658U (en) | 2021-10-20 | 2021-10-20 | Teaching training device for electromechanical assembly and debugging of automation equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216647658U true CN216647658U (en) | 2022-05-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122533939.2U Active CN216647658U (en) | 2021-10-20 | 2021-10-20 | Teaching training device for electromechanical assembly and debugging of automation equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216647658U (en) |
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2021
- 2021-10-20 CN CN202122533939.2U patent/CN216647658U/en active Active
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