CN216444581U - Intelligent material distribution system - Google Patents
Intelligent material distribution system Download PDFInfo
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- CN216444581U CN216444581U CN202122971486.1U CN202122971486U CN216444581U CN 216444581 U CN216444581 U CN 216444581U CN 202122971486 U CN202122971486 U CN 202122971486U CN 216444581 U CN216444581 U CN 216444581U
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Abstract
The utility model discloses an intelligent material distribution system. The material feeding device can ensure that the main distributor distributes received materials to the plurality of sub-distributors, then the sub-distributors respectively convey the materials to the storage bins, further realize the simultaneous feeding of all the storage bins, and control the distribution work of the main distributor and the sub-distributors through the controller, namely convey the materials to the corresponding storage bins, and control the discharge ports of the corresponding sub-distributors to be closed when the material level of a certain storage bin reaches a preset value, and close the discharge ports of the corresponding main distributors when the material level of all the storage bins corresponding to the sub-distributors reaches the preset value, the material feeding device can feed all the storage bins one by one or only feed a plurality of storage bins simultaneously, compared with the prior art, the material feeding device adopts the controller to control the opening or closing of the feed ports of the main distributor and the sub-distributors, not only can realize accurate control, but also can select different feeding strategies according to requirements, and a large amount of manpower is saved.
Description
Technical Field
The utility model relates to the field of intelligent storage, in particular to an intelligent material distribution system.
Background
In the building gypsum powder storage process, a plurality of storage bins are often used for storing materials, the materials are aged according to a certain sequence and time and then are produced and used, the materials are generally supplied to the plurality of storage bins through one discharge port at the same time, and the opening and closing of the discharge port are manually controlled.
However, when one discharge port supplies materials to a plurality of storage bins simultaneously, the used equipment is various and complicated, so the manual control of opening and closing of the discharge port is easy to control inaccurately, and the manual operation is complex and inflexible, thereby wasting time and labor.
SUMMERY OF THE UTILITY MODEL
In view of this, the embodiment of the present invention provides an intelligent material distribution system, so as to solve the problems of inaccurate control, inflexible operation, time consuming and labor consuming caused by manually controlling the opening and closing of a discharge port when a material is supplied to a plurality of storage bins through one discharge port.
In order to achieve the above purpose, the embodiments of the present invention provide the following technical solutions:
an intelligent material distribution system suitable for powdery materials, comprising: the device comprises a controller, a feeding elevator, a plurality of distributors and a plurality of storage bins;
the plurality of distributors comprise a main distributor and a plurality of sub-distributors;
the feeding hole of the main distributor is communicated with the discharging hole of the feeding hoister, and the feeding hoister is used for conveying materials to the main distributor;
the main distributor is provided with a plurality of discharge ports, and the discharge ports of the main distributor are communicated with the feed ports of the sub-distributors;
the sub-distributor is provided with a plurality of discharge ports, and the discharge ports of the sub-distributor are communicated with the feed inlet of the storage bin;
the controller is used for controlling the closing and opening of the discharge ports of the main distributor and the sub-distributor.
Preferably, the dispenser comprises: the device comprises a material distribution bin, a breathable layer and a plurality of valves;
the air permeable layer is arranged in the material distribution bin, and an upper cavity and a lower cavity are formed in the material distribution bin;
the top of the upper cavity is provided with a feed inlet, and a plurality of discharge outlets are formed along the circumferential direction of the upper cavity;
the valve is arranged at the discharge hole of the upper chamber and is connected with the controller, and the controller is used for controlling the valve to be opened or closed;
the bottom of the lower cavity is provided with an air inlet for compressed air to enter.
Preferably, the distribution bin is of a cylindrical structure.
Preferably, a plurality of discharge ports are uniformly formed along the circumferential direction of the upper cavity.
Preferably, the device also comprises a level meter arranged on the storage bin;
the material level meter is connected with the controller and used for measuring the material level of the material in the material storage bin;
the controller is used for controlling the corresponding valve of the storage bin to be closed when the material level of the material in the storage bin reaches a first preset value, and controlling the material level of the material in the storage bin to be lower than a second preset value. And controlling the corresponding valve of the storage bin to be closed.
Preferably, the storage bin further comprises a display for displaying the level of the material in the storage bin.
Preferably, the discharge port of the main distributor is connected with the feed port of the sub-distributor through a first material conveyor;
and/or the discharge port of the sub-distributor is connected with the feed port of the storage bin through a second material conveyor.
Preferably, the first material conveyor and/or the second material conveyor is an air chute.
According to the above content, the utility model discloses an intelligent material distribution system, wherein a plurality of distributors are arranged into a main distributor and a plurality of sub-distributors, a feed port of the main distributor is communicated with a discharge port of a feeding elevator, a plurality of discharge ports are arranged on the main distributor, and the discharge ports of the main distributor are communicated with the feed ports of the sub-distributors; the sub-distributor is provided with a plurality of discharge ports, and the discharge ports of the sub-distributor are communicated with the feed inlet of the storage bin; the main distributor can distribute the materials conveyed by the feeding hoister to the plurality of sub-distributors, then the sub-distributors respectively convey the materials to the storage bins, so that all the storage bins can be simultaneously fed, the controller controls the distribution work of the main distributors and the sub-distributors according to the material levels in the storage bins, namely the materials are conveyed to the corresponding storage bins, when the material level of a certain storage bin reaches a preset value, the discharge port of the corresponding sub-distributor is controlled to be closed, if the material levels of all the storage bins corresponding to the sub-distributors all reach the preset value, the controller controls the discharge port of the corresponding main distributor to be closed, the application can also control the discharge port switches of the sub-distributors and the main distributor through the controller, so that all the storage bins are fed one by one, or only a plurality of the storage bins are fed simultaneously, and when the material levels in the storage bins reach the preset value, close the discharge gate of the sub-distributor that the storage silo corresponds, this application compares in prior art, adopts the main distributor of controller control and the feed inlet of sub-distributor to open or close, not only can realize accurate control, can also select different feeding strategies according to the demand to a large amount of manpowers are saved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an intelligent material distribution system according to an embodiment of the present invention;
FIG. 2 is a front view of a dispenser provided by an embodiment of the present invention;
FIG. 3 is a top view of a dispenser provided by an embodiment of the present invention;
fig. 4 is a schematic control connection diagram of the intelligent material distribution system according to the embodiment of the present invention.
The device comprises a controller 1, a feeding elevator 2, a distributor 3, a main distributor 31, a sub-distributor 32, a storage bin 4, a distribution bin 5, an upper chamber 6, a feeding hole 61 of the upper chamber, a discharging hole 62 of the upper chamber, a lower chamber 7, an air inlet 71, a breathable layer 8, a valve 9, a level gauge 10, a display 11, a first material conveyor 12, a second material conveyor 13 and a support 14.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In this application, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
An embodiment of the present invention provides an intelligent material distribution system, where the material is a powdery material, and fig. 1 to 4 are shown in fig. 1, and fig. 1 is a schematic structural diagram of the intelligent material distribution system, where the intelligent material distribution system includes: the device comprises a controller 1, a feeding elevator 2, a plurality of distributors 3 and a plurality of storage bins 4;
the plurality of distributors 3 include a main distributor 31 and a plurality of sub-distributors 32;
the feed inlet of the main distributor 31 is communicated with the discharge outlet of the feeding elevator 2, and the feeding elevator 2 is used for conveying materials to the main distributor 31;
the main distributor 31 is provided with a plurality of discharge ports, and the discharge ports of the main distributor 31 are communicated with the feed ports of the sub-distributors 32;
the sub-distributor 32 is provided with a plurality of discharge ports, and the discharge ports of the sub-distributor 32 are communicated with the feed inlet of the storage bin 4;
the controller 1 controls the dispensing operation of the main dispenser 31 and the sub-dispenser 32 according to the level of the material in the storage bin 4.
It should be noted that a plurality of distributors 3 are arranged into a main distributor 31 and a plurality of sub-distributors 32, the feed inlet of the main distributor 31 is communicated with the feed outlet of the feeding elevator 2, a plurality of feed outlets are arranged on the main distributor 31, and the feed outlets of the main distributor 31 are communicated with the feed inlets of the sub-distributors 32; the sub-distributor 32 is provided with a plurality of discharge ports, and the discharge ports of the sub-distributor 32 are communicated with the feed ports of the storage bins 4; further, the main distributor 31 can distribute the materials conveyed by the feeding elevator 2 to the plurality of sub-distributors 32, and then the sub-distributors 32 respectively convey the materials to the storage bins 4, so as to realize the simultaneous feeding of all the storage bins 4, and the controller 1 controls the distribution work of the main distributor 31 and the sub-distributors 32 according to the material levels in the storage bins 4, i.e. the materials are conveyed to the corresponding storage bins 4, and when the material level of a certain storage bin 4 reaches a preset value, the discharge port of the corresponding sub-distributor 32 is controlled to be closed, if the material levels of all the storage bins 4 corresponding to the sub-distributors 32 reach the preset value, the controller 1 controls the discharge port of the corresponding main distributor 31 to be closed, the application can also control the discharge port switches of the sub-distributors 32 and the main distributor 31 through the controller 1 to feed all the storage bins 4 one by one, or feed only a plurality of the storage bins 4 simultaneously, and when the material level in the storage bin 4 reached the default, close the discharge gate of the sub-distributor 32 that the storage bin 4 corresponds, this application compares in prior art, adopts controller 1 control main distributor 31 and the feed inlet of sub-distributor 32 to open or close, not only can realize accurate control, can also select different feeding strategies according to the demand to a large amount of manpowers are saved.
Specifically, the dispenser 3 includes: the device comprises a material distribution bin 5, a breathable layer 8 and a plurality of valves 9;
the air permeable layer 8 is arranged in the material distribution bin 5, and an upper chamber 6 and a lower chamber 7 are formed in the material distribution bin 5;
a feed inlet 61 is formed in the top of the upper chamber 6, and a plurality of discharge outlets 62 are formed along the circumferential direction of the upper chamber 6;
the valve 9 is arranged at the discharge port 62 of the upper chamber 6 and is connected with the controller 1, and the controller 1 is used for controlling the valve 9 to be opened or closed;
the bottom of the lower chamber 7 is provided with an air inlet 71 for compressed air to enter.
The ventilation layer 8 is arranged in the material dividing bin 5, so that an upper chamber 6 and a lower chamber 7 are formed in the material dividing bin 5; a feeding hole 61 is formed in the top of the upper chamber 6, a plurality of discharging holes 62 are formed in the circumferential direction of the upper chamber 6, a valve 9 is arranged at the discharging holes 62 of the upper chamber 6, and the valve 9 is connected with the controller 1; an air inlet 71 for compressed air to enter is formed in the bottom of the lower chamber 7, the compressed air is conveyed to the lower chamber 7 through the air inlet 71, materials are conveyed to the upper chamber 6 through the feeding hole 61 of the upper chamber 6, the compressed air penetrates through the breathable layer 8 to enter the upper chamber 6, power is provided for the materials entering the upper chamber 6, namely the compressed air conveys the materials entering the upper chamber 6 to the sub-distributor 32 or the storage bin 4 from the discharging hole 62 of the upper chamber 6, and then the materials can be conveyed to a target position. The valve 9 is arranged at the discharge port 62 of the distributor 3, the controller 1 can control the corresponding valve 9 to close when the material in the storage bin 4 reaches a certain time, and the controller 1 can control the corresponding valve 9 to open when the material in the storage bin 4 is lower than a certain time, so as to supply the material to the storage bin 4, until the material in the storage bin 4 reaches a certain time, the corresponding valve 9 is closed.
Specifically, the material distribution bin 5 is of a cylindrical structure.
The distribution bin 5 may have a cylindrical structure, may have a structure having another shape, and is not limited to the cylindrical structure.
Specifically, a plurality of discharge ports 62 are uniformly formed along the circumferential direction of the upper chamber 6.
It should be noted that, evenly seted up a plurality of discharge gates 62 along upper chamber 6 circumference, and then can make the volume of the material that the discharge gate 62 of every upper chamber 6 carried all be about the same when all discharge gates 62 through upper chamber 6 carried the material, and then guarantee the efficiency maximize to a plurality of storage silos 4 supplies.
Further, the intelligent material distribution system also comprises a material level meter 10 arranged in the storage bin 4;
the level indicator 10 is connected with the controller 1, and the level indicator 10 is used for measuring the level of the material in the storage bin 4;
the controller 1 is used for controlling the valve 9 corresponding to the storage bin 4 to close when the material level of the material in the storage bin 4 reaches a preset value.
It should be noted that, through setting up level indicator 10 in storage silo 4, level indicator 10 detects the material level of the interior material of storage silo 4 in real time, and then the material level of the interior material of storage silo 4 is less than a timing, controller 1 accessible opens the discharge gate of the sub-distributor 32 that storage silo 4 corresponds and main distributor 31, makes the material carry to this storage silo 4, and when the material level of the material of this storage silo 4 rises to the default, the ejection of compact of the sub-distributor 32 that this storage silo 4 corresponds of controller 1 control is closed, if the material level of all storage silos 4 that this sub-distributor 32 connects all reaches the default, the discharge gate that the control corresponds main distributor 31 is closed.
Further, the material intelligent distribution system also comprises a display 11 for displaying the material level of the storage bin 4.
It should be noted that, by providing the display 11 for displaying the material level of the material in the storage bin 4, the worker can know the material level of the material in the storage bin 4 in real time, and then manually control the opening or closing of the discharge ports of the main distributor 31 and the sub-distributor 32 through the controller 1.
Specifically, the discharge port of the main distributor 31 is connected with the feed port of the sub-distributor 32 through the first material conveyor 12;
and/or the discharge port of the sub-distributor 32 is connected with the feed port of the storage bin 4 through the second material conveyor 13.
It should be noted that the discharge port of the main distributor 31 is connected to the feed port of the sub-distributor 32 through the first material conveyor 12, and/or the discharge port of the sub-distributor 32 is connected to the feed port of the storage bin 4 through the second material conveyor 13, so that more storage bins 4 with non-centralized distribution can be simultaneously fed.
Specifically, the first material conveyor 12 and/or the second material conveyor 13 are air chutes.
It should be noted that the first material conveyor 12 may be an air chute, a screw conveyor or an FU chain conveyor, and the first material conveyor 12 is not limited to the air chute.
The second material conveyor 13 can be an air chute, a screw conveyor or an FU chain conveyor, and the second material conveyor 13 is not limited to the air chute.
It should be noted that the first material conveyer 12 and the second material conveyer 13 may be the same material conveyer, or may be different material conveyers, and in this application, it is preferable that the first material conveyer 12 and the second material conveyer 13 are the same air chute.
Further, the intelligent material distribution system further comprises a support 14 arranged at the bottom of the distributor 3.
It should be noted that, by arranging the support 14 at the bottom of the distributor 3, the distributor 3 can be firmly fixed at a certain position, so that the distributor 3 is prevented from moving to affect material conveying, and the material conveying efficiency is effectively ensured.
To facilitate understanding of the above solution, the following takes 8 storage bins, 1 main distributor and 2 sub-distributors as examples, and the present application is further described below with reference to fig. 1 to 4.
An intelligent material distribution system is a system which simultaneously supplies materials to eight bins by one elevator.
The circulation distribution of materials between the elevator and the storage bin is realized through a main material distributor and a sub material distributor, the material distributor consists of a distributor main body (namely a distribution bin 5), a support and an electric valve (valve 9), and the distributor main body is provided with a feeding hole, a discharging hole and a compressed air inlet.
The material flows to the distributor main body through a feed inlet of the distributor main body, the distributor main body is a round cylinder processed by a steel plate and is divided into an upper chamber and a lower chamber, the upper chamber controls the trend of the material, the compressed air at the right of 800-1000Pa of the lower chamber provides power, and the upper chamber and the lower chamber are separated by a macromolecular breathable layer; the discharge ports are uniformly distributed around the distributor main body, and each discharge port is provided with an intelligent electric valve for controlling the on-off of the material. The number of the discharge ports can be two or more, and the specification of the distributor body can be properly adjusted to increase or decrease the diameter according to the amount of the materials.
The material conveying equipment among the hoister, the material distributors and the storage bins is preferably an air chute according to the height difference among the bins and the relative position among the material distributors, and can also be other conveying equipment such as a screw conveyor, an FU chain conveyor and the like.
Each storage silo all is equipped with the charge level indicator, and the charge level indicator can interlock with the electric valve of feeding separately, and electric valve is automatic to be opened or close when in case the charge level reaches the setting value, realizes intelligent control function. The intelligent display screen can display data such as material level numerical values of various storage bins, temperature and valve opening degrees according to field requirements, and manual operation is facilitated.
The intelligent material distribution system can realize the on-off of the materials in one storage bin through the centralized control of one distribution box, can also simultaneously control a plurality of storage bins, and is time-saving, labor-saving, convenient and flexible.
According to the quantity and the layout of the storage bins, one or more material distributors are arranged, the mode of distributing materials by the distributors is controlled by electric valves on the distributors, the distributors can be manually controlled at a control end, the materials are fed one by one according to a certain sequence, and the materials can be simultaneously fed to one or more designated bins. The automatic control can be set by a program, the material level meter of the storage bin is linked with the electric valve of the material distributor, and when the material of each storage bin reaches a set numerical value, the electric valve of the material distributor is automatically opened or closed.
The level gauge is a radar level gauge.
The intelligent distribution system has the advantages of simple equipment, less investment, flexible use, high operation efficiency and the like.
The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments. In particular, the system or system embodiments are substantially similar to the method embodiments and therefore are described in a relatively simple manner, and reference may be made to some of the descriptions of the method embodiments for related points. The above-described system and system embodiments are only illustrative, wherein the units described as separate parts may or may not be physically separate, and the parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. One of ordinary skill in the art can understand and implement it without inventive effort.
Those of skill would further appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, computer software, or combinations of both, and that the various illustrative components and steps have been described above generally in terms of their functionality in order to clearly illustrate this interchangeability of hardware and software. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the implementation. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (9)
1. An intelligent material distribution system, wherein the material is powdery material, comprising: the device comprises a controller, a feeding elevator, a plurality of distributors and a plurality of storage bins;
the plurality of distributors include a main distributor and a plurality of sub-distributors;
the feeding hole of the main distributor is communicated with the discharging hole of the feeding hoister, and the feeding hoister is used for conveying materials to the main distributor;
the main distributor is provided with a plurality of discharge ports, and the discharge ports of the main distributor are communicated with the feed ports of the sub-distributors;
the sub-distributor is provided with a plurality of discharge ports, and the discharge ports of the sub-distributor are communicated with the feed inlet of the storage bin;
the controller is used for controlling the closing and opening of the discharge ports of the main distributor and the sub-distributor.
2. The intelligent material distribution system of claim 1, wherein the distributor comprises: the device comprises a material distribution bin, a breathable layer and a plurality of valves;
the air-permeable layer is arranged in the material distribution bin, and an upper chamber and a lower chamber are formed in the material distribution bin;
the top of the upper cavity is provided with a feed inlet, and a plurality of discharge outlets are formed along the circumferential direction of the upper cavity;
the valve is arranged at the discharge hole of the upper chamber and is connected with the controller, and the controller is used for controlling the valve to be opened or closed;
an air inlet for compressed air to enter is formed in the bottom of the lower cavity.
3. The intelligent material distribution system of claim 2, wherein the distribution bin is of a cylindrical structure.
4. The intelligent material distribution system of claim 3, wherein a plurality of discharge ports are evenly formed along the circumferential direction of the upper chamber.
5. The intelligent material distribution system of claim 2, further comprising a level gauge disposed in the storage bin;
the material level meter is connected with the controller and used for metering the material level of the material in the material storage bin;
the controller is used for controlling the valve corresponding to the storage bin to be closed when the material level of the material in the storage bin reaches a first preset value, and controlling the valve corresponding to the storage bin to be closed when the material level of the material in the storage bin is lower than a second preset value.
6. The intelligent material distribution system of claim 5, further comprising a display for displaying the level of material in the storage bin.
7. The intelligent material distribution system according to claim 1, wherein the discharge port of the main distributor is connected with the feed ports of the sub-distributors through a first material conveyor;
and/or the discharge hole of the sub-distributor is connected with the feed hole of the storage bin through a second material conveyor.
8. The intelligent material distribution system of claim 7, wherein the first material conveyor and/or the second material conveyor is an air chute.
9. The intelligent material distribution system of claim 1, further comprising a support disposed at a bottom of the distributor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122971486.1U CN216444581U (en) | 2021-11-30 | 2021-11-30 | Intelligent material distribution system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122971486.1U CN216444581U (en) | 2021-11-30 | 2021-11-30 | Intelligent material distribution system |
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| CN216444581U true CN216444581U (en) | 2022-05-06 |
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| CN202122971486.1U Active CN216444581U (en) | 2021-11-30 | 2021-11-30 | Intelligent material distribution system |
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