CN210522464U - Take automatic weighing counter weight to divide stirring production line of material function - Google Patents
Take automatic weighing counter weight to divide stirring production line of material function Download PDFInfo
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- CN210522464U CN210522464U CN201921263427.5U CN201921263427U CN210522464U CN 210522464 U CN210522464 U CN 210522464U CN 201921263427 U CN201921263427 U CN 201921263427U CN 210522464 U CN210522464 U CN 210522464U
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Abstract
The utility model discloses a stirring production line with automatic weighing, balancing and material distributing functions, which comprises a workbench, a weighing bin, an automatic weighing device, a PLC display early warning device, a screw feeder, a vacuum feeder, a high-speed mixer, a conveying belt, a rotary granulator and a vibrating fluidized bed, wherein a plurality of weighing bins are arranged on two layers of the workbench, the weighing bins are connected with the automatic feeding device, the automatic weighing device arranged at the bottom of the weighing bins detects the weight of materials, the materials are discharged by the screw feeder and are operated by a PLC control system, the required materials are accurately distributed, the deviation of the material ratio is reduced, the working efficiency is increased, the labor intensity of workers is reduced, the PLC display early warning device is arranged on one layer of the workbench, the consumption degree of the materials in each weighing bin on the two layers of the workbench is monitored and displayed in real time, and the height of the materials is reduced to a warning line, can automatically send out an alarm to achieve the effect of timely reminding workers.
Description
Technical Field
The invention relates to the related field of chemical equipment, in particular to a stirring production line with an automatic weighing and balancing material distributing function.
Background
In chemical industry, pharmaceutical production field, often need mix the stirring between the different raw materials such as between powder and the powder, between liquid and the liquid and between liquid and the powder to realize producing the product of different combination formulas, and the material need carry out counter weight work to various materials in advance when mixing the stirring batching, thereby realize forming the formula after stirring the material, traditional counter weight work needs the manual work to carry out the counter weight one by one, pour into the feed bin again, the ratio has the deviation, inefficiency, workman intensity of labour is big.
SUMMERY OF THE UTILITY MODEL
Therefore, in order to solve the above-mentioned disadvantages, the present invention provides a stirring production line with an automatic weighing and balancing material distributing function.
The invention is realized in such a way that a stirring production line with an automatic weighing, balancing and material distributing function is constructed, the device comprises a workbench, a ladder, a material lifting platform, a weighing bin, an automatic weighing device, a PLC display early warning device, a granulator, a bin flange, a screw feeder, a screw feeding motor, a feeding port, a feeding soft connection, a first buffer bin, a vacuum feeding machine, a vacuum feeding pipe, a second buffer bin, a high-speed mixer, a conveying belt, a material distributor, a rotary granulator, a conveying line, a bag sewing machine and a vibrating fluidized bed, the workbench is of a double-layer structure, the ladder is arranged at the side end, the material lifting platform is arranged at the front end of the workbench, the weighing bin is arranged at two layers of the workbench, the automatic weighing device is arranged at the bottom of the weighing bin, a weighing sensor is arranged in the automatic weighing device, and the PLC display early warning device is arranged on the weighing bin, the weighing bin side end is provided with a granulator, the screw feeder is arranged on one layer of the workbench, the bottom of the weighing bin is connected with an inlet at the upper end of the screw feeder through a bin flange, a screw feeding motor is installed at the side end of the screw feeder, a feeding port is arranged at the bottom of the screw feeder, the feeding port is connected with the upper end of a first buffer bin through feeding flexible connection, the first buffer bin is connected with a second buffer bin through a vacuum feeding pipe, the vacuum feeding machine is connected with the second buffer bin through a vacuum pipe, the second buffer bin is installed at the upper end of a high-speed mixer, a discharge port at the bottom of the high-speed mixer is connected with one end of a conveying belt, the other end of the conveying belt is connected with a material distributor, the material distributor is installed at the upper end of a rotary granulator, an outlet at the bottom of the rotary granulator is connected with, and the other end of the conveying line is connected with the vibrated fluidized bed.
Preferably, the weighing bins are four in number, the diameter of the weighing bins is 990mm, and the inner diameter of the weighing bins is 900 mm.
Preferably, the capacity of the weighing bin is 600L.
Preferably, four screw feeders are correspondingly installed at the bottom of the weighing bin.
Preferably, four feed openings and soft feeding connection are correspondingly arranged at the bottom of the screw feeder.
Preferably, the interval between the left and right two of the feed openings is 330mm, and the interval between the front and rear two of the feed openings is 465 mm.
Preferably, the weighing bin is provided with an automatic feeding device.
Preferably, the stirring production line is operated through a PLC control system and is provided with a display page.
Preferably, the rotary granulator is of the XL series.
Preferably, the vacuum feeder is model zks-5.
The invention has the following advantages: the invention provides a stirring production line with an automatic weighing and balancing material distributing function through improvement, and compared with the same type of equipment, the stirring production line has the following improvements:
according to the stirring production line with the automatic weighing and counterweight material distributing functions, the weighing bins are arranged on the two layers of the workbench and are connected with the automatic feeding device, the automatic weighing device arranged at the bottom of each weighing bin detects the weight of materials, the screw feeder discharges the materials, the PLC control system is used for operating the materials, the required materials are accurately distributed according to production requirements, the situation that deviation occurs in material proportioning is reduced, the working efficiency is improved, the original problem that the materials are manually and manually weighted one by workers is solved, the labor intensity of the workers is reduced, meanwhile, the PLC display early warning device is arranged on one layer of the workbench, the consumption degree of the materials in each weighing bin on the two layers of the workbench is monitored and displayed in real time, when the height of the materials is reduced to a warning line, an alarm can be automatically sent out, and the effect of timely warning the workers is achieved.
Drawings
FIG. 1 is a schematic view of a partial elevation structure of a stirring line according to the present invention;
FIG. 2 is a schematic view of a partial top view of the mixing line of the present invention;
FIG. 3 is a schematic view of the overall top view of the mixing line of the present invention.
Wherein: the device comprises a workbench-1, a ladder-2, a material lifting platform-3, a weighing bin-4, an automatic weighing device-41, a PLC display early warning device-5, a granulator-6, a bin flange-7, a screw blanking device-8, a screw blanking motor-9, a blanking port-10, a blanking flexible connection-11, a first buffer bin-12, a vacuum feeding machine-13, a vacuum feeding pipe-14, a second buffer bin-15, a high-speed mixer-16, a conveying belt-17, a material uniform distributor-18, a rotary granulator-19, a conveying line-20, a sack sewing machine-21 and a vibrating fluidized bed-22.
Detailed Description
The present invention will be described in detail with reference to fig. 1 to 3, and the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a stirring production line with an automatic weighing, balancing and material distributing function, which comprises a workbench 1, a ladder 2, a material lifting platform 3, a weighing bin 4, an automatic weighing device 41, a PLC display early warning device 5, a granulating machine 6, a bin flange 7, a screw blanking device 8, a screw blanking motor 9, a blanking port 10, a blanking flexible connection 11, a first buffer bin 12, a vacuum feeding machine 13, a vacuum feeding pipe 14, a second buffer bin 15, a high-speed mixer 16, a conveying belt 17, a material uniform distributor 18, a rotary granulator 19, a conveying line 20, a sack sewing machine 21 and a vibrating fluidized bed 22, wherein the workbench 1 is of a double-layer structure, the ladder 2 is arranged at the side end of the workbench 1, the material lifting platform 3 is arranged at the front end of the workbench 1, the weighing bin 4 is arranged at two layers of the workbench 1, the automatic weighing device 41 is arranged at the bottom of the weighing bin 4, and a weighing sensor is arranged in the automatic weighing device 41, a PLC display early warning device 5 is arranged on a weighing bin 4, a granulator 6 is arranged at the side end of the weighing bin 4, a screw blanking device 8 is arranged at one layer of a workbench 1, the bottom of the weighing bin 4 is connected with the inlet at the upper end of the screw blanking device 8 through a bin flange 7, a screw blanking motor 9 is arranged at the side end of the screw blanking device 8, a blanking port 10 is arranged at the bottom of the screw blanking device 8, the blanking port 10 is connected with the upper end of a first buffer bin 12 through a blanking flexible connection 11, the first buffer bin 12 is connected with a second buffer bin 15 through a vacuum feeding pipe 14, the vacuum feeding machine 13 is connected with the second buffer bin 15 through a vacuum pipe, the second buffer bin 15 is arranged at the upper end of a high-speed mixer 16, the discharge port at the bottom of the high-speed mixer 16 is connected with one end of a conveying belt 17, the other end of the conveying belt 17 is connected with a material, a sack closer 21 is arranged on the conveying line 20, and the other end of the conveying line 20 is connected with a vibrated fluidized bed 22.
Further, the stock bin 4 of weighing sets up four altogether, and the diameter is 990mm, and the internal diameter is 900mm, the better work of batching of being convenient for.
Further, the capacity of the weighing bin 4 is 600L, and more materials can be stored.
Further, four screw rod blanking devices 8 are correspondingly installed at the bottom of the weighing bin 4, and the four screw rod blanking devices 8 can be matched with the four weighing bins 4 for use, so that the materials in the four weighing bins 4 can be accurately blanked.
Furthermore, four feed openings 10 and a soft connection 11 are correspondingly arranged at the bottom of the screw feeder 8, so that the materials can be better fed.
Further, the interval between the left and right two of the feed opening 10 is 330mm, and the interval between the front and back two is 465 mm.
Further, install automatic feeding device on the feed bin 4 of weighing, be convenient for add the material to 4 insides of weighing automatically.
Furthermore, the stirring production line is operated through a PLC control system and is provided with a display page.
Further, the rotary granulator 19 is of the XL series.
Further, the vacuum feeder 14 is model zks-5.
The invention provides a stirring production line with an automatic weighing and balancing material distributing function through improvement, and the stirring production line operates in the following mode;
firstly, materials are loaded into an automatic loading device and are connected with a weighing bin 4 through the automatic loading device, so that the materials enter the weighing bin 4 through the automatic loading device;
secondly, the bottom of the weighing bin 4 is butted with a screw feeder 8 through a bin flange 7, so that the materials enter the screw feeder 8, a screw feeding motor 9 is installed on the screw feeder 8, and the screw feeding motor 9 drives a screw in the screw feeder 8 to rotate after working, so that the materials are fed in a spiral conveying manner;
thirdly, a discharging port 10 at the bottom of the screw feeder 8 is connected with a discharging flexible connection 11, the discharging flexible connection 11 is connected with a first buffer bin 12, so that materials are discharged from the screw feeder 8 into the first buffer bin 12, a weighing sensor is arranged in an automatic weighing device 41 for automatic weighing, the materials are operated by a PLC control system in the whole process of batching, the required materials are accurately distributed according to production requirements, and the common work of automatic batching is completed;
fourthly, the first buffer bin 12 is connected with a second buffer bin 15, and the second buffer bin 15 is connected with a vacuum feeding machine 13 through a vacuum pipe, so that the materials in the first buffer bin 12 enter the second buffer bin 15 through a vacuum feeding pipe 14 in a vacuum feeding mode;
fifthly, after the materials enter the second buffer bin 15, the materials fall into the high-speed mixer 16 to be automatically mixed, the mixed materials are discharged onto the conveying belt 17 through an outlet at the bottom of the high-speed mixer 16 after being mixed, and are conveyed into the material uniform distributor 18 through the conveying belt 17;
sixthly, the materials enter the material uniform distributor 18, the material uniform distributor 18 uniformly distributes the materials, then the materials enter the rotary granulator 19 for granulation, and an outlet at the bottom of the rotary granulator 19 is connected with the conveying line 20;
seventhly, after the granulation of the rotary granulator 19 is finished, the materials are conveyed to the vibrating fluidized bed 22 through the conveying line 20, the PLC display early warning device 5 is further installed on one layer of the workbench 1, the consumption degree of the materials in each silo on the two layers of the workbench 1 can be monitored and displayed in real time, when the materials fall to a warning line, an alarm can be automatically sent out, and a worker can correspondingly feed materials upstairs.
The invention provides a stirring production line with an automatic weighing and balancing material distributing function through improvement, a plurality of weighing bins 4 are arranged on the two layers of a workbench 1, the weighing bin 4 is connected with an automatic feeding device, an automatic weighing device 41 arranged at the bottom of the weighing bin 4 detects the weight of the material, a screw feeder 8 feeds the material, and the material is operated by a PLC control system, according to the production requirement, the required materials are accurately distributed, the condition of deviation of the material proportion is reduced, the working efficiency is increased, the original problem that the weights are manually balanced one by workers is solved, the labor intensity of the workers is reduced, simultaneously, a PLC display early warning device 5 is installed on one layer of the workbench 1, the consumption degree of materials in each weighing bin 4 on the two layers of the workbench 1 is monitored and displayed in real time, and when the height of the materials is reduced to a warning line, an alarm can be automatically sent out, so that the effect of timely reminding workers is achieved.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (8)
1. The utility model provides a take automatic stirring production line that weighs counter weight divides material function which characterized in that: comprises a workbench (1), a ladder (2), a material lifting platform (3), a weighing bin (4), an automatic weighing device (41), a PLC display early warning device (5), a granulator (6), a bin flange (7), a screw blanking device (8), a screw blanking motor (9), a blanking port (10), a blanking flexible connection (11), a first buffer bin (12), a vacuum feeding machine (13), a vacuum feeding pipe (14), a second buffer bin (15), a high-speed mixer (16), a conveying belt (17), a material uniform distributor (18), a rotary granulator (19), a conveying line (20), a bag sewing machine (21) and a vibrating fluidized bed (22), wherein the workbench (1) is of a double-layer structure, the ladder (2) is arranged at the side end of the workbench (1), the material lifting platform (3) is arranged at the front end of the workbench (1), and the weighing bin (4) is arranged on two layers of the workbench (1), the automatic weighing device is characterized in that an automatic weighing device (41) is arranged at the bottom of the weighing bin (4), a weighing sensor is arranged inside the automatic weighing device (41), a PLC display early warning device (5) is installed on the weighing bin (4), a granulating machine (6) is arranged at the side end of the weighing bin (4), the screw blanking device (8) is arranged on one layer of the workbench (1), the bottom of the weighing bin (4) is connected with an inlet at the upper end of the screw blanking device (8) through a bin flange (7), a screw blanking motor (9) is installed at the side end of the screw blanking device (8), a blanking port (10) is arranged at the bottom of the screw blanking device (8), the blanking port (10) is connected with the upper end of a first buffer bin (12) through a blanking flexible connection (11), the first buffer bin (12) is connected with a second buffer bin (15) through a vacuum feeding pipe (14), the vacuum feeding machine (13) is connected with the second buffer bin (15) through a, second buffer bin (15) are installed in high-speed mixer (16) upper end, conveyor belt (17) one end is connected to high-speed mixer (16) bottom discharge gate, material equipartition ware (18) are connected to the conveyor belt (17) other end, install in rotary granulator (19) upper end material equipartition ware (18), rotary granulator (19) bottom exit linkage transfer chain (20) one end, install sack closer (21) on transfer chain (20), vibrated fluidized bed (22) is connected to the transfer chain (20) other end.
2. The stirring production line with the automatic weighing and balancing material distributing functions according to claim 1, is characterized in that: the weighing bins (4) are four in number, the diameter of each weighing bin is 990mm, and the inner diameter of each weighing bin is 900 mm.
3. The stirring production line with the automatic weighing and balancing material distributing functions of claim 2, characterized in that: the capacity of the weighing bin (4) is 600L.
4. The stirring production line with the automatic weighing and balancing material distributing functions of claim 2, characterized in that: four screw blanking devices (8) are correspondingly arranged at the bottom of the weighing bin (4).
5. The stirring production line with the automatic weighing and balancing material distributing functions of claim 4, characterized in that: four feed openings (10) and a soft connection (11) are correspondingly arranged at the bottom of the screw feeder (8).
6. The stirring production line with the automatic weighing and balancing material distributing functions of claim 5, wherein: the interval between two about feed opening (10) is 330mm, two front and back intervals are 465 mm.
7. The stirring production line with the automatic weighing and balancing material distributing functions according to claim 1, is characterized in that: and an automatic feeding device is arranged on the weighing bin (4).
8. The stirring production line with the automatic weighing and balancing material distributing functions according to claim 1, is characterized in that: this stirring production line passes through PLC control system operation to be equipped with the display page.
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Publication number | Priority date | Publication date | Assignee | Title |
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CN111569698A (en) * | 2020-06-06 | 2020-08-25 | 江西奥基德信科技有限公司 | Over-and-under type powder coating automation line |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111569698A (en) * | 2020-06-06 | 2020-08-25 | 江西奥基德信科技有限公司 | Over-and-under type powder coating automation line |
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