CN215796921U

CN215796921U - Automatic block material sequencing machine

Info

Publication number: CN215796921U
Application number: CN202120844594.XU
Authority: CN
Inventors: 王昂
Original assignee: Jinan Quanrui Automation Engineering Co ltd
Current assignee: Jinan Quanrui Automation Engineering Co ltd
Priority date: 2021-04-23
Filing date: 2021-04-23
Publication date: 2022-02-11
Anticipated expiration: 2031-04-23

Abstract

The utility model discloses an automatic sorting machine for blocky materials, which belongs to the field of automatic machinery and comprises a support frame, a push-pull rod, a conveying belt, a feeding hole, a material piling plate, a portal frame, a manipulator cylinder, a manipulator, a limiting device, a driving motor, a touch screen, a distribution box, a control box, a limiting plate, a connecting rod, a pulley, a track, a counting device and a limiting cylinder. According to the utility model, through the interlocking and matching operation of the sequencing device and the mechanical hand device, the blocky materials can be orderly arranged and then uniformly grabbed and conveyed to the next operation procedure, the equipment can be used for packaging and cooling small products such as rubber and soap, storing middle-sized articles such as packing boxes in warehouses and simultaneously stacking large-sized articles such as port containers, the equipment is simple to operate and high in practicability, and the working efficiency is improved while the manual labor is reduced.

Description

Automatic block material sequencing machine

Technical Field

The utility model relates to the field of sorting machines, in particular to an automatic sorting machine for blocky materials.

Background

The sequencing machine is an equipment machine which is used for replacing manpower and can sequence products orderly, but most of the existing sequencing devices sequence tubular and sheet materials, such as: bolts, seamless tubes, coins, etc. without means for ordering the bulk material, however bulk material is quite common in our life and production, such as: erasers, soaps, playing cards, packing boxes, etc.

SUMMERY OF THE UTILITY MODEL

In order to solve the problems in the prior art, the utility model provides an automatic block material sequencing machine, which can uniformly grab block materials after the block materials are orderly arranged through the interlocking matching operation of a sequencing device and a manipulator device and then convey the block materials to the next operation procedure, and has the characteristics of high sequencing accuracy, high conveying accuracy and the like of the block materials.

The utility model provides the following technical scheme:

the utility model provides a cubic material automatic sequencing machine, includes the support frame, the upper end surface left side of support frame is equipped with the feed inlet, and support frame upper end surface right side fixed mounting has the portal frame, the conveyer belt is connected to the lower extreme of feed inlet, the inside of portal frame even has the manipulator through the manipulator cylinder, the conveyer belt sets up in triangle-shaped frame structure, and this conveyer belt upper surface right side is neat with the windrow board, and the windrow board right side is provided with stop device, the manipulator is located the windrow board directly over to with portal frame sliding connection, its bottom of conveyer belt even has driving motor, the left side bottom of support frame is equipped with block terminal and controller, the controller is located the top of block terminal, the triangle-shaped frame body and the driving motor of conveyer belt are located the inside of support frame.

Be equipped with limiting plate, connecting rod, pulley, track and spacing cylinder in the stop device, the limiting plate is located the right side of flitch, track fixed mounting is located the outside below of flitch and limiting plate in the middle part and the right part position in the support frame upper surface outside, the pulley is located the track, the limiting plate passes through the connecting rod and links to each other with spacing cylinder, spacing cylinder is located orbital below.

A touch screen is arranged on the controller; the frequency of the driving motor can be adjusted through the touch screen, and the bearing quantity of the counting device can be set.

Furthermore, a PLC control system is arranged in the controller.

Furthermore, the push-pull rod fixedly penetrates through the support frame through a nut and is connected to a triangular frame structure of the conveying belt; the push-pull rod can adjust the tightness of the conveying belt and ensure the normal conveying of the conveying belt.

Furthermore, a counting device is arranged at the bottom of the material piling plate; the counting device counts the materials conveyed to the stacking plate, and when the materials reach the approved quantity, signals are transmitted to the limiting device, and a limiting cylinder in the limiting device is opened.

Further, the maximum extension length of the manipulator cylinder is the same as the distance from the original position of the manipulator to the stacking plate; manipulator start signal is decided by stop device, and when the limit cylinder among the stop device stretched the longest, assigned the instruction of grabbing for the manipulator, the manipulator extended to the maximum length, and the splint of manipulator just in time moved down to the both sides clamp of windrow board and get the material, and the manipulator assigns the instruction to the manipulator cylinder simultaneously, and the manipulator cylinder drives the manipulator and moves to next process entrance, and the manipulator cylinder moves to the portal frame end this moment, sends the signal and gives the manipulator, and the manipulator loosens the material.

Furthermore, the manipulator cylinder, the manipulator, the limiting device, the driving motor, the distribution box, the controller and the counting device are connected through electric signals.

Furthermore, when the limiting cylinder is closed, the limiting plates are positioned on two sides of the material piling plate and are at the same position as the manipulator for clamping the material blocks; the limiting plate plays a role in ensuring the object blocks to be arranged orderly before the manipulator clamps the object blocks.

Furthermore, the triangular frame body comprises a telescopic cylinder, a fisheye joint is mounted on a push rod of the telescopic cylinder, the telescopic cylinder and the fisheye joint form a triangle through two hinge arms and are connected with each other through rotating shafts, and each rotating shaft is provided with a belt pulley; the conveyer belt be the triangle-shaped setting in the outside of triangle-shaped framework to be connected with the belt pulley cooperation, and one of them belt pulley still is connected with driving motor transmission through the belt.

In the operation process of the device, firstly, the checking quantity of the counting device and the frequency of the driving motor are set through the touch screen, when the blocky materials enter the feeding hole and slide down to the conveying belt under the action of gravity, the driving motor drives the conveying belt to advance through the belt pulley, the conveying belt conveys the blocks to the stacking plate, when the counting device below the stacking plate detects that the placed blocks reach the checking quantity, a signal is sent to the limiting cylinder, the limiting cylinder is opened, the pulley in the limiting device is driven to move outwards on the track through the connecting rod, when the limiting cylinder 7 extends to the tail end, namely, the limiting plate 14 is completely pulled away from the stacking plate 5 and simultaneously sends a signal to the manipulator 8, the manipulator 8 is opened and moves downwards to clamp the blocks, when the manipulator 8 extends to the maximum length, the clamping plates are just positioned at two sides of the blocks and simultaneously clamp the blocks, when the blocks are clamped, namely, the manipulator 8 extends to the maximum length, the manipulator 8 sends a signal to the manipulator cylinder 7, and the manipulator 8 clamps and takes the object block to the feeding port of the next device under the driving of the manipulator cylinder 7. At the moment, the manipulator cylinder 7 moves to the tail end of the portal frame 6, the manipulator cylinder 7 sends signals to the manipulator 8 and the limiting cylinder 19, the limiting cylinder 19 is closed at the moment, the pulley 16 in the limiting device 9 is driven to move inwards on the rail 17 through the connecting rod 15, the limiting plates 14 return to the two sides of the material stacking plate 5 again, the manipulator 8 contracts to release the clamping plates to put down the material blocks, after the manipulator 8 puts down the material blocks, namely when the manipulator contracts to the tail end, the signals are sent to the manipulator cylinder 7 again, the manipulator cylinder 7 is closed at the moment, the manipulator 8 is driven to retract to the original position, and the sorting and clamping conveying process is completed once.

The utility model has the beneficial effects that:

(1) according to the utility model, when the limiting cylinder extends to the tail end, namely the limiting plate is completely pulled away from the material stacking plate, a signal is sent to the manipulator, the manipulator is opened and moves downwards to clamp the object blocks, when the manipulator extends to the maximum length, the clamping plates are just positioned at two sides of the object blocks and clamp the object blocks simultaneously, when the object blocks are clamped, namely the manipulator extends to the maximum length, the manipulator sends a signal to the manipulator cylinder, and the manipulator clamps the object blocks to a material inlet of the next device under the driving of the manipulator cylinder;

(2) the utility model can be used for packaging and cooling small products such as rubber, soap and the like, storing middle-sized articles such as packing boxes and the like in a warehouse and simultaneously stacking large-sized articles such as harbor containers and the like;

(3) the utility model has simple operation and strong practicability, reduces the manpower labor and improves the working efficiency.

(4) The sorting device has the characteristics of high sorting accuracy and high conveying accuracy of the blocky materials, can effectively finish sorting and conveying of the blocky materials, and has simple structure, convenient operation and practical value.

Drawings

FIG. 1 is an external view of an automatic block material sorting machine according to the present invention;

FIG. 2 is a front view of an automatic block material sorter of the present invention;

fig. 3 is a side view of an automatic block material sorting machine according to the present invention.

In the figure: 1. a support frame; 2. a push-pull rod; 3. a conveyor belt; 4. a feed inlet; 5. a material piling plate; 6. a gantry; 7. a manipulator cylinder; 8. a manipulator; 9. a limiting device; 10. a drive motor; 11. a touch screen; 12. a distribution box; 13. a control box; 14. a limiting plate; 15. a connecting rod; 16. A pulley; 17. a track; 18. a counting device; 19. and a limiting cylinder.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

An automatic block material sequencing machine comprises a support frame 1, wherein a feed inlet 4 is arranged on the left side of the outer surface of the upper end of the support frame 1, and the right side of the outer surface of the upper end of the support frame 1 is fixedly provided with a portal frame 6, the lower end of the feed port 4 is connected with a conveyer belt 3, the interior of the portal frame 6 is connected with a manipulator 8 through a manipulator cylinder 7, the conveyer belt 3 is a triangular conveyer belt, the right side of the upper surface of the conveying belt 3 is flush with the material piling plate 5, the right side of the material piling plate 5 is provided with a limiting device 9, the manipulator 8 is positioned right above the material piling plate 5, and is connected with a portal frame 6 in a sliding way, the bottom end of the conveying belt 3 is connected with a driving motor 10, the bottom of the left side of the supporting frame 1 is provided with a distribution box 12 and a controller 13, the controller 13 is located above the distribution box 12, and the triangular frame body of the conveying belt 3 and the driving motor 10 are located inside the supporting frame 1.

Be equipped with limiting plate 14, connecting rod 15, pulley 16, track 17 and spacing cylinder 19 in stop device 9, limiting plate 14 is located the right side of stacking plate 5, track 14 fixed mounting is located the outside below of stacking plate 5 and limiting plate 14 in the middle part and the right part position in the 1 upper surface outside of support frame, pulley 16 is located track 17, limiting plate 14 passes through connecting rod 15 and links to each other with spacing cylinder 19, spacing cylinder 19 is located the below of track 17.

The controller 13 is provided with a touch screen 11; a PLC control system is arranged in the controller 13; the push-pull rod 2 fixedly penetrates through the support frame 1 through a nut and is connected to a triangular frame body of the conveying belt 3; the bottom of the material piling plate 5 is provided with a counting device 18; the maximum extension length of the manipulator cylinder 7 is the same as the distance from the original position of the manipulator 8 to the stacking plate; the manipulator cylinder 7, the manipulator 8, the limiting device 9, the driving motor 10, the distribution box 12, the controller 13 and the counting device 18 are connected through electric signal lines; when the limiting cylinder 19 is in a closed state, the limiting plates 14 are positioned on two sides of the material piling plate 5 and are at the same position as the manipulator 8 for clamping the material blocks.

The triangular frame body comprises a telescopic cylinder, a fisheye joint is mounted on a push rod of the telescopic cylinder, the telescopic cylinder and the fisheye joint form a triangular shape through two hinge arms and are mutually connected through rotating shafts, and each rotating shaft is provided with a belt pulley; the conveyer belt 3 is arranged outside the triangular frame in a triangular shape and is connected with belt pulleys in a matching way, and one belt pulley is also in transmission connection with the driving motor 10 through a belt

In the operation process of the device, firstly, the checking quantity of a counting device 18 and the frequency of a driving motor 10 are set through a touch screen 11, when block materials enter a feed port 4 and slide down onto a conveying belt 3 under the action of gravity, the driving motor 10 drives the conveying belt 3 to advance through a belt pulley, the conveying belt 3 conveys the block materials onto a stacking plate 5, when the counting device 18 below the stacking plate 5 detects that the placed block materials reach the checking quantity, a signal is sent to a limiting cylinder 19, the limiting cylinder 19 is opened, a pulley 16 in a limiting device 9 is driven to move outwards on a track 17 through a connecting rod 15, when the limiting cylinder 7 extends to the tail end, namely a limiting plate 14 is completely pulled away from the stacking plate 5, a signal is sent to a manipulator 8, the manipulator 8 is opened, the clamping block materials are clamped downwards, when the manipulator 8 extends to the maximum length, clamping plates of the manipulator are just positioned at two sides of the block materials and simultaneously, after the thing piece was got by the clamp, manipulator 8 extended to the longest promptly, and manipulator 8 sends the signal to manipulator cylinder 7, and manipulator 8 gets next device feed inlet department with the thing piece clamp under the drive of manipulator cylinder 7. At the moment, the manipulator cylinder 7 moves to the tail end of the portal frame 6, the manipulator cylinder 7 sends signals to the manipulator 8 and the limiting cylinder 19, the limiting cylinder 19 is closed at the moment, the pulley 16 in the limiting device 9 is driven to move inwards on the rail 17 through the connecting rod 15, the limiting plates 14 return to the two sides of the material stacking plate 5 again, the manipulator 8 contracts to release the clamping plates to put down the material blocks, after the manipulator 8 puts down the material blocks, namely when the manipulator contracts to the tail end, the signals are sent to the manipulator cylinder 7 again, the manipulator cylinder 7 is closed at the moment, the manipulator 8 is driven to retract to the original position, and the sorting and clamping conveying process is completed once.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a cubic material automatic sequencing machine, includes support frame (1) and push-and-pull rod (2), its characterized in that: a feed inlet (4) is arranged on the left side of the outer surface of the upper end of the support frame (1), a portal frame (6) is fixedly arranged on the right side of the outer surface of the upper end of the support frame (1), the lower end of the feed port (4) is connected with a conveyer belt (3), the interior of the portal frame (6) is connected with a manipulator (8) through a manipulator cylinder (7), the conveyer belt (3) is arranged on a triangular frame structure, the right side of the upper surface of the conveying belt (3) is flush with the material piling plate (5), the right side of the material piling plate (5) is provided with a limiting device (9), the manipulator (8) is positioned right above the material piling plate (5), and is connected with a portal frame (6) in a sliding way, the bottom end of the conveying belt (3) is connected with a driving motor (10), the left side bottom of support frame (1) is equipped with block terminal (12) and controller (13), controller (13) are located the top of block terminal (12).

2. The automatic block material sequencing machine of claim 1, wherein: be equipped with limiting plate (14), connecting rod (15), pulley (16), track (17) and spacing cylinder (19) in stop device (9), limiting plate (14) are located the right side of flitch (5), track (17) fixed mounting is located the outside below of flitch (5) and limiting plate (14) in middle part and the right part position in support frame (1) upper surface outside, pulley (16) are located track (17), limiting plate (14) link to each other with spacing cylinder (19) through connecting rod (15), spacing cylinder (19) are located the below of track (17).

3. The automatic block material sequencing machine of claim 1, wherein: and a touch screen (11) is arranged on the controller (13).

4. The automatic block material sequencing machine of claim 1, wherein: and a PLC control system is arranged in the controller (13).

5. The automatic block material sequencing machine of claim 1, wherein: the push-pull rod (2) is fixedly connected to the triangular frame structure of the conveying belt (3) through a nut, and penetrates through the support frame (1).

6. The automatic block material sequencing machine of claim 1, wherein: the bottom of the material piling plate (5) is provided with a counting device (18).

7. The automatic block material sequencing machine of claim 1, wherein: the maximum extension length of the manipulator cylinder (7) is the same as the distance from the original position of the manipulator (8) to the stacking plate (5).

8. The automatic block material sequencing machine of claim 6, wherein: the manipulator air cylinder (7), the manipulator (8), the limiting device (9), the driving motor (10), the distribution box (12), the controller (13) and the counting device (18) are connected through electric signals.

9. The automatic block material sequencing machine of claim 2, wherein: when the limiting cylinder (19) is in a closed state, the limiting plates (14) are located on two sides of the material piling plate (5) and are the same as the positions where the manipulator (8) clamps the material blocks.

10. The automatic block material sequencing machine of claim 2, wherein: the triangular frame body comprises a telescopic cylinder, a fisheye joint is mounted on a push rod of the telescopic cylinder, the telescopic cylinder and the fisheye joint form a triangular shape through two hinge arms and are mutually connected through rotating shafts, and each rotating shaft is provided with a belt pulley; the conveying belt (3) is arranged outside the triangular frame in a triangular shape and is connected with the belt pulley in a matching way, and one belt pulley is also in transmission connection with the driving motor (10) through a belt.