CN111717459B - Packing box overturning and correcting device and using method thereof - Google Patents
Packing box overturning and correcting device and using method thereof Download PDFInfo
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- CN111717459B CN111717459B CN202010506323.3A CN202010506323A CN111717459B CN 111717459 B CN111717459 B CN 111717459B CN 202010506323 A CN202010506323 A CN 202010506323A CN 111717459 B CN111717459 B CN 111717459B
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- 238000012856 packing Methods 0.000 title claims abstract description 77
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 121
- 239000000463 material Substances 0.000 claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 claims abstract description 20
- 230000008569 process Effects 0.000 claims abstract description 5
- 230000007306 turnover Effects 0.000 claims description 45
- 238000003825 pressing Methods 0.000 claims description 37
- 230000001360 synchronised effect Effects 0.000 claims description 36
- 238000004806 packaging method and process Methods 0.000 claims description 35
- 230000009471 action Effects 0.000 claims description 19
- 238000010606 normalization Methods 0.000 claims description 18
- 238000007599 discharging Methods 0.000 claims description 9
- 230000005484 gravity Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 230000008844 regulatory mechanism Effects 0.000 abstract description 4
- 239000003814 drug Substances 0.000 description 16
- 230000001105 regulatory effect Effects 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 5
- 210000000078 claw Anatomy 0.000 description 5
- 238000012937 correction Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
- B65B35/58—Turning articles by positively-acting means, e.g. to present labelled portions in uppermost position
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Abstract
The invention discloses a packing box overturning and correcting device and a using method thereof, wherein the packing box overturning and correcting device comprises a frame, a workbench arranged on the frame, a material guiding mechanism for conveying and correcting a production front line packing box, a feeding mechanism for receiving the corrected packing box and conveying the packing box, a overturning mechanism for overturning the packing box by 90 degrees, a pushing mechanism for pushing the overturned packing box into a correcting area on the workbench, and a correcting mechanism for correcting the packing box in the correcting area. The packing carton conveys feeding mechanism through guide mechanism, in compressing tightly pushing away material to upset box, 90 turns over the packing carton of vertical placing and becomes the level state of placing, pushes away under pushing away material mechanism in the regulation district, then carries out the regulation with all packing carton in the regulation district under the effect of regulation mechanism and handles, the subsequent manipulator of being convenient for snatchs the process of vanning, improves vanning efficiency, can arrange the packing carton through the regulation mechanism and be convenient for cooperate the robot to realize automatic vanning.
Description
Technical Field
The invention belongs to the technical field of packaging equipment, and particularly relates to packaging box overturning and correcting equipment and a using method thereof.
Background
The medicine outer package is mainly in the form of a paper box, and the shape of the medicine outer package is basically cuboid, so that the medicine outer package is convenient to pack. In the current pharmaceutical factory, medicines are firstly filled into medicine boxes (a plurality of medicine boxes form a middle-package medicine box) after production, the middle-package medicine box is in a vertical state, and the medicine boxes need to be manually carried, turned over and placed in a packing box to carry out subsequent box sealing and other working procedure operations; at present, the intelligence relies on the manual work to put into the packing box with the medicine box in, puts into the carton with a plurality of medicine boxes manual and arranges, and manual labor intensity is big, and vanning inefficiency.
The prior art has the defects that:
1. The labor intensity of manual overturning of the medicine box post is high, and the labor cost investment is high;
2. The manual overturning medicine box is subjected to non-standardized operation, the appearance of the overturned medicine box is irregular, the boxing efficiency is poor, and the damage problem of the medicine box is easily caused;
3. The post-process efficiency of the production line is affected, and the production efficiency is low.
Therefore, in order to solve the above technical problems, it is necessary to design a device capable of overturning and correcting the packing box.
Disclosure of Invention
The invention aims to provide the packing box overturning and correcting device which has the advantages of simple structure, simplicity in operation, capability of omitting a large amount of manual operation, effectiveness in correcting packing boxes and high production efficiency.
The technical scheme of the invention is as follows:
The device comprises a frame, a workbench arranged on the frame, a material guiding mechanism for conveying and guiding front-line packing boxes, a feeding mechanism for receiving the guided packing boxes and conveying the packing boxes, a 90-degree turnover mechanism for turning the packing boxes, a pushing mechanism for pushing the turned packing boxes into a correction area on the workbench, and a correction mechanism for correcting the packing boxes in the correction area;
The guide mechanism comprises a conveyor belt and a guide strip arranged on the conveyor belt, the feeding end of the guide strip is used for guiding the packaging box conveyed by the production front line, and the discharging end of the guide strip is connected with the feeding end of the feeding mechanism so as to be used for conveying the packaging box to the feeding mechanism;
The feeding mechanism comprises a pressing cylinder, a pressing plate and a pushing plate, wherein the pressing cylinder is arranged at the discharge end of the conveyor belt through a supporting frame, an output shaft of the pressing cylinder is connected with the pressing plate, and the pushing plate is slidably arranged below the pressing plate and used for pushing the packing box to move onto the turnover mechanism;
the turnover mechanism comprises a rotating motor, a turnover box driven to contain the packaging boxes and a pressing plate which is used for running up and down in the turnover box, an output shaft of the rotating motor is connected with the turnover box, and the pressing plate is arranged in the turnover box and used for pressing or loosening the packaging boxes contained in the turnover box;
The pushing mechanism is arranged below the turnover mechanism and comprises a pushing motor, a pushing track and a driven pushing plate, and the pushing plate is slidably arranged on the pushing track and is used for sliding along the pushing track under the driving of the pushing motor so as to push the packaging box to the regulation area of the workbench;
The correcting mechanism comprises a first correcting component and a second correcting component which are arranged at the edge of the correcting area, the positions of the first correcting component and the second correcting component are mutually perpendicular, and the first correcting component and the second correcting component are used for pushing the correcting packaging box from the mutually perpendicular directions respectively.
In the above technical scheme, feeding mechanism's support frame is installed the discharge end top of conveyer belt, be equipped with the striker plate on the inner wall of one side of support frame in order to be used for stopping the packing carton that guiding mechanism conveyed, the cylinder of pushing down is installed the top of support frame, linear guide is installed to the bottom of clamp plate, a sliding block of slidable mounting on the linear guide, the bottom of slider with the flitch is connected, linear motor is installed in order to be used for driving the slider and drive the flitch and slide along linear guide and promote the packing carton that is located the support frame to remove to the upset box of tilting mechanism.
In the above technical scheme, the inboard of support frame is equipped with first sensor in order to be used for detecting whether the packing carton moves in place, first sensor is capacitive sensor in order to be used for detecting nonmetallic material, and its detection range is 2mm-4mm.
In the technical scheme, a material guide claw is formed at one side of the discharge end of the conveyor belt, which is close to the turnover mechanism.
In the above technical scheme, the upset box is cuboid, and it includes as the loading board of cuboid bottom surface, as the roof of cuboid top surface, as cuboid leading flank first curb plate and as cuboid trailing flank second curb plate, cuboid left surface and right flank are uncovered, first curb plate and rotating electrical machines's output shaft is in order to be used for driving the upset box is rotatory, be equipped with the mounting bracket on the roof, compress tightly the cylinder and install on the mounting bracket, compress tightly the output shaft of cylinder and compress tightly the board and be connected, and this compress tightly the board and be located the below of roof for under the effect of compressing tightly the cylinder drive compress tightly the board operation so that compress tightly the packing carton in the upset box all the time at the rotatory 90 in-process of upset box.
In the above technical scheme, the side of the first side plate far away from the rotating motor is provided with the overturning baffle plate for limiting the downward stroke of the compacting plate.
In the above technical scheme, the feeding end of the bearing plate is formed with conveying teeth matched with the guide claw.
In the above technical scheme, pushing away orbital below is equipped with the hold-in pulley group, the hold-in pulley group includes driving pulley, driven pulley and installs the hold-in tape between driving pulley and driven pulley, the driving pulley passes through pushing away material support frame and sets up in pushing away orbital one end, driven pulley passes through the band pulley backup pad setting and pushes away orbital other end, it installs to push away the material motor pushing away the bottom of material support frame, pushing away the output shaft of material motor and being connected with the driving pulley in order to be used for driving driven pulley rotation so that the hold-in tape operation.
In the above technical scheme, slidable mounting has the pushing slide on the pushing track, the pushing plate is installed on the pushing slide, the bottom of pushing slide is equipped with the meshing piece with hold-in range matched with to make the pushing slide along pushing track under the effect of hold-in range, when pushing motor operation, hold-in range wheelset transmission is in order to drive the pushing slide along pushing track slip.
In the above technical scheme, a pushing groove matched with the pushing track is formed in the workbench, the pushing plate is located above the workbench, and the pushing track is installed below the workbench.
In the above technical scheme, the regulation area is rectangle, and its rectangular one side long limit department installs the second regulation baffle on the workstation admittedly, rectangular opposite side long limit department sets up the first regulation baffle on the workstation admittedly of rectangular one side minor face department, rectangular opposite side minor face department is equipped with first regulation subassembly for through first regulation subassembly and second regulation subassembly respectively from two mutually perpendicular directions promote the packing carton, and cooperate with first regulation baffle and second regulation baffle and regulate the packing carton.
In the above technical scheme, the first regulation component comprises a first regulation slide rail, a synchronous belt pulley group, a first regulation motor, a first regulation slide plate and a first regulation push plate, wherein the synchronous belt pulley group is arranged below the first regulation slide rail, a driving pulley of the synchronous belt pulley group is arranged at one end of the first regulation slide rail, a driven pulley of the synchronous belt pulley group is arranged at the other end of the first regulation slide rail, the first regulation motor is arranged below the driving pulley, and an output shaft of the first regulation motor is connected with the driving pulley;
The first correcting slide plate is slidably mounted on the first correcting slide rail, a meshing block matched with a synchronous belt of the synchronous belt wheel set is arranged at the bottom of the first correcting slide plate, and the first correcting push plate is fixedly mounted on the first correcting slide plate, so that when the first correcting motor operates, the first correcting slide plate slides along the first correcting slide rail under the action of the synchronous belt wheel set, and the first correcting push plate pushes a packing box in a correcting area to move;
tow chains are installed to one end of first regulation slide, offer on the workstation with first regulation slide rail matched with first regulation groove, and this first regulation groove is located in the regulation district, first regulation push pedal is located on the workstation, first regulation slide rail is installed the below of workstation.
In the above technical scheme, the second regulation subassembly sets up feeding mechanism's below, the second regulation subassembly includes that second is regular cylinder, second are regular smooth grillage, second are regular slide rail and second are regular push pedal, second is regular cylinder, second are regular slide rail to be installed on the workstation, second is regular smooth grillage slidable mounting is on second are regular slide rail, be equipped with second and regular connecting plate on the second is regular smooth grillage, the front end of second is regular connecting plate is installed to second are regular push pedal, the output shaft of second is regular smooth grillage with second are regular connecting plate and are connected in order to be used for driving second and are regular smooth grillage and remove along second are regular slide rail.
In the technical scheme, the size of the correction area is adapted to the grabbing size of the line manipulator after production, and the corrected packing boxes are grabbed by the manipulator so as to facilitate batch transfer of a large number of packing boxes.
Another object of the present invention is to provide a method for using the packing box overturning and correcting device, which comprises the following steps:
(1) The packaging boxes (hereinafter referred to as middle package) conveyed by the production front line are conveyed to a conveying belt of a guide mechanism, the position of the middle package is guided under the action of a first guide strip, and the middle package is conveyed to a feeding mechanism through the conveying belt;
(2) The lower air cylinder of the feeding mechanism operates to drive the pressing plate to downwards press the transferred tundish, and then the pushing plate is driven to push the tundish into the turnover box of the turnover mechanism under the action of the linear motor;
(3) The middle ladle enters the overturning box, the compressing plate compresses the middle ladle, the rotating motor drives the overturning box to overturn by 90 degrees, the compressing plate loosens the middle ladle, and the middle ladle falls to the workbench under the action of gravity and is positioned at the pushing mechanism;
(4) Starting a pushing motor to drive a pushing plate to slide along a pushing track to push the middle ladle to move into a regulation area;
(5) Starting a first normalization motor to drive a first normalization push plate to move along a first normalization slide rail, and pushing a tundish in a normalization region to move towards the inner side of the normalization region;
(6) Repeating the steps (1) - (5) until the middle packet is filled in the alignment area, and starting the first alignment assembly and the second alignment assembly, so that the first alignment pushing plate and the second alignment pushing plate align the positions of the middle packet in the alignment area from two directions which are perpendicular to each other.
The invention has the advantages and positive effects that:
1. The packing carton conveys feeding mechanism through guide mechanism, compress tightly pushing to overturn in the box, 90 turns over the packing carton of vertical placing into the state of placing horizontally, push to in the regulation region under pushing mechanism's effect, then carry out the regulation with all packing carton in the regulation region under the effect of regulation mechanism and handle, the subsequent manipulator of being convenient for snatchs the process of vanning, compare with traditional manual mode, the problem that manual vanning is slow, intensity of labour is big has been solved, effectively improve vanning efficiency, and can carry out the regulation through the regulation mechanism to the packing carton and arrange, the follow-up cooperation robot of being convenient for realizes automatic vanning.
2. The guide mechanism, the feeding mechanism, the turnover mechanism, the pushing mechanism and the correcting mechanism are integrated on the workbench, the actions among the mechanisms are closely matched, the beat of the mechanical action is short, the mechanisms can move simultaneously, the production efficiency is effectively improved, and the production time is saved.
3. The overturning correcting device disclosed by the invention can be compatible with various types of packaging boxes through the encoding control of the PLC, and the program control device is accurate in action, wide in application range and high in mechanization degree.
Drawings
FIG. 1 is a schematic view of the structure of the packing box overturning and correcting device of the present invention;
FIG. 2 is a state diagram of the use of the package inversion normalization apparatus of the present invention;
fig. 3 is a top view of the package inversion normalization apparatus of the present invention;
FIG. 4 is a schematic structural view of a material guiding mechanism in the present invention;
FIG. 5 is a schematic view of the feeding mechanism of the present invention;
FIG. 6 is a schematic view of the feeding mechanism of the present invention (another view);
FIG. 7 is a schematic view of the structure of the turnover mechanism of the present invention;
FIG. 8 is a schematic view of the tilting mechanism of the present invention (another view);
FIG. 9 is a schematic view of a pushing mechanism according to the present invention;
FIG. 10 is a schematic structural view of the pushing mechanism of the present invention (another view);
FIG. 11 is a schematic view of the structure of the alignment mechanism of the present invention;
FIG. 12 is a schematic view of a first alignment assembly of the present invention;
FIG. 13 is a schematic view of the structure of the first alignment assembly of the present invention (another view);
FIG. 14 is a schematic view of a second normalization assembly of the present invention;
FIG. 15 is a schematic view of a pushing slide plate according to the present invention;
FIG. 16 is a schematic view of the construction of a first positive thrust plate of the present invention;
FIG. 17 is a schematic view of the structure of a first guide bar of the present invention;
Fig. 18 is a schematic diagram showing the structure of the second correcting push plate in embodiment 6.
In the figure:
1. guide mechanism 2, feeding mechanism 3 and tilting mechanism
4. Normalization mechanism 5, workbench 6 and frame
59. Adjusting part 8, pushing mechanism 9 and first correcting component
10. Second alignment assembly 11, conveyor belt 12, guide strip
13. Transmission motor 14, material guiding claw 15 and lower pressure cylinder
16. Feeding support 17, striker plate 18 and pressing plate
19. Push plate 20, first sensor 21, linear guide
22. Slide block 23, turnover box 24 and conveying teeth
25. Bearing plate 26, pressing plate 27 and mounting frame
28. Compression cylinder 29, second sensor 30, rotating electrical machine
31. Turnover baffle 32, pushing groove 33 and first alignment pushing plate
34. First regulation motor 35, first regulation groove 36, second regulation baffle
37. First regulation baffle 38, second regulation push plate 39, second regulation connecting plate
40. Second normalization cylinder 41, second normalization slide plate frame 42, second normalization slide rail
43. Normalization region 44, pushing plate 45 and pushing motor
46. Push rail 47, push support 48 and drag chain
49. Driven pulley 50, synchronous belt 51 and pushing slide plate
52. Second side plate 53, pulley support plate 54, first alignment slide
55. First guide rail 56, engagement block 57, first guide bar
58. Second guide bar
Detailed Description
The present invention will be described in further detail with reference to specific examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the present invention.
Example 1
As shown in the figure, the packing box overturning and correcting device comprises a frame 6, a workbench 5 arranged on the frame 6, a material guiding mechanism 1 for conveying and correcting the packing box of the production front line, a feeding mechanism 2 for receiving the corrected packing box and conveying the packing box, an overturning mechanism 3 for overturning the packing box by 90 degrees, a material pushing mechanism 8 for pushing the overturned packing box into a correcting area 43 on the workbench 5 and a correcting mechanism 4 for correcting the packing box in the correcting area 43;
the guide mechanism 1 comprises a conveyor belt 11 and a guide strip arranged on the conveyor belt 11, wherein the feeding end of the guide strip is used for guiding a packaging box conveyed in a production front line, and the discharging end of the guide strip is connected with the feeding end of the feeding mechanism 2 for conveying the packaging box to the feeding mechanism 2;
The feeding mechanism 2 comprises a lower pressing cylinder 15, a pressing plate 18 and a pushing plate 19, wherein the lower pressing cylinder 15 is arranged at the discharge end of the conveyor belt 11, an output shaft of the lower pressing cylinder 15 is connected with the pressing plate 18, and the pushing plate 19 is slidably arranged below the pressing plate 18 and used for pushing the packing box to move onto the turnover mechanism 3;
the turnover mechanism 3 comprises a rotating motor 30, a turnover box 23 driven to contain a packing box and a pressing plate 26 for running up and down in the turnover box 23, an output shaft of the rotating motor 30 is connected with the turnover box 23, and the pressing plate 26 is arranged in the turnover box 23 and used for pressing or loosening the packing box contained in the turnover box 23;
The pushing mechanism 8 is arranged below the turnover mechanism 3, the pushing mechanism 8 comprises a pushing motor 45, a pushing track 46 and a driven pushing plate 44, and the pushing plate 44 is slidably mounted on the pushing track 46 and is used for sliding along the pushing track 46 under the driving of the pushing motor 45 to push the package box to the alignment area 43 of the workbench 5;
the aligning mechanism 4 comprises a first aligning component 9 and a second aligning component which are arranged at the edge of the aligning area 43, and the first aligning component 9 and the second aligning component are perpendicular to each other and are used for pushing the aligning packaging box from the directions perpendicular to each other respectively.
Further, a transmission motor 13 is arranged on one side of the conveyor belt 11, the transmission motor 13 drives the conveyor belt 11 to run through a transmission gear, a tensioning assembly is arranged on the conveyor belt 11, and the tensioning mechanism is arranged at the driven end of the conveyor belt.
Further, the feeding support frame 16 of the feeding mechanism 2 is mounted above the discharge end of the conveyor belt 11, a baffle 17 is disposed on an inner wall of one side of the feeding support frame 16 to block the packing box conveyed by the guide mechanism 1, the lower pressure cylinder 15 is mounted at the top of the feeding support frame 16, a linear guide rail 21 is mounted at the bottom of the pressure plate 18, a slider 22 is slidably mounted on the linear guide rail 21, the bottom of the slider 22 is connected with the push plate 19, and a linear motor is mounted at one end of the linear guide rail 21 to drive the slider 22 to drive the push plate 19 to slide along the linear guide rail 21 so as to push the packing box located in the feeding support frame 16 to move onto the turnover box 23 of the turnover mechanism 3.
Further, a first sensor 20 (E2K-X8 MY 1-2M) is provided on the inner side of the feeding support frame 16 for detecting whether the package box moves in place, and the first sensor is a capacitive sensor for detecting nonmetallic materials, and the detection range is 2mm-4mm.
Further, a material guiding claw 14 is formed at one side of the discharging end of the conveyor belt 11, which is close to the turnover mechanism 3.
Further, the turnover box 23 is cuboid, and includes a bearing plate 25 serving as a cuboid bottom surface, a top plate serving as a cuboid top surface, a first side plate serving as a cuboid front side surface and a second side plate 52 serving as a cuboid rear side surface, the cuboid left side surface and right side surface are open, the first side plate is connected with an output shaft of the rotating motor 30 to drive the turnover box 23 to rotate, the mounting frame 27 is mounted on the top plate, the compressing cylinder 28 is mounted on the mounting frame 27, an output shaft of the compressing cylinder 28 is connected with the compressing plate 26, and the compressing plate 26 is located below the top plate and is used for driving the compressing plate 26 to operate under the action of the compressing cylinder 28 so as to always compress a packing box in the turnover box 23 in the process of rotating by 90 °.
Further, a turnover baffle 31 is disposed on a side of the first side plate away from the rotating motor 30 for limiting the pressing stroke of the pressing plate 26.
Further, the feeding end of the carrying plate 25 is formed with a conveying tooth 24 matched with the guiding claw 14.
Further, a synchronous belt 50 wheel 49 set is disposed below the pushing track 46, the synchronous belt 50 wheel 49 set includes a driving pulley, a driven pulley and a synchronous belt 50 mounted between the driving pulley and the driven pulley, the driving pulley is disposed at one end of the pushing track 46 through the pushing support frame 47, the driven pulley is disposed at the other end of the pushing track 46 through the pulley support frame 53, the pushing motor 45 is mounted at the bottom of the pushing support frame 47, and an output shaft of the pushing motor 45 is connected with the driving pulley for driving the driven pulley to rotate so as to enable the synchronous belt 50 to run.
Further, a second sensor 29 is provided on the mounting frame for detecting whether the package box on the flip box is in place.
Further, the pushing rail 46 is slidably provided with a pushing slide plate 51, the pushing plate 44 is mounted on the pushing slide plate 51, a meshing block 56 matched with the synchronous belt 50 is disposed at the bottom of the pushing slide plate 51, so that the pushing slide plate 51 slides along the pushing rail 46 under the action of the synchronous belt 50, and when the pushing motor 45 operates, the synchronous belt 50 is driven by the group of wheels 49 to drive the pushing slide plate 51 to slide along the pushing rail 46.
Further, a drag chain 48 is provided on one side of the pushing slide plate 51 for internal circuit routing.
Further, the working table 5 is provided with a pushing groove 32 matched with a pushing rail 46, the pushing plate 44 is located on the working table 5, and the pushing rail 46 is installed below the working table 5.
Further, the alignment area 43 is a rectangle, a second alignment baffle is fixedly mounted on the workbench 5 at a long side of one side of the rectangle, the second alignment assembly is disposed at a long side of the other side of the rectangle, a first alignment baffle 37 is fixedly mounted on the workbench 5 at a short side of one side of the rectangle, and a first alignment assembly 9 is disposed at a short side of the other side of the rectangle, and is used for pushing the packaging box from two directions perpendicular to each other through the first alignment assembly 9 and the second alignment assembly, and is matched with the first alignment baffle 37 and the second alignment baffle to align the packaging box.
Further, the first correcting component 9 includes a first correcting sliding rail 55, a synchronous belt wheel set, a first correcting motor 34, a first correcting sliding plate 54 and a first correcting pushing plate 33, the synchronous belt wheel set is disposed below the first correcting sliding rail 55, a driving pulley of the synchronous belt wheel set is disposed at one end of the first correcting sliding rail 55, a driven pulley 49 of the synchronous belt wheel set is disposed at the other end of the first correcting sliding rail 55, the first correcting motor 34 is disposed below the driving pulley, and an output shaft of the first correcting motor 34 is connected with the driving pulley;
The first correcting slide plate 54 is slidably mounted on the first correcting slide rail 55, and a meshing block 56 matched with the synchronous belt 50 of the synchronous belt wheel set is arranged at the bottom of the first correcting slide plate 54, and the first correcting push plate 33 is fixedly mounted on the first correcting slide plate 54, so that when the first correcting motor 34 operates, the first correcting slide plate 54 slides along the first correcting slide rail 55 under the action of the synchronous belt wheel set, and the first correcting push plate 33 pushes the packing box in the correcting area 43 to move;
the regulation tow chain is installed to the one end of first regulation slide 54, offer on the workstation 5 with first regulation slide rail 55 matched with first regulation groove 35, and this first regulation groove 35 is located in the regulation region 43, first regulation push pedal 33 is located on the workstation 5, first regulation slide rail 55 is installed the below of workstation 5.
Further, the second correcting component is disposed below the feeding mechanism 2, the second correcting component includes a second correcting cylinder 40, a second correcting slide rack 41, a second correcting slide rail 42 and a second correcting push plate 38, the second correcting cylinder 40 and the second correcting slide rail 42 are mounted on the workbench 5, the second correcting slide rack 41 is slidably mounted on the second correcting slide rail 42, a second correcting connecting plate 39 is disposed on the second correcting slide rack 41, the second correcting push plate 38 is mounted at the front end of the second correcting connecting plate 39, and an output shaft of the second correcting cylinder 40 is connected with the second correcting connecting plate 39 for driving the second correcting slide rack 41 to move along the second correcting slide rail 42.
Further, the size of the alignment area 43 is adapted to the grabbing size of the post-production line manipulator, so that the well-aligned packages can be grabbed by the manipulator, and mass transfer of a large number of packages is facilitated.
According to the overturning and correcting device disclosed by the invention, the vertically placed packing boxes are overturned for 90 degrees and then are changed into the horizontally placed state, and the plurality of packing boxes in the correcting area 43 are respectively subjected to unified correcting treatment from two mutually perpendicular directions through the correcting mechanism 4 of the correcting area 43, so that the working efficiency of the overturning mechanism 3 for overturning for 90 degrees is high compared with the traditional manual overturning medicine box mode, the problem of damage to the packing boxes is effectively avoided after the overturned packing boxes are in the shape correcting mode, and the positions of the packing boxes are corrected in batches by matching with the correcting mechanism 4, so that the production efficiency is high.
Example 2
On the basis of embodiment 1, the frame 6 comprises a material guiding frame and a main body frame, wherein the material guiding frame is installed below the material guiding mechanism 1, and the feeding mechanism 2, the turnover mechanism 3, the pushing mechanism 8 and the correcting mechanism 4 are all installed on the main body frame.
Further, the workbench 5 is mounted on the top of the main body frame, and a controller (PLC controller) is disposed in the main body frame.
Further, the PLC controller can program various programs so that the turnover correcting device can process various packaging boxes, and the working mode is switched by the PLC controller.
Further, a plurality of supporting legs are arranged at the bottom of the frame 6, so as to improve the stability of the packing box overturning and correcting device.
Further, the feeding end of the material guiding mechanism 1 is connected with the discharging end of the production front line, the feeding end of the feeding mechanism 2 is correspondingly arranged with the discharging end of the material guiding mechanism 1, the discharging end of the feeding mechanism 2 is correspondingly arranged with the feeding end of the turning mechanism 3, the feeding end of the material pushing mechanism 8 (in an initial state) is positioned at the discharging end of the turning mechanism 3, the discharging end of the material pushing mechanism 8 (in a pushed state) is correspondingly arranged with the feeding port in the alignment area 43, the alignment area 43 is positioned at the extreme end of the workbench 5, and a plurality of groups of middle bags are contained in the alignment area 43, so that alignment of the plurality of groups of middle bags can be conveniently finished once.
Example 3
On the basis of embodiment 1, the guide strips comprise a first guide strip 57 and a second guide strip 58, the first guide strip 57 and the second guide strip 58 are respectively positioned at the left side and the right side of the conveyor belt 11, and the feeding end of the first guide strip 57 forms an inclined section for guiding the packaging boxes conveyed by the front production line.
Further, the length of the first guide bar 57 is smaller than the length of the second guide bar 58, and the length of the second guide bar 58 is equal to the length of the conveyor belt 11.
Further, an adjusting member 59 is disposed on the outer side of the first guiding strip 57, and the adjusting member 59 is used for adjusting the position of the guiding strip, so that the product is not jammed or deflected during use.
Example 4
On the basis of embodiment 1, the rectangular parallelepiped shape of the roll-over box 23 is open on the left and right sides of the rectangular parallelepiped in the loading state, and the length of the first side plate is smaller than the length of the second side plate 52 for reducing the overall weight of the roll-over box 23.
Further, a guiding inclined plane is formed on the feeding end side of the first side plate and the second side plate 52, and when the package box conveyed by the feeding mechanism 2 is accurately and rapidly conveyed to the carrying plate 25 of the turnover box 23.
Example 5
On the basis of the embodiment 1, the using method of the package overturning and correcting device of the embodiment 1 comprises the following steps:
(1) The packaging boxes (hereinafter referred to as middle package) conveyed by the production front line are conveyed to the conveying belt 11 of the material guiding mechanism 1, the position of the middle package is guided under the action of the first guiding strip 57, and the middle package is conveyed to the material feeding mechanism 2 through the conveying belt 11;
(2) The lower air cylinder 15 of the feeding mechanism 2 runs to drive the pressing plate 18 to downwards press the transferred tundish, and then the pushing plate 19 is driven to push the tundish into the turnover box 23 of the turnover mechanism 3 under the action of the linear motor;
(3) The middle ladle enters the overturning box 23, the compressing plate 26 compresses the middle ladle, the rotating motor 30 drives the overturning box 23 to overturn by 90 degrees, the compressing plate 26 loosens the middle ladle, and the middle ladle falls to the workbench 5 under the action of gravity and is positioned at the pushing mechanism 8;
(4) Starting a pushing motor 45 to drive a pushing plate 44 to slide along a pushing track 46 to push the middle ladle to move into the regulation area 43;
(5) Starting the first alignment motor 34 to drive the first alignment pushing plate 33 to move along the first alignment sliding rail 55 to push the middle packet in the alignment area 43 to move towards the inner side of the alignment area 43;
(6) Repeating the steps (1) - (5) until the alignment area 43 is filled with the middle packet, and starting the first alignment assembly 9 and the second alignment assembly, so that the first alignment pushing plate 33 and the second alignment pushing plate 38 align the middle packet in the alignment area 43 from two directions perpendicular to each other.
Further, after the middle package in the alignment area 43 is aligned, the manipulator of the production line grabs the size in the alignment area 43, and transfers the well-aligned packaging boxes in batches, so that the transfer efficiency is improved.
Example 6
As shown in fig. 18, on the basis of embodiment 1, the difference is that: the second regulating cylinder 40 comprises a driving regulating cylinder and a driven regulating cylinder, the driving regulating cylinder is fixedly arranged on the workbench 5, an output shaft of the driving regulating cylinder is connected with the driven cylinder, an output end of the driven regulating cylinder is connected with the second regulating connecting plate 39, the bottom of the driven regulating cylinder is not connected with the workbench 5, and the driven regulating cylinder is arranged above the workbench 5 in a suspending manner.
The second correcting cylinder 40 adopts two cylinders, and acts on the second correcting connecting plate together through the cooperation of the driving correcting cylinder and the driven correcting cylinder, so as to increase the moving stroke of the second correcting push plate 38.
Spatially relative terms, such as "upper," "lower," "left," "right," and the like, may be used in the embodiments for ease of description to describe one element or feature's relationship to another element or feature's illustrated in the figures. It will be understood that the spatial terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "under" other elements or features would then be oriented "over" the other elements or features. Thus, the exemplary term "lower" may encompass both an upper and lower orientation. The device may be otherwise positioned (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
Moreover, relational terms such as "first" and "second", and the like, may be used solely to distinguish one element from another element having the same name, without necessarily requiring or implying any actual such relationship or order between such elements.
The foregoing has described exemplary embodiments of the invention, it being understood that any simple variations, modifications, or other equivalent arrangements which would not unduly obscure the invention may be made by those skilled in the art without departing from the spirit of the invention.
Claims (8)
1. A packing carton upset regulation equipment, its characterized in that: the automatic packaging machine comprises a frame, a workbench arranged on the frame, a material guiding mechanism for conveying and guiding front line packaging boxes, a feeding mechanism for receiving the guided packaging boxes and conveying the packaging boxes, a turnover mechanism for turning the packaging boxes by 90 degrees, a pushing mechanism for pushing the turned packaging boxes into a rectifying area on the workbench and a rectifying mechanism for rectifying the packaging boxes in the rectifying area;
The guide mechanism comprises a conveyor belt and a guide strip arranged on the conveyor belt, the feeding end of the guide strip is used for receiving and guiding the packaging boxes conveyed in the production front line, and the discharging end of the guide strip is connected with the feeding end of the feeding mechanism and used for conveying the packaging boxes to the feeding mechanism;
The feeding mechanism comprises a pressing cylinder, a pressing plate and a pushing plate, wherein the pressing cylinder is arranged at the discharge end of the conveyor belt through a supporting frame, an output shaft of the pressing cylinder is connected with the pressing plate, and the pushing plate is slidably arranged below the pressing plate and used for pushing the packing box to move onto the turnover mechanism;
the turnover mechanism comprises a rotating motor, a turnover box driven to contain the packaging box and a pressing plate which is used for running up and down in the turnover box, an output shaft of the rotating motor is connected with one side of the turnover box, and the pressing plate is arranged in the turnover box and used for pressing or loosening the packaging box contained in the turnover box;
the pushing mechanism is arranged below the turnover mechanism and comprises a pushing motor, a pushing track and a driven pushing plate, and the pushing plate is slidably arranged on the pushing track and used for sliding along the pushing track under the driving of the pushing motor so as to push the packaging box to enter a regulation area of the workbench;
the correcting mechanism comprises a first correcting component and a second correcting component which are arranged at the edge of the correcting area, wherein the positions of the first correcting component and the second correcting component are mutually perpendicular and are used for pushing the correcting packaging box from the mutually perpendicular directions of the correcting area respectively;
The first correcting component comprises a first correcting slide rail, a synchronous belt pulley group, a first correcting motor, a first correcting slide plate and a first correcting push plate, wherein the synchronous belt pulley group is arranged below the first correcting slide rail, a driving pulley of the synchronous belt pulley group is arranged at one end of the first correcting slide rail, a driven pulley of the synchronous belt pulley group is arranged at the other end of the first correcting slide rail, the first correcting motor is arranged below the driving pulley, and an output shaft of the first correcting motor is connected with the driving pulley;
The first correcting slide plate is slidably mounted on the first correcting slide rail, a meshing block matched with a synchronous belt of the synchronous belt wheel set is arranged at the bottom of the first correcting slide plate, and the first correcting push plate is fixedly mounted on the first correcting slide plate, so that when the first correcting motor operates, the first correcting slide plate slides along the first correcting slide rail under the action of the synchronous belt wheel set, and the first correcting push plate pushes a packing box in a correcting area to move;
The second regulation subassembly sets up feeding mechanism's below, the second regulation subassembly includes that second is positive cylinder, second are positive slide frame, second are positive slide rail and second are positive push pedal, second is positive cylinder, second are positive slide rail to be installed on the workstation, second are positive slide frame slidable mounting is on second are positive slide rail, be equipped with the second on the second is positive slide frame and regulate the connecting plate, the front end of second regulation connecting plate is installed to second are positive push pedal, the output shaft of second is positive cylinder and is connected with the second and regulate the connecting plate and be used for driving second and regulate positive slide frame and remove along second are positive slide rail.
2. The package flip-flop normalization device of claim 1, wherein: the support frame of feeding mechanism installs the discharge end top of conveyer belt, be equipped with the striker plate on the inner wall of one side of support frame in order to be used for stopping the packing carton that guiding mechanism conveyed, the cylinder of pushing down is installed the top of support frame, linear guide is installed to the bottom of clamp plate, a slidable mounting slider on the linear guide, the bottom of slider with the push plate is connected, linear motor is installed in order to be used for the drive to the one end of linear guide the slider drives the push plate and slides along linear guide, and promotes the packing carton that is located the support frame to remove to on tilting mechanism's the upset box.
3. The package flip-flop normalization device of claim 1, wherein: the overturning box is cuboid, and comprises a bearing plate serving as a cuboid bottom surface, a top plate serving as a cuboid top surface, a first side plate serving as a cuboid front side surface and a second side plate serving as a cuboid rear side surface, wherein the cuboid left side surface and the cuboid right side surface are open, the first side plate is connected with an output shaft of a rotating motor so as to drive the overturning box to rotate, a mounting frame is arranged on the top plate, a compressing cylinder is mounted on the mounting frame, an output shaft of the compressing cylinder is connected with the compressing plate, and the compressing plate is located below the top plate and used for driving the compressing plate to operate under the action of the compressing cylinder so as to enable a packing box in the overturning box to be always compressed in the process of rotating the overturning box by 90 degrees.
4. A package flip-flop normalization device according to claim 3, characterized in that: and one side of the first side plate, which is far away from the rotating motor, is provided with an overturning baffle plate used for limiting the downward stroke of the compacting plate.
5. The packing box overturning and correcting device according to claim 1, wherein a synchronous pulley group is arranged below the pushing support frame, the synchronous pulley group comprises a driving pulley, a driven pulley and a synchronous belt arranged between the driving pulley and the driven pulley, the driving pulley is arranged at one end of the pushing support frame through a pushing support frame, the driven pulley is arranged at the other end of the pushing support frame through a pulley support plate, the pushing motor is arranged at the bottom of the pushing support frame, and an output shaft of the pushing motor is connected with the driving pulley for driving the driven pulley to rotate so as to enable the synchronous belt to run.
6. The package flip-flop normalization device of claim 5, wherein: the pushing device is characterized in that a pushing slide plate is slidably mounted on the pushing track, the pushing plate is mounted on the pushing slide plate, and a meshing block matched with the synchronous belt is arranged at the bottom of the pushing slide plate, so that the pushing slide plate slides along the pushing track under the action of the synchronous belt, and when a pushing motor operates, a synchronous belt wheel set drives to drive the pushing slide plate to slide along the pushing track.
7. The package flip-flop normalization device of claim 6, wherein: the material pushing device is characterized in that a material pushing groove matched with a material pushing track is formed in the workbench, the material pushing plate is located above the workbench, and the material pushing track is arranged below the workbench.
8. A method of using a packing box overturning and correcting device according to any one of claims 1 to 7, comprising the steps of:
(1) The packaging boxes conveyed by the production front line are conveyed to a conveying belt of a guide mechanism, the position of a middle package is guided under the action of a first guide strip, and the middle package is conveyed to a feeding mechanism through the conveying belt;
(2) The pressing plate is driven to downwards press the transmitted packaging boxes by the operation of the pressing cylinder of the feeding mechanism, and then the pushing plate is driven to push the packaging boxes into the overturning box of the overturning mechanism under the action of the linear motor;
(3) The packing box enters the overturning box, the packing box is tightly pressed by the pressing plate, then the overturning box is driven by the rotating motor to overturn by 90 degrees, the packing box is loosened by the pressing plate, and the packing box falls to the workbench under the action of gravity and is positioned at the pushing mechanism;
(4) Starting a pushing motor to drive a pushing plate to slide along a pushing track to push the packing box to move into the regulation area;
(5) Starting a first alignment motor to drive a first alignment pushing plate to move along a first alignment sliding rail, and pushing a packing box in an alignment area to move towards the inner side of the alignment area;
(6) Repeating the steps (1) - (5) until the packing box is filled in the alignment area, and starting the first alignment assembly and the second alignment assembly, so that the first alignment pushing plate and the second alignment pushing plate align the positions of the packing boxes in the alignment area from two mutually perpendicular directions.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010506323.3A CN111717459B (en) | 2020-06-05 | 2020-06-05 | Packing box overturning and correcting device and using method thereof |
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| CN202010506323.3A CN111717459B (en) | 2020-06-05 | 2020-06-05 | Packing box overturning and correcting device and using method thereof |
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| CN111717459B true CN111717459B (en) | 2024-06-04 |
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| CN114212329A (en) * | 2022-01-13 | 2022-03-22 | 北京信息科技大学 | Flexible carton packing device |
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| CN111717459A (en) | 2020-09-29 |
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