CN215551726U - Automatic production line for back net of rock plate - Google Patents
Automatic production line for back net of rock plate Download PDFInfo
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- CN215551726U CN215551726U CN202121396537.6U CN202121396537U CN215551726U CN 215551726 U CN215551726 U CN 215551726U CN 202121396537 U CN202121396537 U CN 202121396537U CN 215551726 U CN215551726 U CN 215551726U
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Abstract
The utility model provides an automatic production line for a back net of a rock plate, which comprises a first plate turnover machine, a first plate arrangement platform, a plate surface cleaning station, a first roller coating machine, a net laying machine, a net flattening station, a first curing machine, a first transfer platform, a second roller coating machine, a second transfer platform, a second curing machine, a second plate arrangement platform and a second plate turnover machine which are sequentially connected through a conveying belt. The first curing machine is preferably an LED ultraviolet curing machine, and the second curing machine is preferably a mercury lamp curing machine. According to the utility model, through twice roller coating of glue and twice curing treatment, particularly through light curing treatment by using an LED ultraviolet curing machine and a mercury lamp curing machine respectively, the adhesive force between the back net and the rock plate and the hardness and toughness of the back net are effectively improved, so that the strength of the rock plate is obviously improved, the production process is automatically carried out, and the labor cost is greatly reduced.
Description
Technical Field
The utility model belongs to the technical field of rock back nets, and particularly relates to an automatic production line for a rock back net.
Background
The back net of the rock plate refers to that a fiber reinforced material, such as a glass fiber reinforced net, is adhered to the surface (usually the back) of the rock plate, and the main function of the back net is to ensure that the rock plate has enough strength while reducing the thickness of the rock plate, thereby reducing the weight and saving raw materials.
The utility model patent application with the application number of 202010645244.0 discloses an automatic production line and a production method for laying a back net on a large ceramic plate.
The automatic production line comprises in sequence: (1) a board taking area and a storage area for large ceramic boards to be attached with a back net; (2) the workbench is positioned at the downstream of the plate taking area, and a first working area, a second working area and a third working area are sequentially arranged around the workbench; (3) the conveying area is arranged between the plate taking area and the workbench and is provided with a ceramic large plate automatic brick loading robot; (4) the cleaning, drying and glue spraying machine is arranged in a first working area; (5) the net pasting machine is arranged in the second working area; (6) the net rolling machine is arranged in a third working area; (7) the drying oven is positioned on the downstream production line of the workbench and close to the conveying area; (8) the brick discharging area is arranged on one side of the oven, which is far away from the workbench, and is provided with a ceramic large plate automatic brick discharging robot; (9) and the storage area is positioned at the tail end of the automatic production line and is a storage area of the large ceramic plate with the back net attached.
The production method comprises the following main steps: (1) taking a ceramic large plate; (2) conveying the ceramic large plate; (3) cleaning and drying the ceramic large plate, and then uniformly spraying an adhesive on the ceramic large plate; (4) uniformly laying a back net on the ceramic large plate, and cutting the overlong back net to enable the back net to be matched with the ceramic large plate; (5) carrying out flattening and glue removing treatment on the back net in the step (4) by using a roller of a net rolling machine; (6) the ceramic large plate in the step (5) is sucked up by a ceramic large plate automatic brick loading robot and is conveyed to an oven for drying treatment; (7) and (5) placing the bricks.
Compared with the production process of manually paving and pasting the large ceramic plate back net, the technical scheme disclosed by the utility model patent application No. 202010645244.0 obviously improves the production efficiency and saves the labor cost. However, the utility model has some defects, for example, the production line designed according to the technical scheme of the utility model patent can only automatically glue and dry and solidify once in the back screen process of the rock plate, and the strength of the ceramic large plate is difficult to ensure.
Disclosure of Invention
The utility model aims to improve the automatic production efficiency of the rock back net and actually improve the strength of the rock and the quality of the back net at the same time, and the aim is realized by the following technical scheme:
the utility model provides a rock back of body net automatic production line, includes first panel turnover machine, first row of board platform, clean face station, first roller coat machine, lapping machine, plain net station, first solidification machine, first transfer platform, second roller coat machine, second transfer platform, second solidification machine, second row of board platform and second panel turnover machine that connect through the conveyer belt order.
The above technical solution is a hardware system adopted by the present invention to overcome the defects of the prior art, that is, an automatic production line controlled by an industrial control machine and composed of the aforementioned multiple devices or apparatuses, in which two ordinal numbers "first" and "second" in the hardware system express the sequence of the related devices or apparatuses appearing in the production line, and do not indicate that the structures of the related devices or apparatuses themselves are different. On the basis of the technical scheme, the utility model can be additionally provided with the following technical means so as to better realize the aim of the utility model:
the first curing machine is an LED ultraviolet curing machine, and the second curing machine is a mercury lamp curing machine.
Further, the cleaning board surface station is a polishing dust remover.
The utility model has the following main beneficial effects:
1. in the process of back screening of the rock plate, the method obviously improves the strength of the rock plate and the quality of the back screening by rolling glue twice and curing twice, particularly carrying out photocuring treatment by using an LED ultraviolet curing machine and a mercury lamp curing machine respectively;
2. the production process is automatically carried out, so that the labor cost is greatly reduced;
3. various devices or equipment in the production line, such as a plate turnover machine, a curing machine, a roll coater and the like, can use the devices or equipment existing in the prior art, so that the popularization and the implementation are convenient.
Drawings
FIG. 1 is a block diagram of the architecture of one embodiment of the present invention;
FIG. 2A is a schematic top view of section A of an embodiment of the present invention;
FIG. 2B is a schematic top view of the section B of one embodiment of the present invention;
fig. 2C is a schematic top view of the section C of an embodiment of the present invention.
Detailed Description
In order to facilitate a better understanding of the technical solutions of the present invention for those skilled in the art, an embodiment of the present invention is described below with reference to the accompanying drawings.
As shown in fig. 1 and fig. 2A, 2B, and 2C, an automatic production line for a rock back-mesh comprises a first plate turnover machine 1, a first plate arranging platform 2, a plate surface cleaning station 3, a first roll coating machine 4, a lapping machine 5, a mesh flattening station 6, a first curing machine 7, a first transfer platform 8, a second roll coating machine 9, a second transfer platform 10, a second curing machine 11, a second plate arranging platform 12, and a second plate turnover machine 13, which are connected in sequence by a conveyor belt.
In this embodiment, the first curing machine 7 is an LED ultraviolet curing machine, and the second curing machine is a mercury lamp curing machine, that is, the glue applied by the first roll coating is photo-cured by the LED ultraviolet curing machine, and the glue applied by the second roll coating is photo-cured by the mercury lamp curing machine. This embodiment adopts this kind of structural design, can effectively improve the efficiency and the effect of glue solidification.
It should be noted that, the drawings in the specification divide the automatic production line of the back net of the rock plate into a section a, a section B and a section C for convenience of illustration, and do not mean that the section a, the section B and the section C are three independent functional areas.
The structural features of one embodiment of the present invention are described above in conjunction with the drawings, the method of operation of which is further described below, the method comprising the steps of:
step one, conveying the rock plate processed by the cutting and polishing procedure before the back net procedure to a first plate turnover machine, and airing the rock plate after turning over.
Secondly, conveying the dried rock plates to a first plate arranging platform for plate arrangement; the function of the row plate is as follows: the speed of the first plate turnover machine for processing the rock plate can be different from the speed of the first plate turnover machine for processing the rock plate at the plate surface cleaning station, and the speeds of the front equipment and the rear equipment, namely the speeds of the first step and the third step, can be balanced through plate arrangement. For example, if the first panel turnover machine is used for processing the rock plate at a high speed and the cleaning panel station is used for processing the rock plate at a low speed, part of the rock plate to be cleaned can be placed on the first panel platform to wait.
Conveying the rock plates from the first plate arranging platform to a plate surface cleaning station for cleaning; in this embodiment, the clean board station preferably includes a D2319C buffing and scrubbing machine.
Conveying the rock plate subjected to cleaning treatment to a first roll coater, and roll coating glue on the rock plate by using the first roll coater;
fifthly, the rock plate coated with the glue in a rolling way is conveyed to a lapping machine to be paved with a back net;
sixthly, conveying the rock plate with the back net laid thereon to a net flattening station for net flattening treatment; the flat net is that after the net is laid, the net is required to be laid to be flat and straight, and if the back net laid in the step five is uneven, the back net is required to be processed by a flat net station to be flat and straight. In this embodiment, the screen flattening station is a conveyor platform on which a plurality of soft rubber press wheels are pressed and mounted, and the function of the conveyor platform is to flatten the back screen of the rock plate.
Step seven, conveying the rock plate subjected to flat screen processing to a first curing machine (preferably an LED ultraviolet curing machine), and curing the glue rolled in the step four by using the first curing machine;
step eight, conveying the rock plate cured by the first curing machine to a first transfer platform; the first transfer platform is used for balancing the speeds of the front and rear devices, namely balancing the speeds of the seventh step and the ninth step.
And step nine, conveying the rock plate from the first transfer platform to a second roll coater, and roll coating glue on the surface of the back net of the rock plate by using the second roll coater.
Step ten, transferring the rock plate with the back net surface coated with glue by rolling to a second transfer platform; the second transfer platform is used for balancing the speed of the step nine and the speed of the step ten.
Step eleven, conveying the rock plate from the second transfer platform to a second curing machine (preferably a mercury lamp curing machine), and curing the glue rolled in the step nine by using the second curing machine;
step twelve, the rock plates processed by the second curing machine are conveyed to a second plate arrangement platform plate arrangement; the second row of plate platforms serves to balance the speed of the two processes, step eleven and step thirteen.
And step thirteen, conveying the rock plates from the second plate arranging platform to a second plate turnover machine, and turning over the rock plates by using the second plate turnover machine, thereby completing the whole production flow of the back net of the rock plates.
Claims (3)
1. The utility model provides a rock plate back of body net automatic production line, includes first panel turnover machine, first row's board platform, clean face station, first roller coat machine, lapping machine, plain net station and the first solidification machine of connecting through the conveyer belt order, its characterized in that: and a first transfer platform, a second roll coater, a second transfer platform, a second curing machine, a second plate arranging platform and a second plate turnover machine which are sequentially connected through a conveying belt are further arranged at the other end of the first curing machine.
2. The automatic production line for back nets of rock boards as claimed in claim 1, wherein: the first curing machine is an LED ultraviolet curing machine, and the second curing machine is a mercury lamp curing machine.
3. The automatic production line for back nets of rock boards as claimed in claim 1, wherein: the station for cleaning the surface of the board is a polishing dust remover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121396537.6U CN215551726U (en) | 2021-06-23 | 2021-06-23 | Automatic production line for back net of rock plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121396537.6U CN215551726U (en) | 2021-06-23 | 2021-06-23 | Automatic production line for back net of rock plate |
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| Publication Number | Publication Date |
|---|---|
| CN215551726U true CN215551726U (en) | 2022-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121396537.6U Active CN215551726U (en) | 2021-06-23 | 2021-06-23 | Automatic production line for back net of rock plate |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115338960A (en) * | 2022-08-01 | 2022-11-15 | 广东家美陶瓷有限公司 | Ceramic rock plate reinforcing and toughening method, back net laying method and hot melting equipment |
-
2021
- 2021-06-23 CN CN202121396537.6U patent/CN215551726U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115338960A (en) * | 2022-08-01 | 2022-11-15 | 广东家美陶瓷有限公司 | Ceramic rock plate reinforcing and toughening method, back net laying method and hot melting equipment |
| CN115338960B (en) * | 2022-08-01 | 2023-12-19 | 广东家美陶瓷有限公司 | Ceramic rock plate reinforcing and toughening method, back net laying method and hot melting equipment |
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