CN212219577U - Automatic production line for laying back net on ceramic large plate - Google Patents
Automatic production line for laying back net on ceramic large plate Download PDFInfo
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- CN212219577U CN212219577U CN202021322043.9U CN202021322043U CN212219577U CN 212219577 U CN212219577 U CN 212219577U CN 202021322043 U CN202021322043 U CN 202021322043U CN 212219577 U CN212219577 U CN 212219577U
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Abstract
An automatic production line of laying back of body net on ceramic big board, it contains following process flow: (1) a plate taking area; (2) the conveying area conveys the ceramic large plate to a production line through an automatic brick loading robot and turns the ceramic large plate over; (3) cleaning and drying a glue sprayer, cleaning and drying a ceramic large plate, and then uniformly spraying an adhesive on the ceramic large plate; (4) a mesh pasting machine, which is used for uniformly paving a back mesh on the ceramic large plate and cutting the back mesh to length; (5) the net rolling machine is used for carrying out rolling glue removal treatment on the back net by using a roller; (6) the drying oven is used for drying the back net of the large ceramic plate; (7) in the brick discharging area, the ceramic large plate is turned over and conveyed to a storage area through an automatic brick discharging robot; automatic production line reasonable in design, production efficiency is more than artifical ceramic big board back of the body net promotion 40%, effectual saving human cost, the new direction place that green intelligence was made simultaneously more.
Description
Technical Field
The patent of the utility model relates to an automated processing field especially indicates an automatic production line who lays back of the body net on ceramic big board.
Background
With the improvement of the automation level of modern factories, the traditional method for manually paving and pasting the large ceramic plate back mesh no longer meets the increasing production requirements, the labor is more and more difficult to recruit, the labor cost is increased year by year, and the automation promotion and the personnel-saving efficiency improvement of machining equipment and production lines are the necessary routes.
In conclusion, in order to further solve the problem that the production efficiency of the existing manual tile plate back net laying is low, the labor enthusiasm of workers is brought into play, the labor intensity of the workers is reduced, and the ceramic large plate back net laying is performed by adopting a full-automatic production line, so that the ceramic large plate back net laying is a new direction of the industry.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic production line of laying back of body net on big board of pottery promptly to compound integrative with the back of big board of pottery and glass fiber net.
The technical means adopted by the utility model are as follows.
An automatic production line for laying a back net on a large ceramic plate is characterized by sequentially comprising the following steps.
A plate taking area: is a storage area of the large ceramic plate to be pasted with the back mesh.
A workbench: and a first working area, a second working area and a third working area are sequentially arranged around the workbench.
A conveying area: the conveying area is provided with a ceramic large plate automatic brick feeding robot.
Cleaning, drying and glue spraying machine: and the working area is arranged in the first working area.
A net pasting machine: and the second working area is arranged.
A net rolling machine: and the third working area is arranged.
Oven: located in a production line downstream of said work station and close to said transfer zone.
A lower brick area: and the automatic brick feeding robot is arranged on one side of the oven, which is far away from the workbench and is provided with a ceramic large plate.
A storage area: the large ceramic plate storage area with the attached back net is positioned at the tail end of the automatic production line.
Furthermore, the workbench has a rectangular structure, the first working area is opposite to the third working area, and the second working area is opposite to the conveying area.
Further, the oven is a vertical catalytic oven.
Further, the ceramic large plate automatic brick feeding robot and the ceramic large plate automatic brick discharging robot are both provided with 6-shaft manipulators.
Further, the back net is a glass fiber net.
Drawings
Fig. 1 is a schematic structural view of an automatic production line for laying a back net on a ceramic large plate according to the present invention.
Description of the figure numbers:
1: plate taking area
2: automatic ceramic large plate brick loading robot
3: cleaning, drying and glue spraying machine
4: working table
5: net pasting machine
6: net rolling machine
7: vertical catalytic oven
8: automatic brick robot that goes down of ceramic big board
9: a storage area.
Detailed Description
The following detailed description of the embodiments, structures, features and effects of the glazed ceramic tile according to the present invention will be made with reference to the accompanying drawings and preferred embodiments.
As shown in fig. 1, the utility model provides an automatic production line for laying a back net on a ceramic large plate, which comprises the following process flows in sequence.
A plate taking area: is a storage area of the large ceramic plate to be pasted with the back mesh.
A workbench: a first working area, a second working area and a third working area (not marked in the figure) are arranged around the workbench at the downstream of the plate taking area; the working table supports and fixes the large ceramic plate, and the flow of laying the back net on the large ceramic plate is completed by means of the working table.
A conveying area: the ceramic large plate automatic brick feeding robot is arranged between the plate taking area and the workbench, the ceramic large plate automatic brick feeding robot is arranged in the conveying area, the ceramic large plate automatic brick feeding robot is provided with 6 mechanical arms, the ceramic large plate automatic brick feeding robot can turn the ceramic large plate to replace a traditional blank turning machine and can carry the ceramic large plate to be processed on a production line, and production efficiency is improved.
Cleaning, drying and glue spraying machine: the glue spraying device is arranged in the first working area and mainly used for cleaning and drying the ceramic large plate and then uniformly spraying glue on the ceramic large plate.
A net pasting machine: and the second working area is used for uniformly paving a back net on the ceramic large plate and cutting redundant length to enable the size of the back net to be matched with that of the ceramic large plate.
A net rolling machine: and the third working area is arranged and used for carrying out rolling glue removal treatment on the back net by using a roller.
Oven: and the automatic ceramic large plate brick feeding robot is positioned on a downstream production line of the workbench and is close to the conveying area, so that the automatic ceramic large plate brick feeding robot in the conveying area can not only suck the turnover surface of the ceramic large plate brick from the plate taking area and convey the ceramic large plate brick to the workbench, but also convey the ceramic large plate with the back net laid to the drying oven from the workbench. The oven preferably selects a vertical catalytic oven to dry the back mesh glue of the ceramic large plate. The vertical catalytic oven has the function of storing embryos, namely, the functions of storing products and drying are carried out simultaneously. Particularly, through carrying robot (promptly) the automatic brick machine robot that goes up of ceramic big board sucking disc transport ceramic big board to vertical oven dry, rethread carrying robot (promptly the automatic brick machine robot that goes down of ceramic big board) sucking disc transport ceramic big board to the storage area, it is different with the tradition transport mode that stores up the embryo machine, compare in the tradition that mechanical promotion arrived the oven store up the embryo machine, the utility model discloses production efficiency has been promoted greatly.
A lower brick area: and the automatic brick-discharging robot is arranged on one side of the oven, which is far away from the workbench, and is provided with a ceramic big plate automatic brick-discharging robot, and the ceramic big plate automatic brick-discharging robot turns over the ceramic big plate and carries the ceramic big plate to a storage area. The automatic ceramic large plate brick discharging robot is provided with 6 mechanical arms.
The storage area is a storage area of the ceramic large plate with the attached back net and is positioned at the tail end of the automatic production line.
Furthermore, the workbench has a rectangular structure, the first working area is opposite to the third working area, and the second working area is opposite to the conveying area.
Further, the back net is a glass fiber net.
Meanwhile, the connection mode of the workbench, the cleaning and drying glue sprayer, the net pasting machine and the net rolling machine is the prior art, and the detailed description is omitted again.
The utility model also discloses a method for producing of the automation line of laying the back of the body net on ceramic big board, it adopts advanced automation line to spread at the back of ceramic big board and pastes glass fiber net and compound integrative, has solved current manual work and has spread the big board back of the body net production efficiency of pasting ceramic low, and the human cost can also be practiced thrift to the problem that workman intensity of labour is big. The following examples are given by way of illustration.
Examples are given.
As shown in fig. 1, the utility model provides an automatic production line of laying back of body net on big board of pottery, including getting board district 1, the automatic brick machine ware 2 (being located the transfer area) of going up of big board of pottery, clean dry glue sprayer 3, workstation 4, net patching machine 5, net rolling machine 6, vertical catalytic oven 7, the automatic brick robot 8 (being located brick district down), save area 9 of brick under big board of pottery.
Referring to fig. 1 again, the automatic production line for laying the back net on the ceramic large plate includes the following production processes.
(1) The board taking area 1 is a storage area for the large ceramic board to be attached with the back net.
(2) And the conveying area is provided with a ceramic large plate automatic brick feeding robot 2, and the ceramic large plate automatic brick feeding robot 2 sucks and turns up the ceramic large plate to be attached with the back net in the plate taking area and conveys the ceramic large plate to a workbench 4 for processing.
(3) And (3) cleaning and drying a glue sprayer 3, cleaning and drying the ceramic large plate in the step (2), and then uniformly spraying an adhesive on the ceramic large plate, wherein the adhesive is preferably glue.
(4) And (5) uniformly paving a back net on the ceramic large plate in the step (3), and cutting the back net to a length to enable the back net to be matched with the ceramic large plate.
(5) And (4) a net rolling machine 6, which utilizes a roller to perform rolling glue removal treatment on the back net in the step (4).
(6) And (5) a drying oven, wherein the ceramic large plate in the step (5) is sucked up by the ceramic large plate automatic brick feeding robot and conveyed into a drying rack of the drying oven for drying treatment, and the vertical catalytic drying oven 7 is used for completely drying the back mesh glue of the ceramic large plate within about 40 minutes.
(7) And (4) a ceramic large plate automatic brick-discharging robot 8 is arranged in the brick-discharging area, and the ceramic large plate in the step (6) is conveyed to a storage area 9 by the ceramic large plate automatic brick-discharging robot for storage.
Finally, the automatic production line for laying the back net on the ceramic large plate integrates the back of the ceramic large plate and the glass fiber net, and the purpose of automatic production of saving labor and improving efficiency is achieved.
The utility model discloses produced technological effect as follows.
1. The patent of the utility model provides an automatic production line of laying out back of body net on ceramic big board, through get the full automatic production line of board district, the automatic brick machine people, the clean drier glue sprayer, the net machine that pastes, net rolling machine, vertical catalytic oven, the automatic brick machine people, storage area constitution under the ceramic big board, production efficiency is more than artifical ceramic big board back of body net promotion 40%.
2. The patent of the utility model provides an automatic production line of laying the back of the body net on ceramic big board, more effectual saving human cost is the new direction place that green intelligence was made simultaneously especially.
The technical contents and features of the present invention have been disclosed as above, but those skilled in the art may still make various substitutions and modifications based on the disclosure of the present invention without departing from the spirit of the present invention. Therefore, the scope of the present invention should not be limited to the embodiments disclosed, but includes various alternatives and modifications without departing from the scope of the present invention, which is defined by the following claims.
Claims (5)
1. The utility model provides an automatic production line of laying back of body net on ceramic large plate which characterized in that, automatic production line contains in proper order:
a plate taking area: is a storage area of the large ceramic plate to be pasted with the back net;
a workbench: a first working area, a second working area and a third working area are sequentially arranged around the workbench at the downstream of the plate taking area;
a conveying area: the conveying area is provided with a ceramic large plate automatic brick loading robot;
cleaning, drying and glue spraying machine: the first working area is arranged;
a net pasting machine: the second working area is arranged;
a net rolling machine: the third working area is arranged;
oven: located in a production line downstream of said work station and adjacent to said transfer zone;
a lower brick area: the automatic brick unloading robot is arranged on one side of the drying oven, which is far away from the workbench, and is provided with a ceramic large plate automatic brick unloading robot;
a storage area: the large ceramic plate storage area with the attached back net is positioned at the tail end of the automatic production line.
2. The automated line of laying a backweb on a ceramic large plate of claim 1, wherein the table is of a rectangular configuration and the first work area is opposite the third work area and the second work area is opposite the transfer area.
3. The automated line of laying a backweb on a ceramic large panel of claim 1, wherein the oven is a vertical catalytic oven.
4. The automatic production line for laying back net on ceramic large plate according to claim 1, wherein said ceramic large plate automatic brick feeding robot and said ceramic large plate automatic brick discharging robot are both provided with 6-axis manipulators.
5. The automated line of laying a backing web on a ceramic large plate of claim 1, wherein the backing web is a fiberglass web.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021322043.9U CN212219577U (en) | 2020-07-07 | 2020-07-07 | Automatic production line for laying back net on ceramic large plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021322043.9U CN212219577U (en) | 2020-07-07 | 2020-07-07 | Automatic production line for laying back net on ceramic large plate |
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| Publication Number | Publication Date |
|---|---|
| CN212219577U true CN212219577U (en) | 2020-12-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021322043.9U Active CN212219577U (en) | 2020-07-07 | 2020-07-07 | Automatic production line for laying back net on ceramic large plate |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111688333A (en) * | 2020-07-07 | 2020-09-22 | 广东萨米特陶瓷有限公司 | Automatic production line and production method for laying back net on large ceramic plate |
-
2020
- 2020-07-07 CN CN202021322043.9U patent/CN212219577U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111688333A (en) * | 2020-07-07 | 2020-09-22 | 广东萨米特陶瓷有限公司 | Automatic production line and production method for laying back net on large ceramic plate |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 528061 No.1 and No.2 Baitu village, Lubu Town, Gaoyao District, Zhaoqing City, Guangdong Province Patentee after: GUANGDONG SUMMIT CERAMICS Co.,Ltd. Patentee after: New Pearl Group Co.,Ltd. Patentee after: Foshan Sanshuiguanzhu Ceramics Co.,Ltd. Address before: 528061 No.1 and No.2 Baitu village, Lubu Town, Gaoyao District, Zhaoqing City, Guangdong Province Patentee before: GUANGDONG SUMMIT CERAMICS Co.,Ltd. Patentee before: GUANGDONG NEWPEARL CERAMIC GROUP Co.,Ltd. Patentee before: Foshan Sanshuiguanzhu Ceramics Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| CP03 | Change of name, title or address |
Address after: 526124 Bai Tu Yi and ER Cun, Lubu Town, Gaoyao District, Zhaoqing City, Guangdong Province Patentee after: New Pearl (Guangdong) New Materials Co.,Ltd. Patentee after: New Pearl Group Co.,Ltd. Patentee after: Foshan Sanshuiguanzhu Ceramics Co.,Ltd. Address before: 528061 No.1 and No.2 Baitu village, Lubu Town, Gaoyao District, Zhaoqing City, Guangdong Province Patentee before: GUANGDONG SUMMIT CERAMICS Co.,Ltd. Patentee before: New Pearl Group Co.,Ltd. Patentee before: Foshan Sanshuiguanzhu Ceramics Co.,Ltd. |
|
| CP03 | Change of name, title or address |