CN215038702U - Prefabricated component production device - Google Patents

Abstract

The application provides a prefabricated component apparatus for producing, including production platform, two at least transportation tracks and processing equipment, production platform includes that at least two are listed as the production station, and each is listed as the production station and is equipped with two at least different kinds of moulds, and two at least transportation tracks set up side by side with two at least production stations. The application provides a prefabricated component apparatus for producing, when a certain mould in a production station breaks down or damages, processing equipment can shift to different transportation tracks in a flexible way and carry out the operation in order to arrange the mould of difference, does not influence productivity and takt.

Description

Prefabricated component production device

Technical Field

The application relates to the technical field of building production equipment, in particular to a prefabricated part production device.

Background

At present along with the development of building trade, predetermine the component production line and use widely, predetermine the component production line and include a plurality of production stations of multirow usually, every row of production station needs to set up solitary processing equipment usually, and processing equipment moves along the direction of arranging of production station, carries out equipment corresponding process production operation one by one mould, and mould or equipment break down, need production scheduling etc. under the condition, processing equipment production operation and inflexible.

SUMMERY OF THE UTILITY MODEL

The embodiment of the application provides a prefabricated part production device to solve the above problem.

The embodiment of the application realizes the aim through the following technical scheme.

The embodiment of the application provides a prefabricated part apparatus for producing, including production platform, two at least transportation tracks and processing equipment, two at least transportation tracks and two at least production station settings side by side, processing equipment selectively shifts to arbitrary transportation track to carry out the operation to every production station.

According to the prefabricated part production device provided by the embodiment of the application, at least two different types of molds are arranged on each row of production stations, so that each row of production stations can carry out production operation on different members, and multi-process operation or production of various members is realized; when a certain mold in a row of production stations breaks down or is damaged, the processing equipment can be flexibly transferred to different transportation rails to operate different rows of molds, and the productivity and the production rhythm are not influenced.

In some embodiments, the plurality of production stations are arranged in a rectangular array, and each transport track is disposed in a space formed between two adjacent rows of production stations. Through being rectangular array with a plurality of production stations and arranging for two transportation tracks between the production station can roughly extend along the straight line, have simplified transportation track's structure, and the mould of being convenient for simultaneously is laid and automated production.

In some embodiments, the molds of each column of production stations are arranged in the same arrangement. The moulds on each production station can be conveniently arranged according to rules, each row of production stations can be used as the same production line, and multiple rows of production lines can be used for synchronous production, so that the operation efficiency is greatly improved.

In some embodiments, the types of molds provided at two adjacent production stations in each row of production stations are different. Two adjacent rows of production stations can produce different prefabricated components, the production requirements of various prefabricated components are met, and each row can produce different components according to different production requirements.

In some embodiments, the prefabricated part production device comprises a ferry track and at least one ferry vehicle, wherein the ferry track is arranged on at least one side of the production platform, and the ferry vehicle is slidably arranged on the ferry track and is used for transferring the processing equipment to different transportation tracks. The processing equipment on any row of the conveying tracks can be transferred to the other row of the conveying tracks through the ferry vehicle, so that the processing equipment can be quickly transferred.

In some embodiments, the ferry track includes a first rail and a second rail, the first rail and the second rail are respectively disposed on opposite sides of the production platform, and the transportation track is connected between the first rail and the second rail. The processing equipment can be transported to any row of production stations by the ferry vehicle, the operation of transporting is not required to be carried out according to a fixed sequence, and the sufficient production flexibility is realized.

In some embodiments, the prefabricated part production device further comprises a mold maintenance station, the mold maintenance station is disposed on one side of the production platform, and the ferry rail extends to the mold maintenance station. The failed die can be transferred to a die maintenance station by a ferry vehicle for timely maintenance, and the normal operation of the prefabricated part production device is ensured.

In some embodiments, the prefabricated component production device further comprises a component processing station, which is disposed on the other side of the production platform opposite to the mold maintenance station, and the ferry track extends to the component processing station. After the production of the prefabricated part is finished, the prefabricated part can be ferred to a part processing station by a ferry vehicle to carry out finished product processing and loading and transportation.

In some embodiments, the ferry vehicle comprises a moving trolley and a transfer trolley, wherein the moving trolley is movably arranged on the ferry track, the transfer trolley is arranged on the moving trolley, the moving trolley is used for carrying the transfer trolley to move to a position corresponding to a row of production stations, and the transfer trolley is used for transferring the processing equipment from the moving trolley to the corresponding transport track. The travelling car can transport processing equipment to the production station that corresponds according to the production demand, and the transport trolley can transport processing equipment to the transfer rail on from the travelling car fast to can take processing equipment to carry out automated operation along the transfer rail to every row of production station.

In some embodiments, the ferry vehicle includes a lift table disposed on the mobile cart for lifting the processing equipment. The processing equipment can be lifted through the lifting platform so as to be separated from the movable trolley. Can lift the processing equipment through the elevating platform to make the processing equipment can leave the travelling car, be convenient for transport the dolly and transport the processing equipment to the transportation track from the travelling car fast.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.

Fig. 1 is a schematic structural diagram of a prefabricated part production device provided in an embodiment of the present application.

Reference numerals

The prefabricated part production device comprises a prefabricated part production device 100, a production platform 110, a transportation rail 120, a processing device 130, a ferry rail 140, a ferry vehicle 150, a production station 111, a spacing 112, a mold 160, a first guide rail 141, a second guide rail 142, a mold maintenance station 171, a part processing station 172 and a butt joint guide rail 151.

Detailed Description

In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. It is to be understood that the embodiments described are only a few embodiments of the present application and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

Referring to fig. 1, an embodiment of the present application provides a prefabricated part production apparatus 100, which includes a production platform 110, at least two transportation rails 120, and a processing device 130.

The production platform 110 comprises at least two rows of production stations 111, each row of production stations 111 being provided with at least two different kinds of moulds 160. At least two transport rails 120 are arranged alongside at least two rows of production stations 111. The processing equipment 130 can be selectively transferred to any one of the transport rails 120 to perform work for each row of production stations 111. The different types of molds 160 refer to different specifications or models of the molds 160, wherein the sizes of the components manufactured by the molds 160 with different specifications are different; different models of molds 160 produce different shapes or types of components.

The mold 160 is a tool for molding the prefabricated parts, and the mold 160 is an industrial product in which a material is molded in a certain manner in a specific structural form, and is a production tool capable of mass-producing parts of the industrial product having certain shape and size requirements. The mold 160 may be a concrete member mold, a bridge deck mold, a cement member mold, a cement product member mold, a concrete product mold, a canal deck mold, a cable trough deck mold, a trench deck mold, or the like.

The processing equipment 130 may be a mobile automatic processing equipment, that is, the processing equipment 130 may be automatically moved, and the processing equipment 130 may be mainly used for the processing operations of loading, vibrating, injecting, etc. of the components, the grabbing of the finished components, and the grabbing, dismounting, etc. operations of the mold 160. In addition, the processing equipment 130 may also be non-mobile processing equipment, that is, the processing equipment 130 needs to be transported by a mobile device such as a mobile cart.

In some embodiments, the production platform 110 may include a plurality of production stations 111 arranged in an array, and the plurality of production stations 111 may be arranged in a rectangular array, a circular array, a triangular array, or an array with other shapes, which may be adjusted according to actual needs. According to the prefabricated part production device 100 provided by the embodiment of the application, the ferry vehicle 150 can flexibly transfer the processing equipment 130 to different transportation rails 120 according to the production scheduling condition, and the processing equipment 130 on the transportation rails 120 can carry out production operation on the molds 160 one by one along the transportation rails 120.

Referring to fig. 1, in some embodiments, a plurality of production stations 111 may be arranged in a rectangular array, each transportation rail 120 is disposed at a space 112 formed between two adjacent columns of production stations 111, and the extension direction of the ferry rail 140 intersects with the transportation rail 120. The plurality of production stations 111 may be arranged generally in the transverse and longitudinal directions to form a rectangular array, wherein the number of rows and columns of the rectangular array may each be greater than or equal to 2, and as an example, the plurality of production stations 111 may be arranged in 3 rows by 6 columns. By arranging the plurality of production stations 111 in a rectangular array, the transportation rail 120 between two production stations 111 can extend along a straight line, so that the structure of the transportation rail 120 is simplified, and the arrangement and the automatic production of the mold 160 are facilitated.

In some embodiments, the transportation rails 120 may extend substantially along the longitudinal direction, each transportation rail 120 may be disposed between two adjacent columns of the production stations 111, in addition, the transportation rails 120 may be disposed on two opposite sides of the production platform 110, and the processing equipment 130 may be moved to the transportation rails 120 on two opposite sides of each column of the production stations 111, so as to perform an automated operation on each column of the production stations 111.

By arranging at least two different types of dies 160 on each row of production stations 111, each row of production stations 111 can carry out production operation of different components, and multi-process operation or production of multiple components is realized. As an example, each row of production stations 111 may be provided with three different kinds of molds 160, the different kinds of molds 160 being used to mold different kinds of members.

In some embodiments, the molds 160 of each column of production stations 111 may be arranged in the same arrangement. The "same arrangement" means that the same kind and number of the molds 160 are arranged in each row of the production stations 111, the molds 160 of different kinds are arranged in the same manner, for example, three different kinds of molds 160 (respectively, a # 1 mold, a # 2 mold, and a # 3 mold) may be arranged at each row of the production stations 111, the number of each kind of mold 160 may be 1, 2, or more than 2, for example, as shown in fig. 1, the number of the # 1 die 160, the # 2 die 160 and the # 3 die 160 arranged on each row of the production stations 111 may be one, and each row of the production stations 111 may be arranged in the same arrangement manner, that is, a plurality of different kinds of dies 160 of each row of the production stations 111 are arranged in the same order, for example, each row of production stations 111 may be lined with # 1 die, # 2 die, and # 3 die in sequence.

In some embodiments, the molds 160 of two adjacent columns of production stations 111 may be arranged in a reverse arrangement, for example, one column of production stations 111 may be arranged with # 1 mold, # 2 mold and # 3 mold in sequence from the first side to the second side of the production platform 110, and the adjacent column of production stations 111 may be arranged with # 3 mold, # 2 mold and # 1 mold in sequence from the first side to the second side of the production platform 110.

Through arranging two adjacent production stations 111 according to the same or opposite mode of arranging, can protect processing equipment 130 to preset control program, set up different mould process sequence in the control program, processing equipment processes according to preset sequence on every production station 111, if there is mould 160 to break down in the middle of processing, processing equipment 130 can shift to next production station 111 automatically and carry out the operation, can not influence production efficiency.

Further, in some embodiments, at least two production stations 111 in at least one column of production stations 111 are provided with the same type of mold 160. For example, two identical types of molds 160 in a row of production stations 111 may be adjacent or spaced apart.

By adopting the mode, the dies 160 on each production station 111 can be conveniently and regularly arranged, each row of production stations 111 can be used as the same production line, and multiple rows of production lines can synchronously produce, so that the operation efficiency is greatly improved. Because the different types of molds 160 are arranged in the same arrangement mode in each row of production stations 111, when the molds 160 on a certain row of production stations 111 fail, the molds 160 of the same type or specification as the failed molds 160 are arranged on the production stations 111 of other rows, so that the molds 160 on the production stations 111 of other rows can continue to produce normally, the condition that the molds 160 of the same type or the same specification are all concentrated on a certain row of production stations 111 is avoided, and the condition that the production of the components of the type or the specification is stopped because the entire row of production stations 111 cannot continue to produce due to the failure of the molds 160 of the same type or the same specification is effectively avoided.

In some embodiments, the types of the molds 160 disposed on two adjacent production stations 111 in each row of the production stations 111 may be different. The two adjacent rows of production stations 111 can produce prefabricated parts of different types or specifications, the production requirements of various prefabricated parts are met, and each row can produce different parts according to different production requirements.

The production stations 111 are arranged on the production platform 110 in an array mode, and the multiple molds 160 are arranged on each row of production stations 111, so that the processing equipment 130 can be ensured to continuously operate on the multiple molds 160 of each row of production stations 111, the operation has certain continuity, the operation efficiency is improved, meanwhile, the number of the molds 160 arranged on each row of production stations 111 is not too large, each row of production stations 111 can be provided with one processing equipment 130 for automatic operation, the situation that the scheduling of the processing equipment 130 is not flexible due to the fact that the processing equipment 130 simultaneously lines up at one row of production stations 111 is avoided, compared with the situation that the component molds in the existing prefabricated component production system are arranged in a single row, the occupied area of the multiple molds 160 in the prefabricated component production device 100 provided by the embodiment of the application is relatively smaller in the array arrangement mode.

In order to ensure the safety of personnel, the processing equipment 130 usually does not enter the failed production station 111 for operation, so that the molds 160 of the production station 111 can be maintained without influencing the production, and the condition of stopping production in the whole production line is avoided.

In some embodiments, the prefabricated component production apparatus 100 may further include a ferry rail 140 and at least one ferry vehicle 150, the ferry rail 140 being disposed on at least one side of the production platform 110; the ferry vehicle 150 is slidably disposed on the ferry rail 140 and is used to transfer the processing equipment 130 to a different transport rail 120. Any one of the transport rails 120 can be quickly transferred to another one of the moving rails 120 by the ferry vehicle 150.

In some embodiments, the ferry rail 140 may include a first rail 141 and a second rail 142, the first rail 141 and the second rail 142 are respectively disposed at opposite sides of the production platform 110, and the transportation rail 120 is connected between the first rail 141 and the second rail 142. The first guide rail 141 and the second guide rail 142 can be arranged to extend in a substantially transverse direction, the first guide rail 141 and the second guide rail 142 can be provided with a ferry vehicle 150, the processing equipment 130 can enter from any one of two opposite sides of each row of production stations 111 to perform production operation on each row of production stations 111, or can enter from each row of production stations 111 and move to the ferry vehicle 150 on the first guide rail 141 or the second guide rail 142, the ferry vehicle 150 transfers the processing equipment 130 to the next row of production stations 111 needing operation, the processing equipment 130 can be transferred to any row of production stations 111 by the ferry vehicle 150, the operation does not need to be transferred according to a fixed sequence, and the processing equipment has sufficient production flexibility; when a plurality of processing devices 130 with the same function or different functions are arranged on the production line, the operation and the transfer scheduling can be carried out according to the above process.

In some embodiments, the ferry vehicle 150 may include a moving cart as a parent vehicle and a transferring cart as a child vehicle, the moving cart is movably disposed on the ferry track 140, the transferring cart is disposed on the moving cart, the moving cart is configured to carry the transferring cart to a position corresponding to a position of the row of production stations 111, and the transferring cart is configured to transfer the processing equipment 130 from the moving cart to the transportation track 120. The moving trolley can carry the processing equipment 130 to the corresponding production station 111 according to the production requirement, the transfer trolley can rapidly transfer the processing equipment 130 from the moving trolley to the corresponding transportation rail 120, and each row of production stations 111 can be automatically operated along the transportation rail 120 with the processing equipment 130. In addition, the moving trolley can also transfer the processing equipment 130 on the transportation rail 120 to the moving trolley, and the processing equipment 13 can go to other rows of production stations 111 for automatic operation under the carrying of the moving trolley.

In some embodiments, the mobile cart may be provided with a docking guide 151 for cooperating with the transportation rail 120, and when the mobile cart moves to a different row of production stations 111, the docking guide 151 can dock with the transportation rail 120 corresponding to the row of production stations 111. The transfer trolley can be smoothly moved from the docking guide 151 to the corresponding transporting rail 120, or from the transporting rail 120 to the docking guide. By arranging the docking guide 151 on the ferry vehicle 150 to be engaged with the transportation rail 120, after the docking guide 151 of the ferry vehicle 150 moves to be aligned with the transportation rail 120 on the opposite side of any row of the production stations 111, the processing equipment 130 can be smoothly transferred from the ferry vehicle 150 to the transportation rail 120, and then the production operation is started on the row of the production stations 111 according to the production sequence, and the processing equipment 130 can move from one side of the row of the production stations 111 to the other side.

In some embodiments, the prefabricated part production apparatus 100 may further include a mold maintenance station 171, the mold maintenance station 171 is provided at one side of the production platform 110, and the ferry rail 140 extends to the mold maintenance station 171. Maintenance equipment can be arranged on the mold maintenance station 171, and the failed mold 160 can be transferred to the mold maintenance station 171 by the transfer vehicle 150 for timely maintenance, so as to ensure the normal operation of the prefabricated part production device 100.

In some embodiments, the prefabricated component production apparatus 100 further comprises a component processing station 172, the component processing station 172 is disposed on the other side of the production platform 110, opposite to the mold maintenance station 171, and the ferry rail 140 extends to the component processing station 172. The component processing station 172 can be arranged on a stacker, a transfer device and the like, when the production of the prefabricated components is finished, the prefabricated components can be transferred to the component processing station 172 by the transfer vehicle 150 to be processed and transported, the stacker can classify and stack different components and can be transported by the transfer device.

In some embodiments, the ferry vehicle 150 may further include an elevator platform, which may be provided on the transfer trolley for elevating the processing equipment 130. The processing equipment 130 can be lifted by the lifting platform, so that the processing equipment 130 can leave the moving trolley, and the transporting trolley is convenient for transporting the processing equipment 130 to the transporting track 120 from the moving trolley.

According to the prefabricated part production device 100 provided by the embodiment of the application, the ferry vehicle 150 can flexibly transfer the processing equipment 130 to different transportation rails 120 according to the production scheduling condition, and the processing equipment 130 on the transportation rails 120 can carry out production operation on the molds 160 one by one along the transportation rails 120.

The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the spirit and scope of the embodiments of the present application and are intended to be included within the scope of the present application.

Claims (10)

1. A prefabricated part production device is characterized by comprising:

the production platform comprises at least two rows of production stations, and each row of production stations is provided with at least two different types of moulds;

at least two transport rails arranged side by side with the at least two rows of production stations; and

a processing facility selectively transferable to any of the transport tracks for performing operations on each column of the production stations.

2. The prefabricated member production apparatus according to claim 1, wherein a plurality of rows of said production stations are arranged in a rectangular array, and each of said transport rails is provided at a space formed between two adjacent rows of said production stations.

3. The prefabricated member production apparatus of claim 1, wherein the molds of each row of the production stations are arranged in the same arrangement.

4. The prefabricated member production apparatus according to claim 3, wherein the kinds of the molds provided at adjacent two of the production stations in each row are different.

5. The prefabricated component production device according to claim 1, wherein the prefabricated component production device comprises a ferry track and at least one ferry vehicle, the ferry track is arranged on at least one side of the production platform, and the ferry vehicle is slidably arranged on the ferry track and is used for transferring the processing equipment to different transportation tracks.

6. The prefabricated component production device of claim 5, wherein the ferry track comprises a first rail and a second rail, the first rail and the second rail being respectively disposed on opposite sides of the production platform, and the transportation track is connected between the first rail and the second rail.

7. The prefabricated component production device according to claim 5, further comprising a mold maintenance station provided at one side of the production platform, and the ferry rail extends to the mold maintenance station.

8. The prefabricated component production device according to claim 7, further comprising a component processing station provided at the other side of the production platform opposite to the mold maintenance station, the ferry rail extending to the component processing station.

9. The prefabricated component production device according to claim 5, wherein the ferry vehicle comprises a moving trolley and a transfer trolley, the moving trolley is movably arranged on the ferry track, the transfer trolley is arranged on the moving trolley, the moving trolley is used for carrying the transfer trolley to move to a position corresponding to a row of the production stations, and the transfer trolley is used for transferring the processing equipment from the moving trolley to the corresponding transport track.

10. The prefabricated component production device of claim 9, wherein the ferry vehicle comprises a lifting platform, and the lifting platform is arranged on the transfer trolley and used for lifting the processing equipment.

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