CN209737948U - Prefabricated component production line and production and storage line with same - Google Patents

Abstract

The utility model discloses a prefabricated part production line, which comprises a first assembly line, a second assembly line, a third assembly line and a maintenance station positioned at the same end of the first assembly line and the second assembly line, wherein one end of the first assembly line and one end of the second assembly line are both butted with the maintenance station, and the other end of the first assembly line is connected with the other end of the second assembly line through a first mold ferrying mechanism; the two ends and the middle part of the third assembly line are respectively connected with the first assembly line through the platform touch ferry mechanism. The utility model discloses still relate to a production line. Compared with the traditional prefabricated part production line, the production line has the advantages that the productivity of the production line can be improved, the post-treatment efficiency before reinforcing steel bar arrangement, embedded part pre-embedding, form removal treatment and maintenance is higher, and the flexibility is greatly enhanced; the production line and the finished product storage yard are connected through the first transfer line and the second transfer line to form a prefabricated part production system with the production, transfer, finished product storage and finished product delivery rings buckled with each other, so that the production efficiency is effectively improved.

Description

Prefabricated component production line and production and storage line with same

Technical Field

the utility model belongs to the technical field of prefabricated component production, concretely relates to prefabricated component production line and have production of this prefabricated component production line and deposit the line.

Background

The production line production mode of the prefabricated part is characterized in that a bench formwork/steel trolley (namely a working platform) flows to a station corresponding to each procedure through a conveying system of a production line along with the process sequence; the operator and the specific work at each station are relatively fixed, e.g. rebar placement, concrete placement, vibration, etc. operations are operated in fixed positions by relatively fixed people and equipment. The production process can reduce labor intensity, improve production efficiency and save labor, so that the prefabricated external wall panels and the internal wall panels are produced by domestic prefabricated component production enterprises in a production line production mode at present.

The production process flow of the existing sandwich thermal insulation external wall panel generally comprises the following steps: cleaning a mould, spraying oil and marking, installing the mould, installing a reinforcing mesh, pouring vibrated concrete for the first time, leveling the concrete, paving a heat-insulating plate, installing a connecting piece, paving the reinforcing mesh, pouring vibrated concrete for the second time, leveling, pre-curing, grinding, curing in a curing kiln, demoulding and hoisting.

At present, the investigation of domestic main PC component production enterprises discovers that the production line is generally a layout mode that maintenance stations are positioned in the middle of the production line and the production stations are distributed on the left side and the right side of a maintenance kiln; and one side of the maintenance station is used for secondary material distribution, and the other side of the maintenance station is used for demoulding and is transferred to an outdoor storage yard. For example: such an arrangement is adopted in the prefabricated member production lines in patent document 1 (publication No. CN104626348A) and patent document 2 (publication No. CN 107650258A).

In the prior art, prefabricated parts are lifted to an outdoor storage yard one by one through a gantry crane after being demolded.

This line layout under the same conditions leads to:

1. The number of maintenance positions of the maintenance station is small; because the maintenance stations are arranged in the middle and the positions of the maintenance stations are limited, the maintenance stations of the maintenance stations are few; the maintenance time of some prefabricated parts is far longer than the cloth production time of the prefabricated parts, and the production efficiency of a production line is seriously reduced under the condition that the maintenance stations are insufficient;

2. for a production line with secondary material distribution requirements, the length of the production line is larger due to more production stations, and the land requirement of the production line is improved;

3. The maintenance station is close to the demoulding and lifting area, the height of the maintenance kiln is high, the production line is divided into a left section and a right section by the maintenance kiln, so that the travelling crane cannot be communicated, the travelling crane for lifting is inconvenient to use, and the production efficiency is influenced;

4. At present, outdoor storage yards are commonly used, prefabricated parts are hoisted one by using a gantry crane, on one hand, the hoisting efficiency is low, the connection effect between a prefabricated part production line and a finished product storage yard is poor, and on the other hand, the hoisting of the single prefabricated part is easy to damage the prefabricated part.

5. two material distribution stations are adopted, the occupied area of a material distribution area is increased, and the workshop space is wasted.

SUMMERY OF THE UTILITY MODEL

to the not enough among the prior art, in order to improve the production efficiency of prefabricated component production line, the utility model provides a prefabricated component production line and have the production of this prefabricated component production line and deposit the line, concrete technical scheme as follows.

A prefabricated component production line is characterized in that: the device comprises a first production line with a material distribution station, a second production line with a demolding station, a third production line between the first production line and the second production line, and a maintenance station at the same end of the first production line and the second production line, wherein one end of the first production line and one end of the second production line are both in butt joint with the maintenance station, and the other end of the first production line is connected with the other end of the second production line through a first die ferry mechanism; one end of the third assembly line is connected with one end of the first assembly line through a second die ferrying mechanism, the other end of the third assembly line is connected with the first assembly line through a third die ferrying mechanism, the middle part of the third assembly line is connected with the first assembly line through a fourth die ferrying mechanism, the third die ferrying mechanism is positioned on the upstream side of the material distribution station, and the fourth die ferrying mechanism is positioned on the downstream side of the material distribution station; the first assembly line, the second assembly line, the first die ferrying mechanism and the second die ferrying mechanism form a complete prefabricated part production circulation line, and the third assembly line is used for arranging operation stations before maintenance and operation stations before secondary distribution. Preferably, the first pipeline, the second pipeline and the third pipeline are parallel to each other.

The utility model discloses with the end of maintenance station setting at two first assembly lines that are parallel to each other, second assembly line, changed the mode that the maintenance station setting among the prior art was at the assembly line middle part, the upstream side of cloth station can set gradually muscle distribution station, pre-buried station, inspection station on the first assembly line, the downstream side of the form removal station on the second assembly line can set gradually clearance station, die-filling station. The method comprises the following steps that after a bench formwork for producing prefabricated parts is subjected to prefabricated part demoulding treatment at a demoulding station of a second assembly line, the bench formwork is sequentially subjected to bench formwork cleaning and flange mould assembling treatment, then the bench formwork is transferred to a first assembly line through a first bench formwork ferrying mechanism, and after operation procedures such as reinforcing steel bar arrangement, embedded part pre-embedding, inspection before concrete pouring and the like are sequentially performed on the first assembly line, concrete pouring and vibrating are performed at a material distribution station; the downstream side of the material distribution station on the first production line is provided with a post-treatment station for post-treatment and pre-curing of the poured prefabricated part, then the prefabricated part is transferred to a curing kiln of a curing station from the first production line for curing treatment, the prefabricated part after curing treatment is transferred to a second production line together with a platform, the upstream side of the demolding station on the second production line is provided with a demolding station, the demolding station is used for disassembling a flange mold, and the prefabricated part completes a circular production process after demolding and hoisting on the second production line.

The third production line can be used for secondary distribution, so that the overall length of the production line can be reduced; after the first-time material distribution is completed on the first production line, the fourth die ferrying mechanism can be transferred to the third production line, the third production line can be used for carrying out reinforcement bar arrangement again, embedded part pre-embedding treatment and then transferring the embedded parts to the upstream side of the material distribution station on the first production line through the third die ferrying mechanism, concrete pouring and vibration are carried out on the material distribution station again, the first production line and the third production line form a secondary material distribution small circulation, and the operation is particularly suitable for production of sandwich wallboards. The prefabricated part and the die on the first assembly line can also be transferred to a third assembly line through a fourth die ferry mechanism for post-treatment (pouring) (pretreatment before maintenance), and then transferred to the first assembly line through a second die ferry mechanism and then transferred to a maintenance kiln, and the first assembly line and the third assembly line form a pretreatment small circulation before maintenance.

Furthermore, the prefabricated part production line further comprises a fourth production line, one end of the fourth production line is connected with the first production line and the third production line through the second platform die ferrying mechanism, the other end of the fourth production line is connected with the first production line and the third production line through the fourth platform die ferrying mechanism, and the fourth production line is used for arranging operation stations before maintenance. A plurality of post-treatment stations (operation stations before curing, such as a strickling station, a pre-curing station and/or a troweling station) may be provided on the fourth flow line, and after concrete pouring is completed on the first flow line, the bench formwork and the prefabricated part may be shunted together by the fourth formwork ferry mechanism, so that post-treatment may be performed on any one or more of the first, third and fourth flow lines.

Furthermore, the prefabricated part production line also comprises a fifth production line, one end of the fifth production line is connected with the second production line through the second die ferrying mechanism, the other end of the fifth production line is connected with the second production line through the fourth die ferrying mechanism, and the fifth production line is used for arranging a die removing station. And a plurality of form removal stations can be arranged on the fifth assembly line, and after the curing treatment is finished in a curing kiln of the curing station, the bench forms and the prefabricated parts can be shunted together through the second bench form ferrying mechanism, so that the form removal process can be carried out on one or two of the second assembly line and the fifth assembly line. The first assembly line, the second assembly line, the third assembly line, the fourth assembly line and the fifth assembly line are connected through the second table die ferrying mechanism and the fourth table die ferrying mechanism, and under an extreme condition, the die removing station and the post-processing station can be communicated in a circulating mode and can borrow stations from each other, so that the production line is more flexible.

Furthermore, the prefabricated part production line further comprises a sixth production line, one end of the sixth production line is connected with the first production line and the third production line through the third die ferrying mechanism, the other end of the sixth production line is connected with the first production line and the third production line through the first die ferrying mechanism, and the sixth production line is used for an operation station before cloth operation. Can set gradually cloth muscle station, pre-buried station, inspection station on the sixth assembly line, the bench formwork can shift to on first assembly line or the sixth assembly line through first bench formwork ferry-boat mechanism, has improved the pre-buried efficiency of cloth muscle.

Furthermore, the prefabricated part production line further comprises a seventh production line, one end of the seventh production line is connected with the second production line through a fifth die ferrying mechanism, the other end of the seventh production line is connected with the second production line through the first die ferrying mechanism, the fifth die ferrying mechanism is located on the downstream side of the demolding station, and the seventh production line is used for arranging fault-tolerant stations. And a fault-tolerant station is arranged on the seventh production line, and when a process delay occurs in a single bench formwork, the fault-tolerant station can be hung to the fault-tolerant station through a line or a travelling crane of the production line, so that the influence on production is avoided.

Based on same utility model the utility model discloses the design still relates to a production line for production and storage prefabricated component, it includes foretell prefabricated component production line, finished product storage yard, first line and the second line of transporting, the both ends of first line of transporting respectively with prefabricated component production line, second line of transporting link up, first line of transporting transports through prefabricated component transportation frame the prefabricated component of prefabricated component production line production extremely the second line of transporting, the second transport line with the finished product storage yard links up. Preferably, the first transfer line is arranged parallel to the longitudinal direction of the prefabricated part production line, the prefabricated part production line is arranged in parallel, and the first transfer lines corresponding to the plurality of prefabricated part production lines are connected with the second transfer line.

According to the arrangement, the prefabricated part production line can be provided with a plurality of prefabricated part production lines in parallel, correspondingly, a plurality of first transfer lines are arranged, the plurality of first transfer lines are connected with the second transfer line, the prefabricated parts of all the production lines can be transferred to a finished product storage yard to be stored in a centralized mode through one second transfer line, a prefabricated part production system with the production, the transfer, the finished product storage and the finished product delivery being buckled in a ring mode is formed, and the production efficiency is effectively improved.

Further, the first transfer line comprises a first transport channel, a first transport tool, a first temporary storage station and a second temporary storage station, the first temporary storage station and the second temporary storage station are respectively located at two ends of the first transport channel, the first temporary storage station is in butt joint with the prefabricated part production line, the second temporary storage station is in butt joint with the second transfer line, and the first transport tool is used for transferring the prefabricated part transport frame between the first temporary storage station and the second temporary storage station; the second transfer line includes second transport corridor, second transport means, third station and the fourth station of keeping in, the third station of keeping in corresponds to the second station setting of keeping in is in the lateral part of second transport corridor, the fourth station of keeping in corresponds to the finished product yard sets up the lateral part of second transport corridor, the second transport means is used for shifting prefabricated component transportation frame between third station and the fourth station of keeping in.

The prefabricated part production line is provided with a demolding and hoisting tool, and the prefabricated parts on the prefabricated part production line are hoisted to the prefabricated part transportation frame at the first temporary storage station through the demolding and hoisting tool; the first transfer line and the second transfer line are connected through a transition hoisting tool, and the prefabricated part transport frames at the second temporary storage station and the third temporary storage station are mutually transferred through the transition hoisting tool; the finished product storage yard is provided with a loading hoisting tool, and the fourth temporary storage station and the prefabricated part transportation frame of the finished product storage yard are mutually transferred through the loading hoisting tool. The method comprises the following steps that a prefabricated part is demoulded at a demoulding station of a prefabricated part production line by a demoulding hoisting tool and then hoisted to a prefabricated part transport frame at a first temporary storage station, and when the prefabricated part transport frame is fully loaded with the prefabricated part, the first transport tool transports the fully loaded prefabricated part transport frame to a second temporary storage station; the transition hoisting tool hoists the prefabricated part transportation frame at the second temporary storage station to a third temporary storage station, the second transportation tool transports the prefabricated part transportation frame at the third temporary storage station to a fourth temporary storage station, the loading hoisting tool hoists the prefabricated part transportation frame at the fourth temporary storage station to a finished product yard, the loading hoisting tool can also hoist the prefabricated part transportation frame fully loaded with the prefabricated parts of the finished product yard to a loading vehicle, and the loading vehicle transports the prefabricated parts to a building construction site so as to complete the transfer of the prefabricated parts from a production line to the finished product yard/the building construction site. When the loading vehicle carries the empty prefabricated part transportation frame to return to a finished product storage yard, the loading and hoisting tool hoists the empty prefabricated part transportation frame to the finished product storage yard or a fourth temporary storage station, the second transportation tool transfers the empty prefabricated part transportation frame at the fourth temporary storage station to the third temporary storage station, the transition hoisting tool transfers the empty prefabricated part transportation frame at the third temporary storage station to the second temporary storage station, and the first transportation tool transfers the empty prefabricated part transportation frame at the second temporary storage station to the first temporary storage station to complete the transportation of the empty prefabricated part transportation frame in sequence. Preferably, the first transportation channel is arranged in parallel to the longitudinal direction of the prefabricated part production line, the second transportation channel is perpendicular to the first transportation channel, and the transition hoisting tool can rotate the prefabricated part transportation frame by 90 degrees; so set up, the finished product storage yard can set up with many prefabricated component production lines side by side, has optimized prefabricated component's production and has deposited the overall arrangement. The first transfer line is arranged on the side of the prefabricated part production line, and the prefabricated part transport frame is adopted for transporting the prefabricated parts, so that the transport efficiency is improved, and the damage to multiple times of transport of single prefabricated parts can be avoided. In the prior art, because the demoulding hoisting station is positioned at the tail end of a production line (assembly line), finished prefabricated parts are hoisted to a stacking area by blocks, the moving range of a demoulding hoisting tool is large, and the hoisting efficiency is low.

Further, the finished product storage yard adopts an indoor storage yard; the loading hoisting tool, the transition hoisting tool and the demolding hoisting tool are traveling cranes. Indoor storage yard compares in outdoor can avoid because bad weather to prefabricated component's damage, convenient storage maintenance.

Further, the finished product yard is provided with a loading vehicle channel for a loading vehicle to travel along the longitudinal direction, and the prefabricated part transportation frame of the finished product yard is hoisted onto the loading vehicle through the loading hoisting tool.

The utility model discloses following beneficial effect has for prior art:

1. Compared with the traditional prefabricated part production line, the utility model can improve the productivity of the production line under the condition of controlling the length of the production line, has higher post-treatment efficiency before form removal treatment and maintenance, and greatly enhances the flexibility;

2. The reinforcing steel bar arrangement and embedded part embedding capacity is greatly enhanced, and the reinforcing steel bar arrangement and embedded part embedding capacity can be matched with the ultra-large capacity of the double curing kilns; the production line is also provided with a fault-tolerant station, and when the process delay occurs in a single bench formwork, the single bench formwork can be transferred to the fault-tolerant station through the production line or a crane, so that the influence on the production efficiency is avoided; the steel bar arrangement and the pre-embedding of the embedded part are carried out in a double-line mode, when equipment faults occur on the single line, production can be continued through another line, and the fault tolerance rate of a production line is improved.

3. The prefabricated part production line and the finished product storage yard are arranged in parallel, and the production line and the finished product storage yard are connected through the first transfer line and the second transfer line to form a prefabricated part production system with the production, transfer, finished product storage and finished product delivery rings buckled with each other, so that the production efficiency is effectively improved;

4. The maintenance station is positioned at the end of the production line, so that the area of the maintenance station can be properly enlarged as required, the limitation that the area of the maintenance station is limited by the production line (production line) in the prior art is overcome, and the maintenance efficiency is favorably improved;

5. The maintenance station is positioned at the end of the production line, and a travelling crane does not need to cross a maintenance kiln and a stacking area of the maintenance station, so that the safety is improved, and the use efficiency of the travelling crane of the production line is also improved;

6. Effectively shortens the length of the production line and reduces the requirement on the field.

Drawings

FIG. 1 is a schematic view of a prefabricated component production line of the present invention;

Fig. 2 is a schematic diagram of the production line of the present invention.

In the figure: the production line comprises a first production line 1, a second production line 2, a third production line 3, a fourth production line 4, a fifth production line 5, a sixth production line 6, a seventh production line 7, a material distribution station 8, a maintenance station 9, a first mold ferry mechanism 10, a second mold ferry mechanism 11, a third mold ferry mechanism 12, a fourth mold ferry mechanism 13, a fifth mold ferry mechanism 14, a demolding station 15, a finished product yard 16, a first transfer line 17, a first transport channel 171, a first transport tool 172, a first temporary storage station 173, a second temporary storage station 174, a second transfer line 18, a second transport channel 181, a second transport tool 182, a third temporary storage station 183, a fourth temporary storage station 184, a demolding hoisting tool 19, a transition hoisting tool 20, a loading hoisting tool 21 and a loading vehicle channel 22.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

example 1

Referring to fig. 1, the prefabricated part production line comprises a first production line 1 provided with a material distribution station 8, a second production line 2 provided with a demolding station 15, a third production line 3 positioned between the first production line 1 and the second production line 2, and a maintenance station 9 positioned at the same end of the first production line 1 and the second production line 2, wherein one end of the first production line 1 and one end of the second production line 2 are both butted with the maintenance station 9, and the other end of the first production line 1 is connected with the other end of the second production line 2 through a first mold ferrying mechanism 10; one end of the third assembly line 3 is connected with one end of the first assembly line 1 through a second mold ferrying mechanism 11, the other end of the third assembly line 3 is connected with the first assembly line 1 through a third mold ferrying mechanism 12, the middle of the third assembly line 3 is connected with the first assembly line 1 through a fourth mold ferrying mechanism 13, the third mold ferrying mechanism 12 is located on the upstream side of the material distribution station 8, the fourth mold ferrying mechanism 13 is located on the downstream side of the material distribution station 8, and the first assembly line 1, the second assembly line 2 and the third assembly line 3 are parallel to each other.

The assembly line mainly comprises two rows of mutually parallel conveying guide mechanisms, such as two rows of rollers, the driving motor can drive the rollers to rotate, and when a bench formwork (steel trolley) for producing prefabricated parts is placed on the assembly line, the bench formwork can move along the assembly line under the driving of the rollers. It should be noted that: the driving mechanism can also adopt a hydraulic jacking or chain wheel dragging mode to drive, the bench formwork is moved at fixed time and fixed distance, the movement rhythm time is calculated according to the production process time, the time for executing the working procedure at each station is determined according to the production process of each component, and the bench formwork automatically runs.

The table die ferrying mechanism is a mechanism for mutually transferring the table dies on different production lines. The platform die ferry mechanism can adopt a hoisting mechanism or a ferry trolley, and the ferry trolley is arranged on the ferry guide rail.

the bench formwork for producing the prefabricated part is subjected to prefabricated part demoulding treatment at a demoulding station 8 of a second production line 2, then sequentially subjected to bench formwork cleaning and flange mould assembling treatment, then transferred to a first production line 1 through a first bench formwork ferry-boat mechanism 10, and subjected to concrete pouring and vibrating at a distributing station 8 after sequentially performing operation procedures such as reinforcing bar arrangement, embedded part pre-embedding, concrete pouring pre-inspection and the like on the first production line 1; the downstream side of the material distribution station 8 on the first production line 1 is provided with a post-treatment station for post-treatment and pre-maintenance of the poured prefabricated part, then the prefabricated part is transferred to a maintenance kiln of the maintenance station 9 from the first production line 1 for maintenance treatment, the prefabricated part after maintenance treatment is transferred to the second production line 2 together with a bench mold, the upstream side of the demolding station 15 on the second production line 2 is provided with a demolding station for demolishing a flange mold, and the prefabricated part completes a cycle production process after demolding and hoisting on the second production line.

After the first-time material distribution is completed on the first production line 1, the fourth die ferry mechanism 13 can be transferred to the third production line 3, the third production line 3 can be subjected to reinforcement arrangement again, embedded parts are pre-buried and then transferred to the upstream side of the material distribution station 8 on the first production line 1 through the third die ferry mechanism 12, the material distribution station 8 is subjected to concrete pouring and vibrating again, the first production line 1 and the third production line 3 form a secondary material distribution small cycle, and the operation is particularly suitable for production of sandwich wall boards. The prefabricated part and the die on the first assembly line 1 can also be transferred to the third assembly line 3 through the fourth die ferry mechanism 13 for post-treatment (pouring) (pre-treatment before curing), and then transferred to the first assembly line 1 through the second die ferry mechanism 11, and then transferred to the curing kiln, and the first assembly line 1 and the third assembly line 3 form a pre-treatment small circulation before curing.

The prefabricated part production line can also be provided with a fourth production line 4, one end of the fourth production line 4 is connected with the first production line 1 and the third production line 3 through the second mould ferrying mechanism 11, and the other end of the fourth production line 4 is connected with the first production line 1 and the third production line 3 through the fourth mould ferrying mechanism 13. A plurality of post-treatment stations can be arranged on the fourth production line 4, and after concrete pouring is completed on the first production line 1, the bench formwork and the prefabricated part can be shunted together through the fourth bench formwork ferry-boat mechanism 13, so that post-treatment can be performed on any one or more of the first, third and fourth production lines.

The prefabricated part production line can also be provided with a fifth production line 5, one end of the fifth production line 5 is connected with the second production line 2 through the second die ferrying mechanism 11, and the other end of the fifth production line 5 is connected with the second production line 2 through the fourth die ferrying mechanism 13. A plurality of mould removing stations can be arranged on the fifth assembly line 5, and after the curing treatment is finished in the curing kiln of the curing station 9, the bench moulds and the prefabricated parts can be shunted together through the second bench mould ferrying mechanism 11, so that the mould removing process can be carried out on one or two of the second assembly line and the fifth assembly line. The first assembly line, the second assembly line, the third assembly line, the fourth assembly line and the fifth assembly line are connected through the second table die ferrying mechanism and the fourth table die ferrying mechanism, and under an extreme condition, the die removing station and the post-processing station can be communicated in a circulating mode and can borrow stations from each other, so that the production line is more flexible.

The prefabricated part production line can also be provided with a sixth production line 6, one end of the sixth production line 6 is connected with the first production line 1 and the third production line 1 through the third mold ferrying mechanism 12, and the other end of the sixth production line is connected with the first production line 1 and the third production line 3 through the first mold ferrying mechanism 10. Can set gradually cloth muscle station, pre-buried station, inspection station on the sixth assembly line 6, the bench formwork can shift to on first assembly line 1 or the sixth assembly line 6 through first bench formwork ferry-boat mechanism 10, has improved cloth muscle, pre-buried efficiency, and when one of them assembly line goes wrong, another cloth muscle, pre-buried operation before still can pouring has improved the fault-tolerant rate.

The prefabricated part production line can also be provided with a seventh production line 7, one end of the seventh production line 7 is connected with the second production line 2 through a fifth mould ferrying mechanism 14, the other end of the seventh production line 7 is connected with the second production line 2 through the first mould ferrying mechanism 10, and the fifth mould ferrying mechanism 14 is positioned at the downstream side of the demoulding station 15. And a fault-tolerant station is arranged on the sixth assembly line 6. When the process delay occurs to a single bench formwork, the single bench formwork can be hung to a fault-tolerant station through a line or a travelling crane of a production line, and the influence on production is avoided.

Preferably, the first to seventh assembly lines are arranged in parallel, so that the compactness of the whole production line can be improved, and the occupied area is reduced.

Modification example

In the case where the other structures are the same as those of embodiment 1, one or more of the fourth, fifth, sixth, and seventh pipelines in embodiment 1 may be eliminated.

Referring to fig. 2, the utility model discloses still relate to a production line, it includes foretell prefabricated component production line, finished product stock yard 16, first line 17 and the second line 18 of transporting, the both ends of first line 17 of transporting respectively with prefabricated component production line, the second line 18 of transporting link up, first line 17 of transporting transports through prefabricated component carriage prefabricated component to the second line 18 of transporting of prefabricated component production, the second line 18 of transporting link up with finished product stock yard 16, first line 17 of transporting is on a parallel with the longitudinal direction setting of prefabricated component production line, the prefabricated component production line is provided with a plurality ofly side by side, and is a plurality of the prefabricated component production line corresponds first transport, 17 all with the second line 18 links up, and finished product stock yard 16 sets up side by side with the prefabricated component production line. Wherein the longitudinal direction is the length direction of the prefabricated part production line.

The first transfer line 17 comprises a first transport passage 171, a first transport means 172, a first temporary storage station 173 and a second temporary storage station 174, the first temporary storage station 173 and the second temporary storage station 174 are respectively positioned at two ends of the first transport passage 171, the first temporary storage station 173 is butted with the prefabricated component production line, the second temporary storage station 174 is butted with the second transfer line 18, the first transport means 171 is used for transferring prefabricated component transport frames between the first temporary storage station 173 and the second temporary storage station 174, and the first transport means 172 runs along the first transport passage 171; the second transfer line 18 includes a second transport passage 181, a second transport means 182, a third temporary storage station 183 and a fourth temporary storage station 184, the third temporary storage station 183 is disposed at a side of the second transport passage 181 corresponding to the second temporary storage station 174, the fourth temporary storage station 184 is disposed at a side of the second transport passage 181 corresponding to the finished product yard 16, and the second transport means 182 is used for transferring the prefabricated component transportation frame between the third temporary storage station 183 and the fourth temporary storage station 184; the first transporting passage 171 is disposed in parallel to the longitudinal direction of the prefabricated member manufacturing line, and the second transporting passage 181 is perpendicular to the first transporting passage 171. Wherein the transport means is preferably a rail trolley and the transport passage is a rail.

The prefabricated part production line is provided with a demolding hoisting tool 19, and the prefabricated parts on the prefabricated part production line are hoisted to the prefabricated part transportation frame at the first temporary storage station 173 through the demolding hoisting tool 19; the first transfer line 17 and the second transfer line 18 are connected through a transition hoisting tool 20, and the transition hoisting tool 20 can rotate the prefabricated part transportation frame by 90 degrees; the prefabricated part transportation frames at the second temporary storage station 174 and the third temporary storage station 183 are mutually transferred through the transition hoisting tool 20; the finished product yard 16 is provided with a loading and hoisting tool 21, and the fourth temporary storage station 184 and the prefabricated part transportation frame of the finished product yard 16 are mutually transferred by the loading and hoisting tool 20. The prefabricated parts are demolded at a demolding station 15 of the prefabricated part production line by using a demolding hoisting tool 19 and then hoisted to a prefabricated part transportation frame at a first temporary storage station 173, and when the prefabricated parts transportation frame is fully loaded with the prefabricated parts, the first transportation tool 172 transports the fully loaded prefabricated part transportation frame to a second temporary storage station 174; the transition hoisting tool 20 hoists the prefabricated part transportation frame at the second temporary storage station 174 to a third temporary storage station 183, the second transportation tool 181 transports the prefabricated part transportation frame at the third temporary storage station 183 to a fourth temporary storage station 184, the loading hoisting tool 21 hoists the prefabricated part transportation frame at the fourth temporary storage station 184 to the finished product yard 16, the loading hoisting tool 21 can also hoist the prefabricated part transportation frame fully loaded with the prefabricated parts of the finished product yard 16 to a loading vehicle, and the loading vehicle transports the prefabricated parts to a building construction site, so that the prefabricated parts are transferred from the production line to the finished product yard/building construction site. When the loading vehicle carries the empty prefabricated part transportation frame to return to a finished product storage yard, the loading and hoisting tool 21 hoists the empty prefabricated part transportation frame to the finished product storage yard or a fourth temporary storage station, the second transportation tool transfers the empty prefabricated part transportation frame at the fourth temporary storage station to a third temporary storage station, the transition hoisting tool 20 transfers the empty prefabricated part transportation frame at the third temporary storage station to the second temporary storage station, and the first transportation tool transfers the empty prefabricated part transportation frame at the second temporary storage station to the first temporary storage station to complete the transportation of the empty prefabricated part transportation frame in sequence.

The finished product storage yard adopts an indoor storage yard; the loading hoisting tool 21, the transition hoisting tool 20 and the demoulding hoisting tool 19 are traveling cranes. The finished goods yard 16 has a loading vehicle channel 22 for the travel of a loading vehicle, by means of which the prefabricated component transport carriers of the finished goods yard are hoisted onto the loading vehicle.

The embodiments of the present invention have been described above with reference to the accompanying drawings, and features of the embodiments and examples of the present invention may be combined with each other without conflict. The present invention is not limited to the above-mentioned embodiments, which are only illustrative and not restrictive, and those skilled in the art can make many forms without departing from the spirit and the scope of the present invention, which is encompassed by the present invention.

Claims (9)

1. a prefabricated component production line is characterized in that: the device comprises a first production line with a material distribution station, a second production line with a demolding station, a third production line between the first production line and the second production line, and a maintenance station at the same end of the first production line and the second production line, wherein one end of the first production line and one end of the second production line are both in butt joint with the maintenance station, and the other end of the first production line is connected with the other end of the second production line through a first die ferry mechanism; one end of the third assembly line is connected with one end of the first assembly line through a second die ferrying mechanism, the other end of the third assembly line is connected with the first assembly line through a third die ferrying mechanism, the middle part of the third assembly line is connected with the first assembly line through a fourth die ferrying mechanism, the third die ferrying mechanism is positioned on the upstream side of the material distribution station, and the fourth die ferrying mechanism is positioned on the downstream side of the material distribution station; the first assembly line, the second assembly line, the first die ferrying mechanism and the second die ferrying mechanism form a complete prefabricated part production circulation line, and the third assembly line is used for arranging an operation station before maintenance and an operation station before secondary material distribution; the prefabricated part production line further comprises a fourth production line, one end of the fourth production line is connected with the first production line and the third production line through the second die ferrying mechanism, the other end of the fourth production line is connected with the first production line and the third production line through the fourth die ferrying mechanism, and the fourth production line is used for arranging operation stations before maintenance.

2. The prefabricated component production line of claim 1, further comprising a fifth production line, wherein one end of the fifth production line is connected with the second production line through the second die ferrying mechanism, the other end of the fifth production line is connected with the second production line through the fourth die ferrying mechanism, and the fifth production line is used for arranging a die removing station.

3. The prefabricated part production line of claim 1, further comprising a sixth production line, wherein one end of the sixth production line is connected with the first production line and the third production line through the third die ferrying mechanism, the other end of the sixth production line is connected with the first production line and the third production line through the first die ferrying mechanism, and the sixth production line is used for arranging operation stations before cloth operation.

4. The prefabricated component production line of claim 1, further comprising a seventh production line, wherein one end of the seventh production line is connected with the second production line through a fifth die ferrying mechanism, the other end of the seventh production line is connected with the second production line through the first die ferrying mechanism, the fifth die ferrying mechanism is located at the downstream side of the demolding station, and the seventh production line is used for arranging a fault-tolerant station.

5. A production line for producing and storing prefabricated parts, comprising a finished product yard, a first transfer line, a second transfer line and the prefabricated part production line of any one of claims 1 to 4, wherein both ends of the first transfer line are respectively connected with the prefabricated part production line and the second transfer line, the first transfer line transfers the prefabricated parts produced by the prefabricated part production line to the second transfer line through a prefabricated part transportation frame, and the second transfer line is connected with the finished product yard.

6. A production line according to claim 5, characterized in that said first transfer line is arranged parallel to the longitudinal direction of said production line of prefabricated elements, said production line of prefabricated elements being arranged in parallel in plurality, a plurality of said production lines of prefabricated elements corresponding to said first transfer line being each engaged with said second transfer line.

7. the production line according to claim 5 or 6, wherein the first transfer line comprises a first transport passage, a first transport means, a first temporary storage station and a second temporary storage station, the first temporary storage station and the second temporary storage station are respectively positioned at two ends of the first transport passage, the first temporary storage station is in butt joint with the prefabricated part production line, the second temporary storage station is in butt joint with the second transfer line, and the first transport means is used for transferring the prefabricated part transport frame between the first temporary storage station and the second temporary storage station; the second transfer line includes second transport corridor, second transport means, third station and the fourth station of keeping in, the third station of keeping in corresponds to the second station setting of keeping in is in the lateral part of second transport corridor, the fourth station of keeping in corresponds to the finished product yard sets up the lateral part of second transport corridor, the second transport means is used for shifting prefabricated component transportation frame between third station and the fourth station of keeping in.

8. The production line according to claim 7, wherein the prefabricated part production line is provided with a demolding hoisting tool, and the prefabricated parts on the prefabricated part production line are hoisted into the prefabricated part transportation frame at the first temporary storage station through the demolding hoisting tool; the first transfer line and the second transfer line are connected through a transition hoisting tool, and the prefabricated part transport frames at the second temporary storage station and the third temporary storage station are mutually transferred through the transition hoisting tool; the finished product storage yard is provided with a loading hoisting tool, and the fourth temporary storage station and the prefabricated part transportation frame of the finished product storage yard are mutually transferred through the loading hoisting tool.

9. The production line according to claim 8, wherein the first transportation channel is arranged parallel to the longitudinal direction of the prefabricated component production line, the second transportation channel is perpendicular to the first transportation channel, and the transition hoist is capable of performing a 90 ° rotation of the prefabricated component transportation frame.