CN214489330U - Oil tank girth welding positioning alarm device - Google Patents
Oil tank girth welding positioning alarm device Download PDFInfo
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- CN214489330U CN214489330U CN202023231940.1U CN202023231940U CN214489330U CN 214489330 U CN214489330 U CN 214489330U CN 202023231940 U CN202023231940 U CN 202023231940U CN 214489330 U CN214489330 U CN 214489330U
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Abstract
The utility model provides an oil tank girth welding positioning alarm device, it relates to welding auxiliary device field, aims at solving and does not set up positioning alarm device among the current oil tank girth welding set, still continues the welding when having the clamping error between the adjacent oil tank, and the problem that in time reports to the police and leads to unqualified oil tank output. Including the work base, its characterized in that, be provided with rotatory centre gripping station on the work base, the right side of rotatory centre gripping station is provided with presss from both sides tight station, install solder feedway on the rotatory centre gripping station, be connected through welding position adjusting device between solder feedway and the rotatory centre gripping station. By mutually supporting of location monitoring module and alarm lamp, the location alarm work when accomplishing two adjacent oil tank clamping, the location monitoring module is central symmetry and sets up on corresponding station, guarantees the clamping work of the adjacent oil tank of multi-angle monitoring.
Description
Technical Field
The utility model relates to a welding auxiliary device field, concretely relates to oil tank girth welding positioning alarm device.
Background
The bulky welding of the oil tank of truck is inconvenient, the welding mode that adopts at present: after the clamping is accomplished through simple and easy welding frock to the oil tank body that the staff will have processed the completion, carry out weldment work by the handheld welder of staff, the girth welding between the adjacent oil tank can only satisfy top and both sides, and oil tank bottom girth concatenation department can't be welded. When the existing clamping device carries out positioning clamping on two adjacent oil tanks to be welded, no clamping positioning device is arranged, and when the problem of splicing height difference or large-gap installation occurs between the adjacent oil tanks, the welding equipment cannot give an alarm in time and still continues welding, so that the problem that the welded oil tanks cannot be normally used is caused. Therefore, the clamping and positioning alarm device is especially important.
SUMMERY OF THE UTILITY MODEL
The utility model provides an oil tank girth welding positioning alarm device to solve not setting up positioning alarm device among the current oil tank girth welding device that prior art exists, still continuing the welding when having the clamping error between the adjacent oil tank, not in time report to the police and lead to the problem of unqualified oil tank output.
For solving the technical problem, the utility model provides an oil tank girth welding positioning alarm device, including the work base, be provided with rotatory centre gripping station on the work base, the right side of rotatory centre gripping station is provided with presss from both sides tight station, install solder feedway on the rotatory centre gripping station, be connected through welding position adjusting device between solder feedway and the rotatory centre gripping station, all be provided with positioning alarm device on rotatory centre gripping station and the tight station of clamp, press from both sides and install welder clamping device on the tight station.
Preferably, rotatory centre gripping station passes through fastener fixed connection on work base, rotatory centre gripping station is including work frame, work frame's right side is provided with the clamping board, wear to be equipped with the rotation axis in the middle of the clamping board, the below of rotation axis is provided with driving motor, driving motor sets up in work frame, work frame left side is provided with the transmission work box, the transmission work box passes through fastener fixed connection on work frame, the right side of transmission work box is connected with driving motor, be provided with positioning alarm device on the clamping board.
Preferably, the positioning alarm device comprises cushion blocks, the cushion blocks are arranged at four angular positions of the clamping plate and are arranged in an arc-shaped annular mode, contact positions of the cushion blocks and the inner wall of the oil tank are arranged in a semicircular chamfer mode, positioning monitoring blocks are arranged between the adjacent cushion blocks and are arranged in a rectangular mode, and the bottom surfaces of the positioning monitoring blocks are designed in a wedge shape.
Preferably, working distance is left between the clamping station and the rotary clamping station, the clamping station comprises a rectangular frame, a clamping plate is arranged on the left side of the rectangular frame, an adjusting cylinder is installed on the right side of the rectangular frame and is directly connected with the clamping plate through a piston rod, the clamping plate is rotatably connected with a piston rod, and the piston rod is arranged on the rectangular frame in a penetrating mode.
Preferably, the left side of clamp plate is provided with the location monitoring piece, the location monitoring piece is central symmetry setting with the location monitoring piece on the rotatory centre gripping station, still be provided with the alarm lamp on the rectangular frame, the alarm lamp sets up with the mutual linkage of location monitoring piece.
Preferably, the welding position adjusting device comprises a front adjusting mechanism and a rear adjusting mechanism, the front adjusting mechanism and the rear adjusting mechanism are fixedly connected to a rotary clamping station or a clamping station through fasteners, the welding position adjusting device is arranged on the rotary clamping station and the clamping station, and the front adjusting mechanism and the rear adjusting mechanism are detachably mounted with the upper adjusting mechanism and the lower adjusting mechanism.
Preferably, the welding material supply device is detachably connected to the welding position adjusting device on the left side, and the welding gun clamping device is fixedly connected to the right side of the welding position adjusting device through a fastener.
The utility model discloses the beneficial effect who brings:
(1) the utility model discloses a positioning alarm device sets up, by the location monitoring module mutually supporting with the alarm lamp, the location alarm work when accomplishing two adjacent oil tank clamping, and the location monitoring module is central symmetry and sets up on corresponding station, guarantees to monitor the clamping work of adjacent oil tank from many angles;
(2) the utility model discloses positioning and alarming device structural design is compact, and direct fixed connection is on welding set, and the staff installation is maintained conveniently, and positioning and alarming device audio-visual feedback oil tank's real-time clamping state, staff can in time make remedial measure when the clamping problem appears, reduction production loss.
Drawings
FIG. 1 is an overall schematic view of an oil tank circumferential seam positioning alarm device according to the present invention;
the welding machine comprises a working base 1, a rotary clamping station 2, a working frame 201, a clamping plate 202, a rotating shaft 203, a driving motor 204, a transmission working box 205, a clamping station 3, a rectangular frame 301, a clamping plate 302, an adjusting cylinder 303, a piston rod 304, a solder feeding device 4, a welding position adjusting device 5, a front and back adjusting mechanism 501, an up and down adjusting mechanism 502, a positioning alarm device 6, a cushion block 601, a positioning monitoring block 602, an alarm lamp 603 and a welding gun clamping device 7.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in detail with reference to specific embodiments.
As shown in fig. 1, the utility model provides an oil tank girth welding positioning alarm device, including work base 1, be provided with rotatory centre gripping station 2 on the work base 1, the right side of rotatory centre gripping station 2 is provided with presss from both sides tight station 3, install solder feedway 4 on the rotatory centre gripping station 2, be connected through welding position adjusting device 5 between solder feedway 4 and the rotatory centre gripping station 2, all be provided with positioning alarm device 6 on rotatory centre gripping station 2 and the tight station 3 of clamp, install welder clamping device 7 on the tight station 3 of clamp.
Further, rotatory centre gripping station 2 passes through fastener fixed connection on work base 1, rotatory centre gripping station 2 is including work frame 201, work frame 201's right side is provided with clamping plate 202, wear to be equipped with rotation axis 203 in the middle of clamping plate 202, the below of rotation axis 203 is provided with driving motor 204, driving motor 204 sets up in work frame 201, work frame 201 left side is provided with transmission work box 205, transmission work box 205 passes through fastener fixed connection on work frame 201, the right side of transmission work box 205 is connected with driving motor 204, be provided with location alarm device 6 on the clamping plate 202.
Further, the positioning alarm device 6 includes cushion blocks 601, the cushion blocks 601 are arranged at four angular positions of the clamping plate 202, the cushion blocks 601 are arranged in an arc-shaped ring shape, a contact position between the cushion blocks 601 and an inner wall of the oil tank is arranged in a semicircular chamfer, a positioning monitoring block 602 is arranged between the adjacent cushion blocks 601, the positioning monitoring block 602 is arranged in a rectangular shape, and the bottom surface of the positioning monitoring block 602 is designed in a wedge shape.
Further, a working distance is reserved between the clamping station 3 and the rotary clamping station 2, the clamping station 3 comprises a rectangular frame 301, a clamping plate 302 is arranged on the left side of the rectangular frame 301, an adjusting cylinder 303 is installed on the right side of the rectangular frame 301, the adjusting cylinder 303 is directly connected with the clamping plate 302 through a piston rod 304, the clamping plate 302 is rotatably connected with the piston rod 304, and the piston rod 304 is arranged on the rectangular frame 301 in a penetrating mode.
Further, a positioning monitoring block 602 is arranged on the left side of the clamping plate 302, the positioning monitoring block 602 and the positioning monitoring block 602 on the rotary clamping station 2 are arranged in a central symmetry manner, an alarm lamp 603 is further arranged on the rectangular frame 301, and the alarm lamp 603 and the positioning monitoring block 602 are arranged in a linkage manner.
Further, welding position adjusting device 5 is including front and back adjustment mechanism 501, front and back adjustment mechanism 501 passes through fastener fixed connection on rotary clamping position 2 or press from both sides tight station 3, welding position adjusting device 5 all is equipped with on rotary clamping position 2 and the tight station 3 of clamp, detachable mounting has upper and lower adjustment mechanism 502 on front and back adjustment mechanism 501.
Further, the solder feeding device 4 is detachably connected to the left welding position adjusting device 5, and the welding gun clamping device 7 is fixedly connected to the right side of the welding position adjusting device 5 through a fastener.
The working principle of the oil tank girth welding, positioning and alarming device is as follows: the oil tank to be welded is manually placed on the rotary clamping station 2 by a worker, the size of the clamping plate 202 in the rotary clamping station 2 is smaller than the inner diameter of the oil tank, the oil tank to be welded is sleeved on the clamping plate 202, the worker starts to work by operating the adjusting cylinder 303 in the clamping station 3, and the adjusting cylinder 303 drives the clamping plate 302 at the tail end of the piston rod 304 to move towards the left side, so that the oil tank to be welded is clamped between the clamping plate 202 and the clamping plate 302, and the integral installation work of the oil tank to be welded is completed.
When a worker clamps an oil tank to be welded, the worker directly contacts the inner wall of the oil tank through a cushion block 601 in the positioning alarm device 6, so that the oil tank is prevented from deforming due to heat generated during welding in the actual welding process; all be provided with location monitoring piece 602 on dress splint 202 and the splint 302, adjacent location monitoring piece 602 is central symmetry and sets up, and location monitoring piece 602 is personally submitted planar design relatively and sends the location infrared ray each other, in case the clamping problem appears between the adjacent oil tank, location monitoring piece 602 in time sends physical warning to alarm lamp 603, and the staff receives the alarm and in time stops welding work.
To sum up, the utility model completes the positioning alarm work when two adjacent oil tanks are clamped by the mutual cooperation of the positioning monitoring module and the alarm lamp through the setting of the positioning alarm device, and the positioning monitoring module is arranged on the corresponding station in a central symmetry manner, thereby ensuring the clamping work of monitoring the adjacent oil tanks from multiple angles; the positioning alarm device is compact in structural design, is directly and fixedly connected to the welding device, is convenient for workers to install and maintain, feeds back the real-time clamping state of the oil tank visually, and can timely make remedial measures when the clamping problem occurs, so that the production loss is reduced.
It should be noted that, the utility model discloses the multiple standard component that uses all can be obtained from the market, and nonstandard component then can customize very much, the utility model discloses the connected mode that adopts such as bolted connection, welding etc. also are very common means in the mechanical field, and the inventor is no longer repeated here.
The above description is only an example of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (7)
1. The utility model provides an oil tank girth welding positioning alarm device, is including work base (1), its characterized in that, be provided with rotatory centre gripping station (2) on work base (1), the right side of rotatory centre gripping station (2) is provided with presss from both sides tight station (3), install solder feedway (4) on the rotatory centre gripping station (2), be connected through welding position adjusting device (5) between solder feedway (4) and the rotatory centre gripping station (2), all be provided with positioning alarm device (6) on rotatory centre gripping station (2) and the tight station (3) of clamp, install welder clamping device (7) on the tight station (3) of clamp.
2. The fuel tank girth welding positioning and alarming device of claim 1, wherein the rotary clamping station (2) is fixedly connected to the working base (1) through a fastener, the rotary clamping station (2) comprises a working frame (201), a clamping plate (202) is arranged on the right side of the working frame (201), a rotating shaft (203) penetrates through the middle of the clamping plate (202), a driving motor (204) is arranged below the rotating shaft (203), the driving motor (204) is arranged in the working frame (201), the left side of the working frame (201) is provided with a transmission working box (205), the transmission work box (205) is fixedly connected to the work frame (201) through a fastener, the right side of the transmission working box (205) is connected with a driving motor (204), and a positioning alarm device (6) is arranged on the clamping plate (202).
3. The oil tank girth welding positioning and alarming device is characterized in that the positioning and alarming device (6) comprises cushion blocks (601), the cushion blocks (601) are arranged at four angular positions of the clamping plate (202), the cushion blocks (601) are arranged in an arc-shaped annular mode, the contact positions of the cushion blocks (601) and the inner wall of the oil tank are arranged in a semicircular chamfer mode, a positioning monitoring block (602) is arranged between the adjacent cushion blocks (601), the positioning monitoring block (602) is arranged in a rectangular mode, and the bottom surface of the positioning monitoring block (602) is designed in a wedge shape.
4. The oil tank girth welding positioning and alarming device is characterized in that a working distance is reserved between the clamping station (3) and the rotating clamping station (2), the clamping station (3) comprises a rectangular frame (301), a clamping plate (302) is arranged on the left side of the rectangular frame (301), an adjusting cylinder (303) is installed on the right side of the rectangular frame (301), the adjusting cylinder (303) is directly connected with the clamping plate (302) through a piston rod (304), the clamping plate (302) is rotatably connected with the piston rod (304), and the piston rod (304) is arranged on the rectangular frame (301) in a penetrating mode.
5. The positioning and alarming device for the girth welding of the oil tank is characterized in that a positioning monitoring block (602) is arranged on the left side of the clamping plate (302), the positioning monitoring block (602) is arranged in central symmetry with the positioning monitoring block (602) on the rotary clamping station (2), a warning lamp (603) is further arranged on the rectangular frame (301), and the warning lamp (603) and the positioning monitoring block (602) are arranged in a linkage mode.
6. The fuel tank girth welding positioning and alarming device of claim 1, wherein the welding position adjusting device (5) comprises a front and rear adjusting mechanism (501), the front and rear adjusting mechanism (501) is fixedly connected to the rotary clamping station (2) or the clamping station (3) through a fastener, the welding position adjusting device (5) is arranged on the rotary clamping station (2) and the clamping station (3), and the front and rear adjusting mechanism (501) is detachably provided with an upper and lower adjusting mechanism (502).
7. The fuel tank girth welding positioning and alarming device as claimed in claim 1, wherein the welding material feeding device (4) is detachably connected to the welding position adjusting device (5) on the left side, and the welding gun clamping device (7) is fixedly connected to the right side of the welding position adjusting device (5) through a fastener.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202023231940.1U CN214489330U (en) | 2020-12-28 | 2020-12-28 | Oil tank girth welding positioning alarm device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202023231940.1U CN214489330U (en) | 2020-12-28 | 2020-12-28 | Oil tank girth welding positioning alarm device |
Publications (1)
Publication Number | Publication Date |
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CN214489330U true CN214489330U (en) | 2021-10-26 |
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CN202023231940.1U Active CN214489330U (en) | 2020-12-28 | 2020-12-28 | Oil tank girth welding positioning alarm device |
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CN (1) | CN214489330U (en) |
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2020
- 2020-12-28 CN CN202023231940.1U patent/CN214489330U/en active Active
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