CN212919739U - Equipment for fully automatically processing wood guitar forming side plate - Google Patents
Equipment for fully automatically processing wood guitar forming side plate Download PDFInfo
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- CN212919739U CN212919739U CN202020995968.3U CN202020995968U CN212919739U CN 212919739 U CN212919739 U CN 212919739U CN 202020995968 U CN202020995968 U CN 202020995968U CN 212919739 U CN212919739 U CN 212919739U
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Abstract
The utility model discloses an equipment of full-automatic processing wood guitar shaping curb plate, including the frame subassembly, be provided with clamping positioning mechanism on the frame subassembly, cut the saw device, clamping positioning mechanism, cut saw mechanism signal connection controlling means, cutting the saw device and including main saw mechanism, left side saw mechanism, right side saw mechanism, the lower part at the frame subassembly sets up main saw mechanism of cutting, set up left side saw mechanism on the frame subassembly on main saw mechanism left side and right side respectively, right side saw mechanism, and left side saw mechanism, right side saw mechanism set up the height that highly is not less than main saw mechanism of cutting, set up the decurrent clamping positioning mechanism of work end in the top central authorities of frame subassembly. The utility model discloses can satisfy the clamp dress, the location processing demand of different model wood guitar curb plates, the machining precision is high, effectively reduces the defective percentage, improves the productivity, can reduce intensity of labour, increases safety coefficient, greatly reduces industrial accident rate, promotes and has obvious effect with enterprise's reduce cost to product quality.
Description
Technical Field
The utility model belongs to the technical field of musical instrument processing production facility, especially, relate to an equipment of full-automatic processing wood guitar shaping curb plate.
Background
At present, the length of two ends of a machined wooden guitar forming side plate is firstly sawed on a platform saw by manpower, and then the thickness of the side plate is sawed on one side of a vertical baffle provided with a saw blade, so that the types of wooden guitars are numerous and dozens of types. When processing, can not adjust the size of the distance between the splint according to the width of different planks, can not adjust the position of splint, reduced the application range of splint, increased the splint step of changing when the plank cuts etc.. The length of the two ends is adjusted manually, the error probability is high, the processing method is difficult to form an angle of 90 degrees between the thickness and the end face of the side plate, a large gap is formed when the side is connected with the rear surface, a plurality of defective products are caused, the safety system is poor when a vertical shaft machine is processed, and the work injury accident is easy to occur, so that the product quality is not improved, and the production cost of an enterprise is reduced.
Therefore, the key for solving the problems is to develop the wood guitar side plate processing equipment which is low in operation difficulty and capable of improving the processing efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model provides a full-automatic processing wood guitar shaping curb plate's equipment.
The utility model discloses a following technical scheme realizes: the sawing machine comprises a rack assembly, wherein a clamping and positioning mechanism and a sawing device are arranged on the rack assembly, the clamping and positioning mechanism and the sawing mechanism are in signal connection with a control device, the sawing device comprises a main sawing mechanism, a left sawing mechanism and a right sawing mechanism, the lower part of the rack assembly is provided with the main sawing mechanism, the left sawing mechanism and the right sawing mechanism are respectively arranged on the rack assembly on the left side and the right side of the main sawing mechanism, the setting height of the left sawing mechanism and the right sawing mechanism is not lower than that of the main sawing mechanism, and the center of the top of the rack assembly is provided with the clamping and positioning mechanism with a downward working end; wherein, the main saw mechanism of cutting includes that the owner cuts saw machine, X axle main drive, X axle leading rail, X axle main moving platform, Z axle main lift drive, Z axle main lift platform, Z axle main lift drive sets up on the axis of frame subassembly lower part, Z axle main lift platform sets up in Z axle main lift drive's top, X axle main drive sets up in the left side or the right side of Z axle main lift platform, and coincides to the axis with the X of Z axle main lift platform, respectively sets up an X axle leading rail on the Z axle main lift platform of X axle main drive both sides, X axle main moving platform crosses the slider and is connected with two X axle leading rails, and X axle main drive connects X axle main moving platform simultaneously, X axle main moving platform and two X axle leading rail sliding fit, the main saw machine of cutting sets up on X axle main moving platform.
The utility model has the advantages that: the utility model discloses can satisfy the clamp dress, the location processing demand of different model wood guitar curb plates, the machining precision is high, effectively reduces the defective percentage, improves the productivity, can reduce intensity of labour, increases safety coefficient, greatly reduces industrial accident rate, promotes and has obvious effect with enterprise's reduce cost to product quality.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure in the direction A-A in FIG. 1;
fig. 3 is a left side view structure diagram of the present invention;
fig. 4 is a schematic top view of the present invention;
reference numbers in the figures: 1-frame assembly, 2-main cutting saw mechanism, 2 a-main cutting saw machine, 2 b-X shaft main drive, 2 c-X shaft main guide rail, 2 d-X shaft main moving table, 2 e-Z shaft main lifting drive, 2 f-Z shaft main lifting table, 3-left cutting saw mechanism, 4-right cutting saw mechanism, 4, 5-auxiliary cutting saw machine, 6-Y shaft drive, 7-Y shaft guide rail, 8-Y shaft moving table, 9-Z shaft auxiliary lifting drive, 10-Z shaft auxiliary lifting guide rail, 11-Z shaft auxiliary lifting table, 12-Z shaft positioning mechanism, 12 a-clamping fixed mold, 12 b-clamping moving mold, 12 c-clamping drive, 12 d-guide rod, 13-X shaft auxiliary drive, 14-X shaft auxiliary guide rail and 15-X shaft auxiliary moving table.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the following detailed description is provided with reference to the accompanying drawings.
The full-automatic equipment for processing the molded side plate of the acoustic guitar shown in the figures 1-4 comprises a rack assembly 1, wherein a clamping positioning mechanism 12 and a sawing device are arranged on the rack assembly 1, the clamping positioning mechanism 12 and the sawing mechanism are in signal connection with a control device, the sawing device comprises a main sawing mechanism 2, a left sawing mechanism 3 and a right sawing mechanism 4, the main sawing mechanism 2 is arranged at the lower part of the rack assembly 1, the left sawing mechanism 3 and the right sawing mechanism 4 are respectively arranged on the rack assembly 1 at the left side and the right side of the main sawing mechanism 2, the setting heights of the left sawing mechanism 3 and the right sawing mechanism 4 are not lower than the height of the main sawing mechanism 2, and the clamping positioning mechanism 12 with the downward working end is arranged in the center of the top of the rack assembly 1; wherein, the main cutting and sawing mechanism 2 comprises a main cutting and sawing machine 2a, an X-axis main drive 2b, an X-axis main guide rail 2c, an X-axis main moving platform 2d, a Z-axis main lifting drive 2e and a Z-axis main lifting platform 2f, the Z-axis main lifting drive 2e is arranged on the central axis of the lower part of the frame component 1, the Z-axis main lifting platform 2f is arranged at the top of the Z-axis main lifting drive 2e, the X-axis main drive 2b is arranged at the left side or the right side of the Z-axis main lifting platform 2f and is superposed with the X-direction axis of the Z-axis main lifting platform 2f, an X-axis main guide rail 2c is respectively arranged on the Z-axis main lifting platforms 2f at the two sides of the X-axis main drive 2b, the X-axis main moving platform 2d passes through a sliding block to be connected with the two X-axis main guide rails 2c, meanwhile, the X-axis main drive 2b is connected with the X-axis main moving platform 2d, and is in sliding, the main cutting and sawing machine 2a is arranged on an X-axis main moving table 2 d.
The main saw cutting machine 2a comprises a main saw cutting motor, a main saw cutting shaft and saw blades, wherein the main saw cutting motor is arranged on an X-axis main moving table 2d, the main saw cutting shaft is coaxially arranged on the main saw cutting motor and extends to the lower side of a clamping and positioning mechanism 12, the saw blades are all provided with a plurality of blades on the main saw cutting shaft through mounting seats, and the saw blades are all arranged under the clamping and positioning mechanism 12.
The left cutting saw mechanism 3 and the right cutting saw mechanism 4 respectively comprise an auxiliary cutting saw machine 5, a Y-axis drive 6, a Y-axis guide rail 7, a Y-axis moving platform 8, a Z-axis auxiliary lifting drive 9, a Z-axis auxiliary lifting guide rail 10 and a Z-axis auxiliary lifting platform 11, the Y-axis guide rail 7 is arranged at two sides of the central axis of the lower part of the rack component 1, the Y-axis moving platform 8 is arranged on the Y-axis guide rail 7 through a slide block, the Y-axis moving platform 8 is in sliding fit with the Y-axis guide rail 7, the Y-axis drive 6 is arranged on the rack component 1 at any end of the Y-axis guide rail 7, the Y-axis drive 6 is connected with the Y-axis moving platform 8, two Z-axis auxiliary lifting guide rails 10 vertical to the Y-axis moving platform 8 are arranged on the Y-axis moving platform 8 in parallel, the Z-axis auxiliary lifting platform 11 is arranged on the Z-axis auxiliary lifting guide rail 10 through a slide block, the Z-axis auxiliary lifting platform 11 is in sliding fit with the Z-axis auxiliary lifting, the Z-axis auxiliary lifting drive 9 is connected with a Z-axis auxiliary lifting platform 11, and the auxiliary cutting saw 5 is arranged on the Z-axis auxiliary lifting platform 11 and is perpendicular to the main cutting saw 2 a.
Left side cut saw mechanism 3, right side cut saw mechanism 4 still include that the X axle assists moving mechanism, the moving mechanism is assisted to the X axle and sets up in Y axle mobile station 8 and Z axle between assisting lifting guide 10, the moving mechanism is assisted to the X axle includes that the X axle is assisted drive 13, X axle and is assisted guide rail 14, X axle and assist mobile station 15, X axle is assisted drive 13 and is set up in arbitrary end of Y axle mobile station 8 along X axis direction, and coincides rather than the axial lead, X axle is assisted guide rail 14 symmetry and is set up on the Y axle mobile station 8 of X axle assistance drive 13 both sides, X axle is assisted mobile station 15 and is set up on X axle is assisted guide rail 14 through the slider, and X axle is assisted mobile station 15 and is connected X axle and is assisted drive 13 through the lead screw, sets up on X axle is assisted mobile station 15 and is assisted lifting guide 10 with its vertically Z axle, X axle is assisted drive 13 and is the cylinder, pneumatic cylinder or motor.
The Y-axis drive 6 is connected with a Y-axis moving platform 8 through a lead screw, and the Z-axis auxiliary lifting drive 9 is connected with a Z-axis auxiliary lifting platform 11 through a lead screw.
The Y-axis drive 6 and the Z-axis auxiliary lifting drive 9 are cylinders, hydraulic cylinders or motors.
The auxiliary saw cutting machine 5 comprises an auxiliary saw cutting motor, a saw blade mounting seat and a saw blade, the auxiliary saw cutting motor and the saw blade mounting seat are arranged on the Z-axis auxiliary lifting platform 11 in parallel and connected through a belt or a chain, the saw blade is arranged on the saw blade mounting seat, and the saw blade is driven to rotate by the saw blade mounting seat.
The auxiliary cutting saw machine 5 comprises an auxiliary cutting saw motor, a saw blade mounting seat and a saw blade, the auxiliary cutting saw motor is arranged on the Z-axis auxiliary lifting platform 11, the saw blade mounting seat and the auxiliary cutting saw motor are coaxially arranged, the saw blade is arranged on the saw blade mounting seat, and the saw blade mounting seat drives the saw blade to rotate.
The X-axis main drive 2b and the X-axis main drive 2b are air cylinders or hydraulic cylinders.
The clamping driving device 12c is an air cylinder or a hydraulic cylinder.
The control device is a single chip microcomputer or a PLC programmable logic controller.
The main shaft of the cutting saw is provided with at least two saw blades.
The utility model discloses a working method: before the wood guitar side plate is formed and machined, inputting various parameter indexes of the side plate to be machined into a control device in advance to form an automatic control program, and finishing the operation of the whole process through numerical control of the automatic control program; when the side plate is machined, the side plate is manually placed on a clamping fixed die 12a of a clamping and positioning mechanism 12, a control device controls a clamping movable die 12b to descend through a clamping drive 12c, the side plate is clamped and fixed on the clamping fixed die 12a, then a main sawing mechanism 2, a left sawing mechanism 3 or a right sawing mechanism 4 are selected to be started to run, the side plate is machined, and the starting and running sequence of the three mechanisms is unfixed; after the side plate is machined, the control device controls the main sawing mechanism 2, the left sawing mechanism 3 or the right sawing mechanism 4 to stop and reset, the clamping movable die 12b rises to reset, and the machined side plate can be taken down from the clamping fixed die 12 a.
The main cutting and sawing mechanism 2 comprises the following specific operation steps:
1) the Z-axis main lifting drive 2e lifts the X-axis main moving table 2d through the Z-axis main lifting table 2f, so that a main cutting saw 2a arranged on the Z-axis main lifting table 2f is lifted to contact with the side plate, a saw blade of the main cutting saw 2a processes the side plate in the Z-axis direction, and the lifting height of the Z-axis main lifting drive 2e can be adjusted in real time in the cutting process, so that the control of cutting points and lines with different distances is realized;
2) the X-axis main drive 2b horizontally moves and contacts the side plate in the X-axis direction by pushing and pulling the X-axis main moving table 2d, the saw blade of the main saw machine 2a processes the side plate in the X-axis direction, the position of the X-axis main moving table 2d can be adjusted in real time in the sawing process, and control over cutting points and lines with different distances is achieved.
The specific operation steps of the left cutting saw mechanism 3 or the right cutting saw mechanism 4 are as follows:
1) the X-axis auxiliary drive 13 horizontally moves the Z-axis auxiliary lifting table 11 and the auxiliary cutting saw 5 which are arranged on the X-axis auxiliary moving table 15 in the X-axis direction by pushing and pulling the X-axis auxiliary moving table 15, adjusts the distance between the saw blade and the side plate of the auxiliary cutting saw 5 in the X-axis direction, and can adjust the position of the X-axis auxiliary moving table 15 in real time in the cutting process, thereby realizing the control of cutting points and lines with different distances;
2) the Y-axis drive 6 horizontally moves the X-axis auxiliary moving table 15, the Z-axis auxiliary lifting table 11 and the auxiliary cutting saw 5 which are arranged on the Y-axis moving table 8 in the Y-axis direction by pushing and pulling the Y-axis moving table 8, adjusts the distance between the saw blade and the side plate of the auxiliary cutting saw 5 in the Y-axis direction, and can adjust the position of the Y-axis moving table 8 in real time in the cutting process, thereby realizing the control of cutting points and lines with different distances;
3) the Z-axis auxiliary lifting drive 9 pushes and pulls the Z-axis auxiliary lifting table 11, so that the auxiliary cutting saw 5 arranged on the Z-axis auxiliary lifting table 11 moves in the Z-axis direction, the distance between a saw blade and a side plate of the auxiliary cutting saw 5 in the Z-axis direction is adjusted, the position of the Z-axis moving table can be adjusted in real time in the cutting process, and the control of cutting points and lines with different distances is realized.
Claims (10)
1. The utility model provides an equipment of full-automatic processing wood guitar shaping curb plate, includes frame subassembly (1), is provided with clamping positioning mechanism (12), surely saw device on frame subassembly (1), clamping positioning mechanism (12), surely saw mechanism signal connection controlling means, its characterized in that: the sawing device comprises a main sawing mechanism (2), a left sawing mechanism (3) and a right sawing mechanism (4), wherein the main sawing mechanism (2) is arranged at the lower part of the rack assembly (1), the left sawing mechanism (3) and the right sawing mechanism (4) are respectively arranged on the rack assembly (1) at the left side and the right side of the main sawing mechanism (2), the arrangement heights of the left sawing mechanism (3) and the right sawing mechanism (4) are not lower than that of the main sawing mechanism (2), and the center of the top of the rack assembly (1) is provided with a clamping and positioning mechanism (12) with a downward working end; wherein, the main cutting saw mechanism (2) comprises a main cutting saw machine (2a), an X-axis main drive (2b), an X-axis main guide rail (2c), an X-axis main moving platform (2d), a Z-axis main lifting drive (2e) and a Z-axis main lifting platform (2f), the Z-axis main lifting drive (2e) is arranged on the central axis of the lower part of the frame component (1), the Z-axis main lifting platform (2f) is arranged on the top of the Z-axis main lifting drive (2e), the X-axis main drive (2b) is arranged on the left side or the right side of the Z-axis main lifting platform (2f) and is superposed with the X-axis of the Z-axis main lifting platform (2f), the X-axis main guide rail (2c) is respectively arranged on the Z-axis main lifting platforms (2f) at the two sides of the X-axis main drive (2b), the X-axis main moving platform (2d) passes through a sliding block and is connected with the two X-axis main guide rails (2, x axle main driving (2b) is connected X axle main moving platform (2d) simultaneously, X axle main moving platform (2d) and two X axle main guided way (2c) sliding fit, saw (2a) set up on X axle main moving platform (2d) are cut to the owner.
2. The apparatus for fully automated manufacture of a molded side panel for an acoustic guitar as set forth in claim 1, wherein: the main saw cutting machine (2a) comprises a main saw cutting motor, a main saw cutting shaft and saw blades, wherein the main saw cutting motor is arranged on an X-axis main moving table (2d), the main saw cutting shaft is coaxially arranged on the main saw cutting motor and extends to the lower side of a clamping and positioning mechanism (12), the saw blades are all provided with a plurality of blades on the main saw cutting shaft through mounting seats, and the saw blades are all arranged under the clamping and positioning mechanism (12).
3. The apparatus for fully automated manufacture of a molded side panel for an acoustic guitar as set forth in claim 1, wherein: the left cutting saw mechanism (3) and the right cutting saw mechanism (4) respectively comprise an auxiliary cutting saw machine (5), a Y-axis drive (6), a Y-axis guide rail (7), a Y-axis moving platform (8), a Z-axis auxiliary lifting drive (9), a Z-axis auxiliary lifting guide rail (10) and a Z-axis auxiliary lifting platform (11), the Y-axis guide rail (7) is arranged at two sides of the central axis of the lower part of the rack component (1), the Y-axis moving platform (8) is arranged on the Y-axis guide rail (7) through a sliding block, the Y-axis moving platform (8) is in sliding fit with the Y-axis guide rail (7), the Y-axis drive (6) is arranged on the rack component (1) at any end of the Y-axis guide rail (7), the Y-axis drive (6) is connected with the Y-axis moving platform (8), two Z-axis auxiliary lifting guide rails (10) vertical to the Y-axis moving platform (8) are arranged in parallel, and the Z-axis auxiliary lifting platform (11) is arranged on the Z-, elevating platform (11) is assisted with Z axle to Z axle and is assisted lift guide (10) sliding fit, establishes Z axle and assists lift drive (9) on frame subassembly (1) at Z axle assistance lift guide (10) top, and Z axle is assisted lift drive (9) and is connected Z axle and is assisted elevating platform (11), assist and cut saw (5) and set up on Z axle is assisted elevating platform (11), and saw (2a) is cut to its perpendicular to owner.
4. The apparatus for fully automated manufacture of a molded side panel for an acoustic guitar as set forth in claim 3, wherein: the Y-axis drive (6) is connected with the Y-axis moving platform (8) through a screw rod, and the Z-axis auxiliary lifting drive (9) is connected with the Z-axis auxiliary lifting platform (11) through a screw rod.
5. The apparatus for fully automated manufacture of a molded side panel for an acoustic guitar as set forth in claim 3, wherein: and the Y-axis drive (6) and the Z-axis auxiliary lifting drive (9) are cylinders, hydraulic cylinders or motors.
6. The apparatus for fully automated manufacture of a molded side panel for an acoustic guitar as set forth in claim 3, wherein: the auxiliary cutting saw machine (5) comprises an auxiliary cutting saw motor, a saw blade mounting seat and a saw blade, the auxiliary cutting saw motor and the saw blade mounting seat are arranged on the Z-axis auxiliary lifting platform (11) in parallel and connected through a belt or a chain, the saw blade is arranged on the saw blade mounting seat, and the saw blade is driven to rotate by the saw blade mounting seat.
7. The apparatus for fully automated manufacture of a molded side panel for an acoustic guitar as set forth in claim 1, wherein: the X-axis main drive (2b) and the X-axis main drive (2b) are air cylinders or hydraulic cylinders.
8. The apparatus for fully automated manufacture of a molded side panel for an acoustic guitar as set forth in claim 1, wherein: clamping positioning mechanism (12) including clamping fixed die (12a), clamping movable mould (12b), clamping drive (12c), guide bar (12d), clamping fixed die (12a) unsettled set up in the well upper portion of frame subassembly (1), and the axial lead of perpendicular to frame subassembly (1), clamping movable mould (12b) through the unsettled setting of clamping drive (12c) on frame subassembly (1) directly over clamping fixed die (12a), clamping drive (12c) control clamping movable mould (12b) oscilaltion, clamping movable mould (12b) is connected to the lower extreme of guide bar (12d), and the top of frame subassembly (1) is upwards worn out to the upper end, and the top of frame subassembly (1) is provided with through-hole and guide bar (12d) clearance fit.
9. The apparatus for fully automated manufacture of a molded side panel for an acoustic guitar as set forth in claim 8, wherein: the clamping driving device (12c) is an air cylinder or a hydraulic cylinder.
10. The apparatus for fully automated wood guitar formed side panel according to claim 1 or 3, wherein: the left cutting saw mechanism (3) and the right cutting saw mechanism (4) further comprise an X-shaft auxiliary moving mechanism, the X-shaft auxiliary moving mechanism is arranged between the Y-shaft moving platform (8) and the Z-shaft auxiliary lifting guide rail (10), the X-shaft auxiliary moving mechanism comprises an X-shaft auxiliary drive (13), an X-shaft auxiliary guide rail (14) and an X-shaft auxiliary moving platform (15), the X-shaft auxiliary drive (13) is arranged at any end of the Y-shaft moving platform (8) along the X-axis direction and is superposed with the axis line of the Y-shaft auxiliary guide rail, the X-shaft auxiliary guide rail (14) is symmetrically arranged on the Y-shaft moving platform (8) at two sides of the X-shaft auxiliary drive (13), the X-shaft auxiliary moving platform (15) is arranged on the X-shaft auxiliary guide rail (14) through a sliding block, the X-shaft auxiliary moving platform (15) is connected with the X-shaft auxiliary drive (13) through a screw rod, the X-shaft auxiliary moving platform (15) is provided with the Z-shaft, the X-axis auxiliary drive (13) is a cylinder, a hydraulic cylinder or a motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020995968.3U CN212919739U (en) | 2020-06-03 | 2020-06-03 | Equipment for fully automatically processing wood guitar forming side plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020995968.3U CN212919739U (en) | 2020-06-03 | 2020-06-03 | Equipment for fully automatically processing wood guitar forming side plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212919739U true CN212919739U (en) | 2021-04-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020995968.3U Active CN212919739U (en) | 2020-06-03 | 2020-06-03 | Equipment for fully automatically processing wood guitar forming side plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212919739U (en) |
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2020
- 2020-06-03 CN CN202020995968.3U patent/CN212919739U/en active Active
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