CN210880056U - Full-automatic processing soundboard equipment - Google Patents
Full-automatic processing soundboard equipment Download PDFInfo
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- CN210880056U CN210880056U CN201921224925.9U CN201921224925U CN210880056U CN 210880056 U CN210880056 U CN 210880056U CN 201921224925 U CN201921224925 U CN 201921224925U CN 210880056 U CN210880056 U CN 210880056U
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- 238000009966 trimming Methods 0.000 claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000006073 displacement reaction Methods 0.000 claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 6
- 230000001174 ascending effect Effects 0.000 claims description 2
- 239000000969 carrier Substances 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000002950 deficient Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 19
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses a full-automatic processing soundboard equipment, including frame, processing platform, processingequipment and controlling means, the processing platform sets up upper portion in the frame, and processingequipment sets up in the frame of processing platform top, and controlling means control processingequipment moves in the frame, processingequipment includes displacement device and sets up marking off mechanism, the trimming mechanism on displacement device. The utility model can automatically run to complete three processing procedures of the soundboard, can meet the processing requirements of soundboards with different specifications, saves the processing cost and time of the die and greatly reduces the production cost; on the other hand, the utility model discloses can once only process several soundboards, the machining precision is high, and manual intervention is few, has effectively reduced workman intensity of labour and defective index of rejects, avoids causing unnecessary wasting of resources and loss of cost, has improved the production efficiency of product simultaneously widely.
Description
Technical Field
The utility model belongs to the technical field of musical instrument production facility, especially, relate to a full-automatic processing soundboard equipment.
Background
At present, the soundboard is processed by using a common cutting machine, different models adopt different dies to perform primary processing and cutting, then a saw scale line machine is used for processing, then manual appearance finish machining, soundboard upper pillow position processing and soundboard tail portion finish machining are performed, one piece is processed at one time, the processing time is long, the process is complex, the processing labor intensity is high, dozens of dies are needed, the die debugging is complex and tedious, and the product processing efficiency is low; and the operation safety coefficient of workers is poor, the accidents of work injury are easy to happen, and meanwhile, the efficiency of the die machining mode is low and the precision is not high enough, so that more defective products are caused, the rejection rate is high, and unnecessary resource waste and cost loss are caused.
Therefore, the key for solving the problems is to develop the soundboard processing equipment which can effectively reduce the processing time and improve the processing efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model provides a full-automatic processing soundboard equipment.
The utility model discloses a following technical scheme realizes: the processing device comprises a displacement device, and a scribing mechanism and a trimming mechanism which are arranged on the displacement device, wherein the scribing mechanism comprises a scribing lifter, a scribing driver and a scribing cutter, the scribing lifter is arranged at the middle section of the displacement device, the scribing driver is arranged on the working end of the scribing lifter, the scribing driver controls the scribing driver to lift up and down, the scribing cutter is arranged on the working end of the scribing driver, the scribing driver controls the scribing cutter to run, the trimming mechanism comprises a trimming lifter, a trimming driver and a trimming turning tool, the trimming lifters are symmetrically and uniformly arranged on the displacement devices at two sides of the trimming mechanism, and the lower end of each trimming lifter is respectively provided with a trimming driver, and the trimming turning tool is arranged on the trimming driver.
The utility model has the advantages that: the utility model can automatically run to complete three processing procedures of the soundboard, can meet the processing requirements of the soundboard with different specifications, saves the processing procedures of processing different moulds and dividing into four processing procedures for processing the soundboard with different specifications, saves the processing cost and time of the moulds and greatly reduces the production cost; on the other hand, the utility model discloses can once only process several soundboards, the machining precision is high, and quick, and manual intervention is few, has effectively reduced workman intensity of labour and incomplete rejection rate, avoids causing unnecessary wasting of resources and loss of cost, has improved the production efficiency of product simultaneously widely.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a left side view structure diagram of the present invention;
reference numbers in the figures: 1-frame, 2-processing platform, 3-running support, 4-marking mechanism, 5-marking lifter, 6-marking driver, 7-marking cutter, 8-trimming mechanism, 9-trimming lifter, 10-trimming driver, 11-trimming turning tool, 12-X-axis drive, 13-X-axis guide rail, 14-mounting plate, 15-X-axis drive motor, 16-walking wheel, 17-Y-axis drive, 18-Y-axis drive motor, 19-driving wheel, 20-Y-axis guide rail, 21-positioner and 22-soundboard material.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the following detailed description is made with reference to the accompanying drawings.
The full-automatic processing sound board equipment as shown in figures 1-2 comprises a frame 1, a processing platform 2, a processing device and a control device, wherein the processing platform 2 is arranged at the middle upper part of the frame 1, the processing device is arranged on the frame 1 above the processing platform 2, the control device controls the processing device to move on the frame 1, the processing device comprises a displacement device, and a scribing mechanism 4 and a trimming mechanism 8 which are arranged on the displacement device, wherein the scribing mechanism 4 comprises a scribing lifter 5, a scribing driver 6 and a scribing cutter 7, the scribing lifter 5 is arranged at the middle section of the displacement device, the scribing driver 6 is arranged at the working end of the scribing lifter 5, the scribing lifter 5 controls the scribing driver 6 to move up and down, the scribing cutter 7 is arranged at the working end of the scribing driver 6, and the scribing driver 6 controls the scribing cutter 7 to operate, the trimming mechanism 8 comprises a trimming lifter 9, a trimming driver 10 and a trimming turning tool 11, the trimming lifter 9 is symmetrically and uniformly arranged on displacement devices at two sides of the scribing mechanism 4, the trimming driver 10 is respectively arranged at the lower end of each trimming lifter 9, and the trimming turning tool 11 is arranged on the trimming driver 10.
The displacement device include operation support 3, X axle drive 12, Y axle drive 17, operation support 3 is "U" type structure, spanes and sets up on processing platform 2, just operation support 3 and processing platform 2 movable fit, X axle drive 12 sets up in the middle part department at operation support 3 top, and X axle drive 12 drives operation support 3 and is reciprocating motion in the X axle direction along processing platform 2, Y axle drive 17 sets up in processing platform 2 lower part, and operation support 3 is connected in the transmission of Y axle drive 17, drives operation support 3 and is reciprocating motion in the Y axle direction along processing platform 2, marking mechanism 4 sets up on operation support 3 of X axle drive 12 below, 8 symmetries of trimming mechanism set up on the operation support 3 of 4 both sides of mechanism.
The scribing lifter 5 is a cylinder or a hydraulic power unit or a screw rod with a servo motor arranged at the top, the trimming lifter 9 is a cylinder or a hydraulic power unit, and the trimming driver 10 of the scribing lifter 5 is a variable frequency motor.
The scribing cutters 7 are saw blades, and the number of the trimming mechanisms 8 is at least four.
The processing platform 2 is a vacuum chuck, the vacuum chuck is horizontally placed on the rack 1, and the vacuum chuck is connected with a vacuum sucking machine through a vacuum sucking pipeline.
And two ends of the top of the operation support 3 are respectively provided with a positioner 21, and the positioners 21 are in signal connection with a control device.
And two ends of the Y-axis guide rail 20 are respectively provided with a positioner 21, and the positioners 21 are in signal connection with a control device.
The Y-axis guide rail 20 is a rack, and the driving wheel 19 is a gear.
The control device is a PLC programmable logic controller.
The X-axis driving motor 15 is coaxially connected, belt-type or chain-type transmission connected with the driving wheel 19, and the X-axis driving motor 15 is a variable frequency motor.
The Y-axis driving motor 18 is coaxially connected, belt-type or chain-type transmission connected with the walking wheel 16, and the Y-axis driving motor 18 is a variable frequency motor.
The utility model discloses a working method:
before working, inputting machining operation programs of soundboards with different specifications in a control device in advance, placing soundboard materials 22 to be machined on a machining platform 2, enabling the machining platform 2 to work to adsorb the soundboard materials 22, then selecting machining operation programs which are consistent with the machining operation programs in the control device according to the specifications of the soundboards, and starting the machining operation programs to enable the displacement device, the scribing mechanism 4 and the trimming mechanism 8 to operate according to the control programs.
When the voice board material marking device works, firstly, scale lines of the voice board materials 22 are marked, the control device firstly starts the marking driver 6 to drive the marking cutter 7 to run, then starts the marking lifter 5 to enable the marking cutter 7 to move downwards to contact with the upper surface of the voice board materials 22, the scale lines of the voice board materials 22 are marked, then the X-axis driving motor 15 is started, the X-axis driving motor 15 drives the traveling wheels 16 to travel on the X-axis guide rail 13, so that the marking mechanism 4 moves repeatedly along the X-axis direction along with the running support 3, and the marking cutter 7 can be used for marking the scale lines of the voice board materials 22; when the scale line scribing work is completed, the scribing driver 6 is stopped, and the scribing lifter 5 is reset to move the scribing cutter 7 away from the soundboard material 22.
Secondly, carry out the appearance to soundboard material 22 and repairment, controlling means starts earlier side cut driver 10 and drives side cut lathe tool 11 operation, starts side cut riser 9 again and makes side cut lathe tool 11 utensil downstream contact to the side of soundboard material 22, carries out the appearance processing and repairment to soundboard material 22, starts Y axle driving motor 18 afterwards, Y axle driving motor 18 drive wheel 19 walks on Y axle guide rail 20 to make side cut mechanism 8 do the repetitive motion along the Y axle direction along with operation support 3, realize side cut lathe tool 11 to the appearance processing work of each soundboard material 22.
Thirdly, sound points of the soundboard materials 22 are engraved, after the appearance of the soundboard materials 22 is finished, the trimming lifter 9 is lifted to a certain position, the X-axis driving motor 15 operates to drive the operating support 3 to move leftwards or rightwards along the X-axis direction, so that the trimming turning tools 11 of the trimming mechanisms 8 and the center parting lines of the soundboard materials 22 are in the same straight line, then the trimming lifter 9 enables the trimming turning tools 11 to move downwards to contact the center parting lines of the soundboard materials 22, the Y-axis driving motor 18 drives the driving wheel 19 to travel on the Y-axis guide rail 20, so that the trimming mechanisms 8 move repeatedly along with the operating support 3 along the Y-axis direction, the trimming lifter 9 descends at fixed points or at fixed time, the trimming turning tools 11 are controlled to engrave the sound points on the soundboard materials 22, and the sound points of the soundboard materials 22 are engraved by the trimming turning tools 11; after the sound point depiction work is finished, the edge cutting turning tool 11 stops, the control device controls the edge cutting lifter 9 to reset, and the running support 3 drives the marking mechanism 4 and the edge cutting mechanism 8 on the running support to return to the original point to wait for the next processing task.
Claims (10)
1. The utility model provides a full-automatic processing soundboard equipment, includes frame (1), processing platform (2), processingequipment and controlling means, and processing platform (2) set up upper portion in frame (1), and processingequipment sets up in frame (1) of processing platform (2) top, and controlling means controls processingequipment and moves its characterized in that in frame (1): the processing device comprises a displacement device, and a scribing mechanism (4) and a trimming mechanism (8) which are arranged on the displacement device, wherein the scribing mechanism (4) comprises a scribing lifter (5), a scribing driver (6) and a scribing cutter (7), the scribing lifter (5) is arranged at the middle section of the displacement device, the scribing driver (6) is arranged at the working end of the scribing lifter (5), the scribing lifter (5) controls the scribing driver (6) to move up and down, the scribing cutter (7) is arranged at the working end of the scribing driver (6), the scribing driver (6) controls the scribing cutter (7) to move, the trimming mechanism (8) comprises a trimming lifter (9), a trimming driver (10) and a trimming turning tool (11), the trimming lifter (9) is symmetrically and uniformly arranged on the displacement device at the two sides of the scribing mechanism (4), the lower end of each trimming lifter (9) is respectively provided with a trimming driver (10), and the trimming turning tool (11) is arranged on the trimming driver (10).
2. The fully automated tone plate apparatus of claim 1, wherein: the displacement device comprises a running bracket (3), an X-axis drive (12) and a Y-axis drive (17), the operation bracket (3) is in a U-shaped structure and is arranged on the processing platform (2) in a crossing way, the operation support (3) is movably matched with the processing platform (2), the X-axis drive (12) is arranged at the middle section of the top of the operation support (3), the X-axis drive (12) drives the operation support (3) to reciprocate along the processing platform (2) in the X-axis direction, the Y-axis drive (17) is arranged at the lower part of the processing platform (2), the Y-axis drive (17) is in transmission connection with the operation support (3), the operation support (3) is driven to do reciprocating motion along the processing platform (2) in the Y-axis direction, the marking mechanism (4) is arranged on the running bracket (3) below the X-axis drive (12), the edge cutting mechanisms (8) are symmetrically arranged on the running supports (3) at two sides of the scribing mechanism (4).
3. The fully automated tone plate apparatus of claim 2, wherein: the X-axis drive (12) comprises an X-axis guide rail (13), a mounting plate (14), an X-axis drive motor (15) and a travelling wheel (16), the X-axis driving motor (15) is arranged at the top of the middle section of the mounting plate (14), the travelling wheels (16) are fixedly arranged on the mounting plate (14) through wheel carriers, an X-axis driving motor (15) is in transmission connection with the travelling wheels (16), the X-axis guide rail (13) is arranged on a mounting beam at the upper part of the operation bracket (3), the mounting plate (14) is arranged on the X-axis guide rail (13) through a travelling wheel (16), the travelling wheel (16) bears an X-axis driving motor (15), the mounting plate (14) does reciprocating motion along the X-axis guide rail (13) in the X-axis direction, a scribing lifter (5) is arranged at the middle section of the mounting plate (14), the mounting plates (14) at the two sides of the scribing lifter (5) are provided with trimming lifters (9).
4. The fully automated tone plate apparatus of claim 2, wherein: y axle drive (17) include Y axle driving motor (18), drive wheel (19), Y axle guide rail (20), Y axle driving motor (18) set up in the support frame of operation support (3) lower part, drive wheel (19) set up on the support frame through the wheel carrier is fixed, drive wheel (19) are connected in X axle driving motor (15) transmission, Y axle guide rail (20) correspond walking wheel (16) and set up in the lower part of frame (1) side, drive wheel (19) and Y axle guide rail (20) meshing transmission, operation support (3) set up on Y axle guide rail (20) through walking wheel (16), drive wheel (19) bear operation support (3) and do the ascending reciprocating motion of Y axle side along Y axle guide rail (20).
5. The fully automated tone plate apparatus of claim 1, wherein: the scribing lifter (5) is a cylinder or a hydraulic power unit or a screw rod with a servo motor arranged at the top, the trimming lifter (9) is a cylinder or a hydraulic power unit, and the trimming driver (10) of the scribing lifter (5) is a variable frequency motor.
6. The fully automated tone plate apparatus of claim 1, wherein: the scribing cutters (7) are saw blades, and the number of the trimming mechanisms (8) is at least four.
7. The fully automated tone plate apparatus of claim 1, wherein: the processing platform (2) is a vacuum chuck, the vacuum chuck is horizontally placed on the rack (1), and the vacuum chuck is connected with a vacuum sucking machine through a vacuum sucking pipeline.
8. The fully automated tone plate apparatus of claim 2, wherein: and two ends of the top of the operation support (3) are respectively provided with a positioner (21), and the positioners (21) are in signal connection with a control device.
9. The fully automated tone plate apparatus of claim 4, wherein: and two ends of the Y-axis guide rail (20) are respectively provided with a positioner (21), and the positioners (21) are in signal connection with a control device.
10. The fully automated tone plate apparatus of claim 4, wherein: the Y-axis guide rail (20) is a rack, and the driving wheel (19) is a gear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921224925.9U CN210880056U (en) | 2019-07-31 | 2019-07-31 | Full-automatic processing soundboard equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921224925.9U CN210880056U (en) | 2019-07-31 | 2019-07-31 | Full-automatic processing soundboard equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210880056U true CN210880056U (en) | 2020-06-30 |
Family
ID=71339428
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921224925.9U Active CN210880056U (en) | 2019-07-31 | 2019-07-31 | Full-automatic processing soundboard equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210880056U (en) |
-
2019
- 2019-07-31 CN CN201921224925.9U patent/CN210880056U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An automatic sound board processing equipment Effective date of registration: 20201022 Granted publication date: 20200630 Pledgee: Development Zone sub branch of Bank of Guangzhou Co.,Ltd. Pledgor: GUNAGZHOU WEIBAI MUSICAL INSTRUMENT MANUFACTURING Co.,Ltd. Registration number: Y2020980007047 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20211112 Granted publication date: 20200630 Pledgee: Development Zone sub branch of Bank of Guangzhou Co.,Ltd. Pledgor: GUNAGZHOU WEIBAI MUSICAL INSTRUMENT MANUFACTURING Co.,Ltd. Registration number: Y2020980007047 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A fully automatic processing sound board equipment Effective date of registration: 20211116 Granted publication date: 20200630 Pledgee: Development Zone sub branch of Bank of Guangzhou Co.,Ltd. Pledgor: GUNAGZHOU WEIBAI MUSICAL INSTRUMENT MANUFACTURING Co.,Ltd. Registration number: Y2021980012625 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20221128 Granted publication date: 20200630 Pledgee: Development Zone sub branch of Bank of Guangzhou Co.,Ltd. Pledgor: GUNAGZHOU WEIBAI MUSICAL INSTRUMENT MANUFACTURING Co.,Ltd. Registration number: Y2021980012625 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A kind of fully automatic sound board processing equipment Effective date of registration: 20230208 Granted publication date: 20200630 Pledgee: Development Zone sub branch of Bank of Guangzhou Co.,Ltd. Pledgor: GUNAGZHOU WEIBAI MUSICAL INSTRUMENT MANUFACTURING Co.,Ltd. Registration number: Y2023980032236 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20200630 Pledgee: Development Zone sub branch of Bank of Guangzhou Co.,Ltd. Pledgor: GUNAGZHOU WEIBAI MUSICAL INSTRUMENT MANUFACTURING Co.,Ltd. Registration number: Y2023980032236 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A fully automatic sound board processing equipment Granted publication date: 20200630 Pledgee: Development Zone sub branch of Bank of Guangzhou Co.,Ltd. Pledgor: GUNAGZHOU WEIBAI MUSICAL INSTRUMENT MANUFACTURING Co.,Ltd. Registration number: Y2024980006031 |