CN212856687U

CN212856687U - Full-automatic spring length sorter

Info

Publication number: CN212856687U
Application number: CN202021504981.0U
Authority: CN
Inventors: 陆传宝
Original assignee: Zhuji Maisite Automation Technology Co ltd
Current assignee: Zhuji Maisite Automation Technology Co ltd
Priority date: 2020-07-27
Filing date: 2020-07-27
Publication date: 2021-04-02
Anticipated expiration: 2030-07-27

Abstract

The embodiment of the utility model provides a full-automatic spring length sorter belongs to sorting equipment technical field, full-automatic spring length sorter includes: a frame; the transmission assembly is arranged on the rack, and is provided with a containing seat which can contain a spring; and a length measuring assembly, the length measuring assembly comprising; the lifting piece is arranged on the length measuring base and can lift; the measuring head is arranged on the lifting piece, an inductor is arranged on the measuring head, the inductor can detect the length, and the inductor on the measuring head is lifted through the lifting piece; the inductor is positioned above the motion track of the containing seat, and the spring contained on the containing seat is detected through the inductor. The technical effect of mechanization of spring length detection is achieved.

Description

Full-automatic spring length sorter

Technical Field

The utility model relates to a sorting equipment technical field especially relates to a full-automatic spring length sorter.

Background

After the springs are produced, the length of the springs needs to be measured, so that part of defective products can be eliminated conveniently, the springs with different lengths can be differentiated and set in the spring setting stage conveniently, and the finished product rate of the springs which are finally delivered from a factory is improved.

At present, the length sorting of the short springs is still finished by manual detection, but the short spring production efficiency of the spring production equipment is high. Specifically, one equipment produces short springs and assigns 3-4 people to carry out length sorting, so that the processing of the short springs is still seriously dependent on manual work.

Therefore, the technical problems of the prior art are as follows: the length detection of the spring depends on manual work.

Disclosure of Invention

The embodiment of the application provides a full-automatic spring length sorting machine, which solves the technical problem that the length detection of springs in the prior art depends on manpower; the technical effect of mechanization of spring length detection is achieved.

The embodiment of the application provides a full-automatic spring length sorter, full-automatic spring length sorter includes: a frame; the transmission assembly is arranged on the rack, and is provided with a containing seat which can contain a spring; the transmission component can movably transmit so that the accommodating seat has a motion track; and a length measuring assembly, the length measuring assembly comprising: the length measuring base is connected to the rack and arranged on one side of the transmission assembly; the lifting piece is arranged on the length measuring base and can lift; the measuring head is arranged on the lifting piece, an inductor is arranged on the measuring head, the inductor can detect the length, and the inductor on the measuring head is lifted through the lifting piece; the inductor is positioned above the motion track of the containing seat, and the spring contained on the containing seat is detected through the inductor.

Preferably, the transmission assembly is a turntable structure.

Preferably, the fully automatic spring length sorter further comprises: the feeding assembly is arranged on the rack and is positioned in front of the length measuring assembly relative to the transmission assembly; the feeding assembly corresponds to the containing seat, and the spring is placed into the containing seat through the feeding assembly; the feeding assembly is communicated with the feeding assembly; the spring is conveyed to the feeding assembly through the feeding assembly.

Preferably, the fully automatic spring length sorter further comprises: the early warning assembly is arranged in front of the length measuring assembly relative to the transmission assembly and comprises a pre-detection piece, and the pre-detection piece corresponds to the containing seat to detect whether the containing seat is ultrahigh after containing the spring.

Preferably, the pre-detection member is a photoelectric switch, and the pre-detection member acts at a certain height above the accommodating seat.

Preferably, the fully automatic spring length sorter further comprises: the grabbing assembly is arranged on the rack and is positioned behind the length measuring assembly relative to the transmission assembly; the grabbing component corresponds to the spring on the containing seat and has a movement range; the spring and the containing seat are separated by the grabbing component.

Preferably, the fully automatic spring length sorter further comprises: the discharging assembly is arranged on the rack and is arranged in the motion range of the grabbing assembly.

Preferably, the measuring head further comprises: the fixed seat is connected and arranged on the lifting piece; the jacking piece is positioned above the accommodating seat, is movably connected to the fixed seat and can movably lift relative to the fixed seat; the sensor is positioned above the jacking piece and fixedly connected to the fixed seat; the inductor acts on the jacking piece, and the length of the spring on the containing seat is indirectly detected by the inductor through the jacking piece.

Preferably, the inductor and the jacking piece are arranged on the same vertical line.

Preferably, the housing seats vertically house the springs such that the height of the springs is correlated to the length of the springs.

One or more technical solutions in the embodiments of the present application have at least one or more of the following technical effects:

1. in the embodiment of the application, the spring is transmitted to the working position of the length measuring component through the transmission component; the lifting piece in the length measuring assembly is utilized to drive the measuring head to descend to a certain height, so that the measuring head detects the distance of the upper end of the spring, and whether the length of the spring is proper or not is calculated. The technical problem that the length detection of the spring depends on manpower in the prior art is solved; the technical effect of mechanization of spring length detection is achieved.

2. In this application embodiment, through setting up the material loading subassembly and throwing the material subassembly for the spring that piles can be automatic put into the holding seat of transmission assembly on, improve the detection efficiency of this device, further reduce the demand to the manpower.

3. In the embodiment of the application, a simple detection is carried out on the height of the spring relative to the containing seat before the length measuring mechanism detects by arranging the early warning assembly. When the height is detected to be ultrahigh, the ultrahigh information can be fed back, so that the device can perform shutdown alarm operation. When the measuring head detects the spring, the measuring head is prevented from impacting the spring.

4. In this application embodiment, set up a jacking piece through the below at the inductor, the in-process jacking piece that lifting piece drove jacking piece downstream can contact the spring, utilizes jacking piece to clap real spring at the holding intracavity, guarantees the bottom surface of spring and the bottom surface laminating contact in holding chamber, guarantees that the inductive head measured data this moment is accurate.

Drawings

FIG. 1 is a schematic axial-direction structure diagram of a fully automatic spring length sorting machine according to an embodiment of the present application;

FIG. 2 is a schematic axial-direction structure diagram of a fully automatic spring length sorting machine after a cover body is removed according to an embodiment of the present application;

FIG. 3 is a schematic top view of the structure of FIG. 2;

FIG. 4 is a schematic structural view of a length measuring assembly relative to a transmission assembly in an embodiment of the present application;

FIG. 5 is a schematic structural diagram of an early warning assembly relative to a transmission assembly in an embodiment of the present disclosure;

FIG. 6 is an enlarged view taken at A in FIG. 2;

FIG. 7 is a schematic axial-direction structure diagram of a length measuring assembly according to an embodiment of the present disclosure;

fig. 8 is an exploded view of the length measuring unit according to the embodiment of the present application.

Reference numerals: 1. a frame; 2. a transmission assembly; 21. a housing seat; 3. a feeding assembly; 4. a feeding assembly; 5. an early warning component; 6. a length measuring component; 61. a length measuring base; 62. a lifting member; 63. a measuring head; 631. a fixed seat; 632. a jacking piece; 633. an inductor; 634. a reset member; 64. a limiting member; 641. a fixed body; 642. a movable body; 7. a grasping assembly; 71. grabbing a base; 72. a first displacement member; 73. a second displacement member; 74. a grabbing claw; 8. and a discharging assembly.

Detailed Description

The numbering of the components as such, e.g., "first", "second", etc., is used herein only to distinguish the objects as described, and does not have any sequential or technical meaning. The term "connected" and "coupled" when used in this application, unless otherwise indicated, includes both direct and indirect connections (couplings). In the description of the present application, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present application and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be considered as limiting the present application.

In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.

The embodiment of the application provides a full-automatic spring length sorting machine, wherein a spring is transmitted to a working position of a length measuring component 6 through a transmission component 2; the measuring head 63 is driven by the lifting member 62 in the length measuring assembly 6 to descend to a certain height, so that the measuring head 63 detects the distance of the upper end of the spring to calculate whether the length of the spring is proper. The technical problem that the length detection of the spring depends on manpower in the prior art is solved; the technical effect of mechanization of spring length detection is achieved.

In order to better understand the technical solution, the technical solution will be described in detail with reference to the drawings and the specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.

A fully automatic spring length sorter, with reference to figures 1-3 of the specification; full-automatic spring length sorter includes: the device comprises a rack 1, a transmission assembly 2, a feeding assembly 3, a feeding assembly 4, an early warning assembly 5, a length measuring assembly 6, a grabbing assembly 7 and a discharging assembly 8. The feeding component 4, the early warning component 5, the length measuring component 6 and the grabbing component 7 are sequentially arranged at intervals along the motion track of the transmission component 2, preferably at equal intervals, so that each time the transmission component 2 is paused, each component corresponds to one accommodating seat 21; the feeding component 3 is matched with the feeding component 4 to orderly place the springs on the containing seat 21 of the transmission component 2; the early warning assembly 5 carries out pre-detection on the accommodating seat 21 provided with the spring to prevent the damage to the length measuring assembly 6; the length measuring component 6 classifies length measuring data after measuring the length of the spring on the containing seat 21, and enables the grabbing component 7 to grab the spring on the containing seat 21 to a proper position in the discharging component 8 according to the length measuring data.

The frame 1, frame 1 is the skeleton of this device, is used for supporting each subassembly. Preferably, the frame 1 is provided with a cover body which is a transparent openable cover body, and the cover body can be used for providing a closed working environment for the device. In one embodiment, the frame 1 is a frame structure, and a deck plate is disposed on an upper end surface of the frame structure.

A transport assembly 2, see figure 3 of the specification; for transferring the springs between the various assemblies in sequence. The transmission assembly 2 is arranged on the frame 1, the transmission assembly 2 is provided with a containing seat 21, and the containing seat 21 can contain a spring; wherein, the transmission component 2 can be movably transmitted, so that the containing seat 21 has a motion track. To be specific, the accommodating seat 21 is fixedly disposed on the transmission assembly 2, and an upper end surface of the accommodating seat 21 has an inward concave accommodating cavity for accommodating the spring. Wherein the housing seats 21 preferably house the springs vertically, so that the height of the springs is correlated to the length of the springs. In one embodiment, the transfer assembly 2 is embodied as a carousel structure that can rotate in one direction and can stop after a certain amount of rotation, so that the housing seat 21 and the spring are in a stationary arrangement.

The feeding component 4 is arranged on the rack 1, and the feeding component 4 is positioned in front of the length measuring component 6 relative to the transmission component 2; the feeding component 4 corresponds to the containing seat 21, and the spring is placed into the containing seat 21 through the feeding component 4. It should be noted that the feeding assembly 4 is essentially a stopper for releasing the position limitation of the springs one by one so that the springs are fed onto the containing seat 21.

A feeding assembly 3, refer to the attached figure 1 of the specification; the feeding component 3 is communicated with the feeding component 4; the spring is conveyed to the feeding assembly 4 through the feeding assembly 3. In one embodiment, the feeding assembly 3 may be a vibrating feeder, which outputs the springs in a certain sequence by means of the vibration principle.

A warning assembly 5, substantially as herein described with reference to figures 4 to 5 of the accompanying drawings; the early warning assembly 5 is arranged in front of the length measuring assembly 6 relative to the transmission assembly 2, the early warning assembly 5 comprises a pre-detection piece, and the pre-detection piece corresponds to the containing seat 21 so as to detect whether the containing seat 21 is ultrahigh after containing the spring. In one embodiment, the pre-detection element is embodied as a photoelectric switch and acts at a certain height above the housing seat 21.

A length measuring assembly 6, with reference to figures 7-8 of the specification; the length measuring assembly 6 comprises: length measuring base 61, lifting member 62 and measuring head 63. The length measuring base 61 is connected to the frame 1, and the length measuring base 61 is arranged on one side of the transmission assembly 2; the lifting piece 62 is arranged on the length measuring base 61, and the lifting piece 62 can be lifted; the measuring head 63 is arranged on the lifting piece 62, the measuring head 63 is provided with an inductor 633, the inductor 633 can detect the length, and the inductor 633 on the measuring head 63 is lifted and lowered by the lifting piece 62; the sensor 633 is located above the movement track of the containing base 21, and the spring contained in the containing base 21 is detected by the sensor 633. It should be noted that the sensor 633 may be a laser distance measuring sensor 633, and the distance of a certain end surface is detected by the laser distance measuring sensor 633.

The measuring head 63 comprises: a fixed seat 631, a lifting piece 632, a sensor 633 and a reset piece 634. The fixed seat 631 is connected to the lifting member 62; the lifting piece 632 is located above the accommodating base 21, the lifting piece 632 is movably connected to the fixing base 631, and the lifting piece 632 can be movably lifted relative to the fixing base 631. Reset piece 634 and set up in the top of jacking piece 632, reset piece 634 can stretch out and draw back, when resetting piece 634 and down act on jacking piece 632, can effectually make jacking piece 632 reset downwards to next spring length detects. Wherein, the inductor 633 is positioned above the jacking piece 632, and the inductor 633 is fixedly connected to the fixed seat 631; the sensor 633 acts on the lifting member 632, and the sensor 633 indirectly detects the length of the spring on the housing base 21 through the lifting member 632. It should be noted that, avoid the inductive head to receive the impact from the below through setting up jacking piece 632, two up-and-down terminal surfaces of jacking piece 632 are the plane simultaneously for the lower extreme contact stability of spring and jacking piece 632, the upper end contact stability of inductive head and jacking piece 632. In one embodiment, the sensor 633 and the lifting element 632 are disposed on the same vertical line, so that the lifting element 632 can descend by the gravity of the sensor, and the sensor 633 can detect the length of the spring more intuitively.

A grasping assembly 7, see fig. 6 of the specification; the grabbing component 7 is arranged on the rack 1, and the grabbing component 7 is positioned behind the length measuring component 6 relative to the transmission component 2; the grabbing component 7 corresponds to the spring on the containing seat 21, and the grabbing component 7 has a movement range; the spring and the housing seat 21 are separated by the grasping assembly 7. Specifically, the grabbing assembly 7 comprises a grabbing base 71, a first displacement piece 72, a second displacement piece 73 and a grabbing claw 74, and displacement in at least two directions is completed by the first displacement piece 72 and the second displacement piece 73, so that the grabbing claw 74 can smoothly place the spring into the discharging assembly 8 after grabbing the spring.

A discharge assembly 8, with reference to figure 2 of the specification; the discharging component 8 is arranged on the frame 1, and the discharging component 8 is arranged in the motion range of the grabbing component 7. It should be noted that the discharging assembly 8 includes a plurality of material cylinders, and each material cylinder is used for placing a spring with a length specification, so that after the length of the spring is detected, the springs with different lengths are classified.

The working principle is as follows:

the transmission component 2 drives the containing seat 21 on the transmission component to move, when the containing seat 21 moves to the working position of the feeding component 4, the transmission component 2 is suspended, and the feeding component 3 is matched with the feeding component 4 to place the spring into the containing seat 21.

The transmission component 2 continues to move, when the containing seat 21 with the spring moves to the working position of the early warning component 5, the transmission component 2 is suspended, and the early warning component 5 judges whether the containing seat 21 with the spring is ultrahigh; if the height is too high, the device stops and gives an alarm; if not, the transfer assembly 2 continues to move.

When the containing seat 21 moves to the working position of the length measuring component 6 with the spring, the transmission component 2 is suspended; the lifting and lowering drive the measuring head 63 to descend by a certain height, so that the jacking piece 632 is limited by the spring and ascends relative to the fixed seat 631, the lower end of the jacking piece 632 contacts the spring, the distance between the sensor 633 and the upper end of the jacking piece 632 is measured by the working of the sensor 633, distance data is acquired, the distance data is associated with the length of the spring, and whether the length of the spring is qualified is judged. After the sensor 633 is finished, the lifting member 62 lifts up with the measuring head 63, and the reset member 634 beats the lifting member 632 downwards, so that the lifting member 632 resets downwards.

The transmission component 2 continues to move, and when the containing seat 21 moves to the working position of the grabbing component 7 with the spring, the transmission component 2 is suspended; the spring is grabbed out of the containing seat 21 by the grabbing component 7 and is placed into the discharging component 8.

The technical effects are as follows:

While the preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the appended claims be interpreted as including the preferred embodiment and all such alterations and modifications as fall within the scope of the invention.

It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.

Claims

1. The utility model provides a full-automatic spring length sorter which characterized in that, full-automatic spring length sorter includes:

a frame;

the transmission assembly is arranged on the rack, and is provided with a containing seat which can contain a spring; the transmission component can movably transmit so that the accommodating seat has a motion track; and

a length measuring assembly, the length measuring assembly comprising:

the length measuring base is connected to the rack and arranged on one side of the transmission assembly;

the lifting piece is arranged on the length measuring base and can lift; and

the measuring head is arranged on the lifting piece, an inductor is arranged on the measuring head, the inductor can detect the length, and the inductor on the measuring head is lifted through the lifting piece;

the inductor is positioned above the motion track of the containing seat, and the spring contained on the containing seat is detected through the inductor.

2. The fully automatic spring length sorter of claim 1 wherein said transport assembly is embodied as a carousel structure.

3. The fully automatic spring length sorter of claim 1 further comprising:

the feeding assembly is arranged on the rack and is positioned in front of the length measuring assembly relative to the transmission assembly; the feeding assembly corresponds to the containing seat, and the spring is placed into the containing seat through the feeding assembly;

the feeding assembly is communicated with the feeding assembly; the spring is conveyed to the feeding assembly through the feeding assembly.

4. The fully automatic spring length sorter of claim 1 further comprising:

the early warning assembly is arranged in front of the length measuring assembly relative to the transmission assembly and comprises a pre-detection piece, and the pre-detection piece corresponds to the containing seat to detect whether the containing seat is ultrahigh after containing the spring.

5. The automatic spring length sorter according to claim 4 wherein the pre-detector is embodied as a photoelectric switch and acts at a height above the receiving seat.

6. The fully automatic spring length sorter of claim 1 further comprising:

the grabbing assembly is arranged on the rack and is positioned behind the length measuring assembly relative to the transmission assembly; the grabbing component corresponds to the spring on the containing seat and has a movement range; the spring and the containing seat are separated by the grabbing component.

7. The fully automatic spring length sorter of claim 6 further comprising:

the discharging assembly is arranged on the rack and is arranged in the motion range of the grabbing assembly.

8. The fully automatic spring length sorter of claim 1 wherein the measuring head further comprises:

the fixed seat is connected and arranged on the lifting piece;

the jacking piece is positioned above the accommodating seat, is movably connected to the fixed seat and can movably lift relative to the fixed seat;

the sensor is positioned above the jacking piece and fixedly connected to the fixed seat; the inductor acts on the jacking piece, and the length of the spring on the containing seat is indirectly detected by the inductor through the jacking piece.

9. The fully automatic spring length sorter of claim 8 wherein said inductor and said jack are disposed on the same vertical line.

10. The fully automatic spring length sorter according to any of claims 1 to 9 wherein the receptacles vertically receive the springs such that the height of the springs is related to the length of the springs.